Knauf ENBS Partition Manual

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 - 201
Drywall Partitions
DRYWALL
PARTITIONS EN-BS
GYPSUM WALL BOARD SYSTEMS
Knauf was founded as a family-owned company by the
brothers Karl and Dr. Alfons Knauf in 1932 in Germany.
The Knauf Group is present in its native country with
numerous companies that manufacture innovative
products geared to the applications and various
requirements of the modern building materials market.
In their capacity as specialists for problem solutions,
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and plastering sectors, market their products worldwide.
Operating more than 150 production sites worldwide,
today, Knauf is one of the world’s leading manufacturers
of building materials.
Knauf has a workforce of 23,000 in 40 countries and in
2012 the company generated sales was approximately
7 billion Euros.
Knauf LLC is the regional subsidiary for the Knauf Group
in the Middle East, providing technical and commercial
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2
Contents
Introduction
05
KNAUF PARTITIONS
06
SYSTEMS OVERVIEW
09
KW B111 - SYSTEMS BUILD-UP
10
KW B111 - CONNECTIONS AND JOINTS
11
KW B112 - SYSTEMS BUILD-UP
12
KW B112 - CONNECTIONS AND JOINTS
13
KW B115 - SYSTEMS BUILD-UP
14
KW B115 - CONNECTIONS AND JOINTS
15
KW B116 - SYSTEMS BUILD-UP
16
KW B116 - CONNECTIONS AND JOINTS
17
T Junctions and other wall connections
18
Corners
19
Connection with other assemblies
20
'HÀHFWLRQKHDG
21
Training
22
Installation steps
23
General requirements
24
Processing gypsum boards
25
Studs positioning
26
Studs positioning - splicing of studs
27
Framing
28
Fixing loads / Cantilever loads
29
Door openings
30
Window openings
31
Cladding of boards
32
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33
Curved partitions
34
Joint treatment
35
Systems components for partition
36
System components
37
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41
&RPSDQ\¶V&HUWL¿FDWLRQ
42
Civil Defense Approval
43
3
To our Valued Customers,
Greetings!
Knauf is a family name and a corporate group of global dimensions at the same time synonymous with a type of
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worldwide activities and Knauf UAE has been active in the Middle East for more than a decade.
Knauf shows its commitment not only in the GCC, headquarters in Dubai UAE, but also in the Indian subcontinent.
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Building materials and systems based on gypsum and gypsum-related products.
$670FHUWL¿HGSURGXFWVV\VWHPV
Multi- Purpose Joint compounds.
Knauf Aquapanel interior and exterior wall systems.
Knauf Insulations sustainable, high-performance, cost-effective insulation solutions.
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Thermal and sound insulation materials.
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requirements.
On site hands-on training and supervision for contractors when installing drywall systems.
Safety and sustainability are central to the Knauf vision and doing the right thing for our clients, our people and the
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Knauf’s high performing, innovative systems are fast and easy to install and are manufactured to meet ASTM,
EN-BS and DIN Standards, owing to the opportunity to meet any client requirements.
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Introduction
WHAT IS GYPSUM BOARD?
Gypsum board is the generic name for a family of panel products that consist of a noncombustible core, composed primarily of gypsum,
and a paper surfacing on the face, back and long edges. Gypsum board is one of several building materials covered by the umbrella term
“gypsum panel products.” All gypsum panel products contain gypsum cores; however, they can be faced with a variety of different materials,
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Gypsum board is often called drywall, wallboard, or plasterboard. It differs from other panel-type building products, such as plywood,
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compound system, gypsum wall board creates a continuous surface suitable for most types of interior decoration.
Ease of installation
Knauf Gypsum board building systems are easy to install for several reasons. Gypsum board panels are relatively large compared to other
materials. They come in 48 Inch wide sheets and various lengths, so they quickly cover large wall and ceiling areas. Knauf Gypsum board
assemblies require only a few tools for their construction. Gypsum board can be cut with either a utility knife or a variety of saws, and it can
be attached using the Knauf drywall TN or TB screws, it can also be adhesively attached to many substrates. Gypsum board is a lightweight
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either a few hand tools or relatively modest machines. Gypsum board installers can quickly learn most application techniques in a few hours.
Durability
Knauf Gypsum board is used to construct strong, high quality walls and ceilings that offer excellent dimensional stability and
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Economy
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alternate systems.
Versatility
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of repair, availability, and its adaptability to all forms of decoration combine to make gypsum board unmatched by any other
surfacing product.
5
KNAUF PARTITIONS
These pages highlight which Knauf Drywall systems are most suited to meet performance criteria and bring a variety of
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Schools, Universities,
Training Facilities, Colleges
Cinemas, Theatres,
Auditoriums
6
PARTITIONS
Knauf offers a wide range of non-load bearing lightweight partition systems.
These partition systems can be implemented in the design of many types
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and industrial properties. These lightweight partition systems are designed
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sound insulation and height requirements.
Offering quick and simple speed of installation constructed from high quality
Knauf components, our partitions are guaranteed to perform. KNAUF
PARTITIONS provide satisfaction and reassurance in knowing that these
components have been comprehensively tested together to ensure their
performance, and that our support extends from concept to site.
Hospitals, Clinics
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7
Knauf Gypsum Board
Knauf UW Runner
Knauf Insulation Material
Knauf CW Stud
Knauf Approved Sealant
Knauf Drywall Screw
Knauf Corner Tape
Stud spacing
Knauf Gypsum Board
Knauf UW Runner
Knauf Insulation Material
Knauf CW Stud
Knauf Drywall Screw
Knauf Corner Tape
Knauf Alux Corner Bead or
Corner Trim if necessary
Knauf 'UW' Runner
Knauf Gypsum Board
Knauf Insulation
Material
Knauf Corner Tape
Knauf 'CW' Stud
Knauf Drywall
Screw
Knauf Corner Bead
8
Systems Overview
SYSTEMS DESIGNED TO MEET BUILDING REQUIREMENTS
Knauf offers systems for a large variety of building requirements, all fully complying to EN-BS standards.
„
„
Fire protection
Moisture Resistance
„
„
Sound insulation
Heavy duty walls
„
„
High partitions
Aesthetics
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screws and insulation.
The products alone do not provide performance, the performance is given by the complete assembled system. System performance is
achieved on following the correct installation details such as stud spacing and fixing centers, as well as using the nominated components
such as gypsum boards, compounds, studs and insulation. The smallest of details such as the sealing of penetrations can have a large
effect on the overall system performance.
Variations in construction or materials may reduce a system’s fire and acoustic rating, structural capacity or other aspects of performance.
Systems
Performance
Sound
Reduction (RW)
Partition Width
Height
40 - 51 dB
PP
8SWRP
8SWRPLQ
50 - 56 dB
100 - 206 mm
8SWRP
8SWRPLQ
58 - 63 dB
155 - 249 mm
8SWRP
8SWRPLQ
•G%
300 - 450 mm
8SWRP
Fire resistance
KW B111
„Economical
„Fast
solution
space division
KW B112
„Optimum
solution
most design
criteria
„Small footprint
„+LJKÀUHUHVLVWDQFH
„Meets
KW B115
„High
acoustic
performances
„+LJKÀUHUHVLVWDQFH
„Optimum for
separation walls
KW B116
„Very
good acoustic
performance
„Accommodates large
service runs
„+LJKÀUHUHVLVWDQFH
„Adjustable footprint
9
KW B111
SYSTEMS BUILD-UP
Board Type
Cladding
Thickness
Studs size
Regular (RG)
1 x 12.5 mm
CW 50
Regular (RG)
Fire Resistant (FR)
Fire Resistant (FR)
Pro HD board
1 x 12.5 mm
1 x 15 mm
1 x 12.5 mm
Total
Thickness
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$SSUR[
Weight
Sound3
Insulation
Rw
Insulation4
Thickness
Fire Rating5
75 mm
3.10 m
23 Kg/m2
40 dB
50 mm
-
3.35 m
2
42 dB
50 mm
-
42 dB
50 mm
-
42 dB
50 mm
-
CW 50
CW 50
CW 50
CW 50
80 mm
75 mm
80 mm
75 mm
30 Kg/m
3.10 m
25.8 Kg/m
3.35 m
2
30 Kg/m
44 dB
50 mm
-
2
44 dB
50 mm
60 min.
41 dB
50 mm
-
44 dB
50 mm
-
44 dB
50 mm
-
44 dB
50 mm
-
CW 50
80 mm
3.35 m
34 Kg/m
Regular (RG)
1 x 12.5 mm
CW 70
95 mm
4.30 m
25 Kg/m2
4.35 m
2
Fire Resistant (FR)
Fire Resistant (FR)
Pro HD board
1 x 12.5 mm
1 x 15 mm
1 x 12.5 mm
CW 70
CW 70
CW 70
CW 70
100 mm
95 mm
100 mm
95 mm
2
29.8 Kg/m
1 x 15 mm
1 x 15 mm
2
3.10 m
Pro HD board
Regular (RG)
30 Kg/m
4.30 m
25.8 Kg/m
4.35 m
2
30 Kg/m
2
2
4.30 m
29.8 Kg/m
45 dB
50 mm
-
2
46 dB
50 mm
60 min.
