M3096EX/GX Consumable Replacement and Cleaning Instructions M3096EX/GX Consumable Replacement and Cleaning Instructions CG00000-676601B M3096EX/GX Consumable Replacement and Cleaning Instructions Kit Contents Pad Assembly Qty 3 F1 Cleaner Isopropyl Alcohol Qty 1 Lint Free Cleaning Cloths Qty 2 20/pack Note: Kit contents may vary Pick Roller Qty 2 Q-Tips Qty 1 100/pack Cleaning Paper Qty 1 10/pack M3096EX/GX Consumable Replacement and Cleaning Instructions Consumables List M3096EX/GX Consumables Description Qty. Life Fujitsu P/N Pad Assembly 1 100,000 PA02201-0020 Pick Roller 1 200,000 PA02201-0025 Pad Assembly Pick Roller Note: NCR or Carbonless paper has chemical composition which damages the Pad and the Pick Roller. Cleaning of these items will be needed more frequently to avoid feed problems. Also their life will be reduced if this paper is scanned. M3096EX/GX Consumable Replacement and Cleaning Instructions Replacing the Pad Assembly Multiple feeds can be caused by a worn out Pad Assembly. The life span of the Pad Assembly is about 100,000 sheets or 1 year if maintained properly. If NCR or carbonless paper is used the life span may be decreased by half. Retainer Pick Spring New Pad Pick Spring Retainer Worn Pad Side Views of New and Worn Pads • Lift the ADF Lever and open the ADF. ADF Lever ADF • Make sure the Paper Select Lever is set to “N” before removing the Pad Assembly. Paper Thickness Adjustment • • Hold the Pad Assembly at points A & B, or insert a coin or a flat head screwdriver into the slot in the Pad Assembly. Slide the Pad Assembly to Thick Paper Normal Paper ADF Frame Slot A B M3096EX/GX Consumable Replacement and Cleaning Instructions Replacing the Pad Assembly (cont.) Note: The Pad Assembly consists of the Pad, the Pick Spring, and the Pad Holder. Pad Holder Pick Spring Pad • Correct • Remove the Pick Spring. • Remove the Pad from the Pad Holder. • Align the holes in the new Pad with the pins on the Pad Holder. • Attach the Pick Spring so that both ends of the Pick Spring are located on the Pad. Incorrect ADF Frame Pad Assy If you receive only the rubber pad, replace the Pad according to the following procedure. • Insert the new Pad Assembly into the bigger side of the mounting holes in the ADF frame, and then slide to the right until it locks into place. • Close the ADF. M3096EX/GX Consumable Replacement and Cleaning Instructions Replacing the Pick Roller Misfeeds can be caused by a worn Pick Roller. The life span of the Pick Rollers is about 200,000 sheets or 1 year if maintained properly. If NCR or carbonless paper is used the life span may be decreased by half. • Lift the ADF Lever and open the ADF. • Remove the two thumb screws and lift the Pick Roller Cover out of the ADF. • Slide the retaining hook and Bushing A toward the sponge roller. • Slide the roller shaft towards the center of the scanner (direction of Arrow A) to remove the roller shaft from the rear ADF frame. • Pick Roller Cover Thumb Screw Compress the ends of the retaining hook and remove from the groove in the shaft. • • Thumb Screw Now slide toward the back of the scanner (direction of Arrow B) to remove the Pick Roller Shaft from the ADF. Bushing A Retaining Hook A Bushing B Remove the bushings and the retaining hook from the roller shaft. Bushing Retaining Hook Bushing M3096EX/GX Consumable Replacement and Cleaning Instructions Replacing the Pick Roller (cont.) • Take the new Pick Roller and place the retaining hook on the end of the shaft closest to the black sponge roller. Bushing • Retaining Hook Place the bushing that has the flat spot on the end of the roller shaft where you placed the retaining hook. Make sure the large diameter of the bushing is facing the inside of the shaft. Also, make sure the hook and bushing are as close to the roller as possible. • Place the round bushing into the mounting hole at the rear of the ADF. • Place the end of the roller shaft with the bushing into the retaining bracket in the center of the ADF. • Now