Heavy-Duty Steel Bar Grating Laurel Steel Division Company Profile Laurel Steel, a division of 0/3 Steel, has been manufacturing heavy-duty steel bar grating since 1983, and is a member in good standing of the Metal Bar Grating Division of the National Association of Architectural Metal Manufacturers. Over the past 18 years, Laurel Steel has grown into a major producer in the heavy-duty grating market, with a reputation for quality products, on-time deliveries and competitive prices. Located in rural Everson, PA, but convenient to interstates for ready access to major transportation routes, Laurel Steel is well positioned to expand its current 30,000 square foot manufacturing facility as growth in all market segments continues. Laurel Steel has continually modernized its equipment and significantly increased fabrication capacity. Large capacity hydraulic presses with automated feed lines, an extensive and ever-widening range of standard fixtures and high-production robotics are all utilized to supply all of your heavy-duty grating needs efficiently and economically. In addition to its core heavy-duty grating product line, Laurel Steel has become one of the largest suppliers of roadway/ commercial inlet frames and grates to the local construction industry. And throughout its history, Laurel Steel has never been afraid to tackle the out-of-the-ordinary ‘specials’ that other manufacturers avoid. Hopper covers, heavy material-handling screens, high impact-resistant grates from special alloys — even complex radio frequency screens for national security installations — have been and continue to be successfully manufactured at Laurel Steel. Heavy-Duty Grating... Inlets... Special Fabrications... Walkway Grating... Expanded Metal... Recently, Laurel Steel has satisfied the Laurel Steel also services its growing needs of contractors who are required to customer base with a large inventory of stan- provide gratings heavy enough to withstand dard walkway grating and expanded metal vehicle loads, yet still comply with the federal products, available in either stock panels or Call Laurel Steel for any of these items, Americans with Disabilities Act (ADA). completely fabricated projects. and let us put our experience and efficiency to work for you. 2 Table of Contents Company Profile ............................................................................Inside Front Cover Heavy-Duty Welded Steel Grating ........................................................................4 Product Introduction ........................................................................................4 Standard Grating Designation ..........................................................................4 Product Options Bearing Bar Spacing ..........................................................................................5 Bearing Bar Material ..........................................................................................5 Crossbar Options................................................................................................5 Surface Options ................................................................................................5 Banding ............................................................................................................5 Design Criteria ..................................................................................................6 Uniform and Concentrated Loads ........................................................................6 Vehicle Loads ....................................................................................................7 Heavy-Duty Grating Load Tables ......................................................................8-13 Standard Panel Width Charts........................................................................14-15 Miscellaneous Fabrication and Installation Tolerances ..........................................................16-17 Anchoring Details..............................................................................................18 Banding ..........................................................................................................19 Ordering a Laurel Steel Heavy-Duty Steel Grating ........................................20 Americans with Disabilities Act (ADA), and Close Mesh Grating ........................................................................................21 Special Fabrications Egg Crates/Grizzlies/Supplementary Bar Grating ................................................22 Roadway Inlets and Frames ......................................................................23-24 Walkway Grating Product Description ........................................................................................25 Design Tables Standard Panel Widths, Weights/SF ..................................................................26 Carbon Steel ....................................................................................................27 Stainless Steel ................................................................................................28 Aluminum ........................................................................................................29 Miscellaneous Fabrication Tolerances ......................................................................................30 Installation Tolerances ......................................................................................31 Anchoring Details..............................................................................................32 Welding Standards............................................................................................33 Stair Treads ................................................................................................34-35 Expanded Metal Product Description ........................................................................................36 Design Tables Stainless Steel: Standard/Flattened ..............................................................37 Aluminum: Standard/Flattened ..............................................................37 Carbon Steel: Standard/Flattened ..........................................................38-39 Expanded Metal Grating Design Tables ..................................................................................................40 Selection Chart ................................................................................................40 Glossary ................................................................................................................41 Code of Standard Practice ..................................................................................42 3 Heavy-Duty Welded Steel Grating Laurel Steel built its business and its reputation manufacturing heavy-duty steel bar grating, which remains its core product line. Laurel Steel manufactures handwelded heavy-duty grating, which is by far the most efficient process, as it provides job-shop versatility without sacrificing economy. This versatile product can safely support heavy traffic vehicles, while satisfying drainage and airflow requirements in countless applications. From trench grating designed to carry everything from heavy forklift traffic to military aircraft, to loading docks, mezzanine floors, vault covers, material screens and wash racks, heavyduty grating is used to permit immediate drainage from rain or other sources, or simplify ventilation and heating in buildings. Many designers have discovered countless economical solutions through the use of heavy-duty steel grating. A complete description of standard nomenclature for heavy-duty grating follows, as well as what rules govern its design. Laurel Steel can supply all of the standard products covered by NAAMM, and adheres to the standards of voluntary compliance established by them. (ANSI/NAAMM MBG 532-00) Standard Grating Designation the application. Bearing bars are connected by cross bars welded to the bearing bars. Laurel Steel complies with industry convenThe center-to-center dimension of the bearing tions in naming the various grating products. bars is described as the number of sixAll Laurel Steel gratings are welded and, teenths of an inch; the center-to-center therefore, all carry a W designation in dimension of the cross bars is a whole standard NAAMM nomenclature. number expressed in inches. A grating The primary load-carrying component of designated as 22-W-4 has steel flat bars grating is called a bearing bar. A grating bear- spaced twenty-two sixteenths of an inch ing bar is a flat bar of virtually any height, (1-3/8") center-to-center, and the cross bars thickness or steel grade. Bearing bars are are spaced 4" center-to-center. The bearing positioned at a constant spacing, depending bar/cross bar joint is welded. on the strength and open-air requirements of 4 Product Options This section describes the options available to a designer or user of heavy-duty steel cross bars, round or rectangular, are also Bearing Bar Material available for additional load distribution. While the bearing bar material of most grating. The accompanying sketch illustrates Laurel Steel heavy-duty grating is supplied in Round cross bars are plug welded to bearing conventional carbon steel grades — such as bars. Rectangular cross bars are welded Bearing Bar Spacings ASTM A709, Grade 36 — grating can be to bearing bars using various methods Theoretically, any bearing bar spacing fabricated in just about any material, as depending on material, bearing bar spacing, can be provided; however, the array of long as it can be practically obtained from and other factors. “standard” industry spacings are adequate a mill, warehouse or processor. High Surface Options to cover the overwhelming majority of strength carbon steel and weathering steel heavy-duty grating applications. grades, as well as common grades of those options. For most applications a smooth bearing bar is adequate. Where additional traction or skid stainless steel, can be used to fabricate Pages 8 through 13 contain design tables for those spacings that are most common for resistance is required, a serrated surface heavy-duty welded steel bar grating. Laurel can be applied to grating bearing bars. For Steel is a major supplier of grating fabricated heavy-duty steel bar grating. In addition to maximum skid resistance, grating can be from abrasion-resistant steels for that those designs, Laurel Steel has assembly supplied with serrated bearing bars and demanding application. Please inquire about fixtures for many other spacings which are rectangular, serrated cross bars. the availability of special grades. less commonly specified. Those spacings are Banding Cross Bar Options shown below: A flat bar can be welded to the ends of the The cross bar of a heavy-duty grating rigidly 7W 8W 9W 12W 13W 16W grating panel for cosmetic reasons, or to holds the bearing bars at the specified provide additional distribution of grating bars Having all of these spacing options means spacing. The standard cross bar used in that Laurel Steel can satisfy practically any Laurel Steel heavy-duty grating is a smooth clear opening requirement. By varying the round cross bar, the size of which complies bearing bar size to accommodate a particular with NAAMM cross sectional area require- strength criteria, design choices are nearly ments. On some applications, where traffic limitless. Grating designs with openings is primarily in the direction of the grating from 3/16" to 2" and beyond, capable of cross bars, or where wheels turn directly supporting the heaviest loads, are possible. on the grating, a rectangular cross bar to supports. Unless otherwise directed, the band bar is of the same depth and thickness as the bearing bar. The standard weld pattern for banding is described by NAAMM and is shown on page 19. provides additional lateral stiffness and load distribution, ensuring serviceability. Bottom SERRATED RECTANGULAR CROSS BAR SERRATED BEARING BAR SMOOTH BEARING BAR G IN AC AN SP AR SB CL SP CL OS CR BE AR CL IN G CL BA R SP AC IN G SPECIFY BEARING BAR HEIGHT & THICKNESS SPECIFY HEIGHT & THICKNESS OF RECTANGULAR CROSS BAR SMOOTH RECTANGULAR CROSS BAR WI DT H SPECIFY Ø OF ROUND CROSS BAR BAND BAR (OPTIONAL) 5 Design Criteria for Heavy-Duty Grating For the design of heavy-duty bar grating, load Calculate the concentrated midspan and uniform load bearing capabilities, and resultant bearing capabilities and deflections are deflections, of a 38-W-4 (3 x 3/8) heavy-duty welded steel bar grating on a 48" span: based on the structural properties of the bearing bars and the number of bearing bars b = bearing bar thickness = 0.375" that the allowable stresses of the metals d = bearing bar height = 3" used are not exceeded when design loads Allowable stress, F = 20,000 psi A-36 steel Modulus of Elasticity, E = 29,000,000 psi A-36 steel Span, L = 48" Bearing bar spacing, AW = 2.375" Number of bearing bars/ft width, K = 12/2.375 = 5.0526 Section Modulus/ft width, Sg Sg = Kbd2/6 = 5.0526 x 0.375 x (3)2 /6 = 2.842 in3 Moment of Inertia/ft width, Ig Ig = Kbd3/12 = 5.0526 x 0.375 x (3)3 /12 = 4.263 in4 which provide uniform and concentrated Maximum bending moment/ft width, Mg = FSg loads for most common heavy-duty grating Mg = 20,000 x 2.842 = 56,840 lb-in supporting the load. Grating is designed so are applied, or if deflection governs, specified allowances for deflection are not exceeded. Grating Design Based on Concentrated and Uniform Loads Static concentrated and uniform loads are handled using simple moment formulas, assuming simply supported beams, with maximum moments and deflections occurring at midspan. Complete load tables spacings and bearing bar sizes are given in the NAAMM Heavy-Duty Bar Grating Manual MBG 532. Those tables can be viewed and downloaded from the NAAMM website www.naamm.org. The method by which those values are calculated is illustrated in a design example. Uniform Load U = 98Mg/L2 D = 5UL4/4608EIg Concentrated Load = 96 x 56,840/(48)2 = 2368 lbs/sq. ft. C = 4Mg/L = 5 x 2368 x (48)4/4608 x 29,000,000 x 4.263 = 0.110 inches DC = CL3/48EIg = 4737 (48)3/48 x 29,000,000 x 4.263 NOTE: For each load case, deflection is <0.12" (L/400), so design is satisfactory. 