Chapter 6 Fundamental Concepts of Convection 6.1 The Convection Boundary Layers Velocity boundary layer: τ = μ ∂u s surface shear stress: ∂y y=0 τs local friction coeff.: C f ≡ ρ u2 / 2 ∞ Thermal boundary layer: local heat flux: qs′′ = −k f ∂∂Ty local heat transfer coeff.: (6.2) (6.1) (6.3) − k f ∂T / ∂y y =0 qs" = h= Ts − T∞ Ts − T∞ y=0 (6.5) Concentration boundary layer: local species flux: N A" = − DAB ∂C A ∂y or (mass basis): n"A = − DAB ∂ρ A ∂y local mass transfer coeff.: hm = or (mass basis): [kmol/s ⋅ m 2 ] (6.6) y =0 [kg/s ⋅ m 2 ] y =0 N A" , s C A, s − C A,∞ −DAB ∂ρA / ∂ y y=0 hm = ρ A,s − ρA,∞ = − DAB ∂C A / ∂y y =0 C A, s − C A,∞ (6.9) 6.1.4 Significance of the Boundary Layers Velocity boundary layer: always exists for flow over any surface Thermal boundary layer: exists if the surface and free stream temperature differ Concentration boundary layer: exists if the surface concentration of a species differs from the free stream value The principal manifestations and boundary layer parameters are Velocity boundary layer: surface friction and friction coefficient Cf Thermal boundary layer: convection heat transfer and heat transfer convection coefficient h Concentration boundary layer: convection mass transfer and mass transfer convection coefficient hm 6.2 Local and Average Convection Coefficients 6.2.1 Heat Transfer The local heat flux q” may be expressed as (Newton's law of cooling) q”= h(Ts-T∞), h = heat transfer convection coeff. = f (fluid properties, surface geometry, flow conditions) The total heat transfer rate q may be obtained by integration q = ∫ q′′dAs = (Ts −T∞ )∫ hdAs , if Ts is uniform As As (6.10-12) = hAs (Ts − T∞ ), 1 where h = As ∫ As hd As . (6.13) 6.2.2 Mass Transfer Similar for mass transfer of species A, we have N A" = hm (CA, s − CA,∞ ) [kmol/s ⋅ m 2 ] --local --Molar transfer rate (6.15) N A = hm As (CA, s − CA,∞ ) [kmol/s] --average (6.16) where hm = ∫ hm dAs As or n" = h ( ρ − ρ ) [kg/s ⋅ m 2 ] A A, s A,∞ m nA = hm As ( ρ A, s − ρ A,∞ ) [kg/s] --Mass transfer rate (6.18) (6.19) We can also write Fick’s law on a mass basis by multiplying Eq. 6.7 by MA to yield ∂ρ A n = − DAB ∂y = hm ( ρ A, s − ρ A,∞ ) " A hm = (6.20) y =0 − DAB ∂ρ A / ∂y y =0 ρ A,s − ρ A,∞ (6.21) The value of CA,s or ρA,s can be determined by assuming thermodynamic equilibrium at the interface between the gas and the liquid or solid surface. Thus, CA, s psat (Ts ) = RT (6.22) 6.2.3 The Problem of Convection The local flux and/or the total transfer rate are of paramount importance in any convection problem. So, determination of these coefficients (local h or hm and average h or hm ) is viewed as the problem of convection. However, the problem is not a simple one, as h or hm = f (fluid properties, surface geometry, flow conditions) ↑ i.e., ρ , μ , k f , c p , f EXs 6.1-6.3 6.3 Laminar and Turbulent Flow Critical Reynolds no. where transition from laminar boundary layer to turbulent occurs: Re = ρ u∞ xc = 5 ×105 x,c EX 6.4 μ 6.4 The Boundary Layer Equations (2-D, Steady) 6.4.1 Boundary Layer Equations for Laminar Flow For the steady, two-dimensional flow of an incompressible fluid with constant properties, the following equations are involved. (Read 6S.1 for detailed derivation.) ∂u ∂v continuity eq.: + =0 ∂x ∂y (D.1) momentum eq. (incompressible): x-dir. y-dir. ⎛ ∂ 2u ∂ 2 u ⎞ ⎛ ∂u ∂p ∂u ⎞ ρ ⎜⎜ u + v ⎟⎟ = − + μ ⎜⎜ 2 + 2 ⎟⎟ + X ∂x ∂y ⎠ ∂y ⎠ ⎝ ∂x ⎝ ∂x ⎛ ∂ 2v ∂ 2v ⎞ ⎛ ∂v ∂v ⎞ ∂p ρ ⎜⎜ u + v ⎟⎟ = − + μ ⎜⎜ 2 + 2 ⎟⎟ + Y ∂y ⎠ ∂y ∂y ⎠ ⎝ ∂x ⎝ ∂x (D.2) (D.3) energy equation: ⎛ ∂ 2T ∂ 2T ⎞ ⎛ ∂T ∂T ⎞ +v ρc p ⎜⎜ u ⎟⎟ = k ⎜⎜ 2 + 2 ⎟⎟ + μΦ + q& ∂y ⎠ ∂y ⎠ ⎝ ∂x ⎝ ∂x energy transport thru convection heat transport thru conduction (D.4) heat generation ⎧⎪⎛ ∂u ∂v ⎞2 ⎡⎛ ∂u ⎞2 ⎛ ∂v ⎞2 ⎤⎫⎪ where μΦ = μ ⎨⎜ + ⎟ + 2 ⎢⎜ ⎟ + ⎜ ⎟ ⎥⎬ ⎢⎣⎝ ∂x ⎠ ⎝ ∂y ⎠ ⎥⎦⎪⎭ ⎪⎩⎝ ∂y ∂x ⎠ (D.5) viscous dissipation species equations: ⎛ ∂ 2C A ∂ 2C A ⎞ ∂C A ∂C A ⎟ + N& A u +v = DAB ⎜⎜ + 2 2 ⎟ ∂x ∂y ∂ ∂ x y ⎝ ⎠ (D.6) Boundary layer approximations: u >> v ⎤ ∂u ∂u ∂v ∂v ⎥⎥ Velocity boundary layer , , >> ∂y ∂x ∂y ∂x ⎥⎦ ∂T ∂T ⎤ >> Thermal boundary layer ⎥ ∂y ∂x ⎦ ∂C A ∂C A ⎤ >> Concentration boundary layer ⎥ ∂y ∂x ⎦ Usual additional simplifications: incompressible, constant properties, negligible body forces, nonreacting, no energy generation Eqs. 6.27 is unchanged and the x-mom equation reduces to ∂u ∂u 1 dp∞ ∂ 2u u +v =− +ν 2 ρ dx ∂x ∂y ∂y (6.28) The energy equation reduces to ∂T ∂T ∂ T ν ⎛ ∂u ⎞ +v = α 2 + ⎜⎜ ⎟⎟ ∂x ∂y c p ⎝ ∂y ⎠ ∂y 2 u 2 usually negligible (6.29) energy transport heat transport thru thru convection conduction and the species equation becomes ∂C A ∂C A ∂ 2C A u +v = DAB ∂x ∂y ∂y 2 (6.30) For incompressible, constant property flow, Eq. (6.28) is uncoupled from (6.29) & (6.30). Eqs. (6.27) & (6.28) need to be solved first, for the velocity field u(x, y) and v(x, y), before (6.29) & (6.30) can be solved, i.e., the temperature and species fields are coupled to the velocity field. 6.5 Boundary Layer Similarity: The Normalized Convection Transfer Equations 6.5.1 Boundary Layer Similarity Parameters y x Defining x* ≡ and y* ≡ L L is the characteristic length L u and v* ≡ v V is the free stream velocity u* ≡ V V T − Ts CA − CA,s T* ≡ T − T and CA * ≡ CA,∞ − CA,s ∞ s we arrive at the convection transfer equations and their boundary conditions in nondimensional form, as shown in Table 6.1. Dimensionless groups: Reynolds no.: ReL ≡ VL v Prandtl no.: Pr ≡ v α Schmidt no.: Sc ≡ v DAB The final dimensionless governing eqs.: (6.35)-(6.37)--similar in form ∂ u * ∂v * + =0 ∂ x * ∂y * 2 dp * ∂u * ∂u * ∂ u* 1 (6.35) u* + v* =− + 2 ∂x * ∂y * dx * Re L ∂ y * ∂T * ∂T * ∂ 2T * 1 u* + v* = (6.36) ∂x * ∂y * Re L Pr ∂ y *2 ∂ CA * ∂C A * ∂ 2CA * 1 u* +v* = Re Sc ∂x * ∂y * L ∂ y *2 (6.37) 6.5.2 Functional Form of the Solutions From (6.35), we can write dp * ⎞ ⎛ u* = f ⎜ x*, y*, ReL , ⎟ dx * ⎠ ⎝ (6.44) where dp*/dx* depends on the surface geometry. The shear stress and the friction coefficient at the surface are ⎛ μV ⎞ ∂ u * ∂u τs = μ =⎜ L ⎟ ∂y y=0 ⎝ ⎠ ∂y * y*= 0 τs 2 ∂u * 2 Cf = = = f ( x*, ReL ) 2 Re ρV / 2 L ∂y * ReL y* =0 (6.45, 46) For a prescribed geometry, (6.45) is universally applicable. From (6.36) dp * ⎞ ⎛ T * = f ⎜ x*, y*, ReL , Pr , ⎟ dx * ⎠ ⎝ k f (T∞ − Ts ) ∂ T * k f ∂T * h = − L (T − T ) =+ L s ∞ ∂ y * y*=0 ∂y * y*=0 Nusselt number can be defined as ∂T * hL Nu ≡ k = + f ∂ y * y*=0 For a prescribed geometry, from (6.47) Nu = f ( x*, ReL , Pr ) The spatially average Nusselt number is then hL Nu = = f (ReL , Pr ) kf hm L Similarly for mass transfer, Sh = = f (ReL , Sc ) DAB EX 6.5 (6.47) (6.48) (6.49) (6.50) (6.54) 6.6 Physical Significance of the Dimensionless Parameters