5. Troubleshooting 5.1 Error Code List Error Code Function Self-diagnostic/Action E003 Ignition failure 1. Check to see if the main gas supply valve is open. 2. Check that the power is “ON”. 3. Check the igniter for spark. E004 False flame detection 1. Ensure ground wire is connected. 2. Check the igniter for spark. E012 Flame loss 1. Check the main gas line (Is the valve open?). 2. Check intake air filter. 3. Check ground wire. 4. Check power supply. E016 E030 1. Turn OFF the system for at least 30 minutes then restart. 2. Clean the inlet water filter. Overheating of heat exchanger 3. Check the water adjustment valve. 4. Check the heat exchanger; a flush may be necessary. 1. Turn OFF the system for at least 30 minutes Exhaust Overheat: exhaust limit switch then restart. shuts down the unit when the flue 2. Clean the inlet water filter. temperature exceeds 230 °F (110 °C) 3. Check the water adjustment valve. for more than 10 minutes. 4. Check the heat exchanger; a flush may be necessary. E046 Abnormal heat exchanger thermistor Check heat exchanger thermistor connection E047 Abnormal exhaust thermistor Check exhaust thermistor connection. E060 Abnormal operation: dual venturi Check the Dual Venturi connection. E109 Abnormal fan motor activity 1. Check and clean the intake air filter. 2. Check and clean the fan motor. E110 Exhaust blockage 1. Check the exhaust pipe for obstructions. 2. Check and clean the intake air filter E407 Hot water outlet1: thermistor open or short E421 Cold water inlet1:thermistor open or short. E432 Cold water inlet2: thermistor open or short. 1. Check the thermistor. 2. Replace the thermistor. Error Code Function Self-diagnostic/Action E434 Abnormal water adjustment valve. Check the water adjustment valve. E438 Abnormal circulation pump. 1. Check the circulation pump. 2. Check the flow sensor. 3. Check the cold water main line. E439 Abnormal flow sensor Check the flow sensor. E441 Hot water inlet2: thermistor open or short. 1. Check the thermistor. 2. Replace the thermistor. E445 Abnormal bypass mixing valve. Check the bypass mixing valve. E515 Abnormal PCB Check the PCB for damage or defects. E517 Abnormal dip switch setting Check the dip switches on the front panel and PCB. E593 Abnormal panel key Check the Panel E615 Abnormal input & memory Check the PCB. 1. Check the Ready-Link cable. E736 Abnormal cascade communication E760 Flushing/service alarm E782 Abnormal Main-Panel communication Check the PCB. 2. Check the cascade settings. A heat exchanger flush is necessary. If any of the above solutions do not resolve the problem with the Water Heater, contact Navien’s Technical department at 1-800-519-8794. There will be error codes displayed on the front panel and recorded on the PCB board (within the unit) of any problems or failures that occur with the Water Heater. IMPORTANT To reset the Water Heater, either press the [Reset] button on the front panel or disconnect, then reconnect electrical power to the water heater.