Fieldbus Independent I/O Modules 2 AI Thermocouple 750-469 (/xxx-xxx) Manual Version 1.0.4 ii • General Copyright 2007 by WAGO Kontakttechnik GmbH & Co. KG All rights reserved. WAGO Kontakttechnik GmbH & Co. KG Hansastraße 27 D-32423 Minden Phone: +49 (0) 571/8 87 – 0 Fax: +49 (0) 571/8 87 – 1 69 E-Mail: info@wago.com Web: http://www.wago.com Technical Support Phone: +49 (0) 571/8 87 – 5 55 Fax: +49 (0) 571/8 87 – 85 55 E-Mail: support@wago.com Every conceivable measure has been taken to ensure the correctness and completeness of this documentation. However, as errors can never be fully excluded, we would appreciate any information or ideas at any time. E-Mail: documentation@wago.com We wish to point out that the software and hardware terms as well as the trademarks of companies used and/or mentioned in the present manual are generally trademark or patent protected. WAGO-I/O-SYSTEM 750 I/O Modules Content • iii Content 1 Important Comments ................................................................................. 4 1.1 Legal Principles........................................................................................ 4 1.1.1 Copyright ............................................................................................. 4 1.1.2 Personnel Qualification ....................................................................... 4 1.1.3 Intended Use ........................................................................................ 4 1.2 Symbols .................................................................................................... 5 1.3 Number Notation...................................................................................... 5 1.4 Safety Notes ............................................................................................. 6 1.5 Scope ........................................................................................................ 6 2 I/O Modules ................................................................................................. 7 2.1 Analog Input Modules.............................................................................. 7 2.1.1 750-469 (/xxx-xxx) [2 AI Thermocouple]........................................... 7 2.1.1.1 View................................................................................................ 7 2.1.1.2 Variations........................................................................................ 8 2.1.1.3 Description...................................................................................... 9 2.1.1.4 Display Elements .......................................................................... 10 2.1.1.5 Schematic Diagram....................................................................... 10 2.1.1.6 Technical Data .............................................................................. 11 2.1.1.7 Process Image ............................................................................... 12 2.1.1.7.1 I/O Modules for Thermocouples .............................................. 13 2.1.1.7.1.1 Standard Data Format.......................................................... 14 2.1.1.7.1.2 Data Format with Status Information for S5 – FB 250 in Data Word ........................................................................... 17 2.1.1.7.2 I/O Modules for Voltage Measuring (mV) .............................. 19 2.1.1.8 Adjustable 750-469/003-000 Variation ........................................ 20 2.1.1.9 Examples of Connection ............................................................... 