6 = 4 x 56,840/48 = 4737 pounds/foot width = 0.088 inches Vehicular Load Design Design of heavy-duty steel bar grating for The following chart illustrates how various loads are distributed on a 19W4 Steel Grating. vehicular loads is based on the American Association of State Highway and Design Loads Distributed on a 19W4 Steel Grating Transportation Officials (AASHTO) Standard Load Distribution Specifications for Highway Bridges. Whereas the Concentrated and Uniform Loads as dis- Design Load cussed previously are based on one foot of Wheel Load (includes 30% impact) a b grating width, AASHTO rules allow for the dis- no. Bearing Bars under load (b/bearing bar centers) tribution of loads over a specified area. According to AASHTO Article 3.27.3.1 H-25 26,000# 22.4" 25" + 2(1-3/16) or 27.375" 23.0 H-20 20,800# 20" 20" + 2(1-3/16") or 22.375" 18.8 H-15 15,600# 15" 15"+ 2(1-3/16") or 17.375" 14.6 5 - Ton 13,480# 11" 11"+ 2(1-3/16") or 13.375" 11.3 3 - Ton 8,730# 7" 7" + 2(1-3/16") or 9.375" 7.9 1 - Ton 3,425# 4" 4" + 2(1-3/16") or 6.375" 5.4 “A wheel load shall be distributed, normal to the main elements, over a width equal to 1-1/4" per ton of axle load plus twice the distance center-to-center of main elements. The por tion of the load assigned to each main element shall be applied uniformly over a length equal to the rear tire width (22.4 inches for H-25, 20 inches for H-20, 15" for H-15).” How these formulas impact design is illustrated in the accompanying chart. For the chart, the following nomenclature The AASHTO load distribution formulas can resource for the design of heavy-duty steel is used: result in grating designs requiring larger bar grating. As a service to our customers, Section Moduli for lighter loads on shorter Laurel Steel has software programs devel- spans. For example, the maximum safe clear oped for all loading conditions and can span for a Type 19W4 grating with a provide design information specific to your 1-1/2 x 1/4" bearing bar, when designing for requirement. Please do not hesitate to Normal to Span, = a + (2s), an AASHTO H-20 wheel load (20,800#) is contact us, via phone, fax or e-mail. where s = c/c of bearing bars 16". That same grating design has a smaller a = Partial Load Contact Area Parallel to the Span (in inches) b = Partial Load Contact Area safe span (13") when the design In addition to the H-25 (22.4"), H-20 (20") criteria is just a 1 Ton capacity forklift and H-15 (15") classifications as discussed (3425# wheel load) because of the in the AASHTO Article, a is further defined for difference in how loads are distributed. the following cases: Care should be taken to apply the most 5-Ton Capacity Lift Truck, a = 11" 3-Ton Capacity Lift Truck, a = 7" Note also that NAAMM publishes a Example: In designing a 19W4 heavy-duty pages provide common grating designs and bar sizes, along with the maximum recommended span for the six load categories shown in the above chart. severe potential loading to which the grating may be subjected. 1-Ton Capacity Lift Truck, a = 4" The load tables shown on the following comprehensive ENGINEERING DESIGN MANUAL (MBG 534) which is an excellent The information contained herein has been prepared in accordance with generally accepted engineering principles. However, Laurel Steel disclaims any responsibility for any errors that may be contained herein. The user of the information contained herein should check the information supplied, and make an independent determination as to its applicability to any par ticular project or application. steel bar grating (which has bearing bars spaced at 1-3/16" center-to-center) to suppor t an H-20 load, the specified 20,800# wheel load is distributed over 20" in the direction of the bearing bar, and 22-3/8" normal to the bearing bar (20" + 2s). Therefore, 18.8 bearing bars (24-3/4" / 1-3/16") par ticipate in resisting the load. 7 Load Table for Heavy-Duty Bar Grating Type 11W4 – Simple Spans 11 /1 11 6" CL CL CL /1 6" CL CL CL CL 4" 2" CL 11W4 11W2 NOTE: The design capacity of any product shown is the same regardless of cross bar spacing. Bar Size 1 x 1/4" 1 x 5/16" 1 x 3/8" 1-1/4 x 1/4" 1-1/4 x 5/16" 1-1/4 x 3/8" 1-1/2 x 1/4" 1-1/2 x 5/16" 1-1/2 x 3/8" 1-3/4 x 1/4" 1-3/4 x 3/8" 2 x 1/4" 2 x 5/16" 2 x 3/8" 2-1/4 x 1/4" 2-1/4 x 3/8" 2-1/2 x 1/4" 2-1/2 x 5/16" 2-1/2 x 3/8" 3 x 1/4" 3 x 5/16" 3 x 3/8" 3-1/2 x 1/4" 3-1/2 x 3/8" 4 x 1/4" 4 x 5/16" 4 x 3/8" Weight #/SF 16.0 19.7 23.4 19.7 24.3 28.9 23.4 28.9 34.5 27.1 40.1 30.8 38.2 45.6 34.5 51.2 38.2 47.5 56.7 46.5 57.6 67.9 53.9 79.9 61.3 75.3 91.0 Section Modulus per foot width 0.727 0.909 1.091 1.136 1.42 1.704 1.636 2.045 2.454 2.227 3.340 2.908 3.635 4.363 3.681 5.521 4.544 5.680 6.816 6.544 8.180 9.816 8.907 13.360 11.633 14.542 17.450 Standard Cross Bar 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 1/2" dia 1/2" dia 1/2" dia 1/2" dia 1/2" dia 1/2" dia 1/2" dia 1/2" dia Maximum Safe Clear Span 1 Ton 3 Ton 5 Ton H-15 H-20 H-25 0'-9" 0'-11" 1'-1" 1'-1" 1'-4" 1'-7" 1'-7" 1'-11" 2'-3" 2'-1" 3'-0"* 2'-8" 3'-4" 3'-8"* 3'-4" 4'-5"* 4'-1" 4'-8"* 5'-2"* 5'-6"* 6'-2"* 6'-9"* 7'-0"* 8'-4"* 8'-4"* 9'-2"* 10'-2"* 0'-8" 0'-9" 0'-10" 0'-10" 1'-0" 1'-2" 1'-2" 1'-4" 1'-7" 1'-5" 2'-0" 1'-10" 2'-2" 2'-7" 2'-3" 3'-2" 2'-8" 3'-3" 3'-11" 3'-9" 4'-7" 5'-4"* 5'-0" 6'-8"* 6'-7" 7'-6"* 8'-2"* 0'-9" 0'-11" 1'-0" 1'-0" 1'-2" 1'-4" 1'-3" 1'-6" 1'-8" 1'-7" 2'-1" 1'-11" 2'-3" 2'-8" 2'-4" 3'-3" 2'-9" 3'-4" 3'-11" 3'-9" 4'-7" 5'-3"* 5'-0" 6'-7"* 6'-4" 7'-4"* 8'-0"* 1'-0" 1'-1" 1'-3" 1'-3" 1'-5" 1'-7" 1'-7" 1'-9" 2'-0" 1'-11" 2'-6" 2'-3" 2'-9" 3'-1"* 2'-9" 3'-8"* 3'-3" 3'-11" 4'-3"* 4'-5" 5'-2"* 5'-7"* 5'-9"* 7'-1"* 7'-0"* 7'-10"* 8'-7"* 1'-2" 1'-3" 1'-5" 1'-5" 1'-7" 1'-9" 1'-9" 2'-0" 2'-2"* 2'-1" 2'-8"* 2'-5" 2'-10" 3'-2"* 2'-11" 3'-9"* 3'-5" 3'-11"* 4'-4" 4'-6" 5'-1"* 5'-7"* 5'-9"* 7'-0"* 7'-0"* 7'-10"* 8'-6"* 1'-2" 1'-4" 1'-6"* 1'-6" 1'-8" 1'-10"* 1'-10" 2'-0" 2'-3"* 2'-2" 2'-8"* 2'-6" 2'-11" 3'-2"* 3'-0" 3'-9"* 3'-5" 4'-0"* 4'-4"* 4'-7" 5'-1"* 5'-7"* 5'-9"* 7'-0"* 7'-0"* 7'-9"* 9'-10"* Weights are approximate, and can var y depending on panel width, type of cross bar, and mill and fabrication tolerances. Weights shown are based on 4" cross bar centers. Section Modulus based on 17.45 Bars/Foot Width. *Span limited by deflection (L/400 maximum). For serrated grating design, increase bearing bar depth to next deeper size shown in chart. 8 Load Table for Heavy-Duty Bar Grating Type 15W4 – Simple Spans 15 6" CL /1 6" CL CL /1 CL CL CL CL 15 4" CL 2" 15W4 15W2 NOTE: The design capacity of any product shown is the same regardless of cross bar spacing. Bar Size 1 x 1/4" 1 x 5/16" 1 x 3/8" 1-1/4 x 1/4" 1-1/4 x 5/16" 1-1/4 x 3/8" 1-1/2 x 1/4" 1-1/2 x 5/16" 1-1/2 x 3/8" 1-1/2 x 1/2" 1-3/4 x 1/4" 1-3/4 x 3/8" 2 x 1/4" 2 x 5/16" 2 x 3/8" 2 x 1/2" 2-1/4 x 1/4" 2-1/4 x 3/8" 2-1/2 x 1/4" 2-1/2 x 5/16" 2-1/2 x 3/8" 2-1/2 x 1/2" 3 x 1/4" 3 x 5/16" 3 x 3/8" 3 x 1/2" 3-1/2 x 1/4" 3-1/2 x 3/8" 3-1/2 x 1/2" 4 x 1/4" 4 x 5/16" 4 x 3/8" 4 x 1/2" 4-1/2 x 1/4" 4-1/2 x 3/8" 4-1/2 x 1/2" 5 x 1/4" 5 x 5/16" 5 x 3/8" 5 x 1/2" 6 x 1/4" 6 x 5/16" 6 x 3/8" 6 x 1/2" Weight #/SF 12.2 14.9 17.7 14.9 18.4 21.8 17.7 21.8 26 34.3 20.5 30.1 23.2 28.7 34.3 45.3 26.0 38.4 28.7 35.6 42.6 56.4 35.2 43.4 51.7 68.3 40.7 60 79.4 46.2 57.3 68.3 90.4 51.7 76.6 101.5 57.3 71.1 84.9 112.5 68.3 84.9 101.4 134.6 Section Modulus per foot width 0.533 0.667 0.80 0.833 1.042 1.250 1.20 1.50 1.80 2.40 1.633 2.450 2.133 2.667 3.20 4.267 2.70 4.050 3.333 4.167 5.00 6.667 4.80 6.00 7.20 9.60 6.533 9.800 13.067 8.533 10.667 12.80 17.07 10.80 16.20 21.60 13.333 16.667 20.0 26.667 19.20 24.0 28.80 38.40 Standard Cross Bar 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 1/2" dia 1/2" dia 1/2" dia 1/2" dia 1/2" dia 1/2" dia 1/2" dia 1/2" dia 1/2" dia 1/2" dia 1/2" dia 1/2" dia 1/2" dia 1/2" dia 1/2" dia 1/2" dia 1/2" dia 1/2" dia 1/2" dia 1/2" dia 1/2" dia Maximum Safe Clear Span 1 Ton 3 Ton 5 Ton H-15 H-20 H-25 0'-8" 0'-9" 0'-11" 0'-11" 1'-1" 1'-4" 1'-3" 1'-7" 1'-10" 2'-5" 1'-8" 2'-6" 2'-2" 2'-8" 3'-2" 3'-10"* 2'-8" 3'-11"* 3'-4" 4'-1" 4'-7"* 5'-4"* 4'-8" 5'-6"* 6'-1"* 7'-0"* 6'-2" 7'-6"* 8'-7"* 7'-6"* 8'-4"* 9'-0"* 10'-4"* 8'-10"* 10'-8"* 12'-0"* 10'-4"* 11'-4"* 12'-8"* 13-10"* 13'-4"* 14'-6"* 15'-10"* 16'-8"* 0'-7" 0'-8" 0'-9" 0'-9" 0'-10" 1'-0" 0'-11" 1'-1" 1'-3" 1'-7" 1'-2" 1'-8" 1'-6" 1'-9" 2'-1" 2'-8" 1'-9" 2'-7" 2'-2" 2'-7" 3'-1" 4'-0" 3'-0" 3'-8" 4'-2" 5'-5"* 3'-11" 5'-9" 6'-7"* 5'-1" 6'-3" 7'-0"* 8'-2"* 6'-4" 8'-4"* 9'-2"* 7'-9" 8'-10"* 9'-10"* 10'-4"* 10'-2"* 11'-2"* 12'-0"* 14'-4'* 0'-8" 0'-9" 0'-10" 0'-10" 1'-0" 1'-1" 1'-1" 1'-3" 1'-5" 1'-8" 1'-3" 1'-9" 1'-7" 1'-10" 2'-1" 2'-8" 1'-10" 2'-7" 2'-2" 2'-10" 3'-1" 3'-11" 3'-0" 3'-7" 4'-3"* 5'-3"* 3'-11" 5'-7" 6'-7"* 4'-11" 6'-1" 7'-0"* 7'-11"* 6'-2" 8'-2"* 9'-4"* 7'-6" 8'-9"* 9'-7"* 10'-10"* 10'-2"* 11'-4"* 12'-4"* 14'-0"* 0'-10" 1'-0" 1'-1" 1'-1" 1'-3" 1'-4" 1'-4" 1'-6" 1'-8" 2'-0" 1'-7" 2'-1" 1'-10" 2'-2" 2'-6" 3'-1"* 2'-3" 3'-0" 2'-7" 3'-1" 3'-7" 4'-4"* 3'-6" 4'-2" 4'-11"* 5'-7"* 4'-6" 6'-1" 7'-0"* 5'-9" 6'-9"* 7'-5"* 8'-6"* 7'-1" 8'-9"* 10'-0"* 8'-5"* 9'-4"* 10'-2"* 11'-7"* 11'-0"* 12'-2"* 13'-2"* 14'-10"* 1'-0" 1'-1" 1'-3" 1'-3" 1'-5" 1'-6" 1'-6" 1'-8" 1'-10" 2'-2"* 1'-9" 2'-3" 2'-0" 2'-4" 2'-8" 3'-2"* 2'-4" 3'-2" 2'-9" 3'-3" 3'-9" 4'-4"* 3'-7" 4'-4" 4'-10"* 5'-7"* 4'7" 6'-1"* 7'-0"* 5'-9" 6'-9"* 7'-4"* 8'-4"* 7'-1" 8'-8"* 9'-0"* 8'-5"* 9'-3"* 10'-1"* 11'-6"* 10'10"* 12'-0"* 13'-0"* 14'-6"* 1'-0" 1'-2" 1'-3" 1'-4" 1'-5" 1'-7" 1'-7" 1'-9" 1'-11" 2'-3"* 1'-10" 2'-4" 2'-1" 2'-5" 2'-9" 3'-2"* 2'-5" 3'-3" 2'-10" 3'-3" 3'-9" 4'-4"* 3'-8" 4'-4" 4'-10'* 5'-7"* 4'-8" 6'0"* 6'-10"* 5'-10" 6'-8'* 7'-3"* 8'-4"* 7'-1" 8'-7"* 9'-11"* 8'-2"* 9'-2"* 10'-0"* 11'-4"* 10'-8"* 11'-11"* 12'-10"* 14'-6"* Weights are approximate, and can var y depending on panel width, type of cross bar, and mill and fabrication tolerances. Weights shown are based on 4" cross bar centers. Section Modulus based on 12.8 bars/foot. *Span limited by deflection (L/400 maximum). For serrated grating design, increase bearing bar depth to next deeper size shown in char t. 9 Load Table for Heavy-Duty Bar Grating Type 19W4 – Simple Spans 1-3 /1 CL CL 1-3 6" CL /1 6" CL CL CL CL CL 4" 2" 19W4 19W2 NOTE: The design capacity of any product shown is the same regardless of cross bar spacing. Bar Size Weight #/SF Section Modulus per foot width Standard Cross Bar 1 x 1/4" 1 x 5/16" 1 x 3/8" 1-1/4 x 1/4" 1-1/4 x 5/16" 1-1/4 x 3/8" 1-1/2 x 1/4" 1-1/2 x 5/16" 1-1/2 x 3/8" 1-1/2 x 1/2" 1-3/4 x 1/4" 1-3/4 x 3/8" 2 x 1/4" 2 x 5/16" 2 x 3/8" 2 x 1/2" 2-1/4 x 1/4" 2-1/4 x 3/8" 2-1/2 x 1/4" 2-1/2 x 5/16" 2-1/2 x 3/8" 2-1/2 x 1/2" 3 x 1/4" 3 x 5/16" 3 x 3/8" 3 x 1/2" 3-1/2 x 1/4" 3-1/2 x 3/8" 3-1/2 x 1/2" 4 x 1/4" 4 x 5/16" 4 x 3/8" 4 x 1/2" 4-1/2 x 1/4" 4-1/2 x 3/8" 4-1/2 x 1/2" 5 x 1/4" 5 x 5/16" 5 x 3/8" 5 x 1/2" 6 x 1/4" 6 x 5/16" 6 x 3/8" 6 x 1/2" 9.9 12.1 14.3 