BASIC CONCEPTS IN CONVECTION Introduction • Characteristic of convection: Fluid motion • Focal point: Determination of heat transfer coefficient α - součinitel přestupu tepla • Determination of α: Temperature distribution in the fluid → α 1 General Observations TT ws• The Role of Fluid Motion For the electric bulb: q& w = surface flux Tw = surface temperature T∞ = free stream temperature u∞ = free stream velocity q&qw′s′ Vu∞∞ T∞ − + Fig. 6.1 For a fixed input power how to lower surface temperature? • Raise or lower u∞ ? • Change the cooling fluid? 2 Increasing u ∞ or changing the fluid from air to water lowers surface temperature Conclusion: Fluid motion and fluid nature play important roles in convection Newton’s law: q& w = α(Tw − T∞ ) Solve for Tw q& w Tw = T∞ + α [W/m2] (1) fixed Surface temperature depends on α 3 In general, α is not uniform over a surface • Local heat transfer coefficient, α = f(S), f(x) q& w = α(Tw − T∞ ) [W/m2] q& w y x • Average heat transfer coefficient, α For α=f(S) 1 α = ∫ αdS SS For α=f(x) 1 L α = ∫ α ( x )dx L0 (w ) ∞ Q& = α S T − T w [W] (2) (3) 4 Similarly for Mass Transfer (as for Heat Transfer) Consider a lake or a pond and its surface from which water evaporates (or an evaporating droplet) Two substances, one labeled A (water vapor) is transferred into B (dry or humid air). ρ A,w mass concentration of substance A – density [kg/m3] – at surface temperature and assumed in saturated state ρ A,∞ mass concentration of substance A – at free stream conditions (temperature, humidity, pressure) 5 q& w = α(Tw − T∞ ) Heat transfer is proportional to temperature difference Mass transfer is proportional to concentration difference If ρ A,w ≠ ρ A,∞ then m A = β ( ρA,w − ρA,∞ ) [kg/s.m2] (6) β is mass transfer coefficient [m/s] – souč. přestupu hmoty For the entire surface S: m& A = β S ( ρ A,w − ρ A,∞ ) [kg/s] β is an average mass transfer coefficient [m/s] 1 β = ∫ βdS SS (7) 6 • Conclusion: For a given geometry, heat transfer coefficient depends on fluid motion and fluid nature What is the objective of this chapter? Examine thermal interaction between a surface and a moving fluid and determine: (1) The heat transfer coefficient α (2) Surface heat flux q& w (3) Surface temperature Tw 7 Heat transfer coefficient (1) How is α determined analytically? (2) Why is α introduced ? 8 Apply Fourier's law to the fluid at surface ∂T q& w = − λ f ∂y y =0 (8) Heat conducted across a thin sticky layer on the surface Balance between conducted heat and heat convected downstream the surface - consider Newton's Vu∞ ∞ law T∞ (9) q& w = α(Tw − T∞ ) y T ( x, y) x • Tsw Fig. 6.2 Combine Newton’s and Fourier’s laws ∂T − λf ∂ y y =0 q& w = α= Tw − T∞ Tw − T∞ q& w (10) 9 • To get α from (10), we must determine temperature distribution T ( x , y ) in the fluid and to obtain temperature gradient in the fluid ∂T / ∂ y y = 0 − λf ∂T ∂y q& w y =0 α= = Tw − T∞ Tw − T∞ (10) 10 Governing Equations for Convection Heat Transfer • Focal point in convection: Determination of temperature distribution in a moving fluid • Basic laws governing temperature distribution: (1) Conservation of mass (2) Conservation of momentum (3) Conservation of energy 11 • Assumptions: (1) Two-dimensional u(x,y), v(x,y) (2) Single phase flow (water, air, etc) Conservation of Mass: The Continuity Equation m& y + y dy dx x (a) Fig. 6.4 ∂y dy m& x + m& x dy ∂m& y ∂m& x dx ∂x dx m& y (b) 12 