CAMTECH/S&T/2009/HB/MCVR/1.0 Hkkjr ljdkj – GOVERNMENT OF INDIA jsy ea=ky; – MINISTRY OF RAILWAYS dk;Zky;hu iz;ksx gsrq – MINISTRY OF RAILWAYS eYVh pSuy okW;l fjdkMZj ij vuqj{k.k gLriqfLrdk A MAINTENANCE HANDBOOK ON MULTI CHANNEL VOICE RECORDER dSeVsd@,lVh@2009@,pch@,elhohvkj@1-0 CAMTECH/S&T/2009/HB/MCVR/1.0 fnlacj 2009 December 2009 Maharajpur, Gwalior 2 CAMTECH/S&T/2009/HB/MCVR/1.0 FOREWORD Multi Channel Voice Recorder is a vital equipment for voice logging of various Railway control circuits and other important voice circuits for its subsequent use. It plays an important role in incidences analysis and a feedback to system improvements. Keeping above in view, CAMTECH has developed this handbook to help maintenance personnel in enhancing their knowledge regarding installation and maintenance of Multi Channel Voice Recorder. I hope that this handbook will prove useful in efficiently maintaining Multi Channel Voice Recorder and related systems. CAMTECH Gwalior Date: 31.03.2010 Multi Channel Voice Recorder S.C.SINGHAL Executive Director December’ 2009 3 CAMTECH/S&T/2009/HB/MCVR/1.0 PREFACE CAMTECH has prepared this handbook to help field staff in the maintenance of Multi Channel Voice Recorder. Apart from working and maintenance practices this handbook also covers installation procedure, functioning and troubleshooting of the equipment. For better understanding of concepts, a Multi Channel Voice Recorder equipment developed as per RDSO’s specification no. RDSO/SPN/TC/38/2002 (Rev.1.1) with Amendment No.-1 has been taken as base. It is clarified that this handbook does not supersede any existing provisions laid down in the Telecommunication Manual, Railway Board publications and prevalent Zonal Railways instructions. The instructions given in it are for the purpose of guidance. We are sincerely thankful to RDSO, Lucknow, RDSO approved manufacturing firms and Railway field maintenance staff who helped us in preparing this handbook. CAMTECH Gwalior Date: 31.03.2010 Multi Channel Voice Recorder JAGMOHAN RAM Director (S&T) December’ 2009 4 CAMTECH/S&T/2009/HB/MCVR/1.0 CONTENT Chapter No. Description Page No. 1. Introduction 1 2. System Setup 8 3. General Specifications 15 4. Troubleshooting 18 Multi Channel Voice Recorder December’ 2009 1 CAMTECH/S&T/2009/HB/MCVR/1.0 Chapter 1 Introduction Railway Control has very important role to improve the general working of trains and increase the efficiency. The basic elements of control working are Control office, Way side stations and communication in between them. Section controllers at the Divisional HQ make communications with way side stations on the communication system as provided by S&T department for effective Train operations. The voice records of these control circuits and other important circuits are required for its subsequent use to meet Railway’s operational needs. Various Zonal Railways and divisions are using Multi Channel Voice Recorder to achieve this. This handbook covers brief description of Installation, Maintenance and Troubleshooting of SmartLogger-V2, a Multi Channel Voice Recorder equipment developed by joint effort of RDSO and M/s AE Telelink Systems Ltd. as per RDSO’s specification no. RDSO/SPN/TC/38/2002 (Rev.1.1) with Amendment No.-1. 1.1 General Description This is a system for recording of control circuits and other important circuits as deemed necessary in the control office for its subsequent use required for Indian Railway’s operational needs. The equipment can also be used as a missed call monitor. VDRPU – Voice and Data Recording and Processing Unit (shown in Figure 1.1) forms the heart of this system. Figure 1.1 VDRPU Smart Logger unit Multi Channel Voice Recorder December’ 2009 2 CAMTECH/S&T/2009/HB/MCVR/1.0 1.2 VDRPU Description • VDRPU is compact, standalone, self contained 4 channel digital voice logger. • VDRPU consists of an — In-built hard-disk for continuous 24 hr recording. — An LCD and Keyboard interface for search and playback. — Stereo jacks for online monitoring — LEDs of indication of channel recording status — Ethernet interface to connect to PC for voice record retrieval, search, playback and backup. • This system is stackable and an unlimited number of 4 channel logger units can be stacked to create a single system (shown in Figure 1.2). Each VDRPU unit can record 4 channels simultaneously. The scalability of the system will depend on the processing power of the PC. • When connected to the PC recording takes place simultaneously in PC and the storage of the unit. In the event of failure of any of the storage devices the recording continues uninterrupted in the alternate storage device. This provision allows for continues recording in events like PC shut down, hard-disk