12.1 14.8 17.6 14.3 17.6 20.9 27.9 16.4 24.1 18.7 23 27.5 36.8 20.9 30.7 23.1 28.6 34 45.7 27.5 34 41.5 54.7 31.9 48.1 63.5 36.2 45.9 54.7 72.2 41.5 61.3 81.0 45.9 56.9 67.8 89.8 54.7 67.8 81 109.1 0.421 0.526 0.632 0.658 0.822 0.987 0.947 1.184 1.421 1.895 1.289 1.934 1.684 2.105 2.526 3.368 2.132 3.197 2.632 3.289 3.947 5.263 3.789 4.737 5.684 7.579 5.158 7.737 10.316 6.737 8.421 10.105 13.473 8.526 12.789 17.052 10.526 13.158 15.789 21.052 15.158 18.947 22.736 30.315 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 1/2" dia 1/2" dia 3/8" dia 1/2" dia 1/2" dia 3/8" dia 1/2" dia 1/2" dia 1/2" dia 1/2" dia 1/2" dia 1/2" dia 1/2" dia 1/2" dia 1/2" dia 1/2" dia 1/2" dia 1/2" dia 1/2" dia 1/2" dia Maximum Safe Clear Span 1 Ton 3 Ton 5 Ton H-15 H-20 H-25 0'-7" 0'-8" 0'-9" 0'-10" 1'-0" 1'-2" 1'-1" 1'-4" 1'-7" 2'-1" 1'-6" 2'-2" 1'-10" 2'-4" 2'-9" 3'-6"* 2'-4" 3'-5" 2'-10" 3'-6" 4'-3" 4'-11"* 4'-1" 5'-0" 5'-8"* 6'-6"* 5'-6" 7'-0"* 8'0"* 7'-0"* 7'-9"* 8'-6"* 9'-8"* 8'-4"* 10'-0"* 11'-4"* 9'-8"* 10'-8"* 11'-6"* 13'-0"* 12'-6"* 13'-10"* 14'-10"* 16'-2"* 0'-6" 0'-7" 0'-8" 0'-8" 0'-9" 0'-10" 0'-10" 1'-0" 1'-1" 1'-5" 1'-0" 1'-5" 1'-3" 1'-6" 1'-9" 2'-3" 1'-6" 2'-2" 1'-10" 2'-3" 2'-7" 3'-5" 2'-6" 3'-1" 3'-8" 4'-9" 3'-4" 4'-10" 6'-0"* 4'-3" 5'-3" 6'-3" 7'-6"* 5'-4" 7'-8"* 8'-11"* 6'-6" 8'-1" 9'-0"* 10'-4"* 9'-4" 10'-10"* 11'-8"* 13'-6"* 0'-7" 0'-8" 0'-9" 0'-9" 0'-11" 1'-0" 0'-11" 1'-1" 1'-2" 1'-6" 1'-2" 1'-6" 1'-4" 1'-7" 1'-10" 2'-3" 1'-7" 2'-2" 1'-7" 2'-3" 2'-7" 3'-4" 2'-6" 3'-0" 3'-7" 4'-7" 3'-3" 4'-8" 6'-0"* 4'-2" 5'-1" 6'-0" 7'-4"* 5'-1" 7'-6" 8'-7"* 6'-3" 7'-8" 8'-9"* 10'-0"* 8'-9"* 10'-5"* 11'-4"* 12'-11"* 0'-9" 0'-10" 0'-11" 1'-0" 1'-1" 1'-2" 1'-2" 1'-4" 1'-6" 1'-9" 1'-5" 1'-9" 1'-8" 1'-11" 2'-2" 2'-8" 2'-3" 2'-7" 1'-11" 2'-7" 3'-0" 3'-10" 2'-11" 3'-6" 4'-1" 5'-1"* 3'-9" 5'-4" 6'-4"* 4'-9" 5'-10" 6'-8"* 7'-8"* 5'-10" 7'-11"* 9'-1"* 7'-1" 8'-6"* 9'-3"* 10'-7"* 10'-0" 11'-0"* 12'-0"* 13'-9"* 0'-11" 1'-0" 1'-1" 1'-1" 1'-3" 1'-4" 1'-4" 1'-6" 1'-8" 1'-11" 1'-7" 2'-0" 1'-11" 2'-1" 2'-4" 2'-10" 2'-1" 2'-9" 2'-4" 2'-9" 3'-2" 3'-11"* 3'-1" 3'-8" 4'-2" 5'-1"* 3'-11" 5'-5" 6'-3"* 4'-10" 5'-10" 6'-7"* 7'-7"* 5'-11" 7'-10"* 9'-0"* 7'-1" 8'-4"* 9'-2"* 10'-8"* 9'-9"* 10'-7"* 11-10"* 13'-5"* 0'-11" 1'-0" 1'-2" 1'-2" 1'-4" 1'-5" 1'-5" 1'-7" 1'-9" 2'-0" 1'-8" 2'-0" 1'-11" 2'-2" 2'-4" 2'-10" 2'-2" 2'-9" 2'-5" 2'-10" 3'-2" 3'-11"* 3'-1" 3'-8" 4'-3" 5'-0" 3'-11" 5'-5" 6'-3'* 4'-10" 5'-10" 6'-7"* 7'-6"* 5'-11" 7'-9"* 9'-1"* 7'-1" 8'-4"* 9'-0"* 10'-4"* 9'-8" 10'-10"* 11'-8"* 13'-4"* Weights are approximate, and can var y depending on panel width, type of cross bar, and mill and fabrication tolerances. Weights shown are based on 4" cross bar centers. Section Modulus based on 10.105 bars/foot. *Span limited by deflection (L/400 maximum). For serrated grating design, increase bearing bar depth to next deeper size shown in char t. 10 Load Table for Heavy-Duty Bar Grating Type 22W4 – Simple Spans 1-3 /8 1-3 " CL CL /8 " CL CL CL CL 4" CL 2" CL 22W4 22W2 NOTE: The design capacity of any product shown is the same regardless of cross bar spacing. Bar Size Weight #/SF Section Modulus per foot width Standard Cross Bar 1 x 1/4" 1 x 5/16" 1 x 3/8" 1-1/4 x 1/4" 1-1/4 x 5/16" 1-1/4 x 3/8" 1-1/2 x 1/4" 1-1/2 x 5/16" 1-1/2 x 3/8" 1-1/2 x 1/2" 1-3/4 x 1/4" 1-3/4 x 3/8" 2 x 1/4" 2 x 5/16" 2 x 3/8" 2 x 1/2" 2-1/4 x 1/4" 2-1/4 x 3/8" 2-1/2 x 1/4" 2-1/2 x 5/16" 2-1/2 x 3/8" 2-1/2 x 1/2" 3 x 1/4" 3 x 5/16" 3 x 3/8" 3 x 1/2" 3-1/2 x 1/4" 3-1/2 x 3/8" 3-1/2 x 1/2" 4 x 1/4" 4 x 5/16" 4 x 3/8" 4 x 1/2" 4-1/2 x 1/4" 4-1/2 x 3/8" 4-1/2 x 1/2" 5 x 1/4" 5 x 5/16" 5 x 3/8" 5 x 1/2" 6 x 1/4" 6 x 5/16" 6 x 3/8" 6 x 1/2" 8.8 10.7 12.6 10.7 13.1 15.5 12.6 15.5 18.3 24.1 14.5 21.2 16.4 20.2 24.1 31.7 18.3 26.9 20.2 25 29.8 39.4 24.1 29.8 36.4 47.9 27.9 42.2 55.6 31.7 40.2 47.9 63.2 36.4 53.6 70.9 40.2 49.8 59.4 78.5 47.9 59.4 70.9 93.8 0.364 0.455 0.545 0.568 0.710 0.852 0.818 1.023 1.227 1.636 1.114 1.670 1.455 1.818 2.182 2.909 1.841 2.761 2.273 2.841 3.409 4.545 3.273 4.091 4.909 6.545 4.454 6.682 8.909 5.818 7.273 8.727 11.636 7.363 11.045 14.727 9.091 11.363 13.636 18.181 13.091 16.363 19.636 26.181 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 1/2" dia 1/2" dia 3/8" dia 1/2" dia 1/2" dia 3/8" dia 1/2" dia 1/2" dia 1/2" dia 1/2" dia 1/2" dia 1/2" dia 1/2" dia 1/2" dia 1/2" dia 1/2" dia 1/2" dia 1/2" dia 1/2" dia 1/2" dia Maximum Safe Clear Span 1 Ton 3 Ton 5 Ton H-15 H-20 H-25 0'-6" 0'-8" 0'-9" 0'-9" 0"-11" 1'-1" 1'-0" 1'-3" 1'-6" 1'-11" 1'-4" 1'-11" 1'-9" 2'-1" 2'-6" 3'-4" 2'-2" 3'-2" 2'-7" 3'-3" 3'-10" 4'-9"* 3'-9" 4'-7" 5'-4"* 6'-2"* 5'-0" 6'-10"* 7'-8"* 6'-6" 7'-5"* 8'-2"* 9'-4"* 7'-11"* 9'-8"* 10'-11"* 9'-3"* 10'-3"* 11'-2"* 12'-6"* 12'-0"* 13'-4"* 14'-4"* 15'-10" 0'-6" 0'-6" 0'-7" 0'-7" 0'-8" 0'-9" 0'-9" 0'-11" 1'-0" 1'-3" 0'-11" 1'-3" 1'-2" 1'-5" 1'-7" 2'-1" 1'-5" 2'-0" 1'-8" 2'-0" 2'-4" 3'-1" 2'-3" 2'-9" 3'-4" 4'-4" 3'-0" 4'-5" 5'-9" 3'-10" 4'-9" 5'-8" 7'-1"* 4'-10" 7'-1" 8'-6"* 5'-11" 7'-4" 8'-7" 9'-10"* 8'-5" 10'-5" 11'-2"* 12'-10"* 0'-7" 0'-8" 0'-9" 0'-9" 0'-10" 0'-11" 0'-11" 1'-0" 1'-1" 1'-4" 1'-1" 1'-4" 1'-3" 1'-5" 1'-8" 2'-1" 1'-6" 2'-0" 1'-8" 2'-0" 2'-4" 3'-0" 2'-3" 2'-9" 3'-2" 4'-2" 2'-11" 4'-2" 5'-6" 3'-9" 4'-6" 5'-4" 6'-10"* 4'-7" 6'-8" 8'-1"* 5'-7" 6'-10" 8'-2" 9'-5"* 7'-10" 9'-8" 10'-8"* 12'-2"* 0'-9" 0'-10" 0'-11" 0'-11" 1'-0" 1'-2" 1'-1" 1'-3" 1'-4" 1'-7" 1'-3" 1'-8" 1'-6" 1'-9" 2'-0" 2'-5" 1'-9" 2'-4" 2'-0" 2'-5" 2'-9" 3'-6" 2'-8" 3'-2" 3'-8" 4'-9" 3'-5" 4'-10" 6'-0"* 4'-3" 5'-2" 6'-1" 7'-3"* 5'-3" 7'-6"* 8'7"* 6'-4" 7'-9" 8'-9"* 10'-0"* 8'-10" 10'-5"* 11'-4"* 12'-10"* 0'-10" 0'-11" 1'-0" 1'-0" 1'-2" 1'-3" 1'-3" 1'-5" 1'-6" 1'-9" 1'-6" 1'-10" 1'-8" 1'-11" 2'-1" 2'-7" 1'-11" 2'-6" 2'-2" 2'-6" 2'-10" 3'-7" 2'-9" 3'-3" 3'-9" 4'-9"* 3'-6" 4'-10" 5'-11"* 4'-4" 5'-3" 6'-1" 7'-1"* 5'-3" 7'-4"* 8'-5"* 6'-4" 8'-8"* 8'-7"* 9'-10"* 8'-9" 10'-2"* 11'-2"* 12'-8"* 0'-10" 1'-0" 1'-1" 1'-1" 1'-3" 1'-4" 1'-4" 1'-6" 1'-7" 1'-10" 1'-6" 1'-11" 1'-9" 2'-0" 2'-2" 2'-7" 2'-0" 2'-6" 2'-3" 2'-7" 2'-11" 3'-7" 2'-10" 3'-4" 3'-10" 4'-9" 3'-6" 4'-10" 5'-10"* 4'-4" 5'-2" 6'-1" 7'-0"* 5'-3" 7'-4" 8'-4"* 6'-3" 7'-8" 8'-6"* 9'-9"* 8'-8" 10'-2"* 11'-0'* 12'-6"* Weights are approximate, and can var y depending on panel width, type of cross bar, and mill and fabrication tolerances. Weights shown are based on 4" cross bar centers. Section Modulus based on 8.727 bars/foot. *Span limited by deflection (L/400 maximum). For serrated grating design, increase bearing bar depth to next deeper size shown in chart. 11 Load Table for Heavy-Duty Bar Grating Type 30W4 – Simple Spans 1-7 /8 1-7 " CL CL /8 " CL CL CL CL CL 4" CL 2" 30W4 30W2 NOTE: The design capacity of any product shown is the same regardless of cross bar spacing. Bar Size 1 x 1/4" 1 x 5/16" 1 x 3/8" 1-1/4 x 1/4" 1-1/4 x 5/16" 1-1/4 x 3/8" 1-1/2 x 1/4" 1-1/2 x 5/16" 1-1/2 x 3/8" 1-1/2 x 1/2" 1-3/4 x 1/4" 1-3/4 x 3/8" 2 x 1/4" 2 x 5/16" 2 x 3/8" 2 x 1/2" 2-1/4 x 1/4" 2-1/4 x 3/8" 2-1/2 x 1/4" 2-1/2 x 5/16" 2-1/2 x 3/8" 2-1/2 x 1/2" 3 x 1/4" 3 x 5/16" 3 x 3/8" 3 x 1/2" 3-1/2 x 1/4" 3-1/2 x 3/8" 3-1/2 x 1/2" 4 x 1/4" 4 x 5/16" 4 x 3/8" 4 x 1/2" 4-1/2 x 1/4" 4-1/2 x 3/8" 4-1/2 x 1/2" 5 x 1/4" 5 x 5/16" 5 x 3/8" 5 x 1/2" 6 x 1/4" 6 x 5/16" 6 x 3/8" 6 x 1/2" Weight #/SF 6.9 8.3 9.8 8.3 10.2 12 9.8 12 14.1 18.4 11.2 16.3 12.7 15.6 18.5 24.2 14.1 20.6 15.6 19.2 22.8 30.0 18.5 22.8 28.0 36.7 21.4 32.3 42.5 24.2 30.9 36.7 48.2 28.0 41.0 54.0 30.9 38.1 45.4 59.8 36.7 45.4 54.0 71.4 Section Modulus per foot width 0.267 0.333 0.40 0.417 0.521 0.625 0.60 0.750 0.90 1.20 0.817 1.225 1.067 1.333 1.60 2.133 1.350 2.025 1.667 2.083 2.50 3.333 2.40 3.0 3.60 4.80 3.267 4.90 6.533 4.267 5.333 6.40 8.533 5.40 8.10 10.80 6.667 8.333 10.0 13.33 9.60 12.0 14.40 19.20 Standard Cross Bar 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 1/2" dia 1/2" dia 3/8" dia 1/2" dia 1/2" dia 3/8" dia 1/2" dia 1/2" dia 1/2" dia 1/2" dia 1/2" dia 1/2" dia 1/2" dia 1/2" dia 1/2" dia 1/2" dia 1/2" dia 1/2" dia 1/2" dia 1/2" dia Maximum Safe Clear Span 1 Ton 3 Ton 5 Ton H-15 H-20 H-25 0'-6" 0'-7" 0'-8" 0'-8" 0'-9" 0'-11" 0'-11" 1'-1" 1'-3" 1'-8" 1'-2" 1'-8" 1'-6" 1'-10" 2'-2" 2'-10" 1'-10" 2'-10" 2'-3" 2'-9" 3'-3" 4'-4" 3'-2" 3'-11" 4'-8" 5'-8"* 4'-3" 6'-2"* 7'-2"* 5'-6" 6'-10" 7'-6"* 8'-7"* 6'-11" 8'-10"* 10'-2"* 8'-6" 9'-6"* 10'-4"* 11'-9"* 11'-2"* 12'-4"* 13'-3"* 15'-0"* 0'-5" 0'-6" 0'-6" 0'-6" 0'-7" 0'-8" 0'-8" 0'-9" 0'-10" 1'-1" 0'-10" 1'-1" 1'-0" 1'-2" 1'-4" 1'-9" 1'-2" 1'-8" 1'-5" 1'-8" 2'-0" 2'-6" 1'-9" 2'-4" 2'-9" 3'-6" 2'-6" 3'-5" 4'-9" 3'-2" 3'-11" 4'-8" 6'-1" 3'-11" 5'-10" 7'-8" 4'-10" 5'-11" 7'-1" 8'-11"* 6'-10" 8'-6" 10'-1" 11'-8"* 0'-6" 0'-7" 0'-8" 0'-8" 0'-9" 0'-10" 0'-9" 0'-11" 1'-0" 1'-2" 0'-11" 1'-2" 1'-1" 1'-3" 1'-5" 1'-9" 1'-3' 1'-8" 1'-5" 1'-8" 1'-11" 2'-5" 1'-11' 2'-3" 2'-7" 3'-4" 2'-5" 3'-5" 4'-5" 3'-0" 3'-8" 4'-4" 5'-7" 3'-8" 5'-4" 7'-0" 4'-6" 5'-6" 6'-6" 8'-5" 6'-3" 7'-9" 9'-2" 11'-0"* 0'-8" 0'-9" 0'-9" 0'-10" 0'-11" 1'-0" 1'-0" 1'-1" 1'-2" 1'-5" 1'-2" 1'-5" 1'-4" 1'-6" 1'-8" 2'-0" 1'-6" 1'-11" 1'-8" 2'-0" 2'-3" 2'-10" 2'-2" 2'-7" 3'-0" 3'-9" 2'-9" 3'-10" 4'-11" 3'-5" 4'-2" 4'-10" 6'-3" 4'-2" 6'-0" 7'-7"* 5'-0" 6'-2" 7'-3" 8'-10"* 7'-0" 8'-7" 9'-11"* 11'-6"* 0'-9" 0'-10" 0'-11" 0'-11" 1'-0" 1'-1" 1'-1" 1'-3" 1'-4" 1'-7" 1'-3" 1'-7" 1'-6" 1'-8" 1'-10" 2'-2" 1'-8" 2'-1" 1'-10" 2'-1" 2'-5" 2'-11" 2'-4" 2'-8" 3'-1" 3'-10" 2'-10" 3'-11" 4'-11" 3'-6" 4'-2" 4'-10" 6'-2" 4'-3" 5'-11" 7'-5"* 5'-0" 6'-1" 7'-2" 8'-8"* 6'-11" 8'-5" 9'-10" 11'-3"* 0'-9" 0'-10" 0'-11" 0'-11" 1'-1" 1'-2" 1'-2" 1'-3" 1'-5" 1'-7" 1'-4" 1'-8" 1'-6" 1'-9" 1'-11" 2'-2" 1'-9" 2'-2" 1'-11" 2'-2" 2'-5" 2'-11" 2'-4" 2'-9" 3'-1" 3'-10" 2'-11" 3'-11" 4'-11" 3'-6" 4'-2" 4'-10" 6'-2" 4'-3" 5'-10" 7'-4"* 5'-0" 6'-0" 7'-0" 8'-7"* 6'-10" 8'-3" 9'-9" 11'-1"* Weights are approximate, and can var y depending on panel width, type of cross bar, and mill and fabrication tolerances. Weights shown are based on 4" cross bar centers. Section Modulus based on 6.4 bars/foot. *Span limited by deflection (L/400 maximum). For serrated grating design, increase bearing bar depth to next deeper size shown in char t. 12 Load Table for Heavy-Duty Bar Grating Type 38W4 – Simple Spans 2-3 2-3 /8 " CL CL CL 4" CL /8 " CL CL CL CL 2" 38W4 38W2 NOTE: The design capacity of any product shown is the same regardless of cross bar spacing. Bar Size 1 x 1/4" 1 x 5/16" 1 x 3/8" 1-1/4 x 1/4" 1-1/4 x 5/16" 1-1/4 x 3/8" 1-1/2 x 1/4" 1-1/2 x 5/16" 1-1/2 x 3/8" 1-1/2 x 1/2" 1-3/4 x 1/4" 1-3/4 x 3/8" 2 x 1/4" 2 x 5/16" 2 x 3/8" 2 x 1/2" 2-1/4 x 1/4" 2-1/4 x 3/8" 2-1/2 x 1/4" 2-1/2 x 5/16" 2-1/2 x 3/8" 2-1/2 x 1/2" 3 x 1/4" 3 x 5/16" 3 x 3/8" 3 x 1/2" 3-1/2 x 1/4" 3-1/2 x 3/8" 3-1/2 x 1/2" 4 x 1/4" 4 x 5/16" 4 x 3/8" 4 x 1/2" 4-1/2 x 1/4" 4-1/2 x 3/8" 4-1/2 x 1/2" 5 x 1/4" 5 x 5/16" 5 x 3/8" 5 x 1/2" 6 x 1/4" 6 x 5/16" 6 x 3/8" 6 x 1/2" Weight #/SF 5.7 6.8 7.9 6.8 8.2 9.6 7.9 9.6 11.3 14.7 9 13 10.2 12.5 14.7 19.2 11.3 16.4 12.5 15.3 18.1 23.8 14.7 18.1 22.4 29.2 17 25.8 33.7 19.2 24.7 29.2 38.2 22.4 32.6 42.8 24.7 30.3 36 47.3 29.2 36 42.8 56.4 Section Modulus per foot width 0.211 0.263 0.316 0.329 0.411 0.493 0.474 0.592 0.711 0.947 0.645 0.967 0.842 1.053 1.263 1.684 1.066 1.599 1.316 1.645 1.974 2.632 1.895 2.368 2.842 3.790 2.579 3.869 5.158 3.369 4.211 5.053 6.737 4.263 6.395 8.527 5.264 6.579 7.895 10.527 7.580 9.474 11.369 15.159 Standard Cross Bar 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 3/8" dia 1/2" dia 1/2" dia 3/8" dia 1/2" dia 1/2" dia 3/8" dia 1/2" dia 1/2" dia 1/2" dia 1/2" dia 1/2" dia 1/2" dia 1/2" dia 1/2" dia 1/2" dia 1/2" dia 1/2" dia 1/2" dia 1/2" dia 1/2" dia Maximum Safe Clear Span 1 Ton 3 Ton 5 Ton H-15 H-20 H-25 0'-5" 0'-6" 0'-7" 0'-7" 0'-9" 0'-10" 0'-10" 1'-0" 1'-2" 1'-6" 1'-1" 1'-6" 1'-4" 1'-7" 1'-11" 2'-6" 1'-8" 2'-5" 2'-0" 2'-6" 2'-11" 3'-6" 2'-10" 3'-6" 4'-2" 5'-4"* 3'-9" 5'-7" 6'-9'* 4'-11" 6'-1" 7'-2"* 8'-2"* 6'-2" 8'-5"* 9'-7"* 7'-7" 9'-0"* 9'-10"* 11'-2"* 10'-6"* 11'-8"* 12'-8"* 14'-4"* 0'-5" 0'-5" 0'-6" 0'6" 0'-6" 0'-7" 0'7" 0'-8" 0'-9" 1'-0" 0'9" 1'-0" 0'-11" 1'-0" 1'-2" 1'-6" 1'-1" 1'-5" 1'-3" 1'-6" 1'-9" 2'-3" 1'-8" 2'-0" 2'-5" 3'-1" 2'-2" 3'-2" 4'-1" 2'-9" 3'-5" 4'-0" 5'-4" 3'-5" 5'-0" 6'-8" 4'-2" 5'-2" 6'-2" 8'-2" 5'-11" 7'-4" 8'-9" 10'-10"* 0'-6" 0'-6" 0'-7" 0'-7" 0'-8" 0'-9" 0'-9" 0'-10" 0'-11" 1'-0" 0'-10" 1'-1" 1'-0" 1'-1" 1'-3" 1'-6" 1'-1" 1'-5" 1'-3" 1'-6" 1'-8" 2'-2" 1'-8" 1'-11" 2'-3" 2'-11" 2'-1" 2'-11" 3'-9" 2'-7" 3'-2" 3'-8" 4'-10" 3'-2" 4'-7" 6'-0" 3'-10" 4'-8" 5'-7" 7'-3" 5'-4" 6'-7" 7'-10" 10'-2"* 0'-7" 0'-8" 0'-8" 0'-9" 0'-10" 0'-11" 0'-11" 1'-0" 1'-1" 1'-3" 1'-0" 1'-3" 1'-2" 1'-4" 1'-6" 1'-9" 1'-4" 1'-9" 1'-5" 1'-9" 2'-0" 2'-5" 1'-11" 2'-3" 2'-7" 3'-3" 2'-5" 3'-4" 4'-3" 2'-11" 3'-7" 4'-2" 5'-4" 3'-7" 5'-1" 6'-7" 4'-3" 5'-3" 6'-2" 8'-0" 5'-11" 7'-3" 8'-7" 10'-7"* 0'-8" 0'-9" 0'-10" 0'-10" 0'-11" 1'-0" 1'-0" 1'-1" 1'-3" 1'-5" 1'-2" 1'-5" 1'-4" 1'-6" 1'-8" 1'-11" 1'-6" 1'-10" 1'-8" 1'-11" 2'-1" 2'-6" 2'-1" 2'-4" 2'-10" 3'-4" 2'-6" 3'-4" 4'-2" 3'-0" 3'-7" 4'-2" 5'-3" 3'-7" 5'-0" 6'-5" 4'-3" 5'-2" 6'-0" 7'-9" 5'-10" 7'-1" 8'-4" 10'-3"* 0'-8" 0'-9" 0'-10" 0'-10" 0'-11" 1'-1" 1'-0" 1'-2" 1'-3" 1'-6" 1'-2" 1'-6" 1'-5" 1'-7" 1'-8" 2'-0" 1'-7" 1'-11" 1'-9" 1'-11" 2'-2" 2'-7" 2'-1" 2'-5" 2'-8" 3'-4" 2'-6" 3'-4" 4'-2" 3'-0" 3'-7" 4'-1" 5'-2" 3'-7" 5'-0" 6'-4" 4'-3" 5'-1" 5'-11" 7'-7" 5'-9" 6'-11" 8'-1" 10'-1"* Weights are approximate, and can var y depending on panel width, type of cross bar, and mill and fabrication tolerances. Weights shown are based on 4" cross bar centers. Section Modulus based on 5.053 bars/foot. *Span limited by deflection (L/400 maximum). 