See Table 6.2. For heat transfer, the important dimensionless parameters are: Re, Nu, Pr, Bi, Fo, Pe (= RePr), Gr For mass transfer, Re, Sh, Sc, Bim, Fom, Le (= α/DAB) For boundary layer thicknesses, δt δ δ 1 ≈ Pr n , ≈ Sc n , ≈ Le n n = for laminar boundary layer δt δc δc 3 (6.55, 56, 58) δ ≈ δ t ≈ δ c for turbulent boundary layer (why?) 6.7 Boundary Layer Analogies 6.7.1 The Heat and Mass Transfer Analogy Since the dimensionless relations that govern the thermal and the concentration boundary layers are the same, the heat and mass transfer relations for a particular geometry are interchangeable. With Nu = f ( x*, ReL )Pr n and Sh = f ( x*, ReL )Sc n and equivalent functions, f (x*, ReL), Then, Nu Sh hL / k hm L / DAB = n → = n n Pr Sc Pr Sc n 1−n h = k and we have hm D Le n = ρ c p Le , n=1/3 for most applications AB (6.60) EX 6.6 6.7.3 The Reynolds Analogy For dp*/dx* = 0 and Pr = Sc = 1, Eqs. 6.35-6.37 are of precisely the same form. Moreover, if dp*/dx*=0, the boundary conditions, 6.38-6.40 also have the same form. From Equations 6.45, 6.48, 6.52, it follows that ReL (6.66) Cf = Nu = Sh 2 Replacing Nu and Sh with Stanton number (St) and mass transfer Stanton number (Stm), as defined in (6.67) and (6.68), we have C f / 2 = St = Stm -- Reynolds Analogy (6.69) h h Nu Sh = , Stm ≡ m = St ≡ ρVc p RePr V ReSc The modified Reynolds Analogy (or Chilton-Colburn Analogy) is Cf 2 = StPr 2/3 Cf Sh Nu 2/3 = St Sc ≡ j = ; ≡ jH = m m RePr1/ 3 2 ReSc1/ 3 (6.70,71) Eqs. 6.70, 71 are appropriate for laminar flow when dp*/dx* ~ 0; for turbulent flow, conditions are less sensitive to pressure gradient. 6.7.2 Evaporative Cooling For evaporative cooling shown in Fig. 6.10, " qconv + q"add = q"evap where " qevap = nA" h fg (6.62) " If qadd is absent, then h(T ∞ − T s ) = h fg hm [ ρA,sat (T s ) − ρA,∞ ] ⎛ hm ⎞ → T∞ − Ts = h fg ⎜ ⎟ [ ρ A,sat (Ts ) − ρ A,∞ ] (6.64) h ⎝ ⎠ Using the heat and mass transfer analogy, (6.64) becomes M A h fg pA,sat (T s ) pA,∞ (T∞ − T s ) = − T ] (6.65) 2 /3 [ T ℜρ c p Le s ∞ Note: Gas properties ρ, cp, Le should be evaluated at the arithmetic mean temperature of the thermal b. l., Tam= (Ts+T∞)/2. EX 6.7 Special Topic—Heat Pipes Representative Ranges of Convection Thermal Resistance h (W/m2K) Areal Rth,conv (Kcm2/W) 2~25 20~200 100~1,000 5,000~400 500~50 100~10 20~200 200~2,000 1,000~10,000 40,000 2,400~49,300 500~50 50~5 10~1 0.25 4.1~0.20 0.049* ___________________________________________________________________ Natural Convection Air Oils Water Forced Convection Air Oils Water Microchannel Cooling Impinging Jet Cooling Heat Pipe _________________________________________________________________________ * based on THERMACORE 5 mm heat pipe having capacity of 20W with ΔT=5K. The Working Principle of Heat Pipes --Based on phase-change heat transfer Evaporation Section Adiabatic Section Condensation Section The performance of a heat pipe is dictated by its thermal resistance Rth and maximum heat load, Qmax, which are mainly determined by the evaporation characteristics. A small amount of working fluid (mostly water) is filled in the heat pipe after it is evacuated. 管壁 container Working fluid wick 溝槽 Advantages of Heat Pipes superior heat spreading ability fast thermal response light weight and flexible low cost simple without active units 燒結金屬 金屬網