Frames and Machines Structure that has at least one non 2-force member Frames – The members cannot be moved relative to each other rigid structure Machines – The members can be moved relative to each other non rigid structure The analysis method for both is similar: – Take apart the members and perform analysis individually on each member Department of Mechanical Engineering Analysis of Frames • Frames and machines are structures with at least one multiforce member. Frames are designed to support loads and are usually stationary. Machines contain moving parts and are designed to transmit and modify forces. • A free body diagram of the complete frame is used to determine the external forces acting on the frame. • Internal forces are determined by dismembering the frame and creating free-body diagrams for each component. • Forces on two force members have known lines of action but unknown magnitude and sense. • Forces on multiforce members have unknown magnitude and line of action. They must be represented with two unknown components. • Forces between connected components are equal, have the same line of action, and opposite sense. Department of Mechanical Engineering Frames Which Cease To Be Rigid When Detached From Their Supports • Some frames may collapse if removed from their supports. Such frames can not be treated as rigid bodies. • A free-body diagram of the complete frame indicates four unknown force components which can not be determined from the three equilibrium conditions. • The frame must be considered as two distinct, but related, rigid bodies. • With equal and opposite reactions at the contact point between members, the two free-body diagrams indicate 6 unknown force components. • Equilibrium requirements for the two rigid bodies yield 6 independent equations. Department of Mechanical Engineering Sample Problem SOLUTION: • Create a free-body diagram for the complete frame and solve for the support reactions. Members ACE and BCD are connected by a pin at C and by the link DE. For the loading shown, determine the force in link DE and the components of the force exerted at C on member BCD. • Define a free-body diagram for member BCD. The force exerted by the link DE has a known line of action but unknown magnitude. It is determined by summing moments about C. • With the force on the link DE known, the sum of forces in the x and y directions may be used to find the force components at C. • With member ACE as a free-body, check the solution by summing moments about A. Department of Mechanical Engineering Sample Problem 6.4 SOLUTION: • Create a free-body diagram for the complete frame and solve for the support reactions. ∑ Fy = 0 = Ay − 480 N Ay = 480 N ↑ ∑ M A = 0 = −(480 N )(100 mm ) + B(160 mm ) B = 300 N → ∑ Fx = 0 = B + Ax Ax = −300 N ← Note: 80 = 28.07° α = tan −1 150 Department of Mechanical Engineering Sample Problem • Define a free-body diagram for member BCD. The force exerted by the link DE has a known line of action but unknown magnitude. It is determined by summing moments about C. ∑ M C = 0 = (FDE sin α )(250 mm ) + (300 N )(60 mm ) + (480 N )(100 mm ) FDE = −561 N FDE = 561 N C • Sum of forces in the x and y directions may be used to find the force components at C. ∑ Fx = 0 = C x − FDE cos α + 300 N 0 = C x − (− 561 N ) cos α + 300 N ∑ Fy = 0 = C y − FDE sin α − 480 N 0 = C y − (− 561 N ) sin α − 480 N C x = −795 N C y = 216 N Department of Mechanical Engineering Sample Problem • With member ACE as a free-body, check the solution by summing moments about A. ∑ M A = (FDE cos α )(300 mm ) + (FDE sin α )(100 mm ) − C x (220 mm ) = (− 561 cos α )(300 mm ) + (− 561sin α )(100 mm ) − (− 795)(220 mm ) = 0 (checks) Department of Mechanical Engineering Machines • Machines are structures designed to transmit and modify forces. Their main purpose is to transform input forces into output forces. • Given the magnitude of P, determine the magnitude of Q. • Create a free-body diagram of the complete machine, including the reaction that the