failure etc. Figure 1.2 VDRPU stackable units Multi Channel Voice Recorder December’ 2009 3 CAMTECH/S&T/2009/HB/MCVR/1.0 1.3 VDRPU Voice Logging System Item description • 19 inch Rack for housing • Branded PC for redundant recording and operations like search and playback of voice records. • 17 inch LCD monitor, DVD writer. • 1-4 VDRPU 4 channel units. • Speakers • Headphones • UPS 1.4 VDRPU Voice Logging System Features • VDRPU 4 channel device is used to record analog voice communications (shown in Figure 1.3). The source of the voice data can be — Analog telephone lines — HF/VHF/UHF Transceivers — 2 Wire E&M — V-Sat voice terminals — GSM phones using FCTs (Fixed Cellular terminals) Figure 1.3 VDRPU unit channel source Multi Channel Voice Recorder December’ 2009 4 CAMTECH/S&T/2009/HB/MCVR/1.0 • In addition to recording voice calls the unit can also record — SMS text messages — Fax messages • The unit can store more than 1400 hours of voice records on a 40GB hard-disk. The signal is recorded along with date / time stamping and DTMF/FSK tone data, so that calls can be easily searched. 1.5 Logger Configuration All the separate VDRPU units are connected to a 10/ 100 Mbps multi port Ethernet switch via Ethernet cable and this switch provides connectivity to the PC (shown in Figure 1.4). Figure 1.4 Logger configuration Multi Channel Voice Recorder December’ 2009 5 CAMTECH/S&T/2009/HB/MCVR/1.0 1.6 Testroom Connectivity Voice input for VDRPU can be taken from any control circuit or other 2W/ 4W circuits by direct patching as shown in Figure 1.5. The Voice Logger System should be installed in Testroom as patching can easily be provided there. Figure 1.5 Testroom connectivity of VDRPU Multi Channel Voice Recorder December’ 2009 6 CAMTECH/S&T/2009/HB/MCVR/1.0 1.7 Panel Description Ethernet ports, 2W/ 4W voice input ports, and power supply interface are provided on rear side of logger unit as shown in Figure 1.6. Figure 1.6 VDRPU Rear side Display Panel, Indication LEDs and Audio interface are provided on the front panel (Figure 1.7) of the unit. Figure 1.7 VDRPU Elevation Multi Channel Voice Recorder December’ 2009 7 CAMTECH/S&T/2009/HB/MCVR/1.0 • Display panel: By attaching external keyboard in the front side keyboard interface, VDRPU can be configured by various function keys F1, F2, F3 and F4 as displayed in the front display panel. • PWR LED: The Power LED glows when the power is supplied to the system and the on-power system check is OK. • Channel Recording LEDs: It glows when the recording is on in the respective channel. • Audio Interface: Playback can be either from internal speaker or from external speaker (on attachment). Monitoring of any channel can be done by attaching earpiece jack to the respective audio interface port. 1.8 VDRPU Voice Logging System - Features • Scalable in multiples of 4 channels. • Based on DSP processor • Modular construction • Easily installable and user-friendly windows based software interface • Easy to perform backup to any storage media like CD, DVD. • LED indication for status of every channel • Stores date, time, duration, call type, CLID, CNID and other information for every voice record. • Allows flexible search and playback of voice records as per date, time, CLID, CNID etc. • Stores voice record in universally accepted .wav format. • Uses Ethernet to transfer data to the PC. • Computer programmable selection of VOX, off hook to trigger call recording. • Simultaneous monitoring of voice call through headset for each channel each • Provides data redundancy by having on-board hard-disk in addition to the PC hard disk. Multi Channel Voice Recorder December’ 2009 8 CAMTECH/S&T/2009/HB/MCVR/1.0 Chapter 2 System Setup 2.1 Recommended Procedures for Installation and Operation 2.1.1 In case it is needed to stack more than 3 loggers on top of each other due to space reasons. It is recommended that a 19 inch Rack be used. The Logger comes with Flanges for Rack mounting. This makes maintenance of Loggers easier. 2.1.2 All power plugs and more importantly adaptors (such as that for switches) must be set horizontal and fit snugly It has been observed that adaptors due to their weight tend to not connect reliably when placed vertically. The extension boards must be raised from the ground and on the shelf. 