Pro HD board
1 x 15 mm
CW 70
100 mm
4.35 m
34 Kg/m
Regular (RG)
1 x 12.5 mm
CW 92
117 mm
5.10 m
25 Kg/m2
43 dB
50 mm
-
Regular (RG)
1 x 15 mm
CW 92
122 mm
5.50 m
30 Kg/m2
46 dB
50 mm
-
45 dB
50 mm
-
46 dB
50 mm
-
Fire Resistant (FR)
Fire Resistant (FR)
Pro HD board
1 x 12.5 mm
1 x 15 mm
1 x 12.5 mm
CW 92
CW 92
CW 92
117 mm
122 mm
117 mm
5.10 m
25.8 Kg/m
5.50 m
2
30 Kg/m
47 dB
50 mm
-
2
48 dB
50 mm
60 min.
45 dB
50 mm
-
49 dB
50 mm
-
47 dB
50 mm
-
49 dB
50 mm
-
50 dB
50 mm
-
51 dB
50 mm
60 min.
CW 92
122 mm
5.50 m
34 Kg/m
Regular (RG)
1 x 12.5 mm
CW 146
171 mm
7.70 m
25 Kg/m2
8.05 m
2
CW 146
CW 146
Fire Resistant (FR)
1 x 12.5 mm
Fire Resistant (FR)
1 x 15 mm
CW 146
Pro HD board
1 x 12.5 mm
CW 146
Pro HD board
1 x 15 mm
CW 146
176 mm
2
29.8 Kg/m
1 x 15 mm
1 x 15 mm
2
5.10 m
Pro HD board
Regular (RG)
3.
4.
5.
1 x 15 mm
1
30 Kg/m
2
7.70 m
25.8 Kg/m
176 mm
8.05 m
30 Kg/m
2
171 mm
7.70 m
29.8 Kg/m2
171 mm
176 mm
8.05 m
34 Kg/m
2
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Sound calculation based on ISO 140
Glass wool insulation, 16 Kg/m3
Fire rating according to BS-EN 476, part 4 & EN 1364-1
For wet areas, we recommend the use of Moisture Resistant Board. Replacing the Regular Board with Moisture Resistant Board,
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Other systems are also available. Should your requirements fall outside the above stated systems, please contact Knauf Technical
Department at +971 4 3377170.
10
KW B111
CONNECTIONS AND JOINTS
Board Type
Board Width
Stud Spacing
Regular (RG)
1200 mm
600 mm *
Moisture Resistant (MR)
1200 mm
600 mm *
Fire Resistant (FR)
1200 mm
600 mm *
Fire and Moisture Resistant (FM)
1200 mm
600 mm *
Pro HD Board
1200 mm
600 mm *
* Cladding tiles on a single layer partition, requires a stud spacing to 400 mm c/c.
KW B111 Connection to solid wall
ELEVATION
PLAN
5-10 mm
KW B111 Ceiling connection
SOFFIT
5-10 mm
Knauf Approved Fixing
Knauf 'CW' Stud
Knauf Insulation Material
Knauf Approved Sealant
Knauf Wedge Anchor
Knauf ‘UW’ Deep Track
Knauf Drywall Screw
Knauf Gypsum Board
Knauf 'UW' Runner
Knauf Gypsum Board
Knauf Drywall Screw
Knauf Approved Sealant
Knauf ‘CW’ Stud
Knauf Insulation Material
KW B111 Floor connection
KW B111 Joint
ELEVATION
ELEVATION
Knauf Gypsum Board
Knauf 'UW' Runner
Knauf Insulation Material
Knauf 'UW' Runner
Knauf Approved Fixing
Knauf Drywall Screw
Knauf Approved Sealant
5-10 mm
Knauf Gypsum Board
Knauf 'CW' Stud
Knauf Insulation Material
Knauf Drywall Screw
Knauf Joint Compound
+ Joint Tape
11
KW B112
SYSTEMS BUILD-UP
Board Type
Cladding
Thickness
Studs size
Regular (RG)
2 x 12.5 mm
CW 50
Regular (RG)
Fire Resistant (FR)
Fire Resistant (FR)
Pro HD board
2 x 12.5 mm
2 x 15 mm
2 x 12.5 mm
Sound3
Insulation
Rw
Insulation4
Thickness
Fire Rating5
42.6 Kg/m2
50 dB
50 mm
-
55.1 Kg/m
2
51 dB
50 mm
60 min.
46.7 Kg/m
2
51 dB
50 mm
90 min.
55.1 Kg/m
2
51 dB
50 mm
120 min.
4.80 m
54.7 Kg/m
2
53 dB
50 mm
90 min.
2
53 dB
50 mm
120 min.
Total
Thickness
0D[+HLJKW2
$SSUR[
Weight
100 mm
4.80 m
5.15 m
CW 50
CW 50
CW 50
CW 50
110 mm
100 mm
110 mm
100 mm
4.80 m
5.15 m
Pro HD board
2 x 15 mm
CW 50
110 mm
5.15 m
63 Kg/m
Regular (RG)
2 x 12.5 mm
CW 70
120 mm
5.95 m
42.6 Kg/m2
51 dB
50 mm
-
6.35 m
55.1 Kg/m
2
52 dB
50 mm
60 min.
46.7 Kg/m
2
52 dB
50 mm
90 min.
55.1 Kg/m
2
52 dB
50 mm
120 min.
5.95 m
54.7 Kg/m
2
54 dB
50 mm
90 min.
2
54 dB
50 mm
120 min.
Regular (RG)
Fire Resistant (FR)
Fire Resistant (FR)
Pro HD board
2 x 15 mm
2 x 12.5 mm
2 x 15 mm
2 x 12.5 mm
CW 70
CW 70
CW 70
CW 70
130 mm
120 mm
130 mm
120 mm
5.95 m
6.35 m
Pro HD board
2 x 15 mm
CW 70
130 mm
6.35 m
63 Kg/m
Regular (RG)
2 x 12.5 mm
CW 92
142 mm
7.20 m
42.6 Kg/m2
52 dB
50 mm
-
Regular (RG)
2 x 15 mm
CW 92
152 mm
7.55 m
55.1 Kg/m2
53 dB
50 mm
60 min.
Fire Resistant (FR)
2 x 12.5 mm
CW 92
142 mm
7.20 m
46.7 Kg/m2
53 dB
50 mm
90 min.
7.55 m
55.1 Kg/m
2
53 dB
50 mm
120 min.
7.20 m
54.7 Kg/m
2
55 dB
50 mm
90 min.
2
55 dB
50 mm
120 min.
Fire Resistant (FR)
Pro HD board
2 x 15 mm
2 x 12.5 mm
CW 92
CW 92
152 mm
142 mm
Pro HD board
2 x 15 mm
CW 92
152 mm
7.55 m
63 Kg/m
Regular (RG)
2 x 12.5 mm
CW 146
196 mm
9.60 m
42.6 Kg/m
2
53 dB
50 mm
-
55.1 Kg/m
2
54 dB
50 mm
60 min.
46.7 Kg/m
2
54 dB
50 mm
90 min.
2
54 dB
50 mm
120 min.
56 dB
50 mm
90 min.
56 dB
50 mm
120 min.
Regular (RG)
2 x 15 mm
CW 146
CW 146
206 mm
9.70 m
Fire Resistant (FR)
2 x 12.5 mm
Fire Resistant (FR)
2 x 15 mm
CW 146
206 mm
9.70 m
55.1 Kg/m
Pro HD board
2 x 12.5 mm
CW 146
196 mm
9.60 m
54.7 Kg/m2
Pro HD board
3.
4.
5.
2 x 15 mm
1
2 x 15 mm
CW 146
196 mm
206 mm
9.60 m
9.70 m
63 Kg/m
2
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0D[LPXPKHLJKWVFDOFXODWHGEDVHGRQDOLPLWLQJGHÀHFWLRQORQ3D
Sound calculation based on ISO 140
Glass wool insulation, 16 Kg/m3
Fire rating according to BS-EN 476, part 4 & EN 1364-1
For wet areas, we recommend the use of Moisture Resistant Board. Replacing the Regular Board with Moisture Resistant Board,
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Other systems are also available. Should your requirements fall outside the above stated systems, please contact Knauf Technical
Department at +971 4 3377170.
