PI System Overview
Presented by xyz, Customer Support Engineer
xyz@osisoft.com
What is The PI System ?
The industry standard in Enterprise Infrastructure
for management of real-time data and events
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Infrastructure: Characteristics and Expectations
Real-time Infrastructure Delivers Opportunities
Electrical Power
Communications
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Transportation
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Valuable – delivers a recognized
benefit
Reliable and Secure – always
available, safe and trusted
Accessible – adaptable to
innovation, easy to use
Contextual - organized to be
effective, efficient, and extendable
Sustainable – must be able to last
and adapt to change
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What is the PI System?
Application
Historian
MES
Infrastructure for
real-time data
SCADA
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The PI System Collects from > 450 interfaces:
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Distributed Control Systems (DCS)
Energy Management Systems (EMS)
Supervisory Control and Data Acquisition (SCADA)
systems
Programmable Logic Controllers (PLC)
Batch execution systems
Enterprise Resource Planning (ERP) systems
Lab Information Management Systems (LIMS)
Maintenance systems
Relational databases
Mobile solutions
Manufacturing automation systems
Information technology equipment
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 Store large volumes of data for
a long period of time with the
least amount of disk space
possible.
 Allows retrieval of any data, no
matter how old, in seconds.
 Scale Up and Scale Out to
support growing business
needs
 Proven technology
 High Availability
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The Value of Real Time
Fuel flow spikes discovered costing $93,000 / year.
Wasted Fuel Gas
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The Value of Real Time
TARGET FUEL
FLOW
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Handling operational time-series data
Time series technology (PI)
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Data organized by tags
All history available
High resolution data
Super-fast queries
High availability
RDBMS (SQL)
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Complex table structures
Limited ‘online’ data (hot vs cold)
Low resolution due to constraints
Time-intensive queries
High maintenance requirements
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Asset centric view of your assets via elements and attributes
templates for standardization and reuse
Use hierarchies, categories and connectivity models
Data references to time series (PI Points) and other data such as asset
data
 Configuration, Analysis and Reporting gets easier through templatizing
of assets
 Event Frames allow to track any kind of incident and alarm
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Combine data elements together
Aggregate totals and averages
Filter out irrelevant data.
Includes both configured and
programmed analytics
 Enables organizations to continually
improve by analyzing data and
obtaining insight into their operations.
 Excel Reports with PI DataLink
Example: Outage Reports
 Advanced Pattern Recognition /
Advanced Analytics
Example: Matlab, R Analytics
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 PI Notifications – deliver
exceptions to humans or push to
other systems
 PI Data Access – allow
applications to pull data from the
PI System
 SQL Data Access
 Web Services
 OPC Servers
 Software Development Kits
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PI System Access
Analysis/Reporting Services
PI JDBC
PI Web
Services
(SOAP/REST)
PI OLEDB
Enterprise
Asset Information /
Metadata
Relational / Non Time Series
Data
MII
PI OPC DA/HDA
Server
OSIsoft SDKs
Notifications
Analytics
PI Server
Collective
PI Server
Time Series Data
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PI ProcessBook – operational awareness using easy to build
process graphics and data analysis displays
PI WebParts for SharePoint – Collaborate, Share Information, KPIs
PI DataLink for Excel and Excel Services – Build and Publish
Reports
PI and MS Excel PowerPivot, PowerView – Build and Publish Drill
Down Reports
PI Data Access Technologies – Integrate with standard off the shelf
tools
PI Notifications Delivery Channel for Microsoft Lync – Deliver a
Notification via Instant Message
PI Coresight - “The Fastest, Easiest Way to Visualize PI System
Data” on Desktop and Mobile devices
PI ManualLogger – Feed data into PI from non-automated data
sources
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Opening new business models
Service
Provider
Supplier
PI Cloud
Connect
Quality
Production
Equipment
Joint Venture
Partner
Performance
Asset
Owner
O&M
Vendor
Powered by
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The PI Server Package
Windows integrated security
PE
Totalizer
PI ACE
High availability
64-bit product
Real-time Interfaces
Real-Time Data
DCS / PLC / SCADA / OPC
HISTORIANS / INTERFACES
Custom Data
APIs / SDKs
IT Data
Relational Data
OLEDB / ODBC
SQL SERVER /
ORACLE
Virtualization
Web Services
SOA / EXTERNAL DATA
LEGACY APPS
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The Infrastructure for
Applications
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How does it fit into your existing environment?