22 WAGO-I/O-SYSTEM 750 I/O Modules 4 • Important Comments Legal Principles 1 Important Comments To ensure fast installation and start-up of the units described in this manual, we strongly recommend that the following information and explanations are carefully read and abided by. 1.1 Legal Principles 1.1.1 Copyright This manual is copyrighted, together with all figures and illustrations contained therein. Any use of this manual which infringes the copyright provisions stipulated herein, is not permitted. Reproduction, translation and electronic and photo-technical archiving and amendments require the written consent of WAGO Kontakttechnik GmbH & Co. KG. Non-observance will entail the right of claims for damages. WAGO Kontakttechnik GmbH & Co. KG reserves the right to perform modifications allowed by technical progress. In case of grant of a patent or legal protection of utility patents all rights are reserved by WAGO Kontakttechnik GmbH & Co. KG. Products of other manufacturers are always named without referring to patent rights. The existence of such rights can therefore not be ruled out. 1.1.2 Personnel Qualification The use of the product detailed in this manual is exclusively geared to specialists having qualifications in PLC programming, electrical specialists or persons instructed by electrical specialists who are also familiar with the valid standards. WAGO Kontakttechnik GmbH & Co. KG declines all liability resulting from improper action and damage to WAGO products and third party products due to non-observance of the information contained in this manual. 1.1.3 Intended Use For each individual application, the components supplied are to work with a dedicated hardware and software configuration. Modifications are only permitted within the framework of the possibilities documented in the manuals. All other changes to the hardware and/or software and the nonconforming use of the components entail the exclusion of liability on part of WAGO Kontakttechnik GmbH & Co. KG. Please direct any requirements pertaining to a modified and/or new hardware or software configuration directly to WAGO Kontakttechnik GmbH & Co. KG. WAGO-I/O-SYSTEM 750 I/O Modules Important Comments Symbols • 5 1.2 Symbols Danger Always abide by this information to protect persons from injury. Warning Always abide by this information to prevent damage to the device. Attention Marginal conditions must always be observed to ensure smooth operation. ESD (Electrostatic Discharge) Warning of damage to the components by electrostatic discharge. Observe the precautionary measure for handling components at risk. Note Routines or advice for efficient use of the device and software optimization. More information References on additional literature, manuals, data sheets and INTERNET pages 1.3 Number Notation Number Code Example Note Decimal Hexadecimal Binary 100 0x64 '100' '0110.0100' normal notation C notation Within ', Nibble separated with dots WAGO-I/O-SYSTEM 750 I/O Modules 6 • Important Comments Safety Notes 1.4 Safety Notes Warning Switch off the system prior to working on bus modules! In the event of deformed contacts, the module in question is to be replaced, as its functionality can no longer be ensured on a long-term basis. The components are not resistant against materials having seeping and insulating properties. Belonging to this group of materials is: e.g. aerosols, silicones, triglycerides (found in some hand creams). If it cannot be ruled out that these materials appear in the component environment, then additional measures are to be taken: - installation of the components into an appropriate enclosure - handling of the components only with clean tools and materials. Attention Cleaning of soiled contacts may only be done with ethyl alcohol and leather cloths. Thereby, the ESD information is to be regarded. Do not use any contact spray. The spray may impair the functioning of the contact area. The WAGO-I/O-SYSTEM 750 and its components are an open system. It must only be assembled in housings, cabinets or in electrical operation rooms. Access must only be given via a key or tool to authorized qualified personnel. The relevant valid and applicable standards and guidelines concerning the installation of switch boxes are to be observed. ESD (Electrostatic Discharge) The modules are equipped with electronic components that may be destroyed by electrostatic discharge. When handling the modules, ensure that the environment (persons, workplace and packing) is well grounded. Avoid touching conductive components, e.g. gold contacts. 