12
KW B112
CONNECTIONS AND JOINTS
Board Type
Board Width
Stud Spacing
Regular (RG)
1200 mm
600 mm
Moisture Resistant (MR)
1200 mm
600 mm
Fire Resistant (FR)
1200 mm
600 mm
Fire and Moisture Resistant (FM)
1200 mm
600 mm
Pro HD Board
1200 mm
600 mm
KW B112 Connection to solid wall
ELEVATION
PLAN
5-10 mm
KW B112 Ceiling connection
SOFFIT
Knauf Approved Fixing
Knauf 'CW' Stud
Knauf Insulation Material
5-10 mm
Knauf Approved Sealant
Knauf Wedge Anchor
Knauf ‘UW’ Deep Track
Knauf Drywall Screw
Knauf Gypsum Board
Knauf 'UW' Runner
Knauf Gypsum Board
Knauf Drywall Screw
Knauf Approved Sealant
Knauf 'CW' Stud
Knauf Insulation Material
KW B112 Floor connection
KW B112 Joint
ELEVATION
ELEVATION
Knauf Gypsum Board
Knauf 'CW' Stud
Knauf Insulation Material
Knauf 'UW' Runner
Knauf Drywall Screw
Knauf Approved Fixing
Knauf Approved Sealant
Knauf Gypsum Board
Knauf 'CW' Stud
Knauf Insulation Material
Knauf Drywall Screw
Knauf Joint Compound
+ Joint Tape
5-10 mm
6\VWHPEDVHGZLWKPHWDOSUR¿OHVPPRXWHUWRRXWHU
13
KW B115
SYSTEMS BUILD-UP
Board Type
Cladding
Thickness
Studs size
Regular (RG)
2 x 12.5 mm
2x CW 50
Regular (RG)
Fire Resistant (FR)
Fire Resistant (FR)
Pro HD board
2 x 12.5 mm
2 x 15 mm
2 x 12.5 mm
2x CW 50
2x CW 50
2x CW 50
2x CW 50
Total
Thickness
0D[+HLJKW2
$SSUR[
Weight
155 mm
4.70 m
47.6 Kg/m2
5.15 m
60.1 Kg/m
2
51.7 Kg/m
2
5.15 m
60.1 Kg/m
2
4.70 m
59 Kg/m
2
2
165 mm
155 mm
165 mm
155 mm
4.70 m
Sound3
Insulation
Rw (Rw+Ctr)
Insulation4
Thickness
Fire Rating5
58 dB
2 x 50 mm
-
59 (52) dB
2 x 50 mm
60 min.
59 (52) dB
2 x 50 mm
90 min.
59 (52) dB
2 x 50 mm
120 min.
61 (54) dB
2 x 50 mm
90 min.
61 (54) dB
2 x 50 mm
120 min.
Pro HD board
2 x 15 mm
2x CW 50
165 mm
5.15 m
68 Kg/m
Regular (RG)
2 x 12.5 mm
2x CW 70
195 mm
5.50 m
47.6 Kg/m
2
60 dB
2 x 50 mm
-
60.1 Kg/m
2
60 (53) dB
2 x 50 mm
60 min.
51.7 Kg/m
2
61 (54) dB
2 x 50 mm
90 min.
5.75 m
60.1 Kg/m
2
61 (54) dB
2 x 50 mm
120 min.
5.50 m
59 Kg/m
2
63 (56) dB
2 x 50 mm
90 min.
2
63 (56) dB
2 x 50 mm
120 min.
Regular (RG)
Fire Resistant (FR)
Fire Resistant (FR)
Pro HD board
2 x 15 mm
2 x 12.5 mm
2 x 15 mm
2 x 12.5 mm
2x CW 70
2x CW 70
2x CW 70
2x CW 70
205 mm
195 mm
205 mm
195 mm
5.75 m
5.50 m
Pro HD board
2 x 15 mm
2x CW 70
205 mm
5.75 m
68 Kg/m
Regular (RG)
2 x 12.5 mm
2x CW 92
239 mm
6.50 m
47.6 Kg/m2
61 dB
2 x 50 mm
Regular (RG)
2 x 15 mm
2x CW 92
249 mm
6.75 m
60.1 Kg/m2
61 (54) dB
2 x 50 mm
60 min.
Fire Resistant (FR)
2 x 12.5 mm
2x CW 92
239 mm
6.50 m
51.7 Kg/m2
61 (54) dB
2 x 50 mm
90 min.
6.75 m
60.1 Kg/m
2
61 (54) dB
2 x 50 mm
120 min.
6.50 m
59 Kg/m
2
63 (56) dB
2 x 50 mm
90 min.
68 Kg/m
2
63 (56) dB
2 x 50 mm
120 min.
Fire Resistant (FR)
Pro HD board
Pro HD board
3.
4.
5.
2 x 15 mm
1
2 x 15 mm
2 x 12.5 mm
2 x 15 mm
2x CW 92
2x CW 92
2x CW 92
249 mm
239 mm
249 mm
6.75 m
-
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0D[LPXPKHLJKWVFDOFXODWHGEDVHGRQDOLPLWLQJGHÀHFWLRQORQ3D)RUKLJKHUZDOOFKHFNZLWKWHFKQLFDOWHDPIRUELJJHUKHLJKWV
Sound calculation based on ISO 140
Glass wool insulation, 16 Kg/m3
Fire rating according to BS-EN 476, part 4 & EN 1364-1
For wet areas, we recommend the use of Moisture Resistant Board. Replacing the Regular Board with Moisture Resistant Board,
RUUHSODFLQJWKH)LUH5HVLVWDQWERDUGZLWK)LUHDQG0RLVWXUH5HVLVWDQW%RDUGZLOOKDYHQRLQÀXHQFHRQV\VWHP¶VSDUDPHWHUV
Other systems are also available. Should your requirements fall outside the above stated systems, please contact Knauf Technical
Department at +971 4 3377170.
14
KW B115
CONNECTIONS AND JOINTS
Board Type
Board Width
Stud Spacing
Regular (RG)
1200 mm
600 mm
Moisture Resistant (MR)
1200 mm
600 mm
Fire Resistant (FR)
1200 mm
600 mm
Fire and Moisture Resistant (FM)
1200 mm
600 mm
Pro HD Board
1200 mm
600 mm
KW B115 Connection to solid wall
ELEVATION
PLAN
PP
KW B115 Ceiling connection
SOFFIT
Knauf Approved Sealant
Knauf Sealing Tape
Knauf Gypsum Board
Knauf Insulation Material
PP
Knauf Approved Sealant
Knauf Wedge Anchor
Knauf UW Runner
Knauf Drywall Screw
Knauf Sealing Tape
Knauf Gypsum Board
Knauf CW Stud
Knauf Insulation Material
Knauf UW Runner
Knauf CW Stud
Knauf Drywall Screw
Knauf Approved Fixing
KW B115 Floor connection
KW B115 Joint
ELEVATION
ELEVATION
Knauf Insulation
Material
Knauf CW Stud
Knauf Gypsum Board
Knauf Sealing Tape
Knauf UW Runner
Knauf Drywall Screw
Knauf Approved Fixing
Knauf Approved Sealant
PP
Knauf Sealing Tape
Knauf CW Stud
Knauf Gypsum Board
Knauf Drywall Screw
Knauf Joint Compound
+ Joint Tape
Knauf Insulation
Material
15
KW B116
SYSTEMS BUILD-UP
Board Type
Cladding
Thickness
Studs size
Regular (RG)
2 x 12.5 mm
2x CW 50
Regular (RG)
Fire Resistant (FR)
Fire Resistant (FR)
Pro HD board
2 x 12.5 mm
2 x 15 mm
2 x 12.5 mm
2x CW 50
2x CW 50
2x CW 50
2x CW 50
Sound3
Insulation
Rw (Rw+Ctr)
Insulation4
Thickness
Fire Rating5
47.6 Kg/m2
• 62 (55) dB
2 x 50 mm
-
60.1 Kg/m
2
• 62 (55) dB
2 x 50 mm
60 min.
51.7 Kg/m
2
• 62 (55) dB
2 x 50 mm
90 min.
4.05 m
60.1 Kg/m
2
• 62 (55) dB
2 x 50 mm
120 min.
4.05 m
59 Kg/m
2
• 64 (57) dB
2 x 50 mm
90 min.
2
• 64 (57) dB
2 x 50 mm
120 min.
Total
Thickness
0D[+HLJKW2
$SSUR[
Weight
300-460 mm
4.05 m
4.05 m
300-460 mm
300-460 mm
300-460 mm
300-460 mm
4.05 m
Pro HD board
2 x 15 mm
2x CW 50
300-460 mm
4.05 m
68 Kg/m
Regular (RG)
2 x 12.5 mm
2x CW 70
300-460 mm
5.50 m
47.6 Kg/m
2
• 62 (55) dB
2 x 50 mm
-
60.1 Kg/m
2
• 62 (55) dB
2 x 50 mm
60 min.
