C-Lite
Low Fire Hazard
Lightweight Cables for
Commercial Marine Applications
Tyco Electronics Ltd. is a leading global provider of
engineered electronic components, network solutions,
wireless systems and undersea telecommunication
systems, with fiscal 2007 sales of US$13.5 billion to
customers in more than 150 countries.
We design, manufacture and market products for
customers in industries from automotive, appliance and
aerospace and defence to telecommunications, computers
and consumer electronics.
With approximately 8,000 engineers and worldwide
manufacturing, sales and customer service capabilities,
Tyco Electronics’ commitment is our customers’
advantage. More information on Tyco Electronics can
be found at http://www.tycoelectronics.com/.
2
CONTENTS
Introduction
Tyco Technologies/ Rachem/ C-Lite
2
C-Lite CL105-PI/C-Lite CL105-TI
4
Multipair and Multitriple Individually Screened Cables
C-Lite CL105-PF/C-Lite CL105-TF
Multipair and Multitriple Unscreened Cables
6
C-Lite CL105-SO
Multicore Overall Screened Cables
8
C-Lite CL105-PO/C-Lite CL105-TO
Multipair and Multitriple Overall Screened Cables
10
C-Lite CL105-SU
Multicore Unscreened Cables
12
C-Lite CL105-PIO/C-Lite CL105-TIO
Multipair and Multitriple Individually and Overall
Screened Cables
14
C-Lite
Primary Wire (Switchboard Cable)
16
Approvals
17
Technical Information
18
Specification Summary
19
For further information email us at newproducts@tycoelectronics.com
Raychem
The Tyco Electronics Raychem brand of Wire and Cable
products is recognised worldwide, and is backed by
a history of proven performance, reliability, innovation
and superior quality.
For over forty-five years, customers have recognised
the global capabilities of Raychem products. Combining
these advanced products with superior technical support
and a global sales/ services organisation, customers with
worldwide operations count on Tyco Electronics to supply
the knowledge and products they need to solve specific
problems and help them take advantage of opportunities,
anywhere they arise. This philosophy has earned Tyco
Electronics a reputation for leadership in materials
science technologies.
Radiation Crosslinking
Molecular chain
Developed from these technologies, Raychem C-Lite has
been engineered to meet the requirements of DNV Type
Approval Program No. 6-827.11.1, and as such, are the
cabling solution for challenging marine applications.
C-Lite
Raychem materials technology and expertise in
processing allows the use of thinwall insulation systems.
The use of Zerohal crosslinked cable jacket completes
the product offering.
Crosslinking
This means that C-Lite cable products can offer
significant size and weight reduction, when compared
to conventional insulation systems, while at the same
time meeting key criteria such as low fire hazard
performance and mechanical robustness.
Crosslinked Molecular chain
Raychem was the first
company to commercialise
radiation cross-linking of
insulation, initially for
aerospace applications.
To achieve crosslinking, a
polymer product is exposed
to high-energy radiation.
This is generally done by
exposure to beta radiation
(high-energy electrons)
using an electron beam;
Crosslinked insulations in
Wire & Cable products are
lightweight, mechanically
tough and thermally stable.
www.tycoelectronics.com
3
C-Lite CL105-PI/C-Lite CL105-TI
Multipair and Multitriple Individually Screened Cables
The new C-Lite cable range is constructed from flame retarded halogen free
primary wire and crosslinked sheath materials.