13 Standard Panel Widths for 11W, 15W and 19W Heavy-Duty Grating Number of Bearing Bars 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 11W4 15W4 1/4" 5/16" 3/8" 1/4" 5/16" 3/8" 1/4" 5/16" 3/8" 15/16 1 5/8 2 5/16" 3 3 11/16 4 3/8 5 1/16 5 3/4 6 7/16 7 1/8 7 13/16 8 1/2 9 3/16 9 7/8 10 9/16 11 1/4 11 15/16 12 5/8 13 5/16 14 14 11/16 15 3/8 16 1/16 16 3/4 17 7/16 18 1/8 18 13/16 19 1/2 20 3/16 20 7/8 21 9/16 22 1/4 22 15/16 23 5/8 24 5/16 25 25 11/16 26 3/8 27 1/16 27 3/4 28 7/16 29 1/8 29 13/16 30 1/2 31 3/16 31 7/8 32 9/16 33 1/4 1 1 11/16 2 3/8 3 1/16 3 3/4 4 7/16 5 1/8 5 13/16 6 1/2 7 3/16 7 7/8 8 9/16 9 1/4 9 15/16 10 5/8 11 5/16 12 12 11/16 13 3/8 14 1/16 14 3/4 15 7/16 16 1/8 16 13/16 17 1/2 18 3/16 18 7/8 19 9/16 20 1/4 20 15/16 21 5/8 22 5/16 23 23 11/16 24 3/8 25 1/16 25 3/4 26 7/16 27 1/8 27 13/16 28 1/2 29 3/16 29 7/8 30 9/16 31 1/4 31 15/16 32 5/8 33 5/16 1 1/16 1 3/4 2 7/16 3 1/8 3 13/16 4 1/2 5 3/16 5 7/8 6 9/16 7 1/4 7 15/16 8 5/8 9 5/16 10 10 11/16" 11 3/8 12 1/16 12 3/4 13 7/16 14 1/8 14 13/16 15 1/2 16 3/16 16 7/8 17 9/16 18 1/4 18 15/16 19 5/8 20 5/16 21 21 11/16 22 3/8 23 1/16 23 3/4 24 7/16 25 1/8 25 13/16 26 1/2 27 3/16 27 7/8 28 9/16 29 1/4 29 15/16 30 5/8 31 5/16 32 32 11/16" 33 3/8 1 3/16 2 1/8 3 1/16 4 4 15/16 5 7/8 6 13/16 7 3/4 8 11/16 9 5/8 10 9/16 11 1/2 12 7/16 13 3/8 14 5/16 15 1/4 16 3/16 17 1/8 18 1/16 19 19 15/16 20 7/8 21 13/16 22 3/4 23 11/16 24 5/8 25 9/16 26 1/2 27 7/16 28 3/8 29 5/16 30 1/4 31 3/16 32 1/8 33 1/16 34 34 15/16 35 7/8 36 13/16 37 3/4 38 11/16" 39 5/8 40 9/16 41 1/2 42 7/16 43 3/8 44 5/16 45 1/4 1 1/4 2 3/16 3 1/8 4 1/16 5 5 15/16 6 7/8 7 13/16 8 3/4 9 11/16 10 5/8 11 9/16 12 1/2 13 7/16 14 3/8 15 5/16 16 1/4 17 3/16 18 1/8 19 1/16 20 20 15/16 21 7/8 22 13/16 23 3/4 24 11/16 25 5/8 26 9/16 27 1/2 28 7/16 29 3/8 30 5/16 31 1/4 32 3/16 33 1/8 34 1/16 35 35 15/16 36 7/8 37 13/16 38 3/4 39 11/16 40 5/8 41 9/16 42 1/2 43 7/16 44 3/8 45 5/16 1 5/16 2 1/4 3 3/16 4 1/8 5 1/16 6 6 15/16 7 7/8 8 13/16 9 3/4 10 11/16 11 5/8 12 9/16 13 1/2 14 7/16 15 3/8 16 5/16 17 1/4 18 3/16 19 1/8 20 1/16 21 21 15/16 22 7/8 23 13/16 24 3/4 25 11/16 26 5/8 27 9/16 28 1/2 29 7/16 30 3/8 31 5/16 32 1/4 33 3/16 34 1/8 35 1/16" 36 36 15/16 37 7/8 38 13/16 39 3/4 40 11/16 41 5/8 42 9/16 43 1/2 44 7/16 45 3/8 1 7/16 2 5/8 3 13/16 5 6 3/16 7 3/8 8 9/16 9 3/4 10 15/16 12 1/8 13 5/16 14 1/2 15 11/16" 16 7/8 18 1/16" 19 1/4 20 7/16 21 5/8 22 13/16 24 25 3/16 26 3/8 27 9/16 28 3/4 29 15/16 31 1/8 32 5/16 33 1/2 34 11/16" 35 7/8 37 1/16 38 1/4 39 7/16 40 5/8 41 13/16 43 44 3/16 45 3/8 46 9/16 47 3/4 48 15/16 50 1/8 51 5/16 52 1/2 53 11/16 54 7/8 56 1/16 57 1/4 1 1/2 2 11/16 3 7/8 5 1/16" 6 1/4 7 7/16 8 5/8 9 13/16 11 12 3/16 13 3/8 14 9/16 15 3/4 16 15/16 18 1/8 19 5/16 20 1/2 21 11/16 22 7/8 24 1/16 25 1/4 26 7/16 27 5/8 28 13/16 30 31 3/16 32 3/8 33 9/16 34 3/4 35 15/16 37 1/8 38 5/16 39 1/2 40 11/16 41 7/8 43 1/16 44 1/4 45 7/16 46 5/8 47 13/16 49 50 3/16 51 3/8 52 9/16 53 3/4 54 15/16 56 1/8 57 5/16 1 9/16" 2 3/4 3 15/16 5 1/8 6 5/16 7 1/2 8 11/16 9 7/8 11 1/16" 12 1/4 13 7/16 14 5/8 15 13/16 17 18 3/16 19 3/8 20 9/16 21 3/4 22 15/16 24 1/8 25 5/16 26 1/2 27 11/16" 28 7/8 30 1/16 31 1/4 32 7/16 33 5/8 34 13/16 36 37 3/16 38 3/8 39 9/16 40 3/4 41 15/16 43 1/8 44 5/16 45 1/2 46 11/16 47 7/8 49 1/16 50 1/4 51 7/16 52 5/8 53 13/16 55 56 3/16 57 3/8 Nominal 2' and 3' widths highlighted. Wider panels possible if application requires. Please contact Laurel Steel for additional information. 14 19W4 Standard Panel Widths for 22W, 30W and 38W Heavy-Duty Grating Number of Bearing Bars 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 22W4 30W4 38W4 1/4" 5/16" 3/8" 1/4" 5/16" 3/8" 1/4" 5/16" 3/8" 1 5/8 3 4 3/8 5 3/4 7 1/8 8 1/2 9 7/8 11 1/4 12 5/8 14 15 3/8 16 3/4 18 1/8 19 1/2 20 7/8 22 1/4 23 5/8 25 26 3/8 27 3/4 29 1/8 30 1/2 31 7/8 33 1/4 34 5/8 36 37 3/8 38 3/4 40 1/8 41 1/2 42 7/8 44 1/4 45 5/8 47 48 3/8 49 3/4 51 1/8 52 1/2 53 7/8 55 1/4 56 5/8 58 59 3/8 60 3/4 62 1/8 63 1/2 64 7/8 66 1/4 1 11/16 3 1/16 4 7/16 5 13/16 7 13/16 8 9/16 9 15/16 11 5/16 12 11/16 14 1/16 15 7/16 16 13/16 18 3/16" 19 9/16 20 15/16 22 5/16 23 11/16 25 1/16 26 7/16 27 13/16 29 3/16 30 9/16 31 15/16 33 5/16 34 11/16 36 1/16" 37 7/16 38 13/16 40 3/16 41 9/16 42 15/16 44 5/16 45 11/16 47 1/16 48 7/16 49 13/16 51 3/16 52 9/16 53 15/16 55 5/16 56 11/16 58 1/16 59 7/16 60 13/16 62 3/16 63 9/16 64 15/16 66 5/16 1 3/4 3 1/8 4 1/2 5 7/8 7 1/4 8 5/8 10 11 3/8 12 3/4 14 1/8 15 1/2 16 7/8 18 1/4 19 5/8 21 22 3/8 23 3/4 25 1/8 26 1/2 27 7/8 29 1/4 30 5/8 32 33 3/8 34 3/4 36 1/8 37 1/2 38 7/8 40 1/4 41 5/8 43 44 3/8 45 3/4 47 1/8 48 1/2 49 7/8 51 1/4 52 5/8 54 55 3/8 56 3/4 58 1/8 59 1/2 60 7/8 62 1/4 62 5/8 65 66 3/8 2 1/8 4 5 7/8 7 3/4 9 5/8 11 1/2 13 3/8 15 1/4 17 1/8 19 20 7/8 22 3/4 24 5/8 26 1/2 28 3/8 30 1/4 32 1/8 34 35 7/8 37 3/4 39 5/8 41 1/2 43 3/8 45 1/4 47 1/8 49 50 7/8 52 3/4 54 5/8 56 1/2 58 3/8 60 1/4 62 1/8 64 65 7/8 67 3/4 69 5/8 71 1/2 2 3/16 4 1/16 5 15/16 7 13/16 9 11/16 11 9/16 13 7/16 15 5/16 17 3/16 19 1/16 20 15/16 22 13/16 24 11/16 26 9/16 28 7/16 30 5/16 32 3/16 34 1/16" 35 15/16 37 13/16 39 11/16 41 9/16 43 7/16 45 5/16 47 3/16 49 1/16 50 15/16 52 13/16 54 11/16 56 9/16 58 7/16 60 5/16 62 3/16 64 1/16 65 15/16 67 13/16 69 11/16 71 9/16 2 1/4 4 1/8 6 7 7/8 9 3/4 11 5/8 13 1/2 15 3/8 17 1/4 19 1/8 21 22 7/8 24 3/4 26 5/8 28 1/2 30 3/8 32 1/4 34 1/8 36 37 7/8 39 3/4 41 5/8 43 1/2 45 3/8 47 1/4 49 1/8 51 52 7/8 54 3/4 56 5/8 58 1/2 60 3/8 62 1/4 64 1/8 66 67 7/8 69 3/4 71 5/8 2 5/8 5 7 3/8 9 3/4 12 1/8 14 1/2 16 7/8 19 1/4 21 5/8 24 26 3/8 28 3/4 31 1/8 33 1/2 35 7/8 38 1/4 40 5/8 43 45 3/8 47 3/4 50 1/8 52 1/2 54 7/8 57 1/4 59 5/8 62 64 3/8 66 3/4 69 1/8 71 1/2 2 11/16 5 1/16 7 7/16 9 13/16 12 3/16 14 9/16 16 15/16 19 5/16 21 11/16 24 1/16 26 7/16 28 13/16 31 3/16 33 9/16 35 15/16 38 5/16 40 11/16 43 1/16 45 7/16 47 13/16 50 3/16 52 9/16 54 15/16 57 5/16 59 11/16 62 1/16 64 7/16 66 13/16 69 1/5 71 9/16 2 3/4 5 1/8 7 1/2 9 7/8 12 1/4 14 5/8 17 19 3/8 21 3/4 24 1/8 26 1/2 28 7/8 31 1/4 33 5/8 36 38 3/8 40 3/4 43 1/8 45 1/2 47 7/8 50 1/4 52 5/8 55 57 3/8 59 3/4 62 1/8 64 1/2 66 7/8 69 1/4 71 5/8 Nominal 2' and 3' widths highlighted. Wider panels possible if application requires. Please contact Laurel Steel for additional information. 15 Laurel Steel Heavy-Duty Steel Grating Fabrication Tolerances All Laurel Steel Gratings are produced in accordance with manufacturing tolerances as set forth by NAAMM. WIDTH (W) overall ± 1/4" 1/8" o.c. ± 1/16" 1/8" 1/8" (measured on top of grating) 3/ 8" 12 ± Cross bar shall not var y more than 1/8 in 12 in either direction from perpendicular alignment with bearing bars. SPAN (S) ± 1/4" D' = D D ± 1/4" c-c end cross bars in 5'-0" length D and D' are overall diagonal dimensions. cross bar alignment and spacing 1/8" W and W' are overall lengths of cross bars at opposite ends of panel. W' = W ± 1/4" cross bars bearing bars overall dimensions and squareness bearing bar lean cross bar location 12 12 cross bar lean 1 1/4 2 1/2 1/8" per foot of width bearing bars 1/8" per foot of width transverse bow (before fastening to supports) bearing bars 1/240 of span longitudinal bow 16 (before fastening to supports) Laurel Steel Heavy-Duty Steel Grating Installation Tolerances Further, it is recommended that those responsible for erecting Laurel Heavy-Duty Steel Grating observe the standard installation clearances as detailed below. Standard Installation Clearances SPAN 1/4" 1/4" (direction of bearing bars) panel span bearing bars bearing bars panel width panel span 1/4" 1/4" panel width bearing bars bearing bars 3/8" clearance between ends of cross bars. * * 3/8" bearing bars bearing bars min. clearance equal to suppor t angle fillet radius 1/2" bearing bars Clearances shall be as shown, but shall be permitted to vary in bearing bars accordance with dimensional tolerances shown on previous page. Heavy-duty grating shall be designed to have structural support under each bearing bar at cut-outs. *This dimension varies due to bearing bar spacing. Definition of Effective Spans L trench W .25 W .5W L L L + .5W L+W center-to-center beams back-to-back channels The Effective Clear Span for common suppor t conditions is defined as ‘L’ in these three sketches. 17 Laurel Steel Heavy-Duty Steel Grating Anchoring Details All grating shall be anchored firmly to their supports by positive When bolted, standard grating saddle clips are available for 22W, means. The most common methods of anchoring the grating are 30W and 38W spacings, up to 3/8" thick bearing bars. Bolting welding and bolting: the application and/or size of grating shall grating to supports can also be accomplished by shop welding determine the size and pattern of welds or bolts. slotted hold-down plates into the grating. welds in middle of panel at each intermediate suppor t 1 Welded Anchorage (shall be performed by installing activity) Size and pattern of welds shall be determined by application and/or size of grating. Minimum pattern shall be as shown. Additional welding to supports required for vehicular traffic shall be considered by the engineer. welds at ends of bearing bars each side of panel bearing bars 2 Weld Lugs The designer shall specify when weld lugs are to be provided by the grating manufacturer. When provided, weld lugs shall be 1/4 in. minimum thickness. Size and pattern of bolts or studs shall be determined by application and/or size of grating. Minimum pattern shall be as shown in welded anchorage (above). Grating panels shall be used as a template by installing activity to locate holes or studs end band on structural supports. Bolts, studs and miscellaneous hardware are not supplied by the grating manufacturer. 3/16" bearing bars 3 Saddle Clips Available for 22W, 30W and 38W grating up to 3/8" BB thickness. Used for installations where grating is subject to removal. Will be in same location as welds in 1 unless otherwise specified. 