51.7 Kg/m
2
• 62 (55) dB
2 x 50 mm
90 min.
5.50 m
60.1 Kg/m
2
• 62 (55) dB
2 x 50 mm
120 min.
5.50 m
59 Kg/m
2
• 64 (57) dB
2 x 50 mm
90 min.
2
• 64 (57) dB
2 x 50 mm
120 min.
Regular (RG)
Fire Resistant (FR)
Fire Resistant (FR)
Pro HD board
2 x 15 mm
2 x 12.5 mm
2 x 15 mm
2 x 12.5 mm
2x CW 70
2x CW 70
2x CW 70
2x CW 70
300-460 mm
300-460 mm
300-460 mm
300-460 mm
5.50 m
5.50 m
Pro HD board
2 x 15 mm
2x CW 70
300-460 mm
5.50 m
68 Kg/m
Regular (RG)
2 x 12.5 mm
2x CW 92
300-460 mm
6.95 m
47.6 Kg/m2
• 62 (55) dB
2 x 50 mm
-
Regular (RG)
2 x 15 mm
2x CW 92
300-460 mm
6.95 m
60.1 Kg/m2
• 62 (55) dB
2 x 50 mm
60 min.
Fire Resistant (FR)
2 x 12.5 mm
2x CW 92
300-460 mm
6.95 m
51.7 Kg/m2
• 62 (55) dB
2 x 50 mm
90 min.
6.95 m
60.1 Kg/m
2
• 62 (55) dB
2 x 50 mm
120 min.
6.95 m
59 Kg/m
2
• 64 (57) dB
2 x 50 mm
90 min.
68 Kg/m
2
• 64 (57) dB
2 x 50 mm
120 min.
Fire Resistant (FR)
Pro HD board
Pro HD board
3.
4.
5.
2 x 15 mm
1
2 x 15 mm
2 x 12.5 mm
2 x 15 mm
2x CW 92
2x CW 92
2x CW 92
300-460 mm
300-460 mm
300-460 mm
6.95 m
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Sound calculation based on ISO 140
Glass wool insulation, 16 Kg/m3
Fire rating according to BS-EN 476, part 4 & EN 1364-1
For wet areas, we recommend the use of Moisture Resistant Board. Replacing the Regular Board with Moisture Resistant Board,
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Other systems are also available. Should your requirements fall outside the above stated systems, please contact Knauf Technical
Department at +971 4 3377170.
16
KW B116
CONNECTIONS AND JOINTS
Board Type
Board Width
Stud Spacing
Regular (RG)
1200 mm
600 mm
Moisture Resistant (MR)
1200 mm
600 mm
Fire Resistant (FR)
1200 mm
600 mm
Fire and Moisture Resistant (FM)
1200 mm
600 mm
Pro HD Board
1200 mm
600 mm
KW B116 Connection to solid wall
ELEVATION
PLAN
5-10 mm
KW B116 Ceiling connection
SOFFIT
Knauf Approved Sealant
Knauf Gypsum Board
Knauf Insulation Material
5-10 mm
Knauf Approved Sealant
Knauf Wedge Anchor
Knauf ‘UW’ Deep Track
Knauf Drywall Screw
Knauf Insulation Material
Knauf 'CW' Stud
Knauf Gypsum Board
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Gysum Boards Bracing
Knauf 'UW' Runner
Knauf 'CW' Stud
Knauf Drywall Screw
Knauf Approved Fixing
X
KW B116 Floor connection
KW B116 Joint
ELEVATION
PLAN
Knauf Insulation Material
Knauf Drywall Screw
Knauf Joint Compound + Joint Tape
Knauf Gypsum Board
X
Knauf Gypsum Board
Knauf 'CW' Stud
Knauf Insulation
Material
Knauf 'UW' Runner
Knauf Approved Fixing
Knauf Drywall Screw
Knauf Approved Sealant
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Gysum Boards Bracing
X
(Max.) 1200 mm
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Gysum Boards Bracing
5-10 mm
Knauf 'CW' Stud
Knauf Drywall Screw
Knauf 'UW' Runner
17
T Junction and other wall connection
KW B111 T Junction
KW B112 T Junction
PLAN
PLAN
Knauf Gypsum Board
Knauf 'UW' Runner
Knauf Insulation Material
Knauf 'CW' Stud
Knauf Gypsum Board
Knauf 'UW' Runner
Knauf Insulation Material
Knauf 'CW' Stud
Knauf Drywall Screw
Knauf Drywall Screw
Knauf Corner Tape
Knauf Corner Tape
KW B111 T Junction - alternative
KW B112 T Junction - alternative
PLAN
PLAN
Knauf Gypsum Board
Knauf 'UW' Runner
Knauf Insulation Material
Knauf 'CW' Stud
Knauf Approved Sealant
Knauf Drywall Screw
Knauf Gypsum Board
Knauf 'UW' Runner
Knauf Insulation Material
Knauf 'CW' Stud
Knauf Approved Sealant
Knauf Drywall Screw
Knauf Corner Tape
Knauf Corner Tape
KW B115 T Junction - alternative
KW B116 Connection to wall
PLAN
PLAN
Knauf Sealing Tape
Knauf CW Stud
Knauf 'UW' Runner
Knauf Gypsum Board
Knauf Drywall Screw
Knauf Corner Tape
Knauf Insulation
Material
Knauf Corner Tape
Knauf 'CW' Stud
Knauf Drywall
Screw
Knauf Corner Bead
Knauf CW Stud
Knauf UW Runner
18
Knauf Insulation Material
Knauf Gypsum Board
Corners
KW B111 Corner detail
KW B112 Corner detail
PLAN
PLAN
Knauf Gypsum Board
Knauf 'UW' Runner
Knauf Insulation Material
Knauf 'CW' Stud
Knauf Drywall Screw
Knauf Corner Tape
Knauf Gypsum Board
Knauf 'UW' Runner
Knauf Insulation Material
Knauf 'CW' Stud
Knauf Drywall Screw
Knauf Corner Tape
Knauf Alux Corner Bead or
Corner Trim if necessary
Knauf Alux Corner Bead or
Corner Trim if necessary
KW B115 Corner detail
KW B112 Angled corner
PLAN
PLAN
Knauf Gypsum Board
Knauf 'UW' Runner
Knauf Insulation Material
Knauf 'CW' Stud
Knauf Drywall Screw
Knauf Corner Tape
Knauf Gypsum Board
Knauf UW Runner
Knauf Insulation Material
Knauf CW Stud
Knauf Fiber Glass Joint Tape
Knauf Approved Sealant
Knauf Drywall Screw
Shape wooden
filler by others
Knauf Alux Corner
Tape or Corner Trim
if necessary
Knauf Alux Corner Bead or
Corner Trim if necessary
19
Connection with other assemblies
KW B112 Connection with wall lining
KW B112 Connection with solid wall
PLAN
PLAN
Knauf Gypsum Board
Knauf UW Runner
Knauf Insulation Material
Knauf Approved Fixing
Knauf CW Stud
Knauf Insulation Material
Knauf CW Stud
Knauf Drywall Screw
Knauf Corner Tape
Knauf
LN Screw
Knauf Sealing Tape
Knauf Universal Bracket
Control Joint
Install control joints
„ At maximum 15 m intervals
„ $WDOOFRQWUROH[SDQVLRQMRLQWVSUHVHQWLQWKHVWUXFWXUH
„ At any change in the substrate material
KW B111 Control joint
KW B112 Control joint
PLAN
PLAN
Knauf Insulation Material
Knauf Insulation Material
Knauf UW Runner
Knauf CW Stud
Knauf Drywall Screw
Knauf Gypsum Board
20
Knauf UW Runner
150 mm
Knauf CW Stud
Knauf Drywall Screw
Knauf Gypsum Board
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Elevation
Elevation
Knauf Concrete Screwbolt
Knauf Wedge Anchor
Knauf Concrete Screwbolt
Knauf Wedge Anchor
'HÀHFWLRQ$OORZDQFHPP
Knauf Approved Sealant
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Knauf Approved Sealant
'HÀHFWLRQ$OORZDQFHPP
25 x 60 mm
Knauf Angle Section
25 x 60 mm
Knauf Angle Section
Knauf ‘UW’ Deep Track
Knauf ‘UW’ Deep Track
Knauf Drywall Screw
Knauf Drywall Screw
Knauf Board Strips
Knauf Board Strips
Knauf Gypsum Board
Knauf Gypsum Board
.:%'HÁHFWLRQ+HDG
.:%'HÁHFWLRQ+HDG
Elevation
Elevation
SOFFIT
Knauf Concrete Screwbolt
Knauf Wedge Anchor
S
SOFFIT
Knauf Concrete Screwbolt
Knauf Wedge Anchor
'HÀHFWLRQ$OORZDQFHPP
Knauf Approved Sealant
'HÀHFWLRQ$OORZDQFHPP
'HÀHFWLRQ$OORZDQFHPP
Knauf Approved Sealant
'HÀHFWLRQ$OORZDQFHPP
25 x 60 mm
Knauf Angle Section
[PP
Knauf Angle Section
Knauf ‘UW’ Deep Track
Knauf ‘UW’ Deep Track
Knauf Drywall Screw
Knauf Drywall Screw
Knauf Board Strips
Knauf Board Strips
Knauf Gypsum Board
Knauf Gypsum Board
Knauf Sealing Tape
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Gysum Boards Bracing
X
21
Training
Knauf Training academy has purposely been developed to offer a variety of courses that
provide practical training on the design and construction of plasterboard systems.