Offering size and weight savings over traditional cables. The new C-Lite cable
range is suitable for use in general power, lighting, communication, control
and instrumentation applications.
Field of application
Instrumentation and communication
control. General power and lighting
Temperature class 90°C
Voltage class 0.6/1kV
Cable jacket Zerohal
Flame retarded IEC 60332-1,-3
Core Identification
Pairs
Stranded Tin Coated
Copper Conductor
Halogen-Free Flame
Retarded Insulation
Stranded Tin Coated
Copper Drain Wire
Aluminised Mylar Wrap
1
1
2
2
3
4
3
5
6
Additional pairs numbered sequentially
Triples
1
1
2
3
2
4
5
6
3
7
8
9
Additional triples numbered sequentially
Approvals
DNV, LR, GL, ABS, KR
Pending
Halogen-Free Low Fire
Hazard SHF 2 Sheath
4
BV, CCS, RMRS, RINA, NK
For further information email us at newproducts@tycoelectronics.com
C-Lite CL105-PI/C-Lite CL105-TI
Multipair and Multitriple Individually Screened Cables
Ordering Description
OD Under
jacket (mm)
Nom Wall
(mm)
Nom OD
(mm)
Tolerence
(mm)
Nom weight
(kg/km)
PAIRS
CL105-1x2x0.5 - PI
CL105-2x2x0.5 - PI
CL105-3x2x0.5 - PI
CL105-4x2x0.5 - PI
CL105-7x2x0.5 - PI
CL105-10x2x0.5 - PI
CL105-14x2x0.5 - PI
CL105-19x2x0.5 - PI
CL105-24x2x0.5 - PI
CL105-37x2x0.5 - PI
3.2
6.1
6.3
7
8.7
10.1
11.9
13.8
15.5
19.2
0.9
1.0
1.1
1.1
1.1
1.2
1.3
1.4
1.4
1.6
5
8.1
8.5
9.2
10.9
12.5
14.5
16.6
18.3
22.4
0.3
0.5
0.6
0.6
0.7
0.8
0.9
1.1
1.2
1.5
41
87
103
126
185
255
347
462
566
856
CL105-1x2x0.75 - PI
CL105-2x2x0.75 - PI
CL105-3x2x0.75 - PI
CL105-4x2x0.75 - PI
CL105-7x2x0.75 - PI
CL105-10x2x0.75 - PI
CL105-14x2x0.75 - PI
CL105-19x2x0.75 - PI
CL105-24x2x0.75 - PI
CL105-37x2x0.75 - PI
3.4
6.9
7.1
7.9
9.9
11.4
13.4
15.7
17.5
21.8
0.9
1.1
1.1
1.1
1.2
1.3
1.3
1.4
1.5
1.7
5.2
9.1
9.3
10.1
12.3
14
16
18.5
20.5
25.2
0.3
0.6
0.6
0.7
0.8
0.9
1.0
1.2
1.3
1.6
46
112
132
164
250
344
462
616
769
1164
CL105-1x2x1.0 - PI
CL105-2x2x1.0 - PI
CL105-3x2x1.0 - PI
CL105-4x2x1.0 - PI
CL105-7x2x1.0 - PI
CL105-10x2x1.0 - PI
CL105-14x2x1.0 - PI
CL105-19x2x1.0 - PI
CL105-24x2x1.0 - PI
CL105-37x2x1.0 - PI
3.7
7.5
7.7
8.6
10.7
12.4
14.6
17.1
19.1
23.7
0.9
1.1
1.1
1.1
1.2
1.3
1.4
1.5
1.6
1.7
5.5
9.7
9.9
10.8
13.1
15
17.4
20.1
22.3
27.1
0.4
0.6
0.6
0.7
0.9
1.0
1.1
1.3
1.4
1.8
55
133
159
198
306
423
579
773
965
1448
CL105-1x2x1.5 - PI
CL105-2x2x1.5 - PI
CL105-3x2x1.5 - PI
CL105-4x2x1.5 - PI
CL105-7x2x1.5 - PI
CL105-10x2x1.5 - PI
CL105-14x2x1.5 - PI
CL105-19x2x1.5 - PI
CL105-24x2x1.5 - PI
CL105-37x2x1.5 - PI
4.4
8.8
9.1
10.1
12.6
14.6
17.2
20.1
22.5
27.9
1.0
1.2
1.2
1.2
1.3
1.4
1.5
1.6
1.7
1.9
6.4
11.2
11.5
12.5
15.2
17.4
20.2
23.3
25.9
31.7
0.4
0.7
0.7
0.8
1.0
1.1
1.3
1.5
1.7
2.1
73
179
211
265
406
562
769
1027
1283
1943
TRIPLES
CL105-1x3.0.75 - TI
CL105-2x3x0.75 - TI
CL105-4x3x0.75 - TI
CL105-7x3x0.75 - TI
CL105-10x3x0.75- TI
CL105-15x3x0.75 - TI
3.7
7.4
8.9
11.1
14.7
17.3
0.9
1.1
1.2
1.2
1.4
1.5
5.5
9.6
11.3
13.5
17.5
20.3
0.4
0.6
0.7
0.9
1.1
1.3
54
132
209
309
449
664
CL105-1x3x1.5 - TI
CL105-2x3x1.5 - TI
CL105-4x3x1.5 - TI
CL105-7x3x1.5 - TI
4.7
9.5
11.4
14.2
1.0
1.2
1.3
1.4
6.7
11.9
14
17
0.4
0.8
0.9
1.1
88
213
337
521
Note: For installation guidelines refer to Raychem installation guidelines document WT1189
www.tycoelectronics.com
5
C-Lite CL105-PF/C-Lite CL105-TF
Multipair and Multitriple Uncreened Cables
The new C-Lite cable range is constructed from flame retarded halogen free
primary wire and crosslinked sheath materials.
Offering size and weight savings over traditional cables. The new C-Lite cable
range is suitable for use in general power, lighting, communication, control
and instrumentation applications.