2.1.3 Drinks and Food must not be allowed in the logger area. 2.1.4 Logger PC must not be used for any other work during recording hrs. Even after recording hrs, it is recommended that the Logger PC is not used to access the internet/chat etc. This increases the possibility of the PC getting infected with virus, spy ware etc that can damage or slow down the PC. However, standalone applications like excel, word etc. can be used after recording hrs. 2.1.5 If the phone line technician visits the site for any reason such as installing addition lies etc., the existing phone recordings much be checked before the person leaves the site. This is because while fixing a line on the MDF board some parallel connections may get loose and therefore recording may stop. 2.2 Software Installation Identify the PC that meets the requirements mentioned in section ‘Additional Hardware for SmartLogger-V2’ and ‘Additional Software for SmartLogger- V2’. Set a static IP address on the server PC. This is usually done by the network administrator on the site or by the engineer who installs the Logger. Insert the CD into the CD Drive. Run Explorer – Right Click on ‘Start’ and select ‘Explore’. Navigate to the ‘Server’ directory in the CD. Multi Channel Voice Recorder December’ 2009 9 CAMTECH/S&T/2009/HB/MCVR/1.0 Double-click on ‘Setup.exe’. Multi Channel Voice Recorder December’ 2009 10 CAMTECH/S&T/2009/HB/MCVR/1.0 Click ‘Next’. Browse to the directory where you want to install the application. Note: This drive must have enough disk space as the call records will be stored here. It is recommended that a separate partition like ‘d:’ be created and software be installed in‘ d:/SmartLoggerV2’. Click ‘Next’. Click ‘Next’. Multi Channel Voice Recorder December’ 2009 11 CAMTECH/S&T/2009/HB/MCVR/1.0 Click ‘Close’. During the setup a shortcut to the application named as ‘Shortcut to SmartLoggerV2.exe’ is created on the desktop. To run the application double- click this icon on the desktop. 2.3 Initial Configuration 2.3.1 Set the Branch ID Run the application by double- clicking on ‘Shortcut to SmartLoggerV2.exe’ on the desktop. The first time the application is run it will ask for the ‘Branch ID’. Click OK. Multi Channel Voice Recorder December’ 2009 12 CAMTECH/S&T/2009/HB/MCVR/1.0 Enter the ‘Branch ID’. This ID is attached to each voice record to uniquely identify it among the voice records of different sites. Click ‘Ok’ Click ‘OK’. The Branch ID is set and the application automatically closes. 2.3.2 Configuring the Loggers Connect the 2W/ 4W lines into TEL1, TEL2, TEL3 and TEL4 on the back side of the Logger. The connectors used to connect these lines are called RJ11 connectors. Multi Channel Voice Recorder December’ 2009 13 CAMTECH/S&T/2009/HB/MCVR/1.0 LAN RS232 / Serial Port connection Parallel telephone Connection Connection Connect the Logger to the PC directly (if not part of the LAN) by using a CAT5 cable connection between the Logger and the PC. The connector used to make this connection is called RJ45. OR Connect the Logger to the PC through the LAN by connecting the Logger to the network switch by a CAT5 cable. Power up the Logger. On every logger the following must be set Logger IP address, Server IP Address, Subnet Mask Date/Time for Logger Clock Off-hook/On-hook Levels To do so Connect the RS232/Serial port of the Server PC to the Logger being configured using the serial cable. Start the application by double-clicking SmartLoggerV2.exe’ on the desktop. on ‘Shortcut Login to the application. Click ‘Login’. Multi Channel Voice Recorder December’ 2009 to 14 CAMTECH/S&T/2009/HB/MCVR/1.0 Enter ‘UserName’ as ‘admin’ and ‘Password’ as ‘111’. Click ‘Login’. 2.4 Software Details • The software has all the features required by the user to setup and use the loggers. • Facility to monitor, search, playback, tag, backup, delete, view backup etc. is present in the software. • Features like scheduled deletion and backup are also present. • Merge voice record facility (used in VOX operated VHF/UHF recording) • The software has been made on .Net 2.0 using C#. • .Net allows the software to be platform independent wherever framework 2.0 is installed. • Software is based on Client-Server concept such that all user can access the server from anywhere on the LAN to perform routine operations of search and playback on the voice records. • Depending on the data size either MSACCESS or SQL server can be used as the database. Multi Channel Voice Recorder December’ 2009 15 CAMTECH/S&T/2009/HB/MCVR/1.0 Chapter 3 General Specifications 3.1 The equipment does have a capacity to record a minimum of 4 and maximum of 16 numbers of conversations simultaneously of different control circuits for at least 170 hours per channel. The recording capacity per channel can be increased beyond 170 hours as per requirement by increasing the capacity of hard disk at the additional cost. 3.2 Input to the system is taken from trans and receive port of electrical circuits of the respective channel with a level of at least 20dB below the electrical signal level transmitted into the control circuit network and with a compatible level of the receive signal of the channel/ circuit as per design of the system. 