INTERMAT, Cable Reels- Mandrel Trough: Handling - Intertex-USA

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INTERMAT, Cable Reels‐ Mandrel Trough:
♦ Handling cable reels is a challenge and the Intermat
meets it head on.
The
Intertex
Group
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2012
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The Key to
Heavy Duty
AS/RS
INTERMAT, Cable Reels‐ Mandrel Trough:
♦ Note AGV floor path & automated reel transfer:
The
Intertex
Group
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2012
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The Key to
Heavy Duty
AS/RS
INTERMAT, Cable Reels‐ Mandrel Trough:
♦ Custom Sheeting allow use of the Intermat as the barrier between the open shop and a semi‐clean room…
The
Intertex
Group
rte
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in
2012
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The Key to
Heavy Duty
AS/RS
INTERMAT, Cable Reels‐ Mandrel Trough:
♦ The clean room side: As reels of special cable are produced, the large custom loader fills up:
The
Intertex
Group
rte
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in
2012
xus
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The Key to
Heavy Duty
AS/RS
INTERMAT, Cable Reels‐ Mandrel Trough:
♦ When full, the loader lifts and the door opens‐ negative air pressure exists in the Intermat:
The
Intertex
Group
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in
2012
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The Key to
Heavy Duty
AS/RS
INTERMAT, Cable Reels‐ Mandrel Trough:
♦ Individual reels are then rolled from the loader onto
the mandrel trough one at a time‐ no lifting, minimal effort, no contamination to manufacturing process:
The
Intertex
Group
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in
2012
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The Key to
Heavy Duty
AS/RS
INTERMAT, Cable Reels/Wire Spools‐ Under hung:
This should look familiar from under hung rolled goods. A structural beam is the carrier and
uprights with cups on the bottom holding mandrel ends.
The
Intertex
Group
This is a special four sprocket
unit which allows very large
diameter rolls to be stored.
rte
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2012
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The Key to
Heavy Duty
AS/RS
INTERMAT, Cable Reels/Wire Spools‐ Under hung:
♦ Unique rooms require unique solutions‐ this is an example of a single level serpentine carousel with custom motor and drive shaft placement.
The
Intertex
Group
rte
te
in
2012
xus
a.
co
m
The Key to
Heavy Duty
AS/RS
INTERMAT, Cable Reels/Wire Spools‐ Under hung:
♦ Dual level uprights‐ the overall depth of product is not greater than the one largest diameter spool stored…
The
Intertex
Group
rte
te
in
2012
xus
a.
co
m
The Key to
Heavy Duty
AS/RS
INTERMAT, Cable Reels/Wire Spools‐ Under hung:
♦ 100’s of reels, 100% selectivity, 1800 lbs. to 3300 lbs. per carrier are stored, all in 9’ of ceiling height!
The
Intertex
Group
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in
2012
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The Key to
Heavy Duty
AS/RS
INTERMAT, Cable Reels/Wire Spools‐ Accessory:
♦ A common accessory with the previously shown
units is the combination measure/spool take‐off.
The
Intertex
Group
This cart model
can be moved
in front of different
machines.
rte
te
in
2012
xus
a.
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The Key to
Heavy Duty
AS/RS
INTERMAT, Cable Reels/Wire Spools‐ Under hung:
♦ At first glance, looks like just another cable reel unit. The
Intertex
Group
rte
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in
2012
xus
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The Key to
Heavy Duty
AS/RS
INTERMAT, Cable Reels/Wire Spools‐ Under hung:
♦ Multi‐loop (2), four sprocket, 5500 lb. per carrier. The
Intertex
Group
Four sprockets loops allow large
diameter reels (or any carrier)
to pass through arcs without
contact. Note auto measurement
de-spool machine.
rte
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in
2012
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The Key to
Heavy Duty
AS/RS
INTERMAT, Cable Reels/Wire Spools‐ Under hung:
♦ (3) bridge units make up this massive system:
The
Intertex
Group
rte
te
in
2012
xus
a.
co
m
The Key to
Heavy Duty
AS/RS
INTERMAT, Cable Reels/Wire Spools‐ Under hung:
♦ The other side‐ each carousel is approx. 82’ long,
the Intermat literature assists in visualization.
The
Intertex
Group
rte
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in
2012
xus
a.
co
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The Key to
Heavy Duty
AS/RS
INTERMAT, Cable Reels/Wire Spools‐ Under hung:
♦ A cable‐reel truck facilitates loading/unloading:
The
Intertex
Group
rte
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in
2012
xus
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The Key to
Heavy Duty
AS/RS
Any part, Any size…the benefits of customized, automated storage with Intertex Intermat Carousels.
This concludes the “Cable Reels/ Wire Spools”:
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a.
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2012
On to Bar Stock/ Long Goods…
te
The Key to
Heavy Duty
AS/RS
Mandrel trough style for Cable Reels, simple Custom enclosed w/semi‐clean room & load assist…
Under hung style‐ with dual level uprights
Combination measure/spool take‐off, cart & fixed
Under hung style‐ massive bridge unit w/cable reels
Smaller spools multi‐mandrel, multiple spools size
in
♦
♦
♦
The
♦
Intertex
Group ♦
♦
Common TowerMat:
Intertex Int‐DSC1 Control‐
♦ The Intertex DSC1 Control offers stable pick by cassette location and basic diagnostics. Display:
Graphics enabled
for full display of
control functions.
Carrier Select
Monitor Features
Service Features
The
Intertex
Group
rte
te
in
2012
xus
a.
co
m
The Key to
Heavy Duty
AS/RS
The Intertex Int‐DSC1 Control‐
♦ The Intertex DSC1 Control offers stable pick by cassette location and basic diagnostics. Display:
Graphics enabled
for full display of
control functions.
Carrier Select
Monitor Features
Service Features
The
Intertex
Group
Cursor Block, selectable
keys are illuminated.
rte
te
in
2012
xus
a.
co
m
The Key to
Heavy Duty
AS/RS
The Intertex Int‐DSC1 Control‐
♦ The Intertex DSC1 Control offers stable pick by cassette location and basic diagnostics. Display:
Graphics enabled
for full display of
control functions.
The
Intertex
Group
Numerical Block, pick
by cassette number. Hit
Number then enter.
Selectable keys illuminated.
rte
te
in
2012
xus
a.
The Key to
Heavy Duty
AS/RS
Cursor Block, selectable
keys are illuminated.
co
m
Carrier Select
Monitor Features
Service Features
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