Apply conservation of mass to an element dxdy: Rate of mass added - Rate removed = Rate of mass change within (a) Apply (a) Using Fig. 6.4: + ⎡ −⎢ ⎣ ∂ ⎤ ⎡ +( )dx ⎥ − ⎢ ∂x ⎦ ⎣ ∂ ⎤ ∂m +( )dy ⎥ = ∂y ⎦ ∂t (b) = mass flow rate entering element in the x-direction = mass flow rate entering element in the y-direction m = mass within element Express (b) in terms of fluid density and velocity: 13 = ρVA (c) A = flow area V = velocity normal to A ρ = density Apply (c) to the element = ρ udy = ρ vdx (d) (e) u and v are the velocity components in the x and y directions m = mass of element: m = ρdxdy (f) 14 (d)–(f) into (b) ∂ ρ ∂ ( ρ u) ∂ ( ρ v ) + + =0 ∂t ∂x ∂y (11) Incompressible fluid: ρ = constant ∂u ∂v + =0 ∂x ∂ y (12) is the continuity equation 15 Conservation of Momentum: The Navier-Stokes Equations of Motion Assume: 2-D Newton's law of motion: Apply to element dxdy in x-direction (a) ∑ F x = ma x a x = acceleration in the x-direction m = mass of the element m = ρdxdy • Acceleration a x : we need: (b) u = u(x,y,t) 16 The total change in u is ∂u ∂u ∂u du = dx + dy + dt ∂x ∂y ∂t Divide by dt and note that dx/dt = u and dy/dt = v ∂u du ∂u ∂u ax = =u +v + dt ∂x ∂ y ∂t (c) ∂u ∂u u +v = convective acceleration ∂x ∂y ∂u = local acceleration ∂t • ∑ Fx : Two types of external forces: 17 Body forces, ∑ Fb : Gravity ∑ Fb = ρ g dxdy (d) Surface forces, ∑ Fs : Normal: pressure p and normal stress σ xx Tangential: shearing stressτ xy Total external forces: ∑ F x = ∑ Fb + ∑ Fs (e) 18 Surface forces: ∑ ∂ p ∂σ xx ∂τ y x Fs = ( − + )dxdy + ∂x ∂x ∂y (τ yx + ∂τ yx ∂y dy )dx (σ xx + σ xx dy dy pdy (f) dx τ yx dx ∂σ xx dx )dy ∂x ∂p ( p + dx )dy ∂x Fig. 6.5 (e) and (f) into (d) ∑ ∂ p ∂σ xx ∂τ yx Fx = ( ρ g − + + )dxdy ∂x ∂x ∂y (g) 19 (b), (c) and (g) into (a) ∂u ∂u ∂u ∂ p ∂σ xx ∂τ yx (13) + + ρ( + u + v ) = ρ g − ∂t ∂x ∂y ∂x ∂x ∂y By analogy: y-direction ∂v ∂v ∂v ∂ p ∂σ yy ∂σ xy ρ( + u + v ) = − + + ∂t ∂x ∂y ∂y ∂y ∂x (14) Too many unknowns! • Important assumption: The variables σ xx , σ yy , τ xy , and τ yx are eliminated using empirical relations. For incompressible fluids: 20 σ xx ∂u = 2μ ∂x (15) σ yy ∂v = 2μ ∂y (16) τ xy = τ yx ⎛ ∂u ∂ v ⎞ = μ ⎜⎜ + ⎟⎟ ⎝ ∂y ∂x ⎠ (17) • Fluids that obey these relations, such as water, air and oil, are referred to as Newtonian fluids • Polymers, honey, etc. do not follow these relations and are known as non-Newtonian fluids (15)-(17) into (13) and (14), assume constant viscosity 21 ∂u ∂u ∂u ∂p ∂ 2u ∂ 2u ρ ( + u + v )= ρg − + μ ( 2 + 2) ∂t ∂x ∂y ∂x ∂x ∂y (18) and ∂v ∂v ∂v ∂p ∂ 2v ∂ 2v ρ ( + u + v ) = − + μ ( 2 + 2 ) (19) ∂t ∂x ∂y ∂y ∂x ∂y (18) and (19) are the equations of motion in rectangular coordinates. They are also known as the Navier-Stokes equations of motion. 22 Limitations on (18) and (19): (1) Newtonian fluids (2) Constant density ρ (3) Constant viscosity μ (4) Two-dimensional flow (5) Gravity pointing in the positive x-direction 23 Conservation of Energy Assumptions: (1) Two-dimensional (2) Negligible changes in kinetic and potential energy (3) Negligible energy transfer due to normal stresses σ xx and σ yy , and shearing stress τ xy (viscous dissipation) (4) Constant properties 24 Apply conservation of energy, to element dxdy : dE & & & & Ein + Eg − Eout = Eak = dt [W] Energy by conduction and convection 25 Energy generation and energy change within the element: E& g = Q& zdr dxdy (a) dE ∂T & E ak = dxdy = ρc (b) dt ∂t Energy convected