18 Clips are available from grating manufacturer. Other fastening accessories are available upon request. Laurel Steel Heavy-Duty Steel Grating Banding Laurel Steel adheres to the following NAAMM standards for the various methods of banding heavy-duty grating, and the welding provisions indicated. Minimum thickness = 1/4 in. see welding detail For standard banding, band bar shall be same depth as bearing bars. at each bearing bar for load-carr ying bands 5" ± o.c. for trim bands and trench gratings see welding detail band band bearing bars standard trim band bearing bars load banding (shall be specified) For trench grating, banding bar may be 1/4 in. to 1/2 in. less than depth of grating to permit drainage. Full depth band shall be supplied by manufacturer for all banded grating unless owner or specifier states clearly that shallow banding shall be provided. see above band 3/16" For depth less than 2-1/2 in. weld one side at top. 3/4" band band 3/16" 3/4" see above For depth 2-1/2 in. or greater, weld one side at top, opposite side at bottom; or weld exceeding one-half depth on one side only. welding detail Banding heavy-duty metal bar gratings at panel ends and cut-outs For heavy, high speed or multi-directional traffic, load carrying improves durability while enhancing appearance. By increasing banding shall be designed for the effects of impact and fatigue. transverse stiffness, banding distributes and absorbs impact at the pri- Structural support shall be provided for all cut-outs accessible to mary point of contact. Where light vehicular traffic flow is parallel to the vehicular traffic. bearing bars, standard banding is sufficient. Recommended Bearing A 1" minimum bearing surface shall be provided for bearing bar depths up to 2-1/4", and 2" minimum bearing surface shall be provided for depths of 2-1/2" and over at each end of span. 19 Ordering A Laurel Steel Heavy-Duty Steel Grating Area: to be covered with grating In order to obtain a quotation or place an order for Laurel Steel HD grating, it is necessary to provide information for Span: direction of bearing bars each of the categories listed below. Please refer to pages 4 and 5 for explanation. Banding Requirements Bearing bar: Size, material, spacing, surface Call or fax your inquiry to our sales department, or you can submit an Cross bar: inquiry by contacting our website (www.mlpsteel.com). The sketch Either 2" or 4" spacing. Please specify standard, round, or rectangular; specify surface if rectangular. shown here also appears on our website, with drop-down menus to make it easy to submit an inquiry or order. Finish: Common grating finishes are mill finish (as fabricated), shop-applied black paint, and hot dip galvanized coating. Please contact Laurel Steel to request any special coating requirements. Sample Specification: Grating shall be Laurel Steel Heavy-Duty Type 22W4, with 3 x 3/8" AASHTO H-20 design truck on the specified span. Grating shall bearing bars spaced 1-3/8" c/c, and 1/2" diameter cross bar be hot-dipped galvanized after fabrication, in accordance with spaced 4" c/c. All material shall be ASTM A-36. All bearing ASTM A-123. bar/cross bar intersections shall be plug-welded. The ends of all Grating shall be supplied in conformance with Standard grating panels shall be trim banded. Specifications and Code of Practice as provided for in National Sufficient grating shall be supplied to cover an area 36'-0" wide x Association of Architectural Metal Manufacturers (NAAMM) Heavy- 3’-8" span. The Laurel Steel Heavy-Duty Grating can support the Duty Metal Bar Grating Manual MMBG 532-00. SERRATED RECTANGULAR CROSS BAR SERRATED BEARING BAR SMOOTH BEARING BAR G IN AC AN SP AR SB CL SP CL OS CR BE AR CL IN G CL BA R SP AC IN G SPECIFY BEARING BAR HEIGHT & THICKNESS SPECIFY HEIGHT & THICKNESS OF RECTANGULAR CROSS BAR SMOOTH RECTANGULAR CROSS BAR WI DT H SPECIFY Ø OF ROUND CROSS BAR BAND BAR (OPTIONAL) 20 Americans With Disabilities Act (ADA) and Close Mesh Grating The federal Americans with Disability Act (ADA) requires that any In addition to complying with ADA requirements, these heavy-duty grating installed in a walking area used as an egress to and from a designs have the added benefit of being able to support highway building, or in an area inside a building that is a public passageway, wheel loads, where a grating installation may experience an must have a maximum clear opening between bearing bars of 1/2". occasional truck. A load chart giving maximum span capabilities for H-20 wheel loads is given below, showing examples of each design: Laurel Steel has standard assembly fixtures that enable it to comply with this 1/2" opening requirement: Type 12W4 Grating with 1/4" thick Bearing Bars; and Type 14W4 Grating with 3/8" thick Bearing Bars 14W4 or 14W2 Bar Size 1 x 3/8" 1 -1/4 x 3/8" 1-1/2 x 3/8" 1-3/4 x 3/8" 2 x 3/8" 2-1/4 x 3/8" 2-/1/2 x 3/8" 3 x 3/8" 12W4 or 12W2 Weight #SF Section Modulus Per foot width Max. H-20 Span Bar Size Weight #/SF 18.6 23.0 27.35 31.7 36.1 40.5 44.8 54.46 0.857 1.339 1.929 2.625 3.429 4.339 5.357 7.714 1'-4" 1'-7" 1'-11" 2'-4" 2'-9" 3'-4" 3'-11"* 5'-0"* 1 x 14" 1-1/4 x 1/4" 1-1/2 x 1/4" 1-3/4 x 1/4" 2 x 1/4" 2-1/4 x 1/4" 2-1/2 x 1/4" 3 x 1/4" 14.7 18.1 21.5 24.9 28.3 31.7 35.1 41.9 Section Modulus Max. H-20 Span Per foot width 0.667 1.042 1.50 2.042 2.667 3.375 4.167 6.00 1'2" 1'5" 1'-8" 2'-0" 2'-4" 2'-9" 3'-2" 4'-3" Weights are approximate and can var y depending on panel width, type of cross bar, and mill and fabrication tolerances. Weights shown are for 4" cross bar centers. Section Modulus based on 13.71 bars/foot of width (14W) and 16.0 bars/foot of width (12W). *Span limited by deflection (L/400 maximum). For serrated grating design, increase bearing bar depth to next deeper size shown in char t. Close Mesh Laurel Steel also fabricates grating with a 1/4" opening, which is ideally suited for high volume pedestrian traffic areas, and where it is necessary to ensure that high heeled shoes don't get caught in the grating bars. Again, Laurel Steel has standard assembly fixtures — either a Type 7W grating with 3/16" thick bearing bars, or a Type 8W grating with 1/4" bars — to satisfy these exacting requirements. 21 Special Fabrications Laurel Steel welcomes the opportunity to utilize its basic metalworking equipment, fabrication experience and certified welders to fabricate one-of-a-kind hopper covers, grizzlies or egg crates that are specially designed for use in a variety of heavy industries. Egg Crates Egg crates are constructed using equal size bearing bars and cross bars. A notch is punched into the top half of the bearing bar; a similar notch is punched into the bottom half of the cross bar. When assembled and welded (generally using a full depth fillet weld in opposite corner of the bb/cb joint), a grating with equal strength in both directions is produced. Due to equipment restrictions, not all bar sizes can be used to construct an egg crate. Please contact Laurel Steel with specific requirements. Grizzlies There are practically no restrictions on what bar sizes can be used to construct a grating commonly referred to as a grizzly. Grizzlies use solid bearing bars (no notching); cross bars are essentially spacer blocks welded at 90 degrees to the bearing bars. These weldments generally require wide spaces between bars. Hence, extremely heavy bar sizes (up to 12" x 1", for example) are typically used, and bb/cb joints are generally welded in all four corners. Supplementary Bar Grating 11 Laurel Steel offers a special fabrication that combines heavy CL 4" and light bearing bars to produce a product with unique capabilities. Deep heavy-duty bars provide the strength to support vehicle loads; these deeper bars are alternated with lighter, shallower bars that serve to reduce the grating’s clear opening. This is an extremely economical solution for certain demanding applications. Call for additional details. 22 CL /1 CL 6" CL Roadway Inlets and Frames The design versatility and short fabrication response inherent in hand made Laurel Steel Heavy-Duty Grating is perfectly suited for the roadway inlet grating market. Heavy and Highway contractors have come to rely on Laurel Steel for a wide variety of both grating and related fabricated steel items. Laurel utilizes robotic technology to maintain its competitive edge in inlet grates. Precise, high capacity presses, automated feed lines and robotic welding capabilities combine to provide our customers with consistent, reliable quality at the lowest possible price. In its home state, Pennsylvania, Laurel Steel is approved to supply all SECTION 605.2(a) and 606.2 fabricated steel roadway items, as shown in the following list, and has been a reliable vendor to that industry since 1987. Laurel Steel typically stocks many of these items for immediate shipment. • H-25 Straight Grate 2 x 4 • H-25 Bicycle Safe Grate 2 x 4 • Steel Vane Grates • Structural Steel Grade Adjustment Ring • Cast In Place Light Angle ‘M’ Frame • Precast Light Angle ‘M’ and ‘C’ Frames • Light Angle DH Frame • DH Grates • H-25 Straight Grate 2 x 6 • ‘H’ Grate and Frame Advanced robotic welding technology is perfectly suited for standard roadway inlet grates. 23 Roadway Inlets and Frames In addition to Pennsylvania, Laurel Steel also supplies standard Laurel Steel also supplies products to the precast industry used in state-approved items to Maryland, Virginia and New York. We a wide variety of commercial applications. With an array of grating welcome the opportunity to develop partnerships with distributors fixtures available, Laurel Steel can design and supply custom and users looking for reliable suppliers. Let us provide pricing products for use in precast drainage boxes and troughs. Let our based on your drawing and specifications. Sales Department recommend an inlet or trench grating that enhances the value of the products that you sell. 2 x 2 Frame/Grate: Consistent quality, ready availability makes Laurel Steel ideal partners with concrete precasters. Straight/Vane Grates: Contractors rely on Laurel Steel for a variety of inlet designs. Structural frames complement inlet grating line. 24 Walkway Grating In addition to manufacturing heavy-duty the simultaneous application of an electric Laurel Steel keeps a large inventory of the steel bar grating, Laurel Steel stocks and current and hydraulic pressure. It is designed most commonly used walkway grating sizes, fabricates all of the common styles and sizes to support pedestrian and light static loads. both plain and serrated. Stock panels come in standard widths of 24" or 36", and in of standard walkway grating. Walkway grating Walkway grating designations are the same lengths of 20' or 24'. is a workhorse product with widespread as those used for Heavy-Duty Grating, and application, and has been a stalwart like heavy-duty grating, can be supplied A significant application for walkway grating either smooth or serrated. Bar sizes are is stair treads; NAAMM standards prescribe much lighter than heavy-duty grating, ranging end plates for bolting to stringers, and a from 3/4 x 1/8 to 2-1/2 x 3/16, and design variety of nosings, all of which are available is based on application of uniform and from Laurel Steel. performer of long standing in practically all kinds of commercial and industrial settings. It has found countless applications in catwalks, platforms and mezzanines. Walkway grating is machine manufactured concentrated loads. Maximum safe spans by the electro-forge process, where cross are shown in the accompanying tables. Laurel Steel stair treads are shown on pages 34 and 35. bars are welded to bearing bars through 25 Walkway Grating Standard Panel Widths Number of Bearing Bars 11W4 15W4 and 15W2 with 3/16" BB’s 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 3/16" bars 7/8 1 9/16 2 1/4 2 15/16 3 5/8 4 5/16 5 5 11/16 6 3/8 7 1/16 7 3/4 8 7/16 9 1/8 9 13/16 10 1/2 11 3/16 11 7/8 12 9/16 13 1/4 13 15/16 14 5/8 15 5/16 16 16 11/16 17 3/8 18 1/16 18 3/4 19 7/16 20 1/8 20 13/16 21 1/2 22 3/16 22 7/8 23 9/16 24 1/4 6 3/4 7 11/16 8 5/8 9 9/16 10 1/2 11 7/16 12 3/8 13 5/16 14 1/4 15 3/16 16 1/8 17 1/16 18 18 15/16 19 7/8 20 13/16 21 3/4 22 11/16 23 5/8 24 9/16 25 1/2 26 7/16 27 3/8 28 5/16 29 1/4 30 3/16 31 1/8 32 1/16 33 33 15/16 34 7/8 35 13/16 19W4 and 19W2 1/8" bars 7 5/6 7 5/8 8 9/16 9 1/2 10 7/16 11 3/8 12 5/16 13 1/4 14 3/16 15 1/8 16 1/16 17 17 15/16 18 7/8 19 13/16 20 3/4 21 11/16 22 5/8 23 9/16 24 1/2 25 7/16 26 3/8 27 5/16 28 1/4 29 3/16 30 1/8 31 1/16 32 32 15/16 33 7/8 34 13/16 35 3/4 3/16" bars 1/8" bars 4 15/16 6 1/8 7 5/16 8 1/2 9 11/16 10 7/8 12 1/16 13 1/4 14 7/16 15 5/8 16 13/16 18 19 3/16 20 3/8 21 9/16 22 3/4 23 15/16 25 1/8 26 5/16 27 1/2 28 11/16 29 7/8 31 1/16 32 1/4 33 7/16 34 5/8 35 13/16 4 7/8 6 1/16 7 1/4 8 7/16 9 5/8 10 13/16 12 13 3/16 14 3/8 15 9/16 16 3/4 17 15/16 19 1/8 20 5/16 21 1/2 22 11/16 23 7/8 26 1/16 26 1/4 27 7/16 28 5/8 29 13/16 31 32 3/16 33 3/8 34 9/16 35 3/4 Weight Chart (in pounds/square foot) 26 Bearing Bars Cross Bars Type 11W4 Type 19W4 Type 19W2 Type 15W4 Type 15W2 3/4 x 1/8 3/4 x 3/16 1 x 1/8 1 x 3/16 1-1/4 x 1/8 1-1/4 x 3/16 1-1/2 x 1/8 1-1/2 x 3/16 1-3/4 x 3/16 2 x 3/16 2-1/4 x 3/16 2-1/2 x 3/16 1/4 1/4 1/4 1/4 1/4 1/4 1/4 5/16 5/16 5/16 5/16 5/16 N/A 9.28 8.29 12.16 10.18 15.04 12.16 18.28 21.16 24.04 26.74 29.62 3.99 5.67 5.15 7.35 6.2 9.03 7.35 10.94 12.62 14.3 15.87 17.55 4.63 6.31 5.79 7.99 6.84 9.67 7.99 11.8 13.48 15.16 16.74 18.42 4.95 7.11 6.44 9.27 7.79 11.43 9.27 13.82 15.98 18.14 20.16 22.32 5.59 7.75 7.08 9.91 8.43 12.07 9.91 14.68 16.84 19 21.03 23.19 Load Table for Steel Walkway Grating Type 19-W Recom. Max. Span Bearing Bar (in.) for 1/4" Size (in.) deflection under Nominal Wt. (lbs.) 100 lb. Uniform Load 3/4 x 1/8" 3.99# 42 3/4 x 3/16 5.67# 46 1 x 1/8 5.15# 51 1 x 3/16 7.35# 57 1-1/4 x 1/8 6.20# 61 1-1/4 x 3/16 9.03# 67 1-1/2 x 1/8 7.35# 70 1-1/2 x 3/16 10.94# 77 1-3/4 x 3/16 12.62# 87 2 x 3/16 14.30# 96 2-1/4 x 3/16 15.87# 105 2-1/2 x 3/16 17.55# 113 Span in Inches U Dc C Dc U Du C Dc U Du C Dc U Du C Dc U Du C Dc U Du C Dc U Du C Dc U Du C Dc U Du C Dc U Du C Dc U Du C Dc U Du C Dc 24" 30" 36" 42" 48" 54" 355 0.099 355 0.079 533 0.099 533 0.079 632 0.074 632 0.060 947 0.074 947 0.060 987 0.060 987 0.048 1480 0.060 1480 0.048 1421 0.050 1421 0.040 2132 0.050 2132 0.040 2901 0.043 2901 0.034 