Typical Situation – Hundreds of Islands
MONEY FLOW
BUSINESS SYSTEM
Level 4
Safety &
Environmental
Management
Business
Planning &
Logistics
Supply Chain
Management
Production &
Operation
Management
Quality
Management
INFORMATION
FLOW
Level 3
Energy
Management
Maintenance
management
Manufacturing
Operations
Management
Availability &
Reliability
Management
People
Effectiveness
Level 2
OTHER
CONTROL
SYSTEMS
LAB
Supervisory
Control
DIAGNOSTICS
DATABASES
MANUAL DATA
MATERIAL
FLOW
Level 1
Sensing & Control
PUMPS
VALVES
HEx
TRANSMITTERS ACTUATORS
MOTORS
TRANSFORMERS
OTHER
Level 0
Process
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Making available data from many sources, most often databases.
Aggregation – PI System Data Infrastructure
ISA S95
Level 4: ERP
PI System
Data Access
Level 3: MES
Referenced
Data
Electronic Work
Instructions
PI Data Access
PI Server
PI AF
Real-Time Data Infrastructure
Downtime
Common Data Presentation Layer
Process data,
Batch data,
Continuous
Building automation
Control
Control
Alarm
& Events
Level
1
Batch
SCADA /
PLC / DCS
Level 2
Event Frames
Discrete
Control & Batch
Startup
Tag Data
Level 0: Equipment
PI EF
Assets
& Attributes
Event Frames
& Attributes
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Develop business resource and cash
Time frame:
ENTERPRISE
RESOURCE
PLANNING
management plan, financials. Product
Business
Management
years, quarters, months,
weeks Mgmt.
Quality
Accounting
Time frame:
Level 4
QUALITY
ENVIRONMENTAL
HEALTH & SAFETY
management, long-term data
Asset Management
HR
management,
pay roll, human res.
SCM
Establishing the basic plant schedule
– production, material use, delivery
and shipping.
Determing inventory levels
Business Planning &
Logistics
months, weeks, days
PRODUCTION & OPERATION
MANAGEMENT
Time frame:
Level 3
Planning
Work flow / recipe control to produce
the desired product.
Manufacturing / Production
Operations Management
days, shifts, hours,
minutes, seconds
PEOPLE
EFFECTIVENES
S
HS&E
ASSET AVAILABILITY &
RELIABILITY
Level 5
Maintaining records and optimizing
the production process.
Unified Real-time Infrastructure
Time frame:
Level 2
SAFETY
CONTROL
Level 1
COLUMNS
Level 0
minutes, seconds milliseconds,
PROCESS
microsec
LIMS
ANALYZERS
Time frame:
DCS
PLC/SCADA
minutes, seconds milliseconds,
FURNACES PUMPS microsec
HEAT EXCHANGERS
Time frame:
minutes, seconds
milliseconds, microsec
Monitoring, supervisory and automated control
of the production process
Procedure & Control Execution
ADVANCED
CONTROL
HISTORIAN
DIAGNOSTIC
SYSTEMS
D &
D Manipulating
D D Sensing
TURBINES
COMPRESSORS
MOTORS
VALVES
Production Execution
MANUAL
DATA
PLANT DATABASE
OTHER
Sensing and Manipulating the production
process
TRANSMITTERS
ACTUATORS
TRANSFORMERS
Heating, cooling, separation,
conversion etc.
OTHER
ENTERPRISE RESOURCE PLANNING
ARM
P&CA
Analyzer
Reliability
Monitoring
Procedure &
Control Exec.
Analysis
MANAGEMENT
Operational
Intelligence
Overall
Equipment
Effectiveness
RTO
CBM
Plant & Wide
Area
Optimization
Condition
Based
Monitoring
Unified Real-time Infrastructure
SAFETY
CONTROL
LIMS
PROCESS
ANALYZERS
DCS
PLC/SCADA
D D
COLUMNS
FURNACES
PUMPS
HEAT EXCHANGERS
TURBINES
ADVANCED
CONTROL
HISTORIAN
DIAGNOSTIC
SYSTEMS
MANUAL
DATA
PLANT DATABASE
OTHER
D D
COMPRESSORS
MOTORS
VALVES
TRANSMITTERS
ACTUATORS
TRANSFORMERS
OTHER
S
OEE
OMS
OIS
PRODUCTION & OPERATION
Statistical
Quality
Control
Risk Based
Analysis &
Evaluation
OTS/LMS
PEOPLE
Operations
Monitoring &
Reporting
SQC
Production
Planning &
Scheduling
PEOPLE
Operator Training
/ Learning Management
EFFECTIVENES
Production
Accounting &
Data Reconc.