wire exerts. • The machine is a nonrigid structure. Use one of the components as a free-body. • Taking moments about A, ∑ M A = 0 = aP − bQ Q= a P b Department of Mechanical Engineering Example Given: – – – – A frame The weight = 75 lb Properties of the members Type of the pins Question: – Internal forces on all of the members – Shearing stress on pin B – Change of length of member AC Department of Mechanical Engineering Determine the reactions Support reactions (after FBD) – Ax – Ay – C Equations to be used: ∑M = 0 ∑F = 0 ∑F = 0 A x y Results: – Ax = -120.0 lb – Ay = 75.0 lb – C = 120.0 lb Department of Mechanical Engineering Internal forces 2-force member Break apart the structure Not a 2-force member 2-force member Department of Mechanical Engineering Example 2-force member Not a 2-force member 2-force member Department of Mechanical Engineering Example 6-25 A lever is loaded and supported as shown. Determine (a) The reactions at A and C. (b) The normal stress in the ½-in.-diameter rod CD. (c) The shearing stress in the ½-in.-diameter pin at A, which is in double shear. (d) The change in length of rod CD, which is made of a material with a modulus of elasticity of 30(106) psi. Department of Mechanical Engineering Example Draw FBD Department of Mechanical Engineering Example Department of Mechanical Engineering Example Department of Mechanical Engineering Example The hoist pulley structure of Figure is rigidly attached to the wall at C. A load of sand hangs from the cable that passes around the 1-ft-diameter, frictionless pulley at D. The weight of the sand can be treated as a triangular distributed load with a maximum intensity of 70 lb/ft. Determine – (a) All forces acting on member ABC. – (b) The shearing stress on the cross section of the ½-in.diameter pin D, which is in double shear. – (c) The change in length of the ¼ × 1-in. member BE [E = 29(106) psi]. Department of Mechanical Engineering Example The frictionless pulley and frame structure of Figure is used to support a 100-kg mass m. Determine (a) Reactions at the supports A and E. (b) The force exerted on bar ABC by the pin at B. (c) The shearing stress in the 25mm –diameter pin at B, which is in single shear. Department of Mechanical Engineering Department of Mechanical Engineering Example Consider the free-body-diagram of the entire from ∑M = 0 ∑F = 0 ∑F = 0 ∑M = 0 A x y A − E x (2) − 981(5.5) = 0 E x = −2698 N ∑F x =0 Ax + E x = 0 Ax = −(−2698 N ) = 2698 N ∑F y =0 Ay + E y − 981N = 0 Department of Mechanical Engineering Example Consider the free-body-diagram of the members For the Pulley: C x = 981N C y = 981N ∑F ∑F x =0 y =0 ∑M = 0 ∑M = 0 ∑F = 0 A For Bar ABC B x B y (2.5) − C y (5) = 0 = 0 B y = 1962 N B = 1962 2 + 1717 2 = 2607 N − Ay (2.5) − C y (2.5) = 0 Ay = −981N − Bx − C x + 2698 = 0 Bx = 1717 N By θ x = tan = 48.81o Bx −1 Department of Mechanical Engineering Example For the free-body-diagram of EDB ∑F y =0 E y − By = 0 E y = 1962 N The shearing stress on a cross section of pin at B τ= B 2607 = = 5.31MPa 2 Apin π (0.025 2) Department of Mechanical Engineering Structurally Indeterminate problems Number of unknowns > number of balance equations – 3 in 2D and 6 in 3D problems Must employ the compatibility condition of the structure – Usually coming from the displacements Department of Mechanical Engineering Example Given – P = 150 kN Note: – Members A and B are 2force member – C is a pin – After FBD, 4 unknowns Determine – Reactions at C – Forces on members A and B Assumptions: – Member CD is rigid (does not bend) it rotates Department of Mechanical Engineering Solving the problem Equilibrium equations ∑ M = − P.5 + F .1.5 + F .4 = 0 ∑ F = −C = 0 ∑F = F + F −P = 0 C B x x y A B A Compatibility condition – Assume: » the member CD rotates » Pins B, A, and D move in a circular arc » Small displacement B, A, and D in straight motion » Use similar triangle rule to determine the displacement ratio δA 4 It can be used to relate FA to FB. = δB 1.5 = δD 5 Department of Mechanical Engineering