1.5 Scope This manual describes the Analog Input Module 750-469 (/xxx-xxx) 2 AI Thermocouple of the modular WAGO-I/O-SYSTEM 750. Handling, assembly and start-up are described in the manual of the Fieldbus Coupler. Therefore this documentation is valid only in the connection with the appropriate manual. WAGO-I/O-SYSTEM 750 I/O Modules 750-469 (/xxx-xxx) [2 AI Thermocouple] • 7 View 2 I/O Modules 2.1 Analog Input Modules 2.1.1 750-469 (/xxx-xxx) [2 AI Thermocouple] 2-Channel Analog Input Module for Thermocouples 2.1.1.1 View 13 14 Function AI 1 Error AI 1 A C B D +TC +TC Function AI 2 Error AI 2 Data contacts +TC 2 +TC 1 -TC -TC -TC 2 -TC 1 M M Common (ground) Common (ground) S S Shield (screen) Shield (screen) 750-469 Fig. 2.1.1-1: 2- Channel Analog Input Module 750-469 WAGO-I/O-SYSTEM 750 I/O Modules g046900e 8 • 750-469 (/xxx-xxx) [2 AI Thermocouple] Variations 2.1.1.2 Variations Item-No. Designation Description 2 AI Thermocouple/K/ -100 °C ... +1370 °C/ Diagn. 2-Channel Analog Input Module , Thermocouple Type K, Diagn. Measuring range: -100 °C ... +1370 °C Thermocouples 750-469 750-469/000-001 2 AI Thermocouple/S/ -50 °C ... +1700 °C/ Diagn. 2-Channel Analog Input Module , Thermocouple Type S, Diagn. Measuring range: -50 °C ... +1700 °C 750-469/000-002 2 AI Thermocouple/T/ -100 °C ... +400 °C/ Diagn. 2-Channel Analog Input Module , Thermocouple Type T, Diagn. Measuring range: -100 °C ... +400 °C 750-469/000-006 2 AI Thermocouple/J/ -100 °C ... +1200 °C/ Diagn. 2-Channel Analog Input Module , Thermocouple Type J, Diagn. Measuring range: -100 °C ... +1200 °C 750-469/000-008 2 AI Thermocouple/E/ -100 °C ... +1000 °C/ Diagn. 2-Channel Analog Input Module , Thermocouple Type E, Diagn. Measuring range: -100 °C ... +1000 °C 750-469/000-012 2 AI Thermocouple/L/ -100 °C ... +900 °C/ Diagn. 2-Channel Analog Input Module , Thermocouple Type L, Diagn. Measuring range: -100 °C ... +900 °C 750-469/000-200 2 AI Thermocouple/K/ -100 °C ... +1370 °C/ Diagn./ Status informations for S5-FB250 2-Channel Analog Input Module , Thermocouple Type K, Diagn. Measuring range: -100 °C ... +1370 °C With status information for S5-FB250 750-469/000-206 2 AI Thermocouple/J/ -100 °C ... +1200 °C/ Diagn./ Status information for S5-FB250 2-Channel Analog Input Module , Thermocouple Type J, Diagn. Measuring range: -100 °C ... +1200 °C With status information for S5-FB250 Voltage measuring 750-469/000-003 2 AI Voltage measuring, ±120 mV/ Diagn. 2-Channel Analog Input Module , Voltage measuring, Diagn. Measuring range: ±120 mV Operating mode configurable with WAGO-I/O-CHECK 750-469/003-000 2 AI Thermocouple Adjustable 2-Channel Analog Input Module , Adjustable, Diagn. Pre-adjustment: Thermocouple Type K, Measuring range: -100 °C ... +1370 °C WAGO-I/O-SYSTEM 750 I/O Modules 750-469 (/xxx-xxx) [2 AI Thermocouple] • 9 Description 2.1.1.3 Description The 750-469 analog input module and its 750-469/xxx-xxx variations allow thermocouples be measured in the field. It can also be used to measure voltages (mV). Depending on the operating mode, the voltage value is converted to a temperature or directly send out by the module. A microprocessor within the module is used for converting and linearizing the measured voltage value into a numeric value proportional to the temperature of the selected thermocouple. The operating mode of the 750-469/003-000 variation can be set by parameterization using the WAGO-I/O-CHECK 2 start-up and diagnostic tool (Item No.: 759-302). The default setting is thermocouple