HR
ASSET AVAILABILITY &
REL.
RBA
EHM
CEMS
ENVIRONMENTAL
Production
Tracking / Quality
Monitoring
QUALITY
Continuous Emissions Monitoring System
SMS
HEALTH & SAFETY
Asset Management
PRODUCTION & OPERATION
MANAGEMENT
PADR
SCO
PT/QM
Safety Management / Expert System
SCM
Asset Reliability / Availability Monitoring
QUALITY
Planning
ASSET AVAILABILITY &
RELIABILITY
ENVIRON.
Accounting
PERFORMANCE MANAGEMNT
SAFETY
Quality Mgmt.
Site Performance Monitoring & Accounting
HS&E
Sample Application powered by PI (I)
Alarm Management
Analyzer Performance
Automated Generation Control
Automated Reports
Balanced Scorecards
Baseline Best Practices
Batch Quality Monitor
Certificate Of Analysis
Compliance Documentation
Condition Based Maintenance (CBM)
Continuous Emissions Monitor (CEM)
Control Loop Monitor
Corporate Data Warehouse
Customer Load Management
Data Reconciliation
Down-hole Systems In O&G Production
Downtime Monitoring
E-Commerce
Energy Management System
Environmental Compliance Monitor
General Ops Docn And Equipment Specs
Hazardous Waste Tracking
Hierarchical Process Data Views
Hydrogen Manufacturing And Distribution
Incident Investigations
Inventory Management
IT / Systems Monitoring
Key Performance Indicators (Kpi)
Lab Quality Data Integration
LNG Terminal Operating Assistance
LNG Terminal Operations Reports
Maintenance History Or Status
Maintenance Lockout Procedures
Manual Data Recording
Manufacturing Intelligence Data
Material Balance
Material Usage Tracking
Multi-Plant Equipment Performance Monitor
O&G Production Remote Monitoring By Non
Operating Partners And Customers
O&G Production Well Testing
Operating Envelope Data
Operations Data Warehouse
Operations Desktop
Operator Handover
Operator Training
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Sample Application powered by PI (II)
Paper Machine Felt Monitoring
Paper Machine Grade Management
Paper Machine Lost Opportunity Module
Paper Machine Performance Monitor
Pipeline Equipment Remote Monitor
Pipeline Leak Detection Support
Pipeline Operations Planning
Pipeline Pigging Schedule For Paraffin Removal
Pipeline Solar Turbine Efficiency Remote Monitor
Plant Performance Overviews
Power Delivery Capability For Gas Turbines
Power Generation Fleet Outage Management
Power Generation Supplier Scheduling
Power Turbine Trip Monitor
Process Monitoring
Process Performance Analysis
Product Compliance Reporting
Product Development Trials
Product Pricing
Product Separation In Multi-Product Pipelines
Production Analysis
Production Data Integration To ERP
Production Plan Versus Target Data
Production Plan Versus Actual Data
Pulp And Paper Mill Steam Energy Monitor
Pulp Mill Tracking
Quality Monitoring/Analysis
Reliability Centered Maintenance Support
Reservoir Control And Production Operations
Root-Cause Analysis
Shared Inventory Management Service
Shift Production Monitor
Six Sigma
SPC/SQC Production Quality Control
Steam Turbine Performance Analysis
Substation Load Monitoring
Substation Transformer Asset Management
Supply Chain Management
T&D Network System Load Forecasts
T&D Network System Load Planning
T&D Substation Equipment Monitoring
Tanker Fleet Current/Past Locations
Total Effective Equipment Productivity
Transmission Line Capacity Planning
Transmission Network Diagrams
Transmission Network Frequency Monitor
Troubleshooting Equipment Startups
Utilities Management
Virtual On-Line Analyzer In Refining
Waste Treatment Monitor
Weather Data Import
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