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whilst taking advantage of learning Hands-on experience whilst under the guidance of a Knauf
Training Specialist.
The courses that we offer include partitions, wall linings, shaftwalls and suspended ceilings.
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The main aim of these courses is to provide knowledge and an understanding on the installation
and the key purpose of Knauf drywall systems. Also we want to ensure that all trainees have
IXOOFRQ¿GHQFHLQWKHLUDELOLW\ZKHQHLWKHUSURSRVLQJD.QDXIV\VWHPRUFRQVWUXFWLQJDV\VWHP
on-site. Knauf Training will also give you a better understanding of the products that we offer
in the market, and allow you to understand what products are needed to assemble a Knauf
system correctly and professionally. With the growing pressure & expectations of developers
for fast and professionally constructed work, you can be sure with the knowledge & guidance
of Knauf expert trainers you will be on the road to perfection.
The Key Advantages of Knauf Training:
„
,PSURYHHI¿FLHQF\
„
Reduce wastage of materials
„
Learn proper application methods
„
Faster installation time
„
Practice in the use of high-end drywall tools
„
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Upon completion of any of the Knauf training courses a Knauf
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FHUWL¿FDWH JLYHV \RX DQ HGJH RYHU RWKHU FRPSHWLWRUV DV LW LV DQ
endorsement that you have been instructed in the best practice of
the industry, by the best in the industry. This in-turn gives us the
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Get your TRAINING RECOGNITION CERTIFICATE today and keep your company ahead of the competition
REMEMBER TO BE THE BEST YOU NEED TO LEARN FROM THE BEST
22
Installation steps
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stud and a laser / spirit level.
3 Twisting Knauf ‘C’ Stud
into position.
Snip and bend back Knauf Deep Flange
‘U’ Channel to form the door frame.
Snip and bend back Knauf ‘U’ Channel
for extra rigidity around door
Fixing Knauf Deep Flange ‘U’
Channel to form perimeter framing
Fixing Knauf ‘C’ Stud to form the
position frame abutment.
Insert timber battens within Knauf ‘C’
6WXGVWRSURYLGH¿[LQJIRUGRRUIUDPH
(if required).
Fixing Knauf Plasterboard to the
completed framework.
23
General requirements
Control joints
„
At maximum 15 m
„
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„
At any change in the substrate material
Jointing
„
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„
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Connections sealing
„
For acoustic requirements, seal the perimeter connections with acoustical sealant
Fire penetration
„
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„
M&E cabling can be inserted through Knauf CW studs
Insulation materials such as stone wool, glass wool, EPS should be planted within the CW studs.
7KHLQVXODWLRQFDQEH¿[HGHLWKHUIULFWLRQ¿WRU¿[HGVHFXUHO\E\RWKHUPHDQV
2QFHWKHLQVXODWLRQFDEOLQJZRUNLV¿QLVKHGWKHERDUGRQWKHRWKHUVLGHRISDUWLWLRQ
should be cladded
„
„
„
Installation
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„
„
„
„
„
24
Power sockets, switch sockets, splitter sockets etc. are allowed to be installed at any position.
In systems with sound requirements, do not install power sockets opposite to each other
Electrical socket boxes can be formed by using punching tools
)RU¿UHUDWHGV\VWHPVWKHVRFNHWPXVWEH¿UHUDWHGZLWKPLQLPXPWKHVDPH¿UHUDWLQJDV
the partition.
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Processing gypsum boards
Score the board by pushing along the
cut side, then cut the other paper side
Cut the paper face with a sharp knife
Cut the board 45 degrees
Smooth the cut edge with a beveler
Cutting and processing the boards
„
Knauf Boards shall be cut by scoring and breaking or by sawing
„
When cutting by scoring, the face paper shall be cut with a utility knife
„
Knauf boards shall be broken by snapping boards in the reverse direction, then cutting the back paper with a utility knife
„
&XWHGJHVVKRXOGEHVPRRWKHGZLWK.QDXI%HYHOHU5DVS&RPERWRREWDLQQHDWMRLQWVZKHQLQVWDOOHG
„
Short edges should be chamfered with Knauf Beveler / Rasp Combo
„
Holes for pipes or other small openings shall be scored on the back and the face outlined before
removal / cut out with a purposely designed tool
25
Studs positioning
System KW B111 / B112
System KW B115
System KW B116
Knauf Stud
Knauf Stud
Decoupled
with insulation
strips
Gypsum
Bracing
UW Bracing
Knauf Stud
Knauf UW Runner
Knauf UW Runner
Knauf UW Runner
Positioning the tracks and perimeter studs
„
Mark location of partitions accurately on concrete structure with stringline / laser
„
Use Knauf Sealing Tape or Acoustical Sealant under Knauf CW studs and UW Tracks forming the perimeter for acoustic rated
SDUWLWLRQVXVHDFRXVWLFDOVHDODQWRU¿UHDFRXVWLFDOVHDODQW
„
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„
)L[WKHERWWRP8:WUDFNDQGWRSWUDFNDQG&:VWXGVRQSHULPHWHUDWPD[LPXPPPFHQWHUVIRUQRQ¿UHUDWHGSDUWLWLRQV
DWPPFHQWHUIRU¿UHUDWHGSDUWLWLRQVDQGPD[LPXPPPIURPHQGRIWUDFN
26
Studs positioning - splicing of studs
Option 1 – 2 CW
studs interlaced like a box
2SWLRQ²&:VWXGV-RLQW
connected with additional CW stud
2SWLRQ²&:VWXGV-RLQW
connected with additional UW track
Stud 1
Stud 1
Stud 1
u
u
Additional
stud
Additional
stud
u
u
u
Stud 2
Stud 2
Stud 2
Stamp Plier
„
„
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In the overlap area, rivet, screw attach or crimp the studs
Vertical extension of studs (splicing)
Stud size
Overlap u
CW 50
•FP
Option 1 CW 50 – overlap 50 cm
CW 70
•FP
Option 2 CW 50 – additional piece CW 50, 100 cm
CW 92
•FP
Option 3 CW 50 – additional piece of UW 50, 100 cm
CW 146
•FP
Calculation example:
27
Framing
Framing
Top Track
Nogging
for Services
CW Stud
Door
Opening
A
A
Bottom Track
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„ )RUKLJKHUGHÀHFWLRQXVHWKHGHÀHFWLRQKHDG
„ Space studs at max. 600 mm centers. For partitions where loads are going to be applied, please follow our details for nogging
„ )ULFWLRQ¿W.QDXI&:6WXGVYHUWLFDOO\LQWR.QDXI8:7UDFNVZLWKPD[LPXPVSDFLQJRIPPWKLVZLOODOORZIRUDGMXVWPHQWZKHQ
boarding
„ ([WUDVWXGVVKRXOGEHSURYLGHGDWRSHQLQJVFRUQHUVDQGVWRSHQGV6WXGVDWFRUQHUVVWRSHQGV7MXQFWLRQVDQGRSHQLQJVVKRXOG
EH¿[HGWRÀRRUDQGFHLOLQJFKDQQHOVE\PHWDOIUDPLQJVFUHZVRUSLHUFHSXQFKLQJ
„
28
Fixing loads / Cantilever loads
Nogging for Services
„
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„
Fix the plywood on one side with L angle ( 25 x 25 x 0.5 mm)
„
Screw spacing: 100 mm
„
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(wash basin, cupboard)
Section A - A
A
A
CW Stud
18 mm plywood
Screw
L Angle 25 x 25 x 0.5 mm
Crowd pressure and loading capacity heavyweight anchorage
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Cladding Thickness
Performance Achieved
Crowd Pressure
Heavyweight
Anchorage - wash basin
Heavyweight
Anchorage - wash cupboard
CW 50 x 35 x 0.6 mm
1 x 12.5 mm
1.5 kN/m
1500 N*
2000 N*
CW 50 x 35 x 0.6 mm
2 x 12.5 mm
3.0 kN/m
2500 N*
5000 N*
* K543 Knauf Hartmut with M5 x 60 mm screw with additional 18 mm thick plywood backing
** K543 Knauf Hartmut with M5 x 75 mm screw with additional 18 mm thick plywood backing
Loading capacity lightweight anchorage
Cladding Thickness
Driva Plus Self Drilling
Metal Plug
Cavity Fixings
Knauf Hartmut
min. 12.5 mm
7 kg
12 Kg
35 Kg
min. 2 x 12.5 mm
> 7 Kg
> 12 Kg
55 Kg
29
Door openings
„
Use Boxed Knauf CW Studs for forming door frames (up to 60 kg)
„
Locate a vertical stud within 100 mm of door frame for reinforcement
„
8:&KDQQHOXVHGIRUÀRRUWUDFNVKRXOGEHH[WHQGHGPLQPPDQGUHWXUQHGDQG¿[HGWRWKH&:GRRUVWXG
„
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Doors Framing
See Figure - 1 & 2
Minimum 300 mm
Figure - 1
See Figure - 3
UW Profile
UW Profile
Figure - 2
„
Figure - 2 (Opposite side)
A head shall be formed over metal door with a
„
The section of track shall then be placed
KRUL]RQWDOO\DWWKHUHOHYDQWKHLJKWZLWKÀDQJHV
„
Cut and web bent vertically at each end, then
securely attached to the vertical studs
„
Knauf CW-Stud Interlaced as
boxed with timber (by others)
Minimum 300 mm
Knauf Track Return
cut-to-length section of track
A cut-to-length section of stud shall then be
positioned vertically above the door head and
mm
100
mm
150
extending to the ceiling track
Figure - 3
Doors Framing / Door opening with CW studs
150 mm
100 mm
150 mm
100 mm
Knauf CW-Stud Interlaced as boxed
with timber (by others)
30
Door weight
1RRIOD\HUVRQHDFKVLGH
3URÀOH
Load class
Up to 60 kg
2+2
Min. CW 50 x 35 x 0.6 mm
Severe duty 100 slams
Up to 100 kg
2+2
Min. CW 70 x 35 x 0.6 mm
Minimum duty 20 slams
Window openings
Window Opening Frame
See Figure - 1
A
A
B
B
See Figure - 2
Figure - 1
U-Channel
2
1
300 mm
Minimum
„
CW Studs should be reinforced with timber (by others).