Field of application
Instrumentation and communication
control. General power and lighting
Temperature class 90°C
Voltage class 0.6/1kV
Cable jacket Zerohal
Flame retarded IEC 60332-1,-3
Core Identification
Pairs
Stranded
Tin Coated
Copper
Conductor
1
1
2
2
3
4
3
5
6
Additional pairs numbered sequentially
Triples
Halogen-Free
Flame Retarded
Insulation
Stranded
Tin Coated
Copper
Drain Wire
1
1
2
3
2
4
5
6
3
7
8
9
Additional triples numbered sequentially
Aluminised
Mylar Wrap
Approvals
DNV, LR, GL, ABS, KR
Pending
Halogen-Free
Low Fire Hazard
SHF 2 Sheath
6
BV, CCS, RMRS, RINA, NK
For further information email us at newproducts@tycoelectronics.com
C-Lite CL105-PF/C-Lite CL105-TF
Multipair and Multitriple Unscreened Cables
Ordering Description
OD Under
jacket (mm)
Nom Wall
(mm)
Nom OD
(mm)
Tolerence
(mm)
Nom weight
(kg/km)
PAIRS
CL105-2x2x0.5 - PF
CL105-3x2x0.5 - PF
CL105-4x2x0.5 - PF
CL105-7x2x0.5 - PF
CL105-10x2x0.5 - PF
CL105-14x2x0.5 - PF
CL105-19x2x0.5 - PF
CL105-24x2x0.5 - PF
CL105-37x2x0.5 - PF
3.7
5.7
6.3
7.8
9.9
11.5
13.3
14.8
18.1
0.9
1.0
1.1
1.1
1.2
1.3
1.3
1.4
1.5
5.5
7.7
8.5
10
12.3
14.1
15.9
17.6
21.1
0.4
0.5
0.6
0.7
0.8
0.9
1.1
1.2
1.4
51
85
106
152
210
281
360
446
655
CL105-2x2x0.75 - PF
CL105-3x2x0.75 - PF
CL105-4x2x0.75 - PF
CL105-7x2x0.75 - PF
CL105-10x2x0.75 - PF
CL105-14x2x0.75 - PF
CL105-19x2x0.75 - PF
CL105-24x2x0.75 - PF
CL105-37x2x0.75 - PF
4.1
6.5
7.2
8.9
11.2
13
15
16.7
20.6
1.0
1.1
1.1
1.2
1.2
1.3
1.4
1.5
1.6
6.1
8.7
9.4
11.3
13.6
15.6
17.8
19.7
23.8
0.4
0.6
0.6
0.7
0.9
1.0
1.2
1.3
1.5
70
112
133
204
271
365
481
597
881
CL105-2x2x1.0 - PF
CL105-3x2x1.0 - PF
CL105-4x2x1.0 - PF
CL105-7x2x1.0 - PF
CL105-10x2x1.0 - PF
CL105-14x2x1.0 - PF
CL105-19x2x1.0 - PF
CL105-24x2x1.0 - PF
CL105-37x2x1.0 - PF
4.4
7.1
7.9
9.8
12.1
14.2
16.3
18.2
22.4
1.0
1.1
1.1
1.2
1.3
1.4
1.5
1.5
1.7
6.4
9.3
10.1
12.2
14.7
17
19.3
21.2
25.8
0.4
0.6
0.7
0.8
1.0
1.1
1.3
1.4
1.7
79
128
154
239
326
440
580
709
1064
CL105-2x2x1.5 - PF
CL105-3x2x1.5 - PF
CL105-4x2x1.5 - PF
CL105-7x2x1.5 - PF
CL105-10x2x1.5 - PF
CL105-14x2x1.5 - PF
CL105-19x2x1.5 - PF
CL105-24x2x1.5 - PF
CL105-37x2x1.5 - PF
5.2
8.4
9.3
11.6
14.2
16.6
19.2
21.4
26.4
1.0
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.9
7.2
10.6
11.7
14.2
17
19.6
22.4
24.8
30.2
0.5
0.7
0.8
0.9
1.1
1.3
1.5
1.6
2.0
105
181
218
332
452
613
810
1006
1511
TRIPLES
CL105-2x3x0.75 - TF
CL105-4x3x0.75 - TF
CL105-7x3x0.75 - TF
CL105-10x3x0.75 - TF
CL105-15x3x0.75 - TF
7.1
8.5
10.5
15
17.5
1.1
1.1
1.2
1.4
1.5
9.3
10.7
12.9
17.8
20.5
0.6
0.7
0.8
1.2
1.3
126
182
283
412
601
CL105-2x3x1.5 - TF
CL105-4x3x1.5 - TF
CL105-7x3x1.5 - TF
9.1
10.9
13.5
1.2
1.2
1.3
11.5
13.3
16.1
0.7
0.9
1.0
191
290
453
Note: For installation guidelines refer to Raychem installation guidelines document WT1189
www.tycoelectronics.com
7
C-Lite CL105-SO
Multicore Overall Screened Cables
The new C-Lite cable range is constructed from flame retarded halogen free
primary wire and crosslinked sheath materials.
Offering size and weight savings over traditional cables. The new C-Lite cable
range is suitable for use in general power, lighting, communication, control
and instrumentation applications.