3.3 The system has an Interface for each channel separately for inputting from Control Circuit of 2 wire E / M or 4 wire E / M or Telephone Line or Wireless, any one at any one time. It is possible to have different variety of inputs to different channels. 3.3.1 Telephone Interface: 3.3.1.1 Telephone interface takes input from analogue telephone lines with tip and ring connection in parallel and have an input impedance of more than 20 K Ohms at 1 KHz. 3.3.1.2 Bandwidth of networking is + / - 1 dB for a frequency range from 300 Hz to 3400 Hz. 3.3.2 Hard ware for different sub-systems: 3.3.2.1 The system is rugged enough to withstand continuous working round the clock in non-air-conditioned room with the temperature, humidity and dust extremes encountered in the area of operation. 3.3.3 Voice Recording inputs for 16 channels: 3.3.3.1 Monitoring facility of any channel is provided either through VDRPU (Voice Data Recording & Processing Unit) or PC without interrupting ongoing recording of any channel. Multi Channel Voice Recorder December’ 2009 16 CAMTECH/S&T/2009/HB/MCVR/1.0 3.3.3.2 The volume level is from – 40dBm to + 9dBm (electrical) with a signal to noise ratio of 26 dB (electrical). 3.3.4 Storage Equipment: 3.3.4.1 The storage device is a hard disk of suitable capacity as per requirement fitted into the PC and another hard disk of the same capacity is fitted in the VDRPU. It is possible to retrieve data from either hard disk. 3.3.4.2 The software is having facility to provide either manual or automatic backup. The backing up process does not interfere with the normal functioning of the equipment. It is also possible to copy any selected record on floppy, CD-R, DVD-R or removable separate hard disk or flash memory or any other memory device attachment. The backup software is fully integrated with the system. 3.3.5 Play back of all the Individual Voice Recordings: 3.3.5.1 There is provision of on line monitoring of any channel through VDRPU. The playback can be either speaker or from earphone jack to listen desired conversation of any selected channel. 3.3.6 Alarms of the system: There are alarms and indications for: a. b. c. Voice card not responding. All the back up devices are full/ failure. Any other abnormal conditions. Alarms are screened display on monitor as well as verbal message of speaker of PC. 3.4 Voice Data Recording & Processing Unit (VDRPU) 3.4.1 The system is having facility for recording of continuous voice data on hard disk from control & other circuits, in addition to the recording and processing of same data into PC hard disk. VDRPU is having independent online processing, recording and monitoring facility so that in case the PC crashes the recorded data can be retrieved from these units without interrupting ongoing recording. 3.4.2 VDRPU front panel have following arrangements:a) b) Visual Indication for ongoing recording of channel through red LED. Channel number can be screen printed below the LED indication. Multi Channel Voice Recorder December’ 2009 17 CAMTECH/S&T/2009/HB/MCVR/1.0 c) Audio interface for online monitoring of any channel by inserting audio jack with headphone. 3.4.3 DRPU hard disk data can be transferred to PC for playing but can not take data from PC so that recorded voice of the channels in VDRPU hard disk can neither get corrupted by any virus in the PC nor get affected in case the PC crashes. 3.4.4 There is a provision of online monitoring of any channel through PC or VDRPU. The play back can be from speaker as well as earphone jack to listen the desired conversation of the channel. 3.5 Power Supply: The system works on AC power supply from 180 volt to 260 volt at 47 to 53 Hz frequencies. The power requirement of the entire equipment is less than 500 watt. A UPS system power back is provided to support the system working for at least one hour. 3.6 VDRPU Voice Logging System – Technical Specifications: Channels : Analog (In multiples of 4) Voice Coding Methods : 64 Kbps G.711 A/u law PCM Record Trigger Modes : Parallel off hook, VOX, Forced, Ring Trigger Frequency Response : 300-3400Hz +/-3dB Analog Input : Impedance 600Ω or >10KΩ, Balanced and Unbalanced SNR : Better than 40dB Distortion : Less than 3% Crosstalk : Better than 40dB Recording Sensitivity : Better than 40dBm Power : 12V +/- 10% , 1A DC Telephone Port : RJ11 PC Recording Port : 10BASE-T, RJ-45, UTP Temperature : Operating: -10˚C to 55˚C Storage: -40˚C to 70˚C Humidity : 40˚C, RH 95% Multi Channel Voice Recorder December’ 2009 18 CAMTECH/S&T/2009/HB/MCVR/1.0 Chapter 4 Troubleshooting 4.1 SmartLogger V-2 4.1.1 Power LED does not glow The power LED glows when the power is supplied to the system and the on-power system check is OK. • Check the power connection and if the switch is ON. If the power LED does not glow, notify technical support. 