slide the roller shaft into the mounting hole and bushing in the back of the scanner. • Make sure the bushings are placed in the mounting holes properly and move the retaining hook into the groove in the roller shaft. • Reinstall the Pick Roller Cover and tighten the two thumb screws. Back of Scanner Round Bushing Bushing M3096EX/GX Consumable Replacement and Cleaning Instructions Cleaning Locations and Frequencies Location Tools Frequency Flatbed Area Cloth with F1 Cleaner Whenever Dirty Pad Cloth with F1 Cleaner Every 5,000 Pages Pick Rollers Cloth with F1 Cleaner Every 5,000 Pages Feed Rollers Cloth with F1 Cleaner Every 5,000 Pages Plastic Rollers Cotton Swab with F1 Cleaner Every 5,000 Pages ADF Glass Cloth with F1 Cleaner Every 5,000 Pages Sheet Guide Cloth with F1 Cleaner Every 5,000 Pages Cleaning Kit F1 Cleaner Isopropyl Alcohol Lint Free Cleaning Cloths Q-Tips Cleaning Paper M3096EX/GX Consumable Replacement and Cleaning Instructions Cleaning the Flatbed A dirty Document Bed or Holding Pad can cause repetitive spots, marks or unclear areas when scanning from the Flatbed. Document Cover Cloth Document Holding Pad Document Bed Neutral Cleanser or Isopropyl Alcohol • Open the Document Cover. • Apply F1 Cleaner or isopropyl alcohol. to a clean cloth. • Wipe the Document Holding Pad and Document Bed. • Allow to dry. Note: Window or glass cleaner can be used instead of F1 Cleaner or isopropyl alcohol. Be sure to prevent liquid from seeping through the opening between the document bed and the plastic cover. M3096EX/GX Consumable Replacement and Cleaning Instructions Cleaning the ADF with the Cleaning Paper The cleaning paper is designed to remove only loose paper dust and ink from the rollers. Use them approximately every 5,000 pages scanned. They are to be used in between the thorough cleanings of the scanner. Using the cleaning paper does not take the place of the more complete cleanings described later in this section • Pull the ADF Lever to open the ADF. • Apply F1 Cleaner or isopropyl alcohol. to both sides of a new sheet of Cleaning Paper. • Place the Cleaning Paper on the ADF so that the edge of the sheet touches the Plastic Rollers. • Close the ADF and turn the scanner ON. The Cleaning Paper will be fed through the scanner. ADF Lever ADF Paper Guide Cleaning Sheet Paper Guide • Turn the scanner OFF. • Flip the Cleaning Paper over and repeat the steps above. Note: The cleaning paper only remove loose paper particles and toner. They are not a substitute for doing a thorough cleaning to the ADF. M3096EX/GX Consumable Replacement and Cleaning Instructions Cleaning the ADF Feed Roller Pick Spring ADF Lever Exit Roller Pick Roller Pad ADF Sheet Guide ADF Glass (White Reference Strip) Idler Roller (Feed) Pad Using a cloth with F1 Cleaner or isopropyl alcohol, wipe the Pad in a downward direction. Be careful not to hook the Pick Springs when wiping. A dirty pad can cause misfeeds or double feeds. ADF Glass Wipe both sides of the glass and plastic lightly with a cloth and F1 Cleaner or isopropyl alcohol to remove any paper dust or toner. Dirty glass can cause vertical streaking when scanning from the ADF. Pick Rollers Using a cloth with F1 Cleaner or isopropyl alcohol, wipe the Pick Rollers in a horizontal motion. Be careful not to damage the surface of the rollers. Dirty Pick Rollers can cause misfeeds, paper slippage, or jams. Feed & Exit Rollers and Idler Rollers Using a cloth with F1 Cleaner, wipe the rollers in a horizontal motion making sure to remove any built up toner or ink. Be careful not to damage the surface of the rollers. Make sure the rollers are dry before scanning. Dirty rollers can cause paper jams. Sheet Guide (white reference Strip) Wipe the Paper Guide (White Reference Strip) area with a cloth with F1 Cleaner or isopropyl alcohol. A dirty or worn White Reference Strip can cause vertical streaking when scanning in Line (Black & White) Mode from the ADF. M3096EX/GX Consumable Replacement and Cleaning Instructions