Field of application
Instrumentation and communication
control. General power and lighting
Temperature class 90°C
Voltage class 0.6/1kV
Cable jacket Zerohal
Flame retarded IEC 60332-1,-3
Core Identification
Standard
2 Core
Others
2
1
7
6
Stranded Tin
Coated Copper
Conductor
3
4
5
Additional cores numbered sequentially
Colour Coded
2G
Halogen-Free
Flame Retarded
Insulation
3G
5G
Braid-Tin Coated
Copper
Approvals
DNV, LR, GL, ABS, KR
Pending
BV, CCS, RMRS, RINA, NK
Halogen-Free
Low Fire Hazard
SHF 2 Sheath
8
For further information email us at newproducts@tycoelectronics.com
C-Lite CL105-SO
Multicore Overall Screened Cables
Ordering Description
OD Under
jacket (mm)
Nom Wall
(mm)
Nom OD
(mm)
Tolerence
(mm)
Nom weight
(kg/km)
STANDARD
CL105-2x0.5 - SO
CL105-3x0.5 - SO
CL105-4x0.5 - SO
CL105-5x0.5 - SO
CL105-7x0.5 - SO
CL105-12x0.5- SO
CL105-19x0.5 - SO
CL105-27x0.5 - SO
3.5
3.7
4.1
4.5
4.9
6.5
7.7
9.3
0.9
0.9
1.0
1.0
1.0
1.1
1.1
1.2
5.3
5.5
6.1
6.5
6.9
8.7
9.9
11.7
0.3
0.4
0.4
0.4
0.4
0.6
0.6
0.8
48
55
68
79
96
149
208
284
CL105-2x1.0 - SO
CL105-3x1.0 - SO
CL105-4x1.0 - SO
CL105-5x1.0 - SO
CL105-7x1.0 - SO
CL105-12x1.0 - SO
CL105-19x1.0 - SO
CL105-27x1.0 - SO
4.2
4.5
4.9
5.4
6
8
9.5
11.5
1.0
1.0
1.0
1.0
1.0
1.1
1.2
1.3
6.2
6.5
6.9
7.4
8
10.2
11.9
14.1
0.4
0.4
0.4
0.5
0.5
0.7
0.8
0.9
66
78
93
110
135
214
311
427
CL105-2x1.5 - SO
CL105-3x1.5 - SO
CL105-4x1.5 - SO
CL105-5x1.5 - SO
CL105-7x1.5 - SO
CL105-12x1.5 - SO
CL105-14x1.5 - SO
CL105-19x1.5 - SO
CL105-24x1.5 - SO
CL105-27x1.5 - SO
CL105-37x1.5 - SO
4.9
5.2
5.7
6.3
6.9
9.4
9.9
11.1
13.3
13.6
15.6
1.0
1.0
1.0
1.1
1.1
1.2
1.2
1.2
1.3
1.3
1.4
6.9
7.2
7.7
8.5
9.1
11.8
12.3
13.5
15.9
16.2
18.4
0.4
0.5
0.5
0.6
0.6
0.8
0.8
0.9
1.0
1.1
1.2
85
104
122
150
187
299
337
432
558
611
828
CL105-2x2.5 - SO
CL105-3x2.5 - SO
CL105-4x2.5 - SO
CL105-5x2.5 - SO
CL105-7x2.5 - SO
CL105-12x2.5 - SO
CL105-19x2.5 - SO
CL105-27x2.5 - SO
CL105-37x2.5 - SO
5.8
6.2
6.9
7.6
8.4
11.3
13.6
16.7
18.9
1.0
1.0
1.1
1.1
1.1
1.3
1.3
1.5
1.6
7.8
8.2
9.1
9.8
10.6
13.9
16.2
19.7
22.1
0.5
0.5
0.6
0.6
0.7
0.9
1.1
1.3
1.4
116
145
183
214
271
446
668
958
1264
COLOUR CODED
CL105-2Gx0.5 - SO
CL105-3Gx0.5 - SO
CL105-5Gx0.5 - SO
3.5
3.7
4.5
0.9
0.9
1.0
5.3
5.5
6.5
0.3
0.4
0.4
48
55
79
CL105-2Gx1.0 - SO
CL105-3Gx1.0 - SO
CL105-5Gx1.0 - SO
4.2
4.5
5.4
1.0
1.0
1.0
6.2
6.5
7.4
0.4
0.4
0.5
66
78
110
CL105-2Gx1.5 - SO
CL105-3Gx1.5 - SO
CL105-5Gx1.5 - SO
4.9
5.2
6.3
1.0
1.0
1.1
6.9
7.2
8.5
0.4
0.5
0.6
85
104
150
CL105-2Gx2.5 - SO
CL105-3Gx2.5 - SO
CL105-5Gx2.5 - SO
5.8
6.2
7.6
1.0
1.0
1.1
7.8
8.2
9.8
0.5
0.5
0.6
116
145
214
Note: For installation guidelines refer to Raychem installation guidelines document WT1189
www.tycoelectronics.com
9
C-Lite CL105-P0/C-Lite CL105-T0
Multipair and Multitriple Overall Screened Cables
The new C-Lite cable range is constructed from flame retarded halogen free
primary wire and crosslinked sheath materials.
Offering size and weight savings over traditional cables. The new C-Lite cable
range is suitable for use in general power, lighting, communication, control
and instrumentation applications.