into the element (carried with flowing fluid): Q& conv , x = ρuidy = ρuc pTdy incompressible fluid (c) di = c p dT Q& conv , y = ρuidx = ρuc pTdx Energy conducted into the element (carried by molecular motion - Fourier’s law): ∂T & Qcond , x = − λdy ∂x ∂T & Qcond , y = − λdx ∂y (d) 26 (a), (b), (c) and (d) into conservation of energy and using the continuity equation Q& zdr ∂T ∂T ∂T ∂ 2T ∂ 2T +u +v = α( 2 + 2 ) + ∂t ∂x ∂y ρc p ∂x ∂y (20) a = thermal diffusivity (součinitel tepelné vodivosti): λ a= ρc p • Equation (6.20) is the energy equation in rectangular coordinates for 2-D constant property fluids 27 • Physical significance of each term in (6.20): Q& zdr ∂T ∂T ∂T ∂ 2T ∂ 2T +u +v = α( 2 + 2 ) + ∂t ∂x ∂y ρc p ∂x ∂y (1) (2) (3) (20) (4) (1) First term: Local rate of energy change (2) Second term: Net energy convected with fluid (3) Third: Net energy conducted in the x and y directions (4) Fourth term: Energy generation 28 Summary of the Governing Equations for Convection Heat Transfer: Mathematical Implications Assumptions: (1) Newtonian fluid (2) Two-dimensional (3) Negligible changes in kinetic and potential energy (4) Constant properties (except in buoyancy) (5) Gravity is in the positive x-direction Continuity: ∂u ∂v + =0 ∂x ∂ y 29 x-momentum: ∂u ∂u ∂u ∂p ∂ 2u ∂ 2u +u +v ρ( ) = − + μ( 2 + 2 ∂t ∂x ∂y ∂x ∂x ∂y ) y-momentum: ∂v ∂v ∂v ∂p ∂ 2v ∂ 2v ρ( +u +v )= − +μ ( 2 + 2) ∂t ∂x ∂y ∂y ∂x ∂y Energy: ⎛ ∂ 2T ∂ 2T ⎞ Q& zdr ∂T ∂T ∂T +u +v = α⎜⎜ 2 + 2 ⎟⎟ + ∂t ∂x ∂y ∂ y ⎠ ρc p ⎝ ∂x 30 The Boundary Layer Concept: Simplification of the Governing Equations Velocity boundary layer: Under certain conditions the effect of viscosity will be confined to a thin region near a surface called the velocity or viscous boundary layer The edge of this region is defined by the thickness δ, which is referred to as a distance where u = 0.99 u∞ τw ∂u Shear stress Friction cf = 2 τw = μ (smykové napětí) coefficient ρu∞ ∂y y =0 231 Conditions for the existence of the velocity boundary layer: (1) Streamlined body without flow separation y y x δ R (2) High Reynolds number (Re > 100) Boundary layer features: Fig. 6.10 (1) Velocity at the surface vanishes. This is the no-slip condition (2) Velocity changes rapidly across the boundary layer thickness δ . At the edge u ≈ u∞ (3) Viscosity plays no role outside the velocity boundary layer 32 Thermal boundary layer: Under certain conditions the effect of thermal interaction between a fluid and a surface will be confined to a thin region near the surface called the thermal boundary layer heating The edge of this region is defined by the thickness δT where Tw − T = 0,99 (Tw − T∞ ) ∂T Heat flux transferred at the wall: q& w = − λ f ∂y y =0 = α (Tw − T∞ ) 33 Heat Transfer Coefficient α= − λ f ∂T tangent ∂y y =0 (Tw − T∞ ) heat flux qw For (Tw-T∞) = const, what’s the behavior of α? As the boundary layer increases, the temperature gradient ∂T ∂x decreases. Why? The same temperature difference (Tw-T∞) ∂T applies to a larger distance – ∂x decreases and so α does. ∂T ∂y y =0 α x 34 Conditions for the existence of the thermal boundary layer: (1) Streamlined body without flow separation (2) High product of the Reynolds and Prandtl numbers (Re Pr >100) ρu∞ L Peclet Number = Pe = ( μ )( cpμ λ )= ρc p u∞ L λ (4) Temperature changes rapidly across the thermal boundary layer thickness δ t . At the edge T ≈ T∞ (5) In general, both velocity and thermal boundary layer are thin 35 Laminar vs. Turbulent Flow u u turbulent (a) t laminar (b) t Turbulent flow: Random fluctuations in velocity, temperature Laminar flow: Streamlines are smooth. Fluctuations are absent. 