TN,D485.0 3/30/00 11:12 AM T E C Page 1 H N I C A L N O T E Corrosion-Resistant Fasteners for Construction Number D485D December 1999 Introduction Certain fastener types are recommended in construction for specific reasons. The configuration of the fastener is related to its function, its appearance and its structural performance in the completed assembly. Wherever fastener configuration is critical to performance, APA recommendations specify accordingly. Corrosion resistance of fasteners is of primary importance for construction applications which are exposed to the weather or other high moisture conditions, particularly in certain cases where the wood is treated. The basis of APA fastener recommendations for some of these applications are described in this technical note. Exterior Siding APA has historically recommended corrosion-resistant fasteners for exterior wood structural panel or lap siding, an application which is obviously subject to weathering and frequent high moisture conditions. Although corrosion of fasteners can ultimately affect structural performance, a more immediate consideration for siding is to prevent unsightly staining. Based on outdoor exposure and accelerated laboratory tests, APA has determined that greater-than-minimum corrosion resistance is required for fasteners in order to preserve the desired appearance of exterior siding when exposed to weather. For this reason, hand-driven nails should be hot-dipped or hot-tumbled galvanized steel, or stainless steel. Although aluminum nails also perform satisfactorily, they are not as easily driven by hand. Aluminum and stainless steel nails are available, however, for use with power-driving (pneumatic) fastener tools. APA tests also show that electrically or mechanically galvanized steel nails appear satisfactory when plating thickness meets or exceeds requirements for ASTM A641, Class 3 coatings, and are further protected by a yellow chromate coating. However, extensive in-service experience with such fasteners is lacking. Even high-quality galvanized fasteners described above may sometimes react under wet conditions with the natural extractives of some wood species, and may cause staining if left unfinished. Such staining can be minimized if the siding is finished in accordance with APA recommendations, or if the roof overhang protects the siding from direct exposure to moisture and weathering. However, for best performance in such cases, use of aluminum or stainless steel fasteners should be considered. Permanent Wood Foundations Accelerated laboratory corrosion tests show that fasteners other than stainless steel can corrode in preservative-treated material at moisture contents which may occur in wood foundation components below grade. Plywood and lumber in wood foundation walls must be permanently attached to act structurally in providing shear-wall resistance to resist earth, wind and seismic loads, and to restrain the lumber studs so they do not buckle under applied vertical loading. Since plywood-to-lumber fasteners must have long-term durability, only stainless steel fasteners are recommended for attaching plywood to lumber below grade. Above grade, where the material normally is subject to drying, hot-dipped or hot-tumbled galvanized steel, stainless steel, silicon bronze or copper fasteners may be used to attach plywood to the framing, since the average moisture content in the lumber and plywood will not be sufficient to cause corrosion. The lumber-to-lumber connections above grade must perform structurally to carry long-term loads from the soil. The lumberto-lumber fasteners above grade will be in a dry environment, and hot-dipped or hot-tumbled galvanized nails may be used. A P A T h e E n g i n e e r e d Wo o d A s s o c i a t i o n © 1999 APA - The Engineered Wood Association 3/30/00 11:12 AM Page 2 Lumber-to-lumber connections below grade only carry loads during fabrication and erection. After the final structure is completed, the plywood-to-lumber fasteners hold the lumber components together. Consequently, the lumber-tolumber fasteners below grade may be hot-dipped or hot-tumbled galvanized steel nails. It is recognized that these fasteners have less corrosion resistance than stainless steel fasteners, but tests have shown that the strength of shearwall assemblies are reduced very little, even when certain lumber-to-lumber fasteners are completely removed. Lumber knee walls are sometimes used to support brick veneer. In those cases, the studs are toenailed to the wood foundation wall, and are directly exposed to the soil. Lumber-to-lumber fasteners in brick knee wall assemblies, therefore, must be stainless steel since they must remain intact throughout the life of the structure. For complete construction details and recommendations for the Permanent Wood Foundation (PWF) system, contact the Southern Forest Products Association, P.O. Box 641700, Kenner, LA 70064-1700. Fire-Retardant-Treated Plywood Fire-retardant treating of panels involves a secondary production process involving impregnation of proprietary chemical formulations by treatment companies. Chemicals used in fire-retardant-treated (FRT) plywood are typically inorganic or organic salts that may become corrosive when used in high moisture conditions. The hygroscopic nature and corrosion characteristics may vary between treatments. Therefore, APA recommends that fastener recommendations be obtained from the company providing the treatment and redrying service. We have field representatives in most major U.S. cities and in Canada who can help answer questions involving APA trademarked products. For additional assistance in specifying APA engineered wood products, get in touch with your nearest APA regional office. Call or write: WESTERN REGION 7011 So. 19th St. ■ P.O. Box 11700 Tacoma, Washington 98411-0700 (253) 565-6600 ■ Fax: (253) 565-7265 EASTERN REGION 2130 Barrett Park Drive, Suite 102 Kennesaw, Georgia 30144-3681 (770) 427-9371 ■ Fax: (770) 423-1703 U.S. HEADQUARTERS AND INTERNATIONAL MARKETING DIVISION 7011 So. 19th St. ■ P.O. Box 11700 Tacoma, Washington 98411-0700 (253) 565-6600 ■ Fax: (253) 565-7265 Addres eb s W @ : ©1999 APA – THE ENGINEERED WOOD ASSOCIATION • ALL RIGHTS RESERVED. • ANY COPYING, MODIFICATION, DISTRIBUTION OR OTHER USE OF THIS PUBLICATION OTHER THAN AS EXPRESSLY AUTHORIZED BY APA IS PROHIBITED BY THE U.S. COPYRIGHT LAWS. TN,D485.0 www.apawood.org PRODUCT SUPPORT HELP DESK (253) 620-7400 E-mail Address: help@apawood.org (Offices: Antwerp, Belgium; Bournemouth, United Kingdom; Hamburg, Germany; Mexico City, Mexico; Tokyo, Japan.) For Caribbean/Latin America, contact headquarters in Tacoma. The product use recommendations in this publication are based on APA – The Engineered Wood Association’s continuing programs of laboratory testing, product research, and comprehensive field experience. However, because the Association has no control over quality of workmanship or the conditions under which engineered wood products are used, it cannot accept responsibility for product performance or designs as actually constructed. Because engineered wood product performance requirements vary geographically, consult your local architect, engineer or design professional to assure compliance with code, construction, and performance requirements. Form No. D485D Revised December 1999/0100 A P A T h e E n g i n e e r e d Wo o d A s s o c i a t i o n © 1999 APA - The Engineered Wood Association