Field of application
Instrumentation and communication
control. General power and lighting
Temperature class 90°C
Voltage class 0.6/1kV
Cable jacket Zerohal
Flame retarded IEC 60332-1,-3
Core Identification
Pairs
Stranded Tin
Coated Copper
Conductor
1
1
2
2
3
4
3
5
6
Additional pairs numbered sequentially
Triples
Halogen-Free
Flame Retarded
Insulation
1
1
2
3
2
4
5
6
3
7
8
9
Additional triples numbered sequentially
Braid-Tin Coated
Copper
Approvals
DNV, LR, GL, ABS, KR
Pending
BV, CCS, RMRS, RINA, NK
Halogen-Free
Low Fire Hazard
SHF 2 Sheath
10
For further information email us at newproducts@tycoelectronics.com
C-Lite CL105-P0/C-Lite CL105-T0
Multipair and Multitriple Overall Screened Cables
Ordering Description
OD Under
jacket (mm)
Nom Wall
(mm)
Nom OD
(mm)
Tolerence
(mm)
Nom weight
(kg/km)
PAIRS
CL105-1x2x0.5 - PO
CL105-2x2x0.5 - PO
CL105-3x2x0.5 - PO
CL105-4x2x0.5 - PO
CL105-7x2x0.5 - PO
CL105-10x2x0.5 - PO
CL105-14x2x0.5 - PO
CL105-19x2x0.5 - PO
CL105-24x2x0.5 - PO
CL105-37x2x0.5 - PO
3.5
4.1
6.2
6.9
8.3
9.6
11.2
13
14.5
18.1
0.9
1.0
1.1
1.1
1.1
1.2
1.3
1.3
1.4
1.5
5.3
6.1
8.4
9.1
10.5
12
13.8
15.6
17.3
21.1
0.3
0.4
0.6
0.6
0.7
0.8
0.9
1.0
1.2
1.4
48
68
109
130
178
236
312
412
504
754
CL105-1x2x0.75 - PO
CL105-2x2x0.75 - PO
CL105-3x2x0.75 - PO
CL105-4x2x0.75 - PO
CL105-7x2x0.75 - PO
CL105-10x2x0.75 - PO
CL105-14x2x0.75 - PO
CL105-19x2x0.75 - PO
CL105-24x2x0.75 - PO
CL105-37x2x0.75 - PO
3.9
4.6
7
7.7
9.4
10.8
12.8
14.8
16.7
20.7
1.0
1.0
1.1
1.1
1.2
1.2
1.3
1.4
1.5
1.6
5.9
6.6
9.2
9.9
11.8
13.2
15.4
17.6
19.7
23.9
0.4
0.4
0.6
0.6
0.8
0.9
1.0
1.1
1.3
1.6
60
82
134
162
232
301
416
541
688
1029
CL105-1x2x1.0 - PO
CL105-2x2x1.0 - PO
CL105-3x2x1.0 - PO
CL105-4x2x1.0 - PO
CL105-7x2x1.0 - PO
CL105-10x2x1.0 - PO
CL105-14x2x1.0 - PO
CL105-19x2x1.0 - PO
CL105-24x2x1.0 - PO
CL105-37x2x1.0 - PO
4.2
4.9
7.6
8.4
10.3
11.8
13.9
16.3
18.2
22.5
1.0
1.0
1.1
1.1
1.2
1.3
1.4
1.5
1.5
1.7
6.2
6.9
9.8
10.6
12.7
14.4
16.7
19.3
21.2
25.9
0.4
0.4
0.6
0.7
0.8
0.9
1.1
1.3
1.4
1.7
66
93
154
186
269
360
496
669
809
1226
CL105-1x2x1.5 - PO
CL105-2x2x1.5 - PO
CL105-3x2x1.5 - PO
CL105-4x2x1.5 - PO
CL105-7x2x1.5 - PO
CL105-10x2x1.5 - PO
CL105-14x2x1.5 - PO
CL105-19x2x1.5 - PO
CL105-24x2x1.5 - PO
CL105-37x2x1.5 - PO
4.9
5.7
8.9
9.9
12.1
14
16.6
19.1
21.6
26.5
1.0
1.0
1.2
1.2
1.3
1.4
1.5
1.6
1.7
1.9
6.9
7.7
11.3
12.3
14.7
16.8
19.6
22.3
25
30.3
0.4
0.5
0.7
0.8
1.0
1.1
1.3
1.4
1.6
2.0
85
122
206
251
367
508
703
915
1161
1703
TRIPLES
CL105-1x3x0.75 - TO
CL105-2x3x0.75 - TO
CL105-4x3x0.75 - TO
CL105-7x3x0.75 - TO
CL105-10x3x0.75 - TO
CL105-15x3x0.75 - TO
4.2
7.7
9.1
11.2
14.8
17.4
1.0
1.1
1.2
1.2
1.4
1.5
6.2
9.9
11.5
13.6
17.6
20.4
0.4
0.6
0.7
0.9
1.1
1.3
69
152
223
318
472
697
CL105-1x3x1.5 - TO
CL105-2x3x1.5 - TO
CL105-4x3x1.5 - TO
CL105-7x3x1.5 - TO
5.2
9.7
11.5
14.3
1.0
1.2
1.3
1.4
7.2
12.1
14.1
17.1
0.5
0.8
0.9
1.1
104
231
342
520
Note: For installation guidelines refer to Raychem installation guidelines document WT1189
www.tycoelectronics.com
11
C-Lite CL105-SU
Multicore Unscreened Cables
The new C-Lite cable range is constructed from flame retarded halogen free
primary wire and crosslinked sheath materials.
Offering size and weight savings over traditional cables. The new C-Lite cable
range is suitable for use in general power, lighting, communication, control
and instrumentation applications.
