Optical Fiber • Custom LED • Drivers & Transformers • Control Systems
LED Cold Neon Installation Guidelines
Please note that these guidelines are guidelines only, and in no way supersede any construction or
installation standard. It is strongly recommended that local building and electrical codes be consulted before
installation to guarantee compliance.
Warning:


There is potential danger of electrical shock when operating electrical equipment. Make sure power
is turned off before installation.
Solid State Lighting is sensitive to power fluctuations. Surge protection is highly recommended for
all LED lighting products and should be on a designated circuit to protect against premature failure.
Lack of surge protection will void your warranty.
Termination
*It is highly recommended that all LED Cold Neon be factory terminated.*
Only cut the LED Cold Neon at the designated markings points designated by scissor marks (  ).
A Termination Kit consists of:
1. Power cord
2. 2x Anti-skidding clips
3. Cover
4. 2x Heat shrink
5. Shade Sheet
6. End cap
7. 10mL Glue
Note: The LED Cold Neon PCB contact point is asymmetrical; the power connector cannot be inserted on
both ends. Determine the proper end before starting.
1) Slide the Cover over the Cold Neon, making sure the Cover is right-side up (profile of the Cold
Neon matches) and the sloping indents face the end where the Power Connector will insert.
2) Dab glue generously all around the face of the Power Connector. An anti-oxidation compound may
be carefully applied on the pins of the power connector and insert the pins into the Cold Neon.
Make sure the pins align to make contact with the copper side of the PCB.
* The Power Connector is asymmetric. Make sure the alignment is correct
Glue 3) Secure the Anti-skidding Clips over the mount of the Power Connector. The claws of the clips face
inward to grip into the Cold Neon.
-1111 – 8838 Heather St. Vancouver BC Canada V6P 3S8 • Ph: 1-604-874-4405 Fx: 1-604-321-0445 • www.bllighting.com • sales@bllighting.com
Optical Fiber • Custom LED • Drivers & Transformers • Control Systems
4) Slide the Cover over the Anti-skidding Clips, fully covering them. The Cover should now be
alignment with the Power Connector block.
5) An anti-oxidation compound may be applied to the exposed PCB at the end of the lighting. Place
the Shade Sheet inside the End Cap. Generously dab glue into the End Cap and fit it onto the
opposite end of the Cold Neon.
6) Place glue around the edges of Cover and End Cap, ensuring the glue is spread all around the
Cold Neon to create a water tight seal. Rub excess sealant around edges.
Glue Glue 7) Slide the Heat Shrink over the Cover and End Cap. There are 2 sizes of Heat Shrink – make sure
the proper sizes fit over the entire desired area. Use a heat gun to completely wrap over the all
edges. Fill in any gaps with glue.
Power Supply Requirements
LED Cold Neon operates on 24VDC, therefore LED drivers are required to convert AC voltage to a constant
DC power supply and transform from high to low voltage.
It is imperative that a regulated DC power supply is used and Class 2 is highly recommended. Refer to
tables in the technical data pages for the power draw requirements. Surge protection is recommended for
all applications in order to protect against premature failure.
Power draw (W/ft) x Length (ft) = Power supply (W) *It is recommended to add 10% as a buffer for power
supply calculation. BL-CNL-xx-24V-xx Cold Neon draws 12 W/m (3.66 W/ft)
LED lighting is polarity sensitive. If the fixture fails to light, switch the 24V leads.
Single Colour LED Cold Neon
-2111 – 8838 Heather St. Vancouver BC Canada V6P 3S8 • Ph: 1-604-874-4405 Fx: 1-604-321-0445 • www.bllighting.com • sales@bllighting.com
Optical Fiber • Custom LED • Drivers & Transformers • Control Systems
RGB LED Cold Neon
Chasing LED Cold Neon
Installing the Transformer
Use only UL/cUL/CSA or other listed transformers; class II are preferable. Power cord ends should be wired
either directly into a transformer or approved junction box. It is recommended that a licensed electrician do
all wiring to ensure compliance with local electrical codes.
Warnings:






Do not plug the Cold Neon in when it is wound in a coil
Always unplug the Cold Neon before cutting
Always unplug the Cold Neon before installing
Do not mount or support Cold Neon in a manner that can cause damage to the protective or plastic
insulation. Ensure that if the jacketing is damaged the Cold Neon be powered down and replaced
immediately
Cold Neon is splash resistant, but if used in wet locations, all connections should be insulated with
silicone adhesive – to be performed by the contractor on site.
Do not cover Cold Neon, always allow for heat dissipation and adequate ventilation. Do not use in a
sealed environment.
-3111 – 8838 Heather St. Vancouver BC Canada V6P 3S8 • Ph: 1-604-874-4405 Fx: 1-604-321-0445 • www.bllighting.com • sales@bllighting.com
Optical Fiber • Custom LED • Drivers & Transformers • Control Systems
Mounting Installation
Mounting Method 1: Aluminum Channel
This method is the most strongly recommended as it helps ensure the lighting is mounted in straight lines.
Draw plumb lines to ensure the product is laid straight. Affix the channel to the surface with the appropriate
screws. If installing into a concrete surface, masonry plugs are necessary. For bends and curves, find the
appropriate sections where 5cm clips may be installed, and secure them down with screws. Lay the product
into the channel with the power plug ends extending from the end of the first piece of channel. Secure with
silicone.
Mounting Method 2: Routered Channel
Follow the same guidelines as for the Aluminum Channel, but insert into a routed groove in wood or other
material or into a groove provided for from a concrete pour.
Assembly of Electrical Enclosure for Housing LED Driver(s)
Consult the electrical code for details on wiring requirements.
1) Drill holes on the bottom plate based on the footprint of the LED driver so that the driver may be
mechanically secured to the electrical box.
2) Insert screws and tighten down on the nuts, locking driver in place.
3) Attach electrical box in position with mechanical screws sufficient to hold the weight of the electrical
box.
4) Punch out pre-creased holes of the electrical box and install wire strain relief connectors on
opposite sides of the electrical enclosure. Ensure the wires are secured and do not contact each
other.
Use only suitable cables or wires as per CEC and NEC standards.
5) Insert the 120V cable through conduit and connect ground to the electrical enclosure. Connect up
the remaining wires to the LED driver. Refer to the labels on the LED driver for correct input/output
connections.
6) Insert the 12/24V wires (dependent on the driver/load present in operation), from the load, connect
the wires. Warning: LED loads are polarity sensitive.
-4111 – 8838 Heather St. Vancouver BC Canada V6P 3S8 • Ph: 1-604-874-4405 Fx: 1-604-321-0445 • www.bllighting.com • sales@bllighting.com