„
UW tracks should be snipped and bent and reinforced with timber for extra
rigidity.
„
Cladding of the boards should follow the partition requirement (one layer / two
layers .etc).
Knauf UW-Track with
timber (by others)
Door opening with U-Channel & CW-Studs
Figure - 2
U-Channel
Knauf U-Channel
Knauf CW-Stud
2
1
Section A-A
Knauf CW-Stud with
timber (by others)
300 mm
Minimum
Knauf UW-Track with
timber (by others)
Section B-B
Knauf CW-Stud
31
Cladding of boards
First Layer Cladding
600
600
600
600
600
600
600
600
2400
2400
2400
600
2400
600
Second Layer Cladding
1200
1200
1200
1200
Fixing
„
.QDXI%RDUGVVKRXOGEH¿[HGYHUWLFDOO\RQWKHPHWDOVWXGIUDPHZRUN
„
%RDUGVVKRXOGQHYHUWRXFKWKHÀRRU$SSUR[LPDWHO\FPRIJDSVKRXOGEHOHIWDWWKHÀRRUFRQQHFWLRQZKHQ¿[LQJERDUGV
„
7KHJDSVKRXOGEH¿OOHGZLWKVHDODQWRUPDVWLF
„
Vertical edges should be staggered by 600mm. Horizontal edges should be staggered by at least 300 mm.
%RWKMRLQWVKRUL]RQWDODQGYHUWLFDORQRSSRVLWHVLGHRISDUWLWLRQVKRXOGEHVWDJJHUHG
„
For multi-layer cladding, second layer should be staggered both horizontally and vertically
Connections sealing
32
„
)RUDFRXVWLFUHTXLUHPHQWVLQQRQ¿UHUDWHGSDUWLWLRQVVHDOWKHSHULPHWHUFRQQHFWLRQVZLWKDFRXVWLFDOVHDODQW
„
)RUDFRXVWLFDQGRU¿UHUHTXLUHPHQWVLQ¿UHUDWHGSDUWLWLRQVVHDOWKHSHULPHWHUFRQQHFWLRQVZLWK¿UHDQGDFRXVWLFDOVHDODQW
%RDUGVÀ[LQJ
Screw location and penetration depth
„
'ULYHVFUHZVWRMXVWEHORZWKHVKHHWVXUIDFHWDNLQJFDUHQRWWREUHDNWKHSDSHUOLQHUERDUG
„
Screw heads must be approx. 1 mm inside the board surface
„
6FUHZVVKRXOGEHPPDZD\IURPMRLQWV
„
Screws should penetrate studs by min. 9 mm
Fastening of the cladding
>10
Board thickness
First Layer
Second Layer
12.5 mm
TN 3.9 x 25 mm
TN 3.9 x 35 mm
15 mm
TN 3.9 x 25 mm
TN 3.9 x 45 mm
10
Maximum screw spacing – framing at 600 mm center to center
Number of Layers
First Layer
Second Layer
First Layer
300 mm
-
Second Layer
300 mm
300 mm
Correct screw head position
Doors opening frame and cladding of boards
Door Opening Frame
„
'RQRWDSSO\ERDUGMRLQWVRQGRRUIUDPHSUR¿OHV
„
Joints should be staggered on both sides
Cladding of Partition side 1
Cladding of Partition side 2
33
Curved partitions
Bending radius - Knauf boards
Board thickness
d
mm
Bend radius r in longitudinal direction
Dry bending
mm
Wet bending
mm
6 mm
1500 mm
•800 mm
8 mm
1900 mm
•800 mm
12.5 mm
•2750 mm
•1000 mm
Concave - inner arch
Convex - outer arch
„ Other Knauf boards / bending radius on request
Curved partitions
.QDXIPHWDO3UR¿OH
150
150
150
&RQQHFWWKH&:6WXGZLWK.QDXIPHWDOSUR¿OHXVLQJDFULPSFRQQHFWLRQ
„
CW Stud spacing: 150 mm (external radius)
„
.QDXIIDVWHQHUVSDFLQJ”PP
Length of layout
„
Wet bending
1. Put the cut-to-length Knauf boards on a grid made of channels or
similar with the side to be compressed on top (to ensure that excess
water can drip off)
2. Perforate the board laterally and longitudinally with a spiked roller
Longitudinal direction
Knauf UW track cut and bent
Batten
WREH¿[WKH
board
3. Wet the board by spraying or use a lambskin roller and allow it to
settle for a few minutes. Repeat the process until saturation is
achieved and allow the excessive water to drain
3ODFHWKHERDUGRQWKHSUHSDUHGWHPSODWHEHQGDQG¿[WKHERDUG
Template
with adhesive tape and allow to dry
Dry bending
1. Slowly bend the Knauf board laterally over the stud partition. Pre-bending on a template is recommended
2. Fix with Drywall Screws continuously following the bending direction
34
Angle or CD Channel
to support boards
Knauf board strip
&XWERDUG•PP
Joint treatment
„
Board surface should be cleaned of materials such as dust, oil etc.
„
)LOOLQJDQGFRYHULQJRIMRLQWVVKRXOGRQO\WDNHSODFHDIWHUWKHERDUGVKDYHEHHQDOORZHGWR
rest in the given humidity and temperature zones, and no more longitudinal changes can
be expected, i.e. expansion or contraction.
„
,QFDVHRIPDVWLFDVSKDOWVFUHHG¿OOLQMRLQWVDIWHUVFUHHGKDVEHHQDSSOLHG
„
)LUVWFRDWRI.QDXI-RLQW¿OOHUVKRXOGEHDSSOLHGZLWKWRROVRIVXI¿FLHQWZLGWKWRH[WHQGD
PLQLPXPPPEH\RQGERWKVLGHVRIWKHFHQWUHRIWKHMRLQWPPZLGWK
„
.QDXI-RLQW7DSHVKRXOGEHHPEHGGHGLQWRWKHMRLQW¿OOHUWRUHLQIRUFHWKHMRLQWEHWZHHQWZR
gypsum boards
„
2QFHWKH¿UVWFRDWKDVGULHGDVHFRQGFRDWRI.QDXI-RLQW¿OOHUVKRXOGEHDSSOLHGZLWK
PPZLGWKRQERWKVLGHVRIWKHFHQWUHRIWKHMRLQWWDSHPPZLGWK
„
$YHU\WKLQWKLUGFRDWRI.QDXI-RLQW¿OOHUVKRXOGEHDSSOLHGZLWKDPLQLPXPZLGWKQROHVV
WKDQPPEH\RQGERWKVLGHVRIWKHFHQWUHRIWKHMRLQWWDSHPPZLGWK
„
Once third coat has dried, surface should be sanded and smoothed
„
Knauf Corner Bead should be used for exterior corner reinforcements
„
Alternatively Knauf Alux Corner Tape can be used to reinforce interior or exterior corners
Corner Bead cladding on to putty
First coat with 10 cm width
Second coat with 20 cm width
Third coat with 30 cm width
Corner Bead
Exterior Corner
Pre-Treatment
Before further linings (wallpaper) are applied, the surface must be free of dust and pretreated according to lining manufacturer.
