Discussion of the Grainger Center for Electric Machinery and Electromechanics Collaborative Network: an Overview of Machines and Energy on a National Scale P. Krein, P. Chapman Grainger Center for Electric Machinery and Electromechanics Dept. of Electrical and Computer Engineering University of Illinois at Urbana-Champaign Introduction • CEME Collaborative Network (in order of visits) – – – – – – Purdue University University of California at Berkeley Georgia Institute of Technology University of Wisconsin – Madison The Ohio State University Oregon State University • Highlights of one or two activities at each school • Time for discussion of directions and needs Grainger Center for Electric Machines and Electromechanics University of Illinois at Urbana-Champaign 2 Purdue University • Electromechanical and systems requirements for more-electric naval vessels. – Transform the fleet, not just a ship. – System requirements and vulnerabilities have changed: in the last several major naval incidents, physical damage was limited but system failure was complete. – Must be able to function through first-level damage. www.defenseindustrydaily.com Grainger Center for Electric Machines and Electromechanics University of Illinois at Urbana-Champaign 3 Purdue University • Genetic-algorithm-based system-level optimization. – Examples include optimization based on mission requirements. – Optimize operation subject to rational damage scenarios. • Ultra-fast simulation – Applying approaches that perform time simulation faster than real time. Grainger Center for Electric Machines and Electromechanics University of Illinois at Urbana-Champaign 4 University of California at Berkeley • Direct electromechanical generation from engines – Integrated generator methods for Stirling engine. – The figure of merit for energy conversion is really cost per output joule. Efficiency is less germane. • Microengines – Rotary engine at millimeter scale with integrated generator. – Favorable possibilities relative to batteries and small fuel cells. • Robot microactuators Grainger Center for Electric Machines and Electromechanics University of Illinois at Urbana-Champaign 5 University of California at Berkeley • Interests in PWM modulation processes and noise management. • Much interaction with industry in areas of analog integrated circuits and integrated power. Grainger Center for Electric Machines and Electromechanics University of Illinois at Urbana-Champaign 6 Georgia Institute of Technology • Program size on a par with Illinois (Ga Tech and Illinois are the largest ECE programs). • Hosts NEETRAC, a power test facility transferred from Georgia Power. • Interaction with mechanical engineering. • New faculty member in analog and power integrated circuits. Grainger Center for Electric Machines and Electromechanics University of Illinois at Urbana-Champaign 7 Georgia Institute of Technology • Online diagnostics for machines – Interpret current waveforms for various problems. – Applications include internal failures, bearing condition monitoring, imbalance detection. – Certain classes of problems are hard to distinguish. Various combinations of forward-sequence, backward-sequence, and d-q transformation concepts can help. • In smaller machines, bearing failures are the most common failure mechanism. Grainger Center for Electric Machines and Electromechanics University of Illinois at Urbana-Champaign 8 Georgia Institute of Technology • Machine design is actively taught. • One example: small generator to optimize power extraction from a reciprocating source. • Do the extraction directly rather than with (lossy) mechanical linkages for continuous motion. • Global energy challenges: in many areas, 100 W-hr/day would make a substantial impact on living conditions. Grainger Center for Electric Machines and Electromechanics University of Illinois at Urbana-Champaign 9 University of Wisconsin • Strong industry support and industry programs. • “Self-sensing” drive technologies in which sensors are integrated with machines or with drive circuits. • Very strong experimental activity, including a number of drives at a range of power levels. Grainger Center for Electric Machines and Electromechanics University of Illinois at Urbana-Champaign 10 University of Wisconsin • “Modular machines” – Discrete pole arrangements that can be assembled in piecewise fashion. – Opportunity to integrate pole-based drives with individual machine poles. – Challenge in dimensional consistency and rigidity. • Good interaction between aspects of power systems and aspects or machines and power electronics. Grainger Center for Electric Machines and Electromechanics University of Illinois at Urbana-Champaign 11 The Ohio State University • Analysis-based machine design is alive and well. Several industrial projects. • Example: discrete-pole machine with high pole count for washing machine application. • Work on dual-rotor machines for flexible applications. • Example: concentric machine with one PM rotor and one induction rotor. Provides an electric differential action. Grainger Center for Electric Machines and Electromechanics University of Illinois at Urbana-Champaign 12 The Ohio State University • Ohio State maintains one of very few high voltage labs. • Lab work is directed at dielectrics and insulation, and to a lesser extent at operational issues in power systems. Grainger Center for Electric Machines and Electromechanics University of Illinois at Urbana-Champaign 13 Oregon State University • Strong effort right now in ocean wave eecs.oregonstate.edu energy. • Challenge: convert vertical motion to electricity. • Direct conversion is needed. Grainger Center for Electric Machines and Electromechanics University of Illinois at Urbana-Champaign 14 Oregon State University • Interesting aspect: the political and social efforts associated with licenses and siting. • Even very careful and diligent preparation leads to a long, involved process. • The Oregon Coast has sufficient wave energy potential to more than supply the entire state. Grainger Center for Electric Machines and Electromechanics University of Illinois at Urbana-Champaign 15 Discussion • Outside of CEME, much electromechanics work seems to divide into various camps. • Few researchers exploring broad design questions or attempting “apples to apples” technology comparisons. • Design automation and design optimization remain excellent topics for current researchers. Grainger Center for Electric Machines and Electromechanics University of Illinois at Urbana-Champaign 16 Discussion • Innovations in electromechanics play a dominant role in energy as a whole. – Efficient machines would drop energy requirements substantially. – Broad use of ac drives also yields high impact. – Electric and hybrid vehicles. – Other more-electric systems for ships, aircraft, and many off-road mobile systems. Grainger Center for Electric Machines and Electromechanics University of Illinois at Urbana-Champaign 17