Field of application
Instrumentation and communication
control. General power and lighting
Temperature class 90°C
Voltage class 0.6/1kV
Cable jacket Zerohal
Flame retarded IEC 60332-1,-3
Core Identification
Standard
2 Core
Others
2
3
1
7
6
4
5
Additional cores numbered sequentially
Stranded
Tin Coated
Copper
Conductor
Colour Coded
2G
3G
Halogen-Free
Flame Retarded
Insulation
5G
Approvals
DNV, LR, GL, ABS, KR
Pending
BV, CCS, RMRS, RINA, NK
Halogen-Free
Low Fire Hazard
SHF 2 Sheath
12
For further information email us at newproducts@tycoelectronics.com
C-Lite CL105-SU
Multicore Unscreened Cables
Ordering Description
OD Under
jacket (mm)
Nom Wall
(mm)
Nom OD
(mm)
Tolerence
(mm)
Nom weight
(kg/km)
STANDARD
CL105-2x0.5 - SU
CL105-3x0.5 - SU
CL105-4x0.5 - SU
CL105-5x0.5 - SU
CL105-7x0.5 - SU
CL105-12x0.5 - SU
CL105-19x0.5 - SU
CL105-27x0.5 - SU
2.9
3.1
3.5
3.9
4.3
5.9
7.1
8.7
0.9
0.9
0.9
1.0
1.0
1.0
1.1
1.1
4.7
4.9
5.3
5.9
6.3
7.9
9.3
10.9
0.3
0.3
0.3
0.4
0.4
0.5
0.6
0.7
33
39
48
59
75
117
176
239
CL105-2x0.75 - SU
CL105-3x0.75 - SU
CL105-4x0.75 - SU
CL105-5x0.75 - SU
CL105-7x0.75 - SU
CL105-12x0.75 - SU
CL105-19x0.75 - SU
CL105-27x0.75 - SU
3.3
3.6
4
4.4
4.9
6.8
8.1
10
0.9
0.9
1.0
1.0
1.0
1.1
1.1
1.2
5.1
5.4
6.0
6.4
6.9
9.0
10.3
12.4
0.3
0.4
0.4
0.4
0.4
0.6
0.7
0.8
40
48
62
75
95
155
226
316
CL105-2x1.0 - SU
CL105-3x1.0 - SU
CL105-4x1.0 - SU
CL105-5x1.0 - SU
CL105-7x1.0 - SU
CL105-12x1.0 - SU
CL105-19x1.0 - SU
CL105-27x1.0 - SU
3.6
3.9
4.3
4.8
5.4
7.4
8.9
10.9
0.9
1.0
1.0
1.0
1.0
1.1
1.2
1.2
5.4
5.9
6.3
6.8
7.4
9.6
11.3
13.3
0.4
0.4
0.4
0.4
0.5
0.6
0.7
0.9
45
58
72
87
110
180
271
372
CL105-2x1.5 - SU
CL105-3x1.5 - SU
CL105-4x1.5 - SU
CL105-5x1.5 - SU
CL105-7x1.5 - SU
CL105-12x1.5 - SU
CL105-14x1.5 - SU
CL105-19x1.5 - SU
CL105-24x1.5 - SU
CL105-27x1.5 - SU
CL105-37x1.5 - SU
4.3
4.6
5.1
5.7
6.3
8.8
9.3
10.5
12.6
12.9
14.7
1.0
1.0
1.0
1.0
1.1
1.2
1.2
1.2
1.3
1.3
1.4
6.3
6.6
7.1
7.7
8.5
11.2
11.7
12.9
15.2
15.5
17.5
0.4
0.4
0.5
0.5
0.6
0.7
0.8
0.8
1.0
1.0
1.1
64
82
97
119
158
259
295
385
488
540
725
CL105-2x2.5 - SU
CL105-3x2.5 - SU
CL105-4x2.5 - SU
CL105-5x2.5 - SU
CL105-7x2.5 - SU
CL105-12x2.5 - SU
CL105-19x2.5 - SU
CL105-27x2.5 - SU
CL105-37x2.5 - SU
5.2
5.6
6.3
7
7.8
10.7
12.9
15.8
18
1.0
1.0
1.1
1.1
1.1
1.2
1.3
1.4
1.5
7.2
7.6
8.5
9.2
10.0
13.1
15.5
18.6
21.0
0.5
0.5
0.6
0.6
0.7
0.9
1.0
1.2
1.4
91
118
153
181
235
391
597
838
1129
COLOUR CODED
CL105-2Gx0.5 - SU
CL105-3Gx0.5 - SU
CL105-5Gx0.5 - SU
2.9
3.1
3.9
0.9
0.9
1.0
4.7
4.9
5.9
0.3
0.3
0.4
33
39
59
CL105-2Gx0.75 - SU
CL105-3Gx0.75 - SU
CL105-5Gx0.75 - SU
3.3
3.6
4.4
0.9
0.9
1.0
5.1
5.4
6.4
0.3
0.4
0.4
40
48
75
CL105-2Gx1.0 - SU
CL105-3Gx1.0 - SU
CL105-5Gx1.0 - SU
3.6
3.9
4.8
0.9
1.0
1.0
5.4
5.9
6.8
0.4
0.4
0.4
45
58
87
CL105-2Gx1.5 - SU
CL105-3Gx1.5 - SU
CL105-5Gx1.5 - SU
4.3
4.6
5.7
1.0
1.0
1.0
6.3
6.6
7.7
0.4
0.4
0.5
64
82
119
CL105-2Gx2.5 - SU
CL105-3Gx2.5 - SU
CL105-5Gx2.5 - SU
5.2
5.6
7.0
1.0
1.0
1.1
7.2
7.6
9.2
0.5
0.5
0.6
91
118
181
www.tycoelectronics.com
13
C-Lite CL105-PIO/C-Lite CL105-TIO
Multipair and Multitriple Individually and Overall Screened Cables
The new C-Lite cable range is constructed from flame retarded halogen free
primary wire and crosslinked sheath materials.
Offering size and weight savings over traditional cables. The new C-Lite cable
range is suitable for use in general power, lighting, communication, control
and instrumentation applications.