3789 0.037 3789 0.030 4796 0.033 4796 0.026 5921 0.030 5921 0.024 227 0.155 284 0.124 341 0.155 426 0.124 404 0.116 505 0.093 606 0.116 758 0.093 632 0.093 789 0.074 947 0.093 1184 0.074 909 0.078 1137 0.062 1364 0.078 1705 0.062 1857 0.067 2321 0.053 2425 0.058 3032 0.047 3069 0.052 3837 0.041 3789 0.047 4737 0.037 158 0.223 237 0.179 237 0.223 355 0.179 281 0.168 421 0.134 421 0.168 632 0.134 439 0.134 658 0.107 658 0.134 987 0.107 632 0.112 947 0.089 947 0.112 1421 0.089 1289 0.096 1934 0.077 1684 0.084 2526 0.067 2132 0.074 3197 0.060 2632 0.067 3947 0.054 116 0.304 203 0.243 174 0.304 305 0.243 206 0.228 361 0.182 309 0.228 541 0.182 322 0.182 564 0.146 483 0.182 846 0.146 464 0.152 812 0.122 696 0.152 1218 0.122 947 0.130 1658 0.104 1237 0.114 2165 0.091 1566 0.101 2741 0.081 1933 0.091 3383 0.073 89 0.397 178 0.318 133 0.397 266 0.318 158 0.298 316 0.238 237 0.298 474 0.238 247 0.238 493 0.191 370 0.238 740 0.191 355 0.199 711 0.159 533 0.199 1066 0.159 725 0.170 1451 0.136 947 0.149 1895 0.119 1199 0.132 2398 0.106 1480 0.119 2961 0.095 70 0.503 158 0.402 105 0.503 237 0.402 125 0.377 281 0.302 187 0.377 421 0.302 195 0.302 439 0.241 292 0.302 658 0.241 281 0.251 632 0.201 421 0.251 947 0.201 573 0.215 1289 0.172 749 0.189 1684 0.151 947 0.168 2132 0.134 1170 0.151 2632 0.121 60" 66" 72" 101 0.466 253 0.372 152 0.466 379 0.372 158 0.372 395 0.298 237 0.372 592 0.298 227 0.310 568 0.248 341 0.310 853 0.248 464 0.266 1161 0.213 606 0.233 1516 0.186 767 0.207 1918 0.166 947 0.186 2368 0.149 84 0.563 230 0.451 125 0.563 344 0.451 130 0.451 359 0.360 196 0.451 538 0.360 188 0.376 517 0.300 282 0.376 775 0.300 384 0.322 1055 0.257 501 0.282 1378 0.225 634 0.250 1744 0.200 783 0.225 2153 0.180 70 0.670 211 0.536 105 0.670 316 0.536 110 0.536 329 0.429 164 0.536 493 0.429 158 0.447 474 0.358 237 0.447 711 0.358 322 0.383 967 0.306 421 0.335 1263 0.268 533 0.298 1599 0.238 658 0.268 1974 0.215 78" 84" 93 0.629 304 0.504 140 0.629 455 0.504 135 0.524 437 0.420 202 0.524 656 0.420 275 0.450 893 0.360 359 0.393 1166 0.315 454 0.350 1476 0.280 561 0.315 1822 0.252 81 0.730 282 0.584 121 0.730 423 0.584 116 0.608 406 0.487 174 0.608 609 0.487 237 0.521 829 0.417 309 0.456 1083 0.365 392 0.406 1370 0.324 483 0.365 1692 0.292 90" 96" 102" 108" 101 0.698 379 0.559 152 0.698 568 0.559 206 0.599 774 0.479 269 0.524 1011 0.419 341 0.466 1279 0.372 421 0.419 1579 0.335 89 0.794 355 0.636 133 0.794 533 0.636 181 0.681 725 0.545 237 0.596 947 0.477 300 0.530 1199 0.424 370 0.477 1480 0.381 79 0.897 334 0.718 118 0.897 502 0.718 161 0.769 683 0.615 210 0.673 892 0.538 266 0.598 1128 0.478 328 0.538 1393 0.431 70 1.006 316 0.804 105 1.006 474 0.804 143 0.862 645 0.689 187 0.754 842 0.603 237 0.67 1066 0.536 292 0.603 1316 0.483 To obtain equivalent load for 15W grating, multiply by 1.27. To obtain equivalent load for 11W grating, multiply by 1.71. 27 Load Table for Welded Stainless Steel Walkway Grating Type 19-W Recom. Max. Span Bearing Bar (in.) for 1/4" Size (in.) deflection under Nominal Wt. (lbs.) 100 lb. Uniform Load 3/4 x 1/8" 3.99# 41 3/4 x 3/16" 5.67# 46 1 x 1/8" 5.15# 51 1 x 3/16" 7.35# 56 1-1/4 x 1/8" 6.20# 60 1-1/4 x 3/16" 9.03# 67 1-1/2 x 1/8" 7.35# 69 1-1/2 x 3/16" 10.94# 77 1-3/4 x 3/16" 12.62# 86 2 x 3/16" 14.30# 95 2-1/4 x 3/16" 15.87# 104 2-1/2 x 3/16" 17.55# 112 Span in Inches U Dc C Dc U Du C Dc U Du C Dc U Du C Dc U Du C Dc U Du C Dc U Du C Dc U Du C Dc U Du C Dc U Du C Dc U Du C Dc U Du C Dc 24" 30" 36" 42" 48" 54" 395 0.114 395 0.091 592 0.114 592 0.091 702 0.086 702 0.069 1053 0.086 1053 0.069 1096 0.069 1096 0.055 1645 0.069 1645 0.055 1579 0.057 1579 0.046 2368 0.057 2368 0.046 3224 0.049 3224 0.039 4211 0.043 4211 0.034 5329 0.038 5329 0.030 6579 0.034 6579 0.027 253 0.179 316 0.143 379 0.179 474 0.143 449 0.134 561 0.107 674 0.134 842 0.107 702 0.107 877 0.086 1053 0.107 1316 0.086 1011 0.089 1263 0.071 1516 0.089 1895 0.071 2063 0.077 2579 0.061 2695 0.067 3368 0.054 3411 0.060 4263 0.048 4211 0.054 5263 0.043 175 0.257 263 0.206 263 0.257 395 0.206 312 0.193 468 0.154 468 0.193 702 0.154 487 0.154 731 0.123 731 0.154 1096 0.123 702 0.129 1053 0.103 1053 0.129 1579 0.103 1433 0.110 2149 0.088 1871 0.096 2807 0.077 2368 0.086 3553 0.069 2924 0.077 4386 0.062 129 0.350 226 0.280 193 0.350 338 0.280 229 0.263 401 0.210 344 0.263 602 0.210 358 0.210 627 0.168 537 0.210 940 0.168 516 0.175 902 0.140 773 0.175 1353 0.140 1053 0.150 1842 0.120 1375 0.131 2406 0.105 1740 0.117 3045 0.093 2148 0.105 3759 0.084 99 0.457 197 0.366 148 0.457 296 0.366 175 0.343 351 0.274 263 0.343 526 0.274 274 0.274 548 0.219 411 0.274 822 0.219 395 0.229 789 0.183 592 0.229 1184 0.183 806 0.196 1612 0.157 1053 0.171 2105 0.137 1332 0.152 2664 0.122 1645 0.137 3289 0.110 78 0.579 175 0.463 117 0.579 263 0.463 139 0.434 312 0.347 208 0.434 468 0.347 217 0.347 487 0.278 325 0.347 731 0.278 312 0.289 702 0.231 468 0.289 1053 0.231 637 0.248 1433 0.198 832 0.217 1871 0.174 1053 0.193 2368 0.154 1300 0.174 2924 0.139 To obtain equivalent load for 15W grating, multiply by 1.27. To obtain equivalent load for 11W grating, multiply by 1.71. 28 60" 66" 72" 112 0.536 281 0.429 168 0.536 421 0.429 175 0.429 439 0.343 263 0.429 658 0.343 253 0.357 632 0.286 379 0.357 947 0.286 516 0.306 1289 0.245 674 0.268 1684 0.214 853 0.238 2132 0.190 1053 0.214 2632 0.171 93 0.648 255 0.519 139 0.648 383 0.519 145 0.519 399 0.415 217 0.519 598 0.415 209 0.432 574 0.346 313 0.432 861 0.346 426 0.370 1172 0.296 557 0.324 1531 0.259 705 0.288 1938 0.230 870 0.259 2392 0.207 78 0.771 234 0.617 117 0.771 351 0.617 122 0.617 365 0.494 183 0.617 548 0.494 175 0.514 526 0.411 263 0.514 789 0.411 358 0.441 1075 0.353 468 0.386 1404 0.309 592 0.343 1776 0.274 731 0.309 2193 0.247 78" 84" 104 0.724 337 0.579 156 0.724 506 0.579 149 0.604 486 0.483 224 0.604 729 0.483 305 0.517 992 0.414 399 0.453 1296 0.362 505 0.402 1640 0.322 623 0.362 2024 0.290 90 0.840 313 0.672 134 0.840 470 0.672 129 0.700 451 0.560 193 0.700 677 0.560 263 0.600 921 0.480 344 0.525 1203 0.420 435 0.467 1523 0.373 537 0.420 1880 0.336 90" 96" 102" 108" 112 0.804 421 0.643 168 0.804 632 0.643 229 0.689 860 0.551 299 0.603 1123 0.482 379 0.536 1421 0.429 468 0.482 1754 0.386 99 0.914 395 0.731 148 0.914 592 0.731 201 0.784 806 0.627 263 0.686 1053 0.549 333 0.610 1332 0.488 411 0.549 1645 0.439 87 1.032 372 0.826 131 1.032 557 0.826 178 0.885 759 0.708 233 0.774 991 0.619 295 0.688 1254 0.550 364 0.619 1548 0.495 78 1.157 351 0.926 117 1.157 526 0.926 159 0.992 716 0.793 208 0.868 936 0.694 263 0.771 1184 0.617 325 0.694 1462 0.555 Load Tables for Aluminum Walkway Grating 19-P Bearing Bar Size (in.) Nominal Wt. (lbs.) Recom. Max. Span (in.) for 1/4" deflection under 100 lb. Uniform Load 1 x 1/8" 2# 39 1 x 3/16" or 1" I-bar 3# 44 1 x 1/4" 4# 47 1-1/4 x 1/8" 3# 47 1-1/4 x 3/16" or 1-1/4" I-bar 4# 52 1-1/4 x 1/4" 5# 55 1-1/2 x 1/8" 3# 53 1-1/2 x 3/16" or 1-1/2 I-bar 4# 59 1-1/2 x 1/4" 5# 64 1-3/4 x 3/16" or 1-3/4" I-bar 5# 66 1-3/4 x 1/4" 6# 71 2 x 3/16" or 2" I-bar 5# 73 2 x 1/4" 7# 79 2-1/4 x 3/16" or 2-1/4" I-bar 6# 80 2-1/4 x 1/4" 8# 86 2-1/2 x 3/16 or 2-1/2" I-bar 7# 87 2-1/2 x 1/4" 9# 93 Span in Inches U Dc C Dc U Du C Dc U Du C Dc U Du C Dc U Du C Dc U Du C Dc U Du C Dc U Du C Dc U Du C Dc U Du C Dc U Du C Dc U Du C Dc U Du C Dc U Du C Dc U Du C Dc U Du C Dc U Du C Dc 24" 30" 36" 42" 48" 54" 421 0.144 421 0.115 632 0.144 632 0.115 842 0.144 842 0.115 658 0.115 658 0.092 987 0.115 987 0.092 1316 0.115 1316 0.092 947 0.096 947 0.077 1421 0.096 1421 0.077 1895 0.096 1895 0.077 1934 0.082 1934 0.066 2579 0.082 2579 0.066 2526 0.072 2526 0.058 3368 0.072 3368 0.058 3197 0.064 3197 0.051 4263 0.064 4263 0.051 3947 0.058 3947 0.046 5263 0.058 5263 0.046 269 0.225 337 0.180 404 0.225 505 0.180 539 0.225 674 0.180 421 0.180 526 0.144 632 0.180 789 0.144 842 0.180 1053 0.144 606 0.150 758 0.120 909 0.150 1137 0.120 1213 0.150 1516 0.120 1238 0.129 1547 0.103 1651 0.129 2063 0.103 1617 0.113 2021 0.090 2156 0.113 2695 0.090 2046 0.100 2558 0.080 2728 0.100 3411 0.080 2526 0.090 3158 0.072 3368 0.090 4211 0.072 187 0.324 281 0.259 281 0.324 421 0.259 374 0.324 561 0.259 292 0.259 439 0.207 439 0.259 658 0.207 585 0.259 877 0.207 421 0.216 632 0.173 632 0.216 947 0.173 842 0.216 1263 0.173 860 0.185 1289 0.148 1146 0.185 1719 0.148 1123 0.162 1684 0.130 1497 0.162 2246 0.130 1421 0.144 2132 0.115 1895 0.144 2842 0.115 1754 0.130 2632 0.104 2339 0.130 3509 0.104 137 0.441 241 0.353 206 0.441 361 0.353 275 0.441 481 0.353 215 0.353 376 0.282 322 0.353 564 0.282 430 0.353 752 0.282 309 0.294 541 0.235 464 0.294 812 0.235 619 0.294 1083 0.235 632 0.252 1105 0.202 842 0.252 1474 0.202 825 0.221 1444 0.176 1100 0.221 1925 0.176 1044 0.196 1827 0.157 1392 0.196 2436 0.157 1289 0.176 2256 0.141 1719 0.176 3008 0.141 105 0.576 211 0.461 158 0.576 316 0.461 211 0.576 421 0.461 164 0.461 329 0.369 247 0.461 493 0.369 329 0.461 658 0.369 237 0.384 474 0.307 355 0.384 711 0.307 474 0.384 947 0.307 484 0.329 967 0.263 645 0.329 1289 0.263 632 0.288 1263 0.230 842 0.288 1684 0.230 799 0.256 1599 0.205 1066 0.256 2132 0.205 987 0.230 1974 0.184 1316 0.230 2632 0.184 83 0.729 187 0.583 125 0.729 281 0.583 166 0.729 374 0.583 130 0.583 292 0.467 195 0.583 439 0.467 260 0.583 585 0.467 187 0.486 421 0.389 281 0.486 632 0.389 374 0.486 842 0.389 382 0.417 860 0.333 509 0.417 1146 0.333 499 0.365 1123 0.292 665 0.365 1497 0.292 632 0.324 1421 0.259 842 0.324 1895 0.259 780 0.292 1754 0.233 1040 0.292 2339 0.233 60" 66" 72" 135 0.900 337 0.720 105 0.720 263 0.576 158 0.720 395 0.576 211 0.720 526 0.576 152 0.600 379 0.480 227 0.600 568 0.480 303 0.600 758 0.480 309 0.514 774 0.411 413 0.514 1032 0.411 404 0.450 1011 0.360 539 0.450 1347 0.360 512 0.400 1279 0.320 682 0.400 1705 0.320 632 0.360 1579 0.288 842 0.360 2105 0.288 111 1.089 306 0.871 87 0.871 239 0.697 130 0.871 359 0.697 174 0.871 478 0.697 125 0.726 344 0.581 188 0.726 517 0.581 251 0.726 689 0.581 256 0.622 703 0.498 341 0.622 938 0.498 334 0.545 919 0.436 445 0.545 1225 0.436 423 0.484 1163 0.387 564 0.484 1550 0.387 522 0.436 1435 0.348 696 0.436 1914 0.348 94 1.296 281 1.037 73 1.037 219 0.829 110 1.037 329 0.829 146 1.037 439 0.829 105 0.864 316 0.691 158 0.864 474 0.691 211 0.864 632 0.691 215 0.741 645 0.592 287 0.741 860 0.592 281 0.648 842 0.518 374 0.648 1123 0.518 355 0.576 1066 0.461 474 0.576 1421 0.461 439 0.518 1316 0.415 585 0.518 1754 0.415 78" 84" 93 1.217 304 0.973 125 1.217 405 0.973 90 1.104 291 0.811 135 1.014 437 0.811 179 1.014 583 0.811 183 0.869 595 0.695 244 0.869 794 0.695 239 0.761 777 0.608 319 0.761 1036 0.608 303 0.676 984 0.541 404 0.676 1312 0.541 374 0.608 1215 0.487 498 0.608 1619 0.487 81 1.411 282 1.129 107 1.411 376 1.129 77 1.176 271 0.941 116 1.176 406 0.941 155 1.176 541 0.941 158 1.008 553 0.806 211 1.008 737 0.806 206 0.882 722 0.706 275 0.882 962 0.706 261 0.784 914 0.627 348 0.784 1218 0.627 322 0.706 1128 0.564 430 0.706 1504 0.564 90" 96" 102" 108" 67 1.350 253 1.080 101 1.350 379 1.080 135 1.350 505 1.080 138 1.157 516 0.926 183 1.157 688 0.926 180 1.013 674 0.810 240 1.013 898 0.810 227 0.900 853 0.720 303 0.900 1137 0.720 281 0.810 1053 0.648 374 0.810 1404 0.648 59 1.536 237 1.229 89 1.536 355 1.229 118 1.536 474 1.229 121 1.317 484 1.053 161 1.317 645 1.053 158 1.152 632 0.922 211 1.152 842 0.922 200 1.024 799 0.819 266 1.024 1066 0.819 247 0.922 987 0.737 329 0.922 1316 0.737 52 1.734 223 1.387 79 1.734 334 1.387 105 1.734 446 1.387 107 1.486 455 1.189 143 1.486 607 1.189 140 1.301 594 1.040 186 1.301 793 1.040 177 1.156 752 0.925 236 1.156 1003 0.925 219 1.040 929 0.832 291 1.040 1238 0.832 47 1.944 211 1.555 70 1.944 316 1.555 94 1.944 421 1.555 96 1.666 430 1.333 127 1.666 573 1.333 125 1.458 561 1.166 166 1.458 749 1.166 158 1.296 711 1.037 211 1.296 947 1.037 195 1.166 877 0.933 260 1.166 1170 0.933 To obtain equivalent load for 15W grating, multiply by 1.27. To obtain equivalent load for 11W grating, multiply by 1.71. 29 Walkway Grating Manufacturing Tolerances All dimensions given are maximum permissible tolerances. 