of type K. The operating mode of the 750-469 basic module described in this manual is for a type K thermocouple. The analog module has two input channels allowing the direct connection of two thermocouples. For example, two thermocouples can be connected either to +TC1 and -TC1 or to +TC2 and -TC2. The shield (screen) is directly connected to the DIN rail. A capacitive connection is made automatically when snapped onto the DIN rail. An optocoupler is used for electrical isolation between the bus and the field side. The operational readiness and trouble-free internal data bus communication of the channels are indicated via a green function LED. Broken wire, overrange or underflow of the measuring range is indicated via a red Error LED. Any configuration of the input modules is possible when designing the fieldbus node. Grouping of module types is not necessary. Attention This module has no power contacts. For field supply to downstream I/O modules, a supply module will be needed. The analog input module 750-469 and its variations can be used with all couplers/controllers of the WAGO-I/O-SYSTEM 750 (except for the economy types 750-320, -323, -324 and -327). WAGO-I/O-SYSTEM 750 I/O Modules 10 • 750-469 (/xxx-xxx) [2 AI Thermocouple] Display Elements 2.1.1.4 Display Elements LED Channel A green 1 B red 13 14 A B A State off No operational readiness or the internal data bus communication is interrupted on Operational readiness and trouble-free internal data bus communication off Normal operation on C D C B D Fig. 2.1.1-2: Display Elements g045202x C green 2 D red Function 750-469, 750-469/000-001, -002, -006, -008, -012, -200 ,-206 Overrange/underflow of the admissible measuring range, broken wire 750-469/000-003 Broken wire off No operational readiness or the internal data bus communication is interrupted on Operational readiness and trouble-free internal data bus communication off Normal operation on 750-469, 750-469/000-001, -002, -006, -008, -012, -200, -206 Overrange/underflow of the admissible measuring range, broken wire 750-469/000-003 Broken wire 2.1.1.5 Schematic Diagram 1 5 +TC1 +TC2 +TC 270pF 2 6 -TC1 -TC2 -TC 270pF Common (ground) 3 Shield (screen) 4 7 8 Common (ground) MUX JComp A Logic D Error Function 20nF Shield (screen) 750-469 Fig. 2.1.1-3: 2-Channel Analog Input Module 750-469 g046901d WAGO-I/O-SYSTEM 750 I/O Modules 750-469 (/xxx-xxx) [2 AI Thermocouple] • 11 Technical Data 2.1.1.6 Technical Data Module Specific Data Number of inputs 2 Voltage supply via system voltage DC /DC Current consumption max. (internal) 65 mA Sensor Types (the free configurable variation supports all listed sensor types) Type K; -100 °C ... +1370 °C (factory preset), optionally orderable variants for Type J, B, E, N, R, S, T, U, L Cold junction compensation at each pair of terminal blocks Resolution (over whole range) 0.1 °C Conversion time 320 ms (both channels) Measuring error 25°C - Voltage input - Cold junction compensation <± 6 K <± 2 K <± 4 K Temperature coefficient <± 0.2 K/ K Internal resistance 1 MΩ Isolation 500 V (System/Supply) Bit width 2 x 16 bits data 2 x 8 bits control/status (option) Dimensions (mm) W x H x L 12 x 64* x 100 * from upper edge of 35 DIN rail Weight ca. 55 g Standards and Regulations (cf. Chapter 2.2 of the Coupler/Controller Manual) EMC-Immunity to interference (CE) acc. to EN 50082-2 (96) EMC-Emission of interference (CE) acc. to EN 50081-1 (93) EMC-Immunity to interference (Ship building) acc. to Germanischer Lloyd (97) EMC-Emission of interference (Ship building) acc. to Germanischer Lloyd (97) WAGO-I/O-SYSTEM 750 I/O Modules 12 • 750-469 (/xxx-xxx) [2 AI Thermocouple] Process Image Approvals (cf. Chapter 2.2 of the Coupler/Controller Manual) CULUS (UL508) ABS (American Bureau of Shipping) BV (Bureau Veritas) DNV (Det Norske Veritas) Cl. B GL (Germanischer Lloyd) Cat. A, B, C, D KR (Korean