Field of application
Instrumentation and communication
control. General power and lighting
Temperature class 90°C
Voltage class 0.6/1kV
Cable jacket Zerohal
Flame retarded IEC 60332-1,-3
Core Identification
Pairs
Stranded
Tin Coated
Copper
Conductor
Halogen-Free
Flame Retarded
Insulation
Stranded
Tin Coated
Copper
Drain Wire
1
1
2
2
3
4
3
5
6
Additional pairs numbered sequentially
Triples
Aluminised
Mylar Wrap
Braid-Tin
Coated Copper
1
1
2
3
2
4
5
6
3
7
8
9
Additional triples numbered sequentially
Approvals
DNV, LR, GL, ABS, KR
Pending
Halogen-Free
Low Fire Hazard
SHF 2 Sheath
14
BV, CCS, RMRS, RINA, NK
For further information email us at newproducts@tycoelectronics.com
C-Lite CL105-PIO/C-Lite CL105-TIO
Multipair and Multitriple Individually and Overall Screened Cables
Ordering Description
OD Under
jacket (mm)
Nom Wall
(mm)
Nom OD
(mm)
Tolerence
(mm)
Nom weight
(kg/km)
PAIRS
CL105-1x2x0.5 - PIO
CL105-2x2x0.5 - PIO
CL105-3x2x0.5 - PIO
CL105-4x2x0.5 - PIO
CL105-7x2x0.5 - PIO
CL105-10x2x0.5 - PIO
CL105-14x2x0.5 - PIO
CL105-19x2x0.5 - PIO
CL105-24x2x0.5 - PIO
CL105-37x2x0.5 - PIO
3.7
6.7
6.9
7.6
9.3
10.7
12.6
14.5
16.4
20.3
0.9
1.1
1.1
1.1
1.2
1.2
1.3
1.4
1.5
1.6
5.5
8.9
9.1
9.8
11.7
13.1
15.2
17.3
19.4
23.5
0.4
0.6
0.6
0.6
0.8
0.9
1.0
1.1
1.3
1.5
56
117
132
155
230
300
413
538
684
1023
CL105-1x2x0.75 - PIO
CL105-2x2x0.75 - PIO
CL105-3x2x0.75 - PIO
CL105-4x2x0.75 - PIO
CL105-7x2x0.75 - PIO
CL105-10x2x0.75 - PIO
CL105-14x2x0.75 - PIO
CL105-19x2x0.75 - PIO
CL105-24x2x0.75 - PIO
CL105-37x2x0.75 - PIO
4.1
7.5
7.7
8.5
10.5
12
14.1
16.6
18.4
22.9
1.0
1.1
1.1
1.1
1.2
1.3
1.4
1.5
1.5
1.7
6.1
9.7
9.9
10.7
12.9
14.6
16.9
19.6
21.4
26.3
0.4
0.6
0.6
0.7
0.8
0.9
1.1
1.3
1.4
1.7
68
144
165
200
294
395
544
735
891
1352
CL105-1x2x1.0 - PIO
CL105-2x2x1.0 - PIO
CL105-3x2x1.0 - PIO
CL105-4x2x1.0 - PIO
CL105-7x2x1.0 - PIO
CL105-10x2x1.0 - PIO
CL105-14x2x1.0 - PIO
CL105-19x2x1.0 - PIO
CL105-24x2x1.0 - PIO
CL105-37x2x1.0 - PIO
4.4
8.1
8.3
9.2
11.3
13.1
15.5
18
20.2
24.8
1.0
1.1
1.1
1.2
1.3
1.3
1.4
1.5
1.6
1.8
6.4
10.3
10.5
11.6
13.9
15.7
18.3
21
23.4
28.4
0.4
0.7
0.7
0.8
0.9
1.0
1.2
1.4
1.5
1.8
78
167
194
243
360
492
682
891
1131
1665
CL105-1x2x1.5 - PIO
CL105-2x2x1.5 - PIO
CL105-3x2x1.5 - PIO
CL105-4x2x1.5 - PIO
CL105-7x2x1.5 - PIO
CL105-10x2x1.5 - PIO
CL105-14x2x1.5 - PIO
CL105-19x2x1.5 - PIO
CL105-24x2x1.5 - PIO
CL105-37x2x1.5 - PIO
5.1
9.4
9.7
10.7
13.3
15.5
18.1
21.2
23.6
29
1.0
1.2
1.2
1.2
1.3
1.4
1.5
1.6
1.7
2.0
7.1
11.8
12.1
13.1
15.9
18.3
21.1
24.4
27
33
0.5
0.8
0.8
0.9
1.0
1.2
1.4
1.6
1.8
2.1
96
219
252
310
476
664
889
1200
1476
2197
TRIPLES
CL105-1x3x0.75 - TIO
CL105-2x3x0.75 - TIO
CL105-4x3x0.75 - TIO
CL105-7x3x0.75 - TIO
CL105-10x3x0.75 - TIO
CL105-15x3x0.75 - TIO
4.4
8
9.5
11.7
15.6
18.2
1.0
1.1
1.2
1.3
1.4
1.5
6.4
10.2
11.9
14.3
18.4
21.2
0.4
0.7
0.8
0.9
1.2
1.4
62
166
249
365
552
784
CL105-1x3x1.5 - TIO
CL105-2x3x1.5 - TIO
CL105-4x3x1.5 - TIO
CL105-7x3x1.5 - TIO
5.4
10.1
12
14.9
1.0
1.2
1.3
1.4
7.4
12.5
14.6
17.7
0.5
0.8
0.9
1.2
113
255
388
599
Note: For installation guidelines refer to Raychem installation guidelines document WT1189
www.tycoelectronics.com
15
C-Lite
Primary Wire (Switchboard Cable)
The new C-Lite cable range is constructed from flame retarded halogen free
primary wire and crosslinked sheath materials.