Suitable coatings and linings
Wallpaper (paper, non woven, textile and synthetic wallpapers)
Ceramic tiles*, plasters (full surface thin plaster coatings)
Coatings (emulsion based paints, emulsion based silicate paints)
Unsuitable coatings
Alkaline coats such as lime based paints, silicate based paint and pure silicate paints are not suitable to be applied on gypsum boards.
Gypsum board paper surfaces that have constantly been exposed to light without any protection can develop yellowing agents that show
XSGHVSLWHDFRDWRISDLQW7KHUHIRUHDWULDOFRDWLVUHFRPPHQGHGWKDWZLOOH[WHQGDFURVVVHYHUDOERDUGVLQFOXGLQJDOOMRLQWV<HOORZLQJFDQ
however, be successfully avoided only by using a special shielding primer.
35
Systems components for partition
Boards
Regular Gypsum Board
.QDXI5HJXODU*\SVXP%RDUGVZLWKDQLYRU\SDSHUIDFHLGHDOO\VXLWHGWRUHFHLYHDSODVWHU¿QLVKRUIRUGLUHFWGHFRUDWLRQV
Dimensions (mm)
Width
Thickness
Length
No. of boards
Pallet details
Surface (m2) Tonnes (approx)
12.5
1200
2400 / 3000
80 / 68
230.4 / 244.8
2.20 / 2.38
15.0
1200
2400 / 3000
68 / 56
195.84 / 210.6
2.20 / 2.38
Moisture Resistant
Knauf Moisture Resistant Gypsum Board (MR) is a high performance gypsum board for use in internal areas on high humidity.
Dimensions (mm)
Width
Thickness
Length
No. of boards
Pallet details
Surface (m2) Tonnes (approx)
12.5
1200
2400 / 3000
80 / 68
230.4 / 244.8
2.23 / 2.00
15.0
1200
2400 / 3000
64 / 56
184.32 / 210.6
2.37 / 2.46
Fire Resistant
.QDXI)LUH5HVLVWDQW*\SVXP%RDUGV)5DUHJ\SVXPZDOOERDUGVVSHFLDOO\GHVLJQHGWRRIIHUVXSHULRU¿UHUHVLVWDQFHSHUIRUPDQFHZKHQ
used in drywall partitions, shaftwalls ceilings and lining systems
Dimensions (mm)
Width
Thickness
Length
No. of boards
Pallet details
Surface (m2) Tonnes (approx)
12.5
1200
2400 / 3000
80 / 68
230.4 / 244.8
2.42 / 2.68
15.0
1200
2400 / 3000
68 / 56
194.84 / 210.6
2.56 / 2.76
Fire and Moisture Resistant
.QDXI)LUH0RLVWXUH5HVLVWDQW*\SVXP%RDUGV)0DUHJ\SVXPZDOOERDUGVZLWKKLJK¿UHSURWHFWLRQSHUIRUPDQFHPDQXIDFWXUHG
VSHFL¿FDOO\IRUXVHLQDUHDVH[SRVHGWRPRLVWXUHDQGKXPLGLW\
Dimensions (mm)
Width
Thickness
Length
No. of boards
Pallet details
Surface (m2) Tonnes (approx)
12.5
1200
2400 / 3000
80 / 68
213.12 / 216.0
2.42 / 2.68
15.0
1200
2400 / 3000
68 / 56
167.04 / 172.8
2.25 / 2.43
Pro HD Board
.QDXI3UR+'LVDKLJKSHUIRUPDQFHJ\SVXPERDUGSURYLGLQJGXUDELOLW\LPSDFW¿UHDQGPRLVWXUHUHVLVWDQFH:LWKLWVVSHFLDOO\WRXJKHQHG
KLJKGHQVLW\FRUHLWSURYLGHVH[FHOOHQWORDGFDSDFLW\DQGKLJKDFRXVWLFSHUIRUPDQFHLGHDOIRUKLJKWUDI¿FDUHDV
Dimensions (mm)
Width
Thickness
Length
No. of boards
Pallet details
Surface (m2) Tonnes (approx)
12.5
1200
2400 / 3000
56
161.28
2.03
15.0
1200
2400 / 3000
56
161.28
2.44
Flexi Board
.QDXI)OH[L%RDUGDUHGHVLJQHGWRFRQVWUXFWFXUYHGVXUIDFHVDQGVXLWDEOHWRUHFHLYHDSODVWHU¿QLVKRUGLUHFWGHFRUDWLRQ
Dimensions (mm)
Width
Thickness
36
Length
No. of boards
Pallet details
Surface (m2) Tonnes (approx)
6
1200
3000
120
432
1.82
8
1200
2400
112
322.56
2.27
* Systems not listed in this data sheet. For assemblies using these special boards, please contact Knauf Technical Department.
System components
3URÀOHV
Knauf CW studs
Galvanized lightweight steel sections, zinc coating minimum Z100.
Dimensions (mm)
Thickness
Web
Flange
Length
0.6
50 / 70 / 92 / 146
35
3000
Knauf UW runners
*DOYDQL]HGOLJKWZHLJKWVWHHOVHFWLRQV]LQFFRDWLQJPLQLPXP=7REHXVHGDVKHDGDQGÀRRUWUDFNIRUSDUWLWLRQV
Dimensions (mm)
Thickness
Web
Flange
Length
0.6
50 / 70 / 92 / 146
32
3000
0.6
50 / 70 / 92 / 146
60
3000
* Special dimension and sizes are available upon request for orders above 10,000 linear meters.
Accessories
Knauf Acoustical Sealant
Knauf Acoustical Sealant is a pasty dispersion bound
FRPSRXQGIRUWKHXVHRIKLJKSHUIRUPDQFH¿UHDQG
acoustic rated partition systems.
Knauf Plastic and plug screw
Knauf Plastic Plugs Screw is to be used together with
3ODVWLF3OXJIRU¿[LQJWKHSHULPHWHUUXQQHUVDQGVWXGVRQ
solid walls.
Hammer Fixings
+DPPHU)L[LQJVDUHOLJKWGXW\¿[LQJVZKLFKKDYHDVSHFLDOWKUHDGORFNGHVLJQWKDWSUHYHQWV
SUHH[SDQVLRQGXULQJWUDQVLWLQVWDOODWLRQDQGSURYLGHVDQRSWLRQIRUIDVWHU¿[LQJZLWKRXW
VFUHZGULYHUZRUN%RWKVL]HVDUHVXLWDEOHIRUSHULPHWHU¿[LQJVIRUERWKSDUWLWLRQVDQGFHLOLQJV
In addition to that, 8 x 45 mm is perfectly suitable with universal bracket in wall claddings.
+DPPHU¿[LQJVDUHIDVWHUDOWHUQDWLYHVWRWKH3ODVWLFSOXJDQG3ODVWLFSOXJVFUHZ
(Sizes 6 x 40 mm and 8 x 45 mm)
37
System components
Driva Plus Self Drilling Metal Plug
Driva Plus with screw requires no drilling and can be screwed simply on the partitions for
standard loads.
(Size 14 x 32 mm)
Cavity Fixings
&DYLW\¿[LQJLVXVHGIRUVXSHULRUORDGVRQSDUWLWLRQVDQGLWVGHVLJQHQDEOHVWKDWWKH¿[WXUHV
FDQEHUHPRYHGDQGUH¿WWHG
(Size 5 x 65 mm)
Wedge Anchor
Wedge Anchor is a very easy-to-apply accessory which can be used as a alternative
VROXWLRQWR3ODVWLF3OXJ6FUHZLQWHUPVRI¿UHUDWHGSDUWLWLRQV
(Size 6 x 40 mm)
Concrete Screwbolt
&RQFUHWH6FUHZEROWLVDQRQH[SDQVLRQEROWZLWKXQGHUFXWWHFKQRORJ\IRU¿[LQJLQWRZRRG
brick, cracked or non-cracked concrete and it is a high performance bolt that cuts its own
WKUHDG,WVXLWVSHULPHWHU¿[LQJVWRVRPHGHWDLOVRI)LUH5HVLVWDQWSDUWLWLRQDQGLVVSHFL¿FIRU
Head of Wall connections.
(Size 7.5 x 100 mm)
Knauf Hartmut
The most advanced cavity dowel for drywall systems with a load capacity of up to 65kg.
(Size 5 x 60 mm)
Knauf TN Self Drilling Drywall Screws
Black phosphated self drilling screws, for light gauge metal up to 0.7 mm thickness. Length
25 / 35 / 45 / 55 mm. Box 1000 pcs.