Register of Shipping) LR (Lloyd's Register) Env. 1, 2, 3, 4 NKK (Nippon Kaiji Kyokai) RINA (Registro Italiano Navale) CULUS (UL1604) KEMA Class I Div2 ABCD T4A II 3 G EEx nA II T4 Conformity Marking More Information Detailed references to the approvals are listed in the document "Overview Approvals WAGO-I/O-SYSTEM 750", which you can find on the CD ROM ELECTRONICC Tools and Docs (Item-No.: 0888-0412) or in the internet under: www.wago.com ! Documentation ! WAGO-I/O-SYSTEM 750 ! System Description 2.1.1.7 Process Image Some fieldbus systems can process input channel status information by means of a status byte. This status byte can be displayed via the starting tool WAGO-I/O-CHECK 2. However, processing via the coupler / controller is optional, which means that accessing or parsing the status information depends on the fieldbus system. Attention The representation of the process data of some I/O modules or their variations in the process image depends on the fieldbus coupler/-controller used. Please take this information as well as the particular design of the respective control/status bytes from the section "Fieldbus Specific Design of the Process Data" included in the description concerning the process image of the corresponding coupler/controller. WAGO-I/O-SYSTEM 750 I/O Modules 750-469 (/xxx-xxx) [2 AI Thermocouple] • 13 Process Image 2.1.1.7.1 I/O Modules for Thermocouples Thermocouples 750-469 Thermocouple Type K/ -100 °C ... +1370 °C/ Diagn. 750-469/000-001 Thermocouple Type S/ -50 °C ... +1700 °C/ Diagn. 750-469/000-002 Thermocouple Type T/ -100 °C ... +400 °C/ Diagn. 750-469/000-006 Thermocouple Type J/ -100 °C ... +1200 °C/ Diagn. 750-469/000-008 Thermocouple Type E/ -100 °C ... +1000 °C/ Diagn. 750-469/000-012 Thermocouple Type L/ -100 °C ... +900 °C/ Diagn. 750-469/000-200 Thermocouple Type K/ -100 °C ... +1370 °C/ Diagn. / With status information 750-469/000-206 Thermocouple Type J/ -100 °C ... +1200 °C/ Diagn. / With status information WAGO-I/O-SYSTEM 750 I/O Modules 14 • 750-469 (/xxx-xxx) [2 AI Thermocouple] Process Image 2.1.1.7.1.1 Standard Data Format For the 750-469 module and its variations with standard data format, the temperature values of the sensors are represented with a resolution of 1 digit per 0.1 °C within a word (16 bits). Thus, 0 °C corresponds to the numeric value 0x0000 and 100 °C to 0x03E8 (dec. 1000). 750-469, Type K, Broken wire diagn. Temperature °C <-100.0 -100.0 0.0 100.0 200.0 300.0 400.0 500.0 1000.0 1200.0 1300.0 1370.0 >ca.1370.0 Broken wire 1) Numerical value 1) binary '1111.1100.0001.1000' '1111.1100.0001.1000' '0000.0000.0000.0000' '0000.0011.1110.1000' '0000.0111.1101.0000' '0000.1011.1011.1000' '0000.1111.1010.0000' '0001.0011.1000.1000' '0010.0111.0001.0000' '0010.1110.1110.0000' '0011.0010.1100.1000' '0011.0101.1000.0100' '0011.0101.1000.0100' '0111.1111.1111.1111' hex. 0xFC18 0xFC18 0x0000 0x03E8 0x07D0 0x0BB8 0x0FA0 0x1388 0x2710 0x2EE0 0x32C8 0x3584 >0x3584 0x7FFF dec. -1000 -1000 0 1000 2000 3000 4000 5000 10000 12000 13000 13700 >13700 32767 Statusbyte hex. 0x41 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x42 0x42 LED Error AI 1, 2 on off off off off off off off off off off off on on Temperature values below 0 °C are represented in two’s complement binary form. 750-469/000-001, Type S, Broken wire diagn. Temperature °C <-50.0 -50.0 0.0 100.0 200.0 300.0 400.0 500.0 1000.0 1500.0 1700.0 >1700.0 Broken wire 1) Numerical value 1) binary '1111.1110.0000.1100' '1111.1110.0000.1100' '0000.0000.0000.0000' '0000.0011.1110.1000' '0000.0111.1101.0000' '0000.1011.1011.1000' '0000.1111.1010.0000' '0001.0011.1000.1000' '0010.0111.0001.0000' '0011.1010.1001.1000' '0100.0010.0110.1000' '0100.0010.0110.1000' '0111.1111.1111.1111' hex. 0xFE0C 0xFE0C 0x0000 0x03E8 0x07D0 0x0BB8 0x0FA0 0x1388 0x2710 0x3A98 0x4268 >0x4268 0x7FFF dec. -500 -500 0 1000 2000 3000 4000 5000 10000 15000 17000 >17000 32767 Statusbyte hex. 0x41 0x41 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x42 0x42 LED Error AI 1, 2 on off off off off off off off off off off on on Temperature values below 0 °C are represented in two’s complement binary form. WAGO-I/O-SYSTEM 750 I/O Modules 750-469 (/xxx-xxx) [2 AI Thermocouple] • 15 Process Image 750-469/000-002, Type T, Broken wire diagn. Temperature °C <ca.