4.1.2 Channel Recording LED does not glow on off-hook • If it is 2W Exchange line then check if the parallel phone connection is OK. To do so pullout the RJ11 from the Logger unit and connect it to a phone instrument. You must hear a dial tone. If not have the line check by a phone linesman. If it is 4W line then check the voice on line. • If the line is OK. Try setting the off-hook threshold voltage to a different value. • If the above does not work, check if the line has excessive noise. The crimpling may be loose. To do so, connect a headphone to the direct monitoring jacks next to the channel LEDs. The sound heard on these jacks comes directly from the phone line. 4.1.3 Noise in recording • Check if the noise in the recording is due to the parallel phone connection or due to the Logger. To do so, insert a headphone in the monitoring jack next to the channel being diagnosed. Listen to the sound. This is the sound on line. If it is clear, it implies that the phone connections are fine. If not, have the linesman check the parallel phone connections. The crimping may be loose. • If the sound heard on the monitoring jack is clear, listen to the recording voice. To do so, insert a jack in ‘Ext Spk’, connect a keyboard to the SmartLogger-V2 and press F4 and then the channel number. The sound heard is the sound being recorded by digitization by the Logger. • If the recorded sound is noisy but not the direct sound, contact technical support. Multi Channel Voice Recorder December’ 2009 19 CAMTECH/S&T/2009/HB/MCVR/1.0 4.2 Server Software 4.2.1 Some calls show ‘fax’ as call type whereas there is no fax machine connected to the line • The SmartLogger-V2 has the capability to record incoming and outgoing fax. A fax call is detected by the logger by the fax tone which is a tone of 1100Hz. This tone can sometimes be generated during a voice call by the user (whistling) or due to some background noise. However, this is rare. • Note, even though the call has been tagged as ‘fax’, the voice data is stored as a regular call that can be downloaded and played. 4.2.2 Recording not happening on the Server Software but happening on the Logger • This is may be due to a. LAN connectivity between the Logger and Server PC. b. IP configuration of the Logger and the PC. c. Software version of the PC software. • • The server software version must be 5.5.5.4 or higher. Find out the IP address of the Logger. This must be already known or refer section ‘Finding the IP Address of SmartLogger-V2’. • Check the LAN connectivity between the Server PC and the Logger using the ping command. Refer section ‘Checking LAN/Network connectivity between two LAN/Network devices – The ‘ping’ command’. If connected proceed to the next step. If not contact the network administrator. • Check if the host IP setting in the Logger is same as the IP address of the PC. To find out the IP address of the PC refer section ‘Finding the IP address of a PC – The ‘ipconfig’ command’. To check the host IP address setting in the Logger refer section ‘Finding the IP Address of SmartLogger-V2’. The IP address of the PC and the Host IP setting in the Logger must be the same. If not reconfigure the Logger. • Check the Logger IP Address setting in the server software application. It should be the same as the Logger IP Address. • Now lift any phone channel. You should see a recording indication on the main screen. If still recording is not shown on the server application contact technical support. Multi Channel Voice Recorder December’ 2009 20 CAMTECH/S&T/2009/HB/MCVR/1.0 4.2.3 Runtime Error • Check the hard-disk space on the PC. If the hard-disk is full, the application may encounter runtime errors. To solve this issue, delete some files such as backup folders etc. from the PC. Run the application and delete some voice record data from the PC to free up disk space. If hard-disk is free and runtime errors persist. • Close and restart the application. • If the above does not solve the errors, compact and repair the database. To do so, open the voicelogger.mdb file from the folder where SmartLogger-V2 server application has been installed. Select ‘Compact and Repair’ from the ‘Tools’ menu. • Close the voicelogger.mdb file. • If the runtime error still persists, restart the PC. • If the runtime error still persists, contact technical support. Multi Channel Voice Recorder December’ 2009 21 CAMTECH/S&T/2009/HB/MCVR/1.0 References: 1. RDSO Specification No. RDSO/ SPN/ TC/ 038/ 2002 Rev 1.1 2. User Manual of SmartLogger – V2 of AE Telelink Systems Ltd. --- Multi Channel Voice Recorder December’ 2009