38
System components
Knauf Sealing Tape
.QDXI6HDOLQJ7DSHLVDFORVHGIRDPWDSHVHOIDGKHVLYHRQRQHVLGHSHUPDQHQWO\ÀH[LEOH
,WLVUHFRPPHQGHGIRUWKHFRQQHFWLRQRIÀDQNLQJFRQVWUXFWLRQDOFRPSRQHQWVZLWKWKH
backside of the runners in drywall partitions.
Width 50 / 75 mm, Length 25 m
Knauf Joint Tape
)RUUHLQIRUFLQJMRLQWV
Width 50 mm. Length 90 m
Special Textile Fiber Glass Joint Tape
6SHFLDO7H[WLOH)LEHU*ODVV-RLQW7DSHLVDSUHPLXPMRLQWWDSHZKLFKSHUIRUPVDWWKHEHVW
OHYHOWRSUHYHQWFUDFNVDQGWRSURYLGHWKHEHVW¿QLVKLQJ
.QDXI5HDG\JLSV-RLQWÀOOHU
5HDG\PL[HGFRPSRXQGIRUMRLQW¿OOLQJ%XFNHWNJ%XFNHWV3HU3DOOHW
Knauf Putty Pad
Fire and acoustical rated Putty Pad
39
System components
PVC Control Joint (Movement Bead)
Designed to provide for movement to accommodate expansion and contraction caused by
initial stucco shrinkage and minor thermal movement.
PVC Shadowline Trim
39&6KDGRZLQJWULPLVSUHIHUUHGHVSHFLDOO\IRUDHVWKHWLFGU\ZDOO¿QLVKLQJDQGLWLVXVHGWR
create a shadow line which minimizes building imperfections.
Edge Bead PVC 13mm
7KHVWRSEHDGFDQEHFOLSSHGRQWKHJ\SVXPERDUGGLUHFWO\ZLWKRXWXVLQJDQ\¿[LQJVLQ
RUGHUWRSURYLGHSHUIHFW¿QLVKLQJ,WFDQEH¿[HGHLWKHUYHUWLFDOO\RUKRUL]RQWDOO\
Edge Bead - Micro
(GJH¿QLVKLQJDQGSURWHFWLRQIRUJ\SVXPERDUGVZLWK¿QHH[SDQGHG
metal wings provides superior keying to the plasters, which eliminates
shadowing and avoids cracking.
Corner Bead - Micro
&RUQHU¿QLVKLQJDQGSURWHFWLRQIRUJ\SVXPERDUGVZLWK¿QHH[SDQGHG
metal wings provides superior keying to the plasters, which eliminates
shadowing and avoiding cracking.
Knauf Access Panels
Access panels for partition walls and ceilings
40
6XPPDU\RIWHVWUHSRUWDQGFHUWLÀFDWLRQV
)LUHWHVWV&HUWLÀFDWHV
System type
Fire rating
Fire rating
KW B112 / B115 / B116
60 min.
BS EN 476
KW B112
60 min.
KW B112 / B115 / B116
90 min.
BS EN 476
KW B112 / B115 / B116
120 min.
BS EN 476
EN 1363. Part 1,2,
EN 1364 Part 1
7HVWUHSRUW&HUWL¿FDWHQR
Test report 09044691a– MKS – 02
Cert. No. ITS09/02/02
Test Report NC31
Test report 09044691b– MKS – 02
Cert. No. ITS09/02/0 2
Test report 09044691c–MKS – 02
Cert. No. ITS09/02/0 3
)LUHUDWHGSDUWLWLRQVDUHWHVWHGXSWRPGHSHQGLQJRQDFKLHYDEOH¿UHUHVLVWDQFH
6RXQGWHVWV&HUWLÀFDWHV
System type
Standard
7HVWUHSRUW&HUWL¿FDWHQR
KW B111 / B112 / B115
BS EN ISO 140/3
Cert. no. 130409/KNAUF/L04/Rev0/ALD
KW B111 / B112 / B115
BS EN ISO 140/3
Cert. no. 2011612 / 718 A / R2 / MC
KW B116
BS EN ISO 140/3
Cert no. 130214/KNAUF/L01/Rev 0/ALD
System type
Standard
7HVWUHSRUW&HUWL¿FDWHQR
KW B111 / B112 / B115
BS EN
Test report WQ 11 03385, 001- 010
System type
Standard
7HVWUHSRUW&HUWL¿FDWHQR
KW B111 / B112 / B115
BS EN
Structural heights
Loads
Test report WQ 11 03385,
DLR07 48/66/68/77/81/89 /93
41
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Estidama and LEED compliant products
As per Estidama & LEED requirements, our products have
been tested for chemical materials banned or required to be in
a very low concentration in third party well known laboratories.
(QYLURQPHQW&HUWLÀFDWLRQ
For outstanding performances in water and energy management, our
IDFWRU\KDVEHHQDZDUGHGWKH(QYLURQPHQWDO3HUIRUPDQFH&HUWL¿FDWH
from the Ministry of Environment and Water.
Asbestos
Our products are free from asbestos. Boards produced in
Knauf factory in Ras al Khaimah have been tested for asbestos
content, no asbestos was detected. Complies with international
requirements regulating this substance.
Formaldehyde
The boards produced in Knauf factory in Ras al Khaimah have
been tested on DIN EN ISO 16009 for formaldehyde emissions.
Maximum recorded concentration levels on 30 days testing
were 16μg / m3 ( 0.016 mg/m3) – below the limits required in
international standards.
VOC
.QDXIMRLQWFRPSRXQG5HDG\JLSVKDVEHHQWHVWHGIRU92&
(volatile organic compounds). Detected amount: 0.14 g/l is
below the limits required in international standards.
Regional materials
On a range of 500 miles from factory and quarry location, our
boards can provide points for regional materials mentioned in
different evaluation criteria (LEED, Estidama, etc.)
,62FHUWLÀFDWLRQV
.QDXIIDFWRU\IURP5DVDO.KDLPDKLVKROGLQJ,624XDOLW\0DQDJHPHQW6\VWHPFHUWL¿FDWLRQVLQFH5HFHQWO\.QDXIKDV
EHHQFHUWL¿HGRQ,62DQG%+62+6$6
Certificate of Registration
QUALITY MANAGEMENT SYSTEM - ISO 9001:2008
This is to certify that:
Knauf LLC
PO Box 112871
Dubai
United Arab Emirates
Holds Certificate No:
FM 577441
and operates a Quality Management System which complies with the requirements of ISO 9001:2008 for the
following scope:
The production of Metal Profiles, Plasters, Plasterboards, Ready Fix and all supporting activities
within the Middle East.
For and on behalf of BSI:
Gary Fenton, Global Assurance Director
Originally registered: 09/11/2011
Latest Issue: 25/09/2014
Expiry Date: 09/11/2017
Page: 1 of 2
This certificate was issued electronically and remains the property of BSI and is bound by the conditions of contract.
An electronic certificate can be authenticated online.
Printed copies can be validated at www.bsi-global.com/ClientDirectory or telephone +971 (4) 3364917.
Information and Contact: BSI, Kitemark Court, Davy Avenue, Knowlhill, Milton Keynes MK5 8PP. Tel: + 44 845 080 9000
BSI Assurance UK Limited, registered in England under number 7805321 at 389 Chiswick High Road, London W4 4AL, UK.
42
Civil Defense Approval
Civil Defense Approval
.QDXIKDV&LYLO'HIHQVH$SSURYDOIURP5$.&LYLO'HIHQVHDQG4DWDU&LYLO'HIHQVHIRUIDFWRU\DQGV\VWHPV2XU¿UHUDWHGV\VWHPVDUH
QRWRQO\FHUWL¿HGZLWKDFFUHGLWHGLQWHUQDWLRQDOERGLHVEXWDOVRUHFRJQL]HGE\ORFDODXWKRULWLHV
43
:H UHVHUYH WKH ULJKW WR DPHQG WHFKQLFDO VSHFL¿FDWLRQV ZLWKRXW QRWLFH
The current edition applies. Our guarantee applies only to the defect-free
state of our materials. The structural, static and physical characteristics
of Knauf systems can only be ensured where only Knauf system
components or products recommended by Knauf are used. Consumption,
TXDQWLW\DQGGHVLJQVSHFL¿FDWLRQVDUHW\SLFDO¿JXUHVZKLFKPD\QRWEH
transferable under different circumstances. All rights reserved. Changes,
reproductions and photo-mechanical and electronic repetition, even
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Dubai, United Arab Emirates.
44
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Knauf Qatar Branch
Knauf RAK Plant
32%R['XEDL8$(
P.O.Box 27111
32%R[
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'RKD6WDWHRI4DWDU
Ras Al Khaimah, UAE
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