-100.1 -100.0 -50.0 0.0 50.0 100.0 150.0 200.0 250.0 300.0 350.0 400.0 >400.0 Broken wire 1) Numerical value 1) binary '1111.1100.0001.0111' '1111.1100.0001.1000' '1111.1110.0000.1100' '0000.0000.0000.0000' '0000.0001.1111.0100' '0000.0011.1110.1000' '0000.0101.1101.1100' '0000.0111.1101.0000' '0000.1001.1100.0100' '0000.1011.1011.1000' '0000.1101.1010.1100' '0000.1111.1010.0000' '0000.1111.1010.0000' '0111.1111.1111.1111' hex. 0xFC17 0xFC18 0xFE0C 0x0000 0x01F4 0x03E8 0x05DC 0x07D0 0x09C4 0x0BB8 0x0DAC 0x0FA0 >0x0FA0 0x7FFF dec. -1001 -1000 -500 0 500 1000 1500 2000 2500 3000 3500 4000 >4000 32767 Statusbyte hex. 0x41 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x42 0x42 0x42 LED Error AI 1, 2 on off off off off off off off off off off off on on Temperature values below 0 °C are represented in two’s complement binary form. 750-469/000-006, Type J, Broken wire diagn. Temperature °C <-100.0 -100.0 0.0 100.0 200.0 300.0 400.0 500.0 1000.0 1200.0 >1200.0 Broken wire 1) Numerical value 1) binary '1111.1100.0001.1000' '1111.1100.0001.1000' '0000.0000.0000.0000' '0000.0011.1110.1000' '0000.0111.1101.0000' '0000.1011.1011.1000' '0000.1111.1010.0000' '0001.0011.1000.1000' '0010.0111.0001.0000' '0010.1110.1110.0000' '0010.1110.1110.0000' '0111.1111.1111.1111' hex. dec. 0xFC18 -1000 0xFC18 -1000 0x0000 0 0x03E8 1000 0x07D0 2000 0x0BB8 3000 0x0FA0 4000 0x1388 5000 0x2710 10000 0x2EE0 12000 >0x2EE0 >12000 0x7FFF 32767 Statusbyte hex. 0x41 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x42 0x42 LED Error AI 1, 2 on off off off off off off off off off on on Temperature values below 0 °C are represented in two’s complement binary form. WAGO-I/O-SYSTEM 750 I/O Modules 16 • 750-469 (/xxx-xxx) [2 AI Thermocouple] Process Image 750-469/000-008, Type E, Broken wire diagn. Temperature °C <-100.0 -100.0 0.0 100.0 200.0 300.0 400.0 500.0 600.0 700.0 900.0 999.0 >999.0 Broken wire 1) Numerical value 1) binary '1111.1100.0001.1000' '1111.1100.0001.1000' '0000.0000.0000.0000' '0000.0011.1110.1000' '0000.0111.1101.0000' '0000.1011.1011.1000' '0000.1111.1010.0000' '0001.0011.1000.1000' '0001.0111.0111.0000' '0001.1011.0101.1000' '0010.0011.0010.1000' '0010.0111.0000.0110' '0010.0111.0000.0110' '0111.1111.1111.1111' hex. 0xFC18 0xFC18 0x0000 0x03E8 0x07D0 0x0BB8 0x0FA0 0x1388 0x1770 0x1B58 0x2328 0x2706 >0x2706 0x7FFF dec. -1000 -1000 0 1000 2000 3000 4000 5000 6000 7000 9000 9990 >9990 32767 Statusbyte hex. 0x41 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x42 0x42 LED Error AI 1, 2 on off off off off off off off off off off off on on Temperature values below 0 °C are represented in two’s complement binary form. 750-469/000-012, Type L, Broken wire diagn. Temperature °C <-100.0 -100.0 0.0 100.0 200.0 300.0 400.0 500.0 600.0 700.0 800.0 900.0 >900.0 Broken wire 1) Numerical value 1) binary '1111.1100.0001.1000' '1111.1100.0001.1000' '0000.0000.0000.0000' '0000.0011.1110.1000' '0000.0111.1101.0000' '0000.1011.1011.1000' '0000.1111.1010.0000' '0001.0011.1000.1000' '0001.0111.0111.0000' '0001.1011.0101.1000' '0001.1111.0100.0000' '0010.0011.0010.1000' '0010.0011.0010.1000' '0111.1111.1111.1111' hex. 0xFC18 0xFC18 0x0000 0x03E8 0x07D0 0x0BB8 0x0FA0 0x1388 0x1770 0x1B58 0x1F40 0x2328 >0x2328 0x7FFF dec. -1000 -1000 0 1000 2000 3000 4000 5000 6000 7000 8000 9000 >9000 32767 Statusbyte hex. 0x41 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x42 0x42 LED Error AI 1, 2 on off off off off off off off off off off off on on Temperature