36 • Transition Reynolds number, Re t • Used to check if the flow is laminar or turbulent • Ret is determined experimentally • Its value depends on geometry, surface roughness, pressure gradient, … • For uniform flow over a semi-infinite plate: Re x,trans u∞ xtrans = ≅ 500000 ν y x u∞ • For flow through smooth tubes: Retrans uD = ≅ 2300 ν u • Magnitude of Retrans can be changed by manipulating surface roughness, pressure gradient, … 37 Laminar vs. Turbulent Flow α Laminar x Transition Turbulent 38 Mathematical Simplifications for Boundary Layer Flows • Not always all terms in the momentum equations are necessary to take into account • Often, incompressible flow, ρ=const, often constant physical quantities λ, µ, negligible mass forces (gravitational etc.), no internal heat source. • Often u>>v, ∂u ∂u ∂v ∂v >> , , ∂x ∂y ∂x ∂y ∂T ∂T >> ∂x ∂y y x u∞ 39 Summary of Boundary Layer Equations for Steady Laminar Flow Assumptions: (1) Newtonian fluid (2) Two-dimensional (3) Negligible changes in kinetic and potential energy (4) Constant properties (5) Streamlined surface (6) High Reynolds number (Re > 100) (7) High Peclet number (Pe > 100). 40 (8) Steady state (9) Laminar flow (10) No dissipation, Φ = 0 (11) No buoyancy, β = 0 (12) No gravity (13) No energy generation, 41 ∂u ∂v + =0 ∂x ∂y Continuity: 1 dp ∞ ∂u ∂u ∂ 2u u +v =− +ν 2 ρ dx ∂y ∂x ∂y x-Momentum: Assuming zero pressure gradient ∂u ∂u ∂ 2u u +v =ν 2 ∂x ∂y ∂y Energy: ∂T ∂T ∂ 2T u +v =a 2 ∂x ∂y ∂y a= Both equations identical – Velocity and temperature profiles will be similar – analogy between momentum and heat transfer λ ρcp thermal diffusivity souč. teplotní vodivosti 42 Classification of Convection Heat Transfer 1. Forced convection vs. free convection 2. External vs. internal flow 3. Boundary layer flow vs. low Reynolds number flow 4. Compressible vs. incompressible flow 5. Laminar vs. turbulent flow 6. Newtonian vs. non-Newtonian fluid 43 Fluid Properties Fluid properties needed to solve convection problems: Specific heat cp Thermal conductivity λ Prandtl number Pr Thermal diffusivity a Dynamic viscosity μ Kinematic viscosity ν Density ρ 44 Heat Transfer Coefficient and Dimensionless Criteria From boundary layer α= − λ f ∂T ∂y y =0 (Tw − T∞ ) General functional dependence α = f ( u, L, ρ ,ν , c , λ ) for forced convection αL Nusselt number Nu = λ uL Reynolds number Re = ν νρc ν Prandtl number Pr = = λ a 7 quantities 4 primary dimensions J/K, kg, m, s Buckingham π theorem 3 dimensionless similarity parameters - numbers 45 Formula with dimensionless numbers – correlation equations: Nu = f (Re, Pr ) forced convection Actual form of the equation depends on the system: • Forced convection in a tube – laminar or turbulent (entrance length L/d, fully developed region) • Cross flow over a cylinder, tube bundle • Forced convection for external flow on a flat plate • Natural convection (another dimensionless number enters into play – Grasshoff number) • Flow with viscous dissipation (another dimensionless number enters into play – Eckert number) etc. How such equations can be obtained? Mostly by experiments or by analytical solution for simple situations or systems (e.g. flow over a flat plate) 46