1/8 WIDTH (W) overall ± 1/4" 12 o.c. ± 1/32" 1/8" Cross bar shall not var y more than 1/8 in 12 in either direction from perpendicular alignment with bearing bars. 1/8" " ±1/4" o-c end cross bars in 5'0" length D1 SPAN ± 1/4" =D D =1 /4 cross bar alignment and spacing 1/16" cross bars bearing bars cross bar location D and D' are overall diagonal dimensions W1 ± W = 1/4" W and W' are overall lengths of cross bars at opposite ends of panel. bearing bars 1/8" per foot of width overall dimensions and squareness 1/8" per foot of width transverse bow (before fastening to supports) 12 bearing bar lean 1-1/4 1/200 of span bearing bars 12 longitudinal bow cross bar lean 2-1/2 WIDTH ± 1/8" Stair Tread Tolerances 12 carrier plate lean 1/16" ± 1/16" LENGTH = 0" – 1/8" overall dimensions NOTE: Length of tread is distance between outer faces of carrier plates or back-to-back of carrier angles. carrier angle overrun 30 1/2 Walkway Grating Standard Installation Clearances SPAN (direction of bearing bars) 1/4" panel span 1/4" panel span bearing bars panel width bearing bars 1/4" 1/4" panel width 1/4" clearance between ends of cross bars on rectangular grating. 3/8" bearing bars bearing bars * * bearing bars min. clearance equal to support angle thickness bearing bars 1/2" Clearances shown are recommended, but vary in accordance with dimensional tolerances shown on page 30. bearing bars bearing bars Cutouts for circular obstructions are recommended to be at least 2 in. larger in diameter than the obstruction. It is further recommended that cutouts for all piping 4 in. or less in diameter be made in the field. *This dimension varies due to bearing bar spacing but will not exceed bearing bar spacing. As shown in the drawing at left, all rectangular cutouts are made to the next bearing bar beyond the penetration with a clearance not to exceed bearing bar spacing. specified cutout – 4" x 6" actual cutout – 5 3/4" x 6" bearing bar spacing-1 3/16" 31 Walkway Grating All gratings are to be firmly anchored to their supports by positive means. Anchoring Details one weld in middle of panel at each intermediate suppor t 3/16" 1 3/4" Welded Anchorage (in field by others) Recommended for all permanently installed gratings. 3/16" 3/4" Welds at ends of bearing bar approximately 6 in. from each side of panel bearing bars 2 Saddle Clips Available in steel, stainless steel and aluminum (it is sometimes necessary to cut cross bars during installation for fastener clearance.) Used for installations where grating is subject to removal. Will be in same location as welds in 1 unless otherwise specified. Clips are available from grating manufacturer. Other fastening accessories are available upon request Fasteners are 1/4 in. diameter. 3 Weld Lugs shop welded to bearing bars — must be specified when ordering Used for installations where grating is subject to removal. Will be in same location as welds in 1 unless otherwise specified. Fasteners are 1/4 in. diameter. Lugs are available from grating manufacturer. Bolts and other fastening accessories are available upon request. 32 4 Other Types mechanical friction anchors which can be installed without Other types of anchors which have been appropriately eliminate field welding and/or drilling. These anchors are tested and have demonstrated satisfactory performance removable and may be used where gratings are subject to may be used also. Included in other types are top-mounting frequent removal. requiring access to the underside of the grating and which Walkway Grating Welding Standards The welding standards shown here apply to those gratings and treads STANDARD MBG 533 “Welding Specifications for Fabrication of Steel, having a clear opening of not less than 5/8 in. between bearing bars Aluminum and Stainless Steel Bar Grating” for welding specifications and those galvanized as per Specifications, page 23. See NAAMM and certification of welders. Toe Plates depth of toe plate to be in multiples of 1/2 in. with a maximum of a + d and a minimum of 4 in. recommended for “a” dimension. at each bearing bar for load-carr ying toe plates t toe plate 3/4" toe plate 5" = o.c. for toe plate 1/8" a 1-12 1/8" 3/4" d bearing bars bearing bars t = bearing bar thickness d = bearing bar depth Banding t d 1/4" at each bearing bar for load-carr ying band 5" = o.c. for trim bands and trench gratings 1/8" 3/4" band band bearing bars standard trim band bearing bars load banding (must be specified) Stair Treads 1/8" 1/8" carrier plate 1/8" carrier angle 1/8" 5" 1/8" 1/8" 1/8" 1" at mid-span* 1/8" 1" at mid-span* When carrier plates are used, the bearing bars in the front On treads over 9-3/4 in. wide, weld end of center bar also. five inches plus the nosing shall be welded to the carrier *Treads spanning 4 ft. or more shall have two welds, located at the third points. plate as shown. 33 Walkway Grating Laurel Steel Stair Treads Laurel Steel stair treads fabricated from electro-forged steel walkway grating can be supplied with either steel checkered plate nosing, or a cast aluminum abrasive nosing. If steel treads are to be galvanized, the aluminum nosing is bolted to the tread after hot dip galvanizing. All aluminum treads receive a corrugated nosing. The dimensions and details shown on the following pages apply to all Laurel Steel treads. Checker Plate Nosing (Steel) Cast Aluminum Abrasive Nosing Corrugated Nosing (Aluminum only) 34 Walkway Grating Tread Dimensions and Recommended Details tread width 7/16" ∅ holes in stringer B nosing A 1 1/8" RUN 7/16" ∅ hole 7/16" slot carrier plate 2-1/2" x 1/8" minimum tread with carrier plate detail RISE 1/2" (min) TREAD with carrier angles available. Consult Laurel Steel for details. RISE top of platform or finished floor Dimension A in tread with carrier plate detail. (inches) tread tread WIDTH Nominal Tread Width (approximate)** Bearing Bar Centers NOTE: Tread width should always be greater than tread run by 1/2 in. minimum. Dimension A Dimension B in tread with carrier plate 1 3/16 15/16 6 1/4 7 1/4 8 1/2 9 3/4 11 12 6 7 9 10 10 3/4 11 3/4 detail. (inches) 2 1/2 4 1/2 4 1/2 7 7 7 Grating Depth Dimension B 3/4 to 1-1/4 1-1/2 and up 1-3/4 2-1/4 aluminum is usually 2-1/4 regardless of depth **Consult manufacturer for exact dimension. Recommended Bearing Bar Sizes Steel Treads Bearing Bar Size inch 3/4 x 3/16 1 x 3/16 1 1/4 x 3/16 1 1/2 x 3/16 Maximum Tread Length* @ 1 3/16 o.c. @ 15/16 o.c. Plain Serrated Plain Serrated 2' - 4" 3' - 5" 4' - 8" 5'- 6" — 2' - 10" 4' - 2" 5' - 3" 2' - 8" 4' - 0" 5' - 1" 5' - 6" — 3' - 4" 4' - 6" 5' - 6" NOTE: When tread length exceeds 5' - 6", design tread for 300 lb.concentrated loads at one-third points. Aluminum Treads I Bars Rectangular Bars Maximum Tread Length* @ 1 3/16 o.c. @ 15/16 o.c. Bearing Bar Size inch 1 x 3/16 1 1/4 x 3/16 1 1/2 x 3/16 1 3/4 x 3/16 Plain Serrated Plain Serrated 2' - 4" 2' - 10" 3' - 6" 4' - 3" — 2' - 7" 3' - 2" 3' - 10" 2' - 6" 3' - 1" 3' - 10" 4' - 8" — 2' - 9" 3' - 6" 4' - 3" Bearing Bar Size inch 1I 1 1/4 I 1 1/2 I 1 3/4 I Maximum Tread Length* @ 1 3/16 o.c. @ 15/16 o.c. 2' - 4" 2' - 10" 3' - 6" 4' - 3" 2' - 6" 3' - 1" 3' - 10" 4' - 8" *Maximum tread length based on 300 lb.concentrated load on front 5 in. of tread at center of tread length and deflection limitation of 1/240 of length. For maximum length under other loadings, consult the manufacturer. 35 Expanded Metal Complementing Laurel Steel’s Heavy-Duty and Walkway Grating product offerings is terminology Expanded Metal. Used extensively in STYLE DIMENSION - Nominal dimension Short industrial settings to enclose machinery Long Way of Design and protect personnel, it is also an Way of Design (SWD) LWD LWO DESIGN SIZE - Actual dimension SWD and LWD. Measured from a point to a corresponding point on the following design. extremely lightweight option for supporting certain pedestrian and light machinery SWO- Short Way of Opening. loads. Its familiar diamond-shaped pattern SWD Shor t Way of Design SWO is also used in situations requiring a decorative appearance. LWO - Long Way of Opening. STRANDS - The sides of design. STRAND THICKNESS - Gauge thickness of Expanded metal is made from a process that begins with a solid plate, which is then Strand Thickness Strand Width metal expanded. STRAND WIDTH - Amount of metal fed under dies to produce one strand. ‘slit’ by a series of dies to create diamond patterns of varying configurations. The resulting product is lightweight and easy to fabricate on-site. Laurel Steel stocks all of the common patterns and sheet sizes for immediate delivery. The Design Tables on shearing tolerances pages 37 to 40 describe the available patterns, sizes, materials and sheet sizes BOND - Where two strands intersect. Random Sheared typically stocked. Call for availability. Eliminate sprongs or jagged edges. TOLERANCE - Minus 0 plus 1/2 the design size, either SWD or LWD. RANDOM - This type of shearing leaves prongs or jagged edges. TOLERANCE ± 1/4" Bonds Bonds Sheared GRATING: ± 1/4" 36 Expanded Metal Stainless #304 and #316 1/2 - 1-1/2" Diamond Style standard* 1/2" - # 18 1/2" - # 16 1/2" - # 13 3/4" - # 18 3/4 - # 16 3/4 - # 13 3/4" - # 9 (10 ga.) 1-1/2" - # 16 1-1/2" - # 13 1-1/2" - # 9 (10 ga.) Pounds per 100 SF Standard Sheet Size (feet) Plain Width Length SWD LWD 73 91 187 48 60 91 205 45 68 137 4 4 4 4 4 4 4 4 4 4 8 8 8 8 8 8 8 8 8 8 Design Size (Inches) Opening Size (Inches) Strand Size (Inches) SWD LWD SWO LWO Width Thickness 0.500 0.500 0.500 0.923 0.923 0.923 0.923 1.33 1.33 1.33 1.20 1.20 1.20 2.00 2.00 2.00 2.00 3.00 3.00 3.00 0.437 0.437 0.325 0.812 0.812 0.750 0.687 1.250 1.250 1.250 0.937 0.937 0.875 1.750 1.750 1.687 1.562 2.750 2.625 2.500 0.087 0.087 0.119 0.106 0.106 0.107 0.160 0.115 0.115 0.155 0.050 0.062 0.093 0.050 0.062 0.093 0.140 0.062 0.093 0.140 0.312 0.312 0.240 0.750 0.750 0.625 0.562 1.062 1.000 0.937 1.000 1.000 0.915 1.812 1.812 1.750 1.687 2.750 2.625 2.625 0.098 0.099 0.132 0.118 0.118 0.120 0.165 0.128 0.130 0.165 0.040 0.050 0.080 0.040 0.050 0.070 0.119 0.050 0.079 0.119 Overall Thickness (Inches) Number of Designs per foot (%) Open Area SWD LWD 0.164 0.164 0.225 0.202 0.202 0.202 0.300 0.222 0.222 0.280 24 24 24 13 13 13 13 9 9 9 10 10 10 6 6 6 6 4 4 4 70 70 70 85 83 80 67 85 83 77 0.040 0.050 0.080 0.040 0.050 0.070 0.119 0.050 0.079 0.119 24 24 24 13 13 13 13 9 9 9 9.5 9.5 9.5 5.7 5.7 5.7 5.7 3.8 3.8 3.8 60 60 57 75 75 75 61 80 80 75 *Above material conforms to Militar y Specifications MIL-S-46044A (MR) Type I. flattened** 1/2" - # 18 1/2" - # 16 1/2" - # 13 3/4" - # 18 3/4 - # 16 3/4 - # 13 3/4" - # 9 (10 ga.) 1-1/2" - # 16 1-1/2" - # 13 1-1/2" - # 9 (10 ga.) 69 86 178 46 57 86 195 43 65 131 4 4 4 4 4 4 4 4 4 4 8 8 8 8 8 8 8 8 8 8 0.500 0.500 0.500 0.923 0.923 0.923 0.923 1.33 1.33 1.33 1.26 1.26 1.26 2.10 2.10 2.10 2.10 3.15 3.15 3.15 **Above material conforms to Militar y Specifications MIL-S-46044A (MR) Type II. Aluminum 5005 H-34 1/2 - 1-1/2" Diamond Style standard* 1/2" - .051 1/2" - .081 3/4" - .051 3/4" - 081 (Lt.) 3/4" - .081 (Hvy.) 3/4" - .125 1-1/2" - .081 1-1/2" - .125 Pounds per 100 SF Standard Sheet Size (feet) Plain Width Length SWD LWD 27 44 17 32 41 65 22 43 4 4 4 4 4 4 4 4 8 8 8 8 8 8 8 8 Design Size (Inches) Opening Size (Inches) Strand Size (Inches) SWD LWD SWO LWO Width Thickness 0.500 0.500 0.923 0.923 0.923 0.923 1.33 1.33 1.20 1.20 2.00 2.00 2.00 2.00 3.00 3.00 0.375 0.375 0.812 0.750 0.750 0.687 1.187 1.187 0.937 0.937 1.750 1.680 1.680 1.680 2.500 2.500 0.093 0.096 0.109 0.129 0.165 0.169 0.128 0.162 0.051 0.081 0.051 0.081 0.081 0.125 0.081 0.125 Overall Thickness (Inches) 0.158 0.186 0.200 0.220 0.300 0.305 0.240 0.300 Number of Designs per foot (%) Open Area SWD LWD 24 24 13 13 13 13 9 9 10 10 6 6 6 6 4 4 65 60 78 76 69 68 85 79 9.50 9.50 5.66 5.66 5.66 5.66 3.80 3.80 61 58 72 70 63 62 77 70 *Above material conforms to Militar y Specifications MIL-M-17999B Class I. Weights, gauges , dimensions and sizes are subject to mill tolerances. flattened** 1/2" - .051 1/2" - .081 3/4" - .051 3/4" - 081 (Lt.) 3/4" - .081 (Hvy.) 3/4" - .125 1-1/2" - .081 1-1/2" - .125 26 42 16 30 39 62 21 41 4 4 4 4 4 4 4 4 8 8 8 8 8 8 8 8 0.500 0.500 0.923 0.923 0.923 0.923 1.33 1.33 1.27 1.27 2.125 2.125 2.125 2.125 3.15 3.15 0.312 0.312 0.750 0.687 0.687 0.625 1.062 1.000 1.000 1.000 1.812 1.750 1.750 1.750 2.750 2.750 0.104 0.105 0.122 0.143 0.181 0.187 0.143 0.181 0.040 0.060 0.040 0.070 0.070 0.095 0.055 0.080 0.040 0.060 0.040 0.070 0.070 0.095 0.055 0.080 24 24 13 13 13 13 9 9 **Above material conforms to Militar y Specifications MIL-M-17999B Class II. Weights, gauges , dimensions and sizes are subject to mill tolerances. 