values below 0 °C are represented in two’s complement binary form. WAGO-I/O-SYSTEM 750 I/O Modules 750-469 (/xxx-xxx) [2 AI Thermocouple] • 17 Process Image 2.1.1.7.1.2 Data Format with Status Information for S5 – FB 250 in Data Word For the 750-469/000-200 and 750-469/000-206 variations, the temperature values of the sensors are represented with a resolution of 1 digit per 0.125 °C within a word (16 bits). Thus, 0 °C corresponds to the numeric value 0x0000 and 100 °C to 0x0320 (dec. 800). Diagnostic information is indicated in the 3 low bits. 750-469/000-200, Type K, Broken wire diagn. Temperature °C <ca.-100.0 -100.0 -50.0 0.0 50.0 100.0 200.0 400.0 600.0 800.0 1000.0 1200.0 1370.0 >ca.1370.0 Broken wire 1) 2) Numerical value 2) with status information 1) binary '1111.1100.1101.1 '1111.1100.1110.0 '1111.1110.0111.0 '0000.0000.0000.0 '0000.0001.1001.0 '0000.0011.0010.0 '0000.0110.0100.0 '0000.1100.1000.0 '0001.0010.1100.0 '0001.1001.0000.0 '0001.1111.0100.0 '0010.0101.1000.0 '0010.1010.1101.0 '0010.1010.1101.1 '0111.1111.1111.1 XFÜ 1) 001' 000' 000' 000' 000' 000' 000' 000' 000' 000' 000' 000' 000' 001' 010' hex. 0xFCD9 0xFCE0 0xFE70 0x0000 0x0190 0x0320 0x0640 0x0C80 0x12C0 0x1900 0x1F40 0x2580 0x2AD0 >0x2AD9 0x7FFA dec. -807 -800 -400 0 400 800 1600 3200 4800 6400 8000 9600 10960 >10969 32762 Statusbyte hex. 0x41 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x42 0x42 Status information: X: not used, F: short-circuit, broken wire, Ü: overrange Temperature values below 0 °C are represented in two’s complement binary form. WAGO-I/O-SYSTEM 750 I/O Modules LED Error AI 1, 2 on off off off off off off off off off off off off on on 18 • 750-469 (/xxx-xxx) [2 AI Thermocouple] Process Image 750-469/000-206, Type J, Broken wire diagn. Temperature °C <-100.0 -100.0 -50.0 0.0 50.0 100.0 200.0 400.0 600.0 800.0 1000.0 1100.0 1200.0 >1200.0 Broken wire 1) 2) Numerical value 2) with status information 1) binary '1111.1100.1110.0 '1111.1100.1110.0 '1111.1110.0111.0 '0000.0000.0000.0 '0000.0001.1001.0 '0000.0011.0010.0 '0000.0110.0100.0 '0000.1100.1000.0 '0001.0010.1100.0 '0001.1001.0000.0 '0001.1111.0100.0 '0010.0010.0110.0 '0010.0101.1000.0 '0010.0101.1000.0 '0111.1111.1111.1 XFÜ 1) 001' 000' 000' 000' 000' 000' 000' 000' 000' 000' 000' 000' 000' 001' 010' hex. 0xFCE1 0xFCE0 0xFE70 0x0000 0x0190 0x0320 0x0640 0x0C80 0x12C0 0x1900 0x1F40 0x2260 0x2580 >0x2581 0x7FFA dec. -799 -800 -400 0 400 800 1600 3200 4800 6400 8000 8800 9600 >9601 32762 Statusbyte hex. 0x41 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x42 0x42 LED Error AI 1, 2 on off off off off off off off off off off off off on on Status information: X: not used, F: short-circuit, broken wire, Ü: overrange Temperature values below 0 °C are represented in two’s complement binary form. WAGO-I/O-SYSTEM 750 I/O Modules 750-469 (/xxx-xxx) [2 AI Thermocouple] • 19 Process Image 2.1.1.7.2 I/O Modules for Voltage Measuring (mV) Voltage measuring (mV) 750-469/000-003 Voltage measuring -120 ... 120 mV When measuring the voltage, the input range from -120 mV to +120 mV is mapped to a range of values between -18750 and +18750 with a resolution of 6.4 µV per digit. Voltage values below 0 mV are represented in two’s complement binary form. 750-469/000-003, mV measuring ±120 mV Voltage mV <-120.0 -120.0 -90.0 -60.0 -30.0 0.0 30.0 60.0 90.0 120.0 >120.0 Broken wire 1) Numerical value 1) binary '1011.0110.1100.0010' '1011.0110.1100.0010' '1100.1001.0001.0010' '1101.1011.0110.0001' '1110.1101.1011.0001' '0000.0000.0000.0000' '0001.0010.0101.0000' '0010.0100.1001.1111' '0011.0110.1110.1111' '0100.1001.0011.1110' '0100.1001.0011.1110' '0111.1111.1111.1111' hex. 0xB6C2 0xB6C2 0xC912 0xDB61 0xEDB1 0x0000 0x1250 0x249F 0x36EF 0x493E 0x493E 0x7FFF dec. -18750 -18750 -14062 -9375 -4687 0 4688 9375 14063 18750 18750 32767 Statusbyte hex. 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x42 Voltage values below 0 mV are represented in two’s complement binary form. WAGO-I/O-SYSTEM 750 I/O Modules LED Error AI 1, 2 off off off off off off off off off off off on 20 • 750-469 (/xxx-xxx) [2 AI Thermocouple] Adjustable 750-469/003-000 Variation 2.1.1.8 Adjustable 750-469/003-000 Variation The operating mode of the 750-469/003-000 variation can be parameterized using the WAGO-I/O-CHECK 2 start-up and diagnostic tool (Item No.: 759302). The default setting is type K thermocouple. In this operating mode, the module has the same behavior and process values as the 750-469 basic module. The parameter dialog box of WAGO-I/O-CHECK 2 contains select boxes that are used to set this module. Select box Available settings Sensor Type L: -100 °C ... 900 °C / K: -100 °C ... 1370 °C* / J: -100 °C ... 1200 °C / E: -100 °C ... 1000 °C / T: -100 °C ... 400 °C / N: -100 °C ... 1300 °C / U: -25 °C ... 600 °C / B: 600 °C ... 1800 °C / R: 0 °C ... 1700 °C / S: -50 °C ... 1700 °C / ± 30 mV / ± 60 mV / ±120 mV Check Lower Range OFF If falling short of the measuring range, state bit 0 is not set. ON* If falling short of the measuring range, state bit 0 is set. OFF* State bits are not mapped ON State bits are mapped to the lower three bits of the output value: State-Bits Bit 0:overrun. Bit is set if measuring value runs out of range. Bit 1:error. Bit is set if the module detects an error in internal functions or a shortcut at the input. Bit 2: 0 Watchdog Timer Amount Sign Filter Constants OFF Watchdog timer not active ON* Watchdog timer active. If no data are exchanged with the bus coupler for 100 ms, the green LEDs will turn off. OFF* Two´s complement indication ON Amount/Sign indication 25 Hz – 640 ms / 50 Hz – 320 ms* / 100 Hz – 160 ms / 200 Hz – 80 ms Wire Break Detection OFF User Scaling WAGO Scaling Broken wire observation not active ON* Broken wire observation active OFF* User scaling not active ON User scaling active OFF WAGO scaling not active ON* WAGO scaling active * default settings WAGO-I/O-SYSTEM 750 I/O Modules 750-469 (/xxx-xxx) [2 AI Thermocouple] • 21 Adjustable 750-469/003-000 Variation In WAGO-I/O-CHECK 2, the following input boxes allow you to set the offset and gain values of the user and manufacturer scaling. Input box ... Offset Gain User Scaling ... 0x0000 0x0100 WAGO Scaling ... 0x0000 0x00A0 More information You can find detailed information on parameterizing this module in the WAGO-I/O-CHECK 2 manual or on the internet at www.wago.com.. WAGO-I/O-SYSTEM 750 I/O Modules 22 • 750-469 (/xxx-xxx) [2 AI Thermocouple] Examples of Connection 2.1.1.9 Examples of Connection When connecting the thermocouples, good grounding practices must be guaranteed between the machine and the sensors that are connected to the module. Insufficient grounding can lead to common mode voltages, which may distort the measuring result. Due to the differential inputs, grounded and ungrounded thermocouples can be connected in the following ways: With grounded thermocouples, the common ground (M) can be connected to the screen (S) using an external bridge so that common mode interferences can be eliminated (see figure below). +TC +TC +TC -TC -TC -TC M M S S Fig. 2.1.1-4: Connection of grounded thermocouple g046204x With ungrounded thermocouples, the common ground (M) can be connected both to the TC input and to the screen (S), if required, using an external bridge so that common mode interferences can be eliminated (see figure below). +TC +TC +TC -TC -TC -TC M M S S Fig. 2.1.1-5: Connection of ungrounded thermocouple g046905x WAGO-I/O-SYSTEM 750 I/O Modules 750-469 (/xxx-xxx) [2 AI Thermocouple] • 23 Examples of Connection WAGO-I/O-SYSTEM 750 I/O Modules WAGO Kontakttechnik GmbH & Co. KG Postfach 2880 • D-32385 Minden Hansastraße 27 • D-32423 Minden Phone: 05 71/8 87 – 0 Fax: 05 71/8 87 – 1 69 E-Mail: info@wago.com Internet: http://www.wago.com