37 Expanded Metal Standard Carbon Steel Style Pounds per 100 SF Plain 1/4" - # 20 1/4" - # 18 1/2" - # 20 1/2" - # 18 1/2" - # 16 1/2" - # 13 3/4" - # 16 3/4" - # 13 3/4" - # 10 (13 ga.) 3/4" - # 9 (10 ga.) 1" - # 16 1-1/2" - # 18 1-1/2" - # 16 1-1/2" - # 13 1-1/2" - # 10 (13 ga.) 1-1/2" - # 9 (10 ga.) 1-1/2" - # 6 (6 ga.) 2" - # 10 (13 ga.) 2" - # 9 (10 ga.) 86 114 43 70 86 147 54 80 120 180 44 20 40 60 79 120 250 68 90 Galv. 88 104 174 61 94 134 198 51 48 68 90 144 275 81 99 Standard Sheet Size (feet) Width Length SWD LWD 4 4 4 4&6 4&6 4&6 4&6 4&6 4&6 4&6 4 4 4 4&6 4&6 4&6 4&6 4 4 8 8 8 8 & 10 8 & 10 8 & 10 8 & 10 8 & 10 8 & 10 8 & 10 8 8 8 8 & 10 8 & 10 8 & 10 8 & 10 8 8 Design Size (Inches) Opening Size (Inches) Strand Size (Inches) SWD LWD SWO LWO Width Thickness 0.250 0.250 0.500 0.500 0.500 0.500 0.923 0.923 0.923 0.923 1.00 1.33 1.33 1.33 1.33 1.33 1.33 1.85 1.85 1.00 1.00 1.20 1.20 1.20 1.20 2.00 2.00 2.00 2.00 2.40 3.00 3.00 3.00 3.00 3.00 3.00 4.00 4.00 0.125 0.110 0.438 0.438 0.375 0.312 0.813 0.750 0.750 0.688 0.938 1.313 1.250 1.188 1.188 1.125 1.110 1.625 1.563 0.718 0.718 0.938 0.938 0.938 0.938 1.750 1.688 1.625 1.562 2.062 2.625 2.625 2.500 2.500 2.375 2.313 3.438 3.375 0.072 0.072 0.072 0.088 0.087 0.096 0.101 0.096 0.144 0.150 0.087 0.068 0.108 0.105 0.138 0.144 0.203 0.164 0.149 0.036 0.048 0.036 0.048 0.060 0.092 0.060 0.092 0.092 0.134 0.060 0.048 0.060 0.092 0.092 0.134 0.198 0.092 0.134 Overall Thickness (Inches) 0.135 0.147 0.140 0.172 0.175 0.204 0.210 0.205 0.290 0.312 0.192 0.140 0.230 0.242 0.284 0.312 0.433 0.327 0.312 Above material conforms to Militar y Specification MIL-M-17194C Type I Class I 1/4" #18 Std. Mesh 1/2 # 16 Std. Mesh 38 1 1/2" #9 Std. Mesh 3/4" #13 Std. Mesh Number of Designs per foot SWD LWD 48 48 24 24 24 24 13 13 13 13 12 9 9 9 9 9 9 6.5 6.5 12 12 10 10 10 10 6 6 6 6 5 4 4 4 4 4 4 3 3 (%) Open Area 45 43 80 72 65 57 78 76 72 68 82 90 85 85 80 76 69 82 84 Expanded Metal Flattened Carbon Steel Style Pounds per 100 SF Standard Sheet Size (feet) Plain Galv. Width SWD 1/4" - #20 1/4" - #18 1/2" - #20 1/2" - #18 1/2" - #16 1/2" - #13 3/4" - #16 3/4" - #14 3/4 - #13 3/4" - #10 (13 ga.) 3/4" - #9 (10 ga.) 1" - #16 1-1/2" - #16 1-1/2" - #14 1-1/2" - #13 1-1/2" - #9 (10 ga.) 82 108 40 66 82 140 51 63 75 114 171 41 38 46 57 114 51 83 98 161 57 74 88 128 188 50 46 54 66 125 4&6 4&6 4&6 4&6 4&6 4&6 4&6 4&6 4&6 4 4&6 4&6 4&6 4&6 4&6 4&6 Length LWD 8 8 8 8 & 10 8 & 10 8 & 10 8 & 10 8 & 10 8, 10 & 12 8 8, 10 & 12 8 8 8 8 & 10 8, 10 & 12 Design Size (Inches) SWD 0.250 0.250 0.500 0.500 0.500 0.500 0.923 0.923 0.923 0.923 0.923 1.000 1.330 1.330 1.330 1.330 Opening Size (Inches) Strand Size (Inches) LWD SWO LWO Width Thickness 1.05 1.05 1.25 1.25 1.25 1.25 2.10 2.10 2.10 2.10 2.10 2.50 3.20 3.20 3.20 3.20 0.084 0.075 0.375 0.312 0.312 0.265 0.750 0.688 0.688 0.637 0.563 0.813 1.062 1.062 1.062 1.000 0.715 0.715 1.000 1.000 1.000 1.000 1.750 1.813 1.781 1.755 1.688 2.250 2.750 2.750 2.750 2.563 0.079 0.080 0.079 0.097 0.096 0.107 0.111 0.105 0.106 0.160 0.165 0.098 0.119 0.134 0.116 0.158 0.030 0.040 0.029 0.039 0.050 0.070 0.048 0.061 0.070 0.070 0.120 0.050 0.048 0.060 0.070 0.110 Overall Thickness (Inches) 0.030 0.040 0.029 0.039 0.050 0.070 0.048 0.061 0.070 0.070 0.120 0.050 0.048 0.060 0.070 0.110 Number of Designs per foot SWD LWD 48 48 24 24 24 24 13 13 13 13 13 12 9 9 9 9 11.600 11.600 9.500 9.500 9.500 9.500 5.700 5.700 5.700 5.700 5.700 4.684 3.750 3.750 3.750 3.750 (%) Open Area 35 35 65 60 63 52 74 74 74 68 63 78 83 80 80 75 Above material conforms to Militar y Specification MIL-M-17194C Type II Class I 1/4" #18 Flat Mesh 1/2" #16 Flat Mesh 3/4" #13 Flat Mesh 1-1/2" #9 Flat Mesh 39 Expanded Grating Data Carbon Steel Expanded Grating Size 3.0 lbs. 3.14 lbs. 4.0 lbs. 4.27 lbs. 5.0 lbs. 6.25 lbs. 7.0 lbs. Standard Sheet Size (feet) Width Length Pounds per SF Plain Galv. Wt. 3 3.14 4 4.27 5 6.25 7 3.15 3.30 4.18 4.46 5.20 6.47 7.25 SWD SWD LWD 1.33 2.00 1.33 1.41 1.33 1.41 1.41 5.33 6.00 5.33 4.00 5.33 5.33 5.33 LWD 4&6 8, 10 & 12 4, 5, & 6 8 & 10 4, 5, & 6 8 & 10 4&6 8 & 10 4, 5, & 6 8 & 10 4&6 8 & 12 4 8 Opening Size (Inches) Design Size (Inches) SWO 0.940 1.625 0.940 1.000 0.813 0.813 0.813 Width LWO 3.440 4.880 3.440 2.880 3.380 3.380 3.380 Thickness 0.264 0.312 0.300 0.300 0.331 0.350 0.391 (%) Open Area Overall Thickness (Inches) SWD 0.183 0.250 0.215 0.250 0.250 0.312 0.312 9.540 6.656 9.618 8.625 9.655 8.715 8.740 LWD 9 6 9 8.5 9 8.5 8.5 2.25 2.00 2.25 3.00 2.25 2.25 2.25 60 69 55 58 50 50 45 Above material meets all requirements of Militar y Specifications MIL-M 17194C (Metals, Expanded, Steel) and MIL-G 18015 (Ships) Gratings, Metals, other than Bar Type) and the deflection requirements of Federal Specification RR-G-661-B. Carbon Steel Flattened Grating Size 2.8 lbs. 2.95 lbs. 3.75 lbs. 4.02 lbs. Standard Sheet Size (feet) Width Length Pounds per SF Design Size (Inches) Opening Size (Inches) Plain Galv. Wt. SWD LWD SWD LWD SWO LWO 2.8 2.95 3.75 4.02 — — — — 4 4 4 4 8 8 8 8 1.33 2.00 1.33 1.41 5.67 6.38 5.67 4.25 .81 1.31 .81 .75 4.00 5.50 4.00 3.50 Overall Thickness (Inches) Width Thickness .285 .340 .320 .315 .16 .220 .190 .210 (%) Open Area SWD .160 .220 .190 .210 LWD 9 6 9 8.5 2.25 2 2.25 3 55 64 50 53 Grating Selection Chart (Carbon Steel) Carbon Steel Catwalk Grating Expanded metal grating produced in 10' Concentrated Load sections the short way diamond, by 24", (Lbs. Per Foot of Length of Catwalk or Platform) 30" and 36" long way of diamond. The advantages of catwalk grating are: Clear Span (Distance between suppor ts, measured from the inside edge of one support to the inside edge of the next suppor t) 23" 30" 35" 42" 47" 54" 60" fabrication and field handling, unit 10' SWD reduced installation costs, ease of economy and maintenance costs. Style Lbs./ Sq. Ft. 10' x 2' 10' x 2'6" 10'3' 3 3.14 4 4.27 5 60 lbs. 63 lbs. 80 lbs. 85 lbs. 100 lbs. 75 lbs. 79 lbs. 100 lbs. 107 lbs. 125 lbs. 90 lbs. 94 lbs. 120 lbs. 128 lbs. 150 lbs. Weights, Gauges, Dimensions and Sizes listed above are subject to mill tolerances. 2', 2'6", or 3' LWD 50 lbs. Light or Occasional Pedestrian Traffic 100 lbs. Normal or Frequent Pedestrian Traffic 150 lbs. Heavy or Constant Pedestrian Traffic 200 lbs. Pedestrian Traffic with Light Equipment 250 lbs. 300 lbs. 350 lbs. 3.0 3.0 3.14 3.14 3.0 3.0 3.0 3.14 3.14 3.14 4.0 5.0 4.27 6.25 3.0 3.0 3.14 3.14 3.0 4.0 5.0 3.14 4.27 6.25 7.0 3.0 4.0 3.14 4.27 4.0 5.0 6.25 4.27 6.25 7.0 3.0 4.0 3.14 4.27 4.27 6.25 5.0 7.0 4.0 4.27 4.0 4.27 4.0 4.27 5.0 6.25 6.25 5.0 5.0 6.25 6.25 7.0 7.0 7.0 7.0 7.0 The concentrated load deflections for the above selection char t do not exceed the 1/4" maximum deflection as stated by Federal Specification RR-G-661b and the generally accepted recommendation for normal pedestrian comfor t. Expanded metal inventory 40 Glossary AASHTO: American Association of State Highway and Transportation Officials BAND BAR: Bar welded perpendicular to ends of grating bearing bars GRATING SPAN: The direction of the grating bearing bars. Often referred to as grating length. Effective Clear Span: The distance between points of or along the line of a cutout, that extends neither above grating support, as defined in a variety of support nor below the bearing bars. Band bars can be used for conditions. (See sketches on page 17) cosmetic reasons, to protect ends of bearing bars from GRATING WIDTH: The overall dimension of a grating panel measured impact or to enhance load distribution properties of grating. perpendicular to the bearing bars. Trim Banding: A condition in which a band bar is welded to NAAMM: National Association of Architectural Metal Manufacturers ends of bearing bars of a grating panel at about 5” centers; used primarily to improve appearance and stability. NOSING: A component applied to front edge of stair tread or to a grating platform at the top of a stair, for visual safety and Load Banding: A condition in which a band bar is welded to to sustain edge loads. every bearing bar of a grating panel; load bands transfer load between bearing bars. PLATE LUG: A fastening device (shop welded into grating panels) that allows grating to be bolted to supports; used when BEARING BAR: Primary load-carrying component of grating; bearing removable grating is desirable. bars always run in the direction of the grating span. SADDLE CLIP: A fastening device (supplied loose) that allows CLEAR OPENING: The distance between the faces of adjacent bearing grating to be bolted to supports; used when removable bars of a grating. grating is desirable. CROSS BAR: Grating component oriented perpendicular to bearing SERRATED GRATING: Grating that has the top surface of the bearing bars that rigidly hold bearing bars at proper spacing. bars or cross bars (or both) notched or scalloped to improve CUTOUT: An area of grating removed to clear an obstruction, or to the skid resistance of the grating. permit pipes, ducts, columns to pass through the grating. ELECTROFORGED GRATING: Grating in which bearing bars and cross bars are joined at their intersections by an automated, resistance weld. 41 Code of Standard Practice The NAAMM Heavy-Duty Metal Bar Grating Manual (MGB 532-00) Quantity Measurements contains a complete Code of Practice. Excerpts from that manual are reproduced below and represent generally accepted practice in the metal bar grating industry. Quantity measurements for gratings ordered to specific dimensions, without drawings, shall be based on width times span of each panel, with no deduction made for cutouts, unless allowances for cutouts Drawings and Specifications have been negotiated. The buyer shall be expected to furnish to the seller a set of Final grating quantities supplied from drawings shall be on the basis construction drawings and specifications of current issue showing of gross area measured center to center of supports, or back to back the layout of supports and floor openings correctly dimensioned, of supporting angles or channels, or overall dimensions of grating, together with the sizes and types of grating required. whichever is larger, with no deductions for clearances. Allowances for Limits of Responsibility: In the absence of written notice to the contrary, the buyer’s construction plans and cutouts will be determined as follows: • Deductions in area for circular cutouts will only be specifications shall be assumed by the seller to be correct in all allowed when the diameter of the cutout exceeds 3’-6”. details, and the seller’s responsibility shall be limited to furnishing The deductions allowance shall be equal to one half the products in accord with these documents. the square of the diameter of the cutout. Information to be provided: If drawings and specifications are not available, buyer shall provide the following: Description of grating, using standard nomenclature Plain or serrated surface Area to be covered with grating • Deductions in the area for cutouts other than circular shall be allowed only when the cutout area exceeds nine (9) square feet. • No deductions shall be allowed for any triangular segment or corners of grating wasted in skew cuts. Type of anchorage Span (direction of bearing bars) Finish Method of support Shipping instructions All critical dimensions • Measurements of cuts shall be on the basis of a minimum of one (1) lineal foot per cut per panel. Any cut in excess of one (1) lineal foot shall be measured to the next highest lineal foot. Measurement of banding, toe plates and nosing shall be on the same basis as that of cuts. Approval Drawings: If requested by the buyer, seller shall submit drawings for approval. Buyer shall return drawings marked with his Backcharges approval or desired changes. Any additional work not contemplated by the contract may result in additional negotiations between buyer and Buyer shall immediately notify seller upon discovery of seller to reach agreement on the cost of the changes. After unsatisfactory material; seller shall acknowledge complaint and all necessary changes are made, the drawings shall be re-submitted initiate an investigation. Seller shall be given the opportunity to the buyer for final approval. The seller shall not proceed with any to inspect product PRIOR TO ANY CORRECTIVE WORK BEING DONE. shop work until drawings are finally approved. (Note: All Laurel Steel Seller is responsible for providing grating in accordance with drawings are completed using the latest CADD technology; drawings approved drawings and specifications. Seller is NOT responsible can be e-mailed to minimize the time needed for the drawing for field changes not received and approved by seller prior to approval process.) grating fabrication, improper fabrication and/or erection of supporting members. If the inspection and investigation confirm errors in seller’s fabrication, the seller agrees to replace defective material at no charge to the buyer. 42 Laurel Steel Division 18 Mount Pleasant Road Scottdale, PA 15683 (800) 426-1983 (724) 887-7720 (724) 887-9494 Fax www.mlpsteel.com