Offering size and weight savings over traditional cables. The new C-Lite cable
range is suitable for use in general power, lighting, communication, control
and instrumentation applications.
Field of application
Instrumentation and communication
control. General power and lighting
Temperature class 90°C
Voltage class 0.6/1kV
Cable jacket Zerohal
Flame retarded IEC 60332-1,-3
Approvals
Conductor –
Flexible Tin
Plated Copper
DNV, LR, GL, ABS, KR
Pending
BV, CCS, RMRS, RINA, NK
Insulation –
Halogen-Free Modified
Flame Retarded Polymers
Conductor
Part Number (CL105-)
Standing
No’ Dia
(mm)
Max
Diameter
(mm)
Finished Wire
Maximum
Resistance
Nominal
@ 20°C
Diameter
(ohme/km)
(mm)
Metric Cross Section
0111-0.50-*
0111-0.75-*
0111-1.00-*
0111-1.50-*
0111-2.50-*
0111-4.00-*
19/0.18
19/0.23
19/0.25
37/0.23
37/0.29
56/0.30
0.90
1.15
1.26
1.58
2.01
2.57
40.1
26.7
20.0
13.7
8.21
4.89
1.40
1.60
1.75
2.08
2.55
3.09
6.60
8.90
10.7
16.0
25.7
43.6
AWG Cross Section
0111-0.25-*(24AWG)
0111-0.40-*(22AWG)
0111-0.60-*(20AWG)
0111-1.00-*(18AWG)
0111-1.20-*(16AWG)
0111-2.00-*(14AWG)
0111-3.00-*(12AWG)
19/0.13
19/0.16
19/0.20
19/0.25
19/0.29
37/0.25
37/0.32
0.63
0.79
1.01
1.26
1.42
1.82
2.24
84.32
50.5
31.1
20.0
15.3
10.5
6.58
1.14
1.33
1.52
1.75
1.93
2.36
2.78
3.59
5.20
7.40
10.7
13.6
20.3
31.0
Nominal
Weight
(kg/km)
Colour Code: The *in the part number shall be replaced by a standard colour code designator in accordance with MilStd 681
White preferred other colours available on request e.g. CL105-0111-0.5-9 White Insulation
2
Performance Requirements: To be tested to and meet the requirements of the issue in effect of DNV Type Approval Programme No. 6-527.11-1 (excluding sizes less than 0.5mm )
Note: For installation guidelines refer to Raychem installation guidelines document WT1189
16
For further information email us at newproducts@tycoelectronics.com
C-Lite Approvals
Approval Body
Approval System
Certificate Numbers
DNV
Det Norske Veritas
Type Approval
Programme No. 6-827.11.1
E-7276, E-7277,
E7278, E-7279, E-7280, E-7281
LR
Lloyds Register
2002 Type Approval System
99/0154(E1)
GL
Germanischer Lloyd
Type Approval System
33 106-06 HH, 33 108-06 HH
ABS
American Bureau of Shipping
Type Approval Program
06-LD158945-PDA
KR
Korean Register
Type Approval
TBC
Pending
BV
Bureau Veritas
CCS
China Classification Society
RMRS
Russian Register of Shipping
RINA
Registro Italiano Navale
NK
Nippon Kaiji Kyokai
Additional Type Approvals on request
www.tycoelectronics.com
17
C-Lite Technical Information
Current Carrying Capacity
Current carrying capacity is defined as the continuous current which when passed
through a wire will increase the temperature of the conductor from a specific ambient
temperature to the maximum temperature rating of the insulation/sheath.
Temperature Rise v Current Guide
For Type CL105 in free air (single core)
Conductor size (mm2)
Temperature rise above ambient (oC)
No of Derating
cores Factor
2
3
4
7
9
12
15
18
21
24
27
30
37
0.825
0.73
0.66
0.54
0.49
0.43
0.39
0.36
0.33
0.31
0.29
0.28
0.26
Continuous Current (Amperes)
For ambients other than 20oC divide the current by: (234.5 +ambient)/254.5
For equally loaded multicores, multiply current by multicore derating factor
Short Circuit Current
The short circuit current is based on the material the wire is made of, the cross
sectional area of the wire and the maximum temperature rating of the insulation
material. The short circuit current for a given wire size is provided in the table as
constant current for a given amount of time.
Cross-Section of the
conductor in mm2
Duration of short circuit in seconds.
0.2
0.5
1.0
2.0
3.0
0.5
122
77
54
38
31
0.75
183
115
82
58
47
1.0
243
154
109
77
63
1.5
365
231
163
115
94
2.5
609
385
272
192
157
4.0
974
616
435
308
251
Short circuit current in Amps
18
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C-Lite Specification Summary
Examination or test
General properties
Braid coverage
Metallic coating of copper
conductors
Physical properties
Tensile strength and ultimate
elongation
Scrape abrasion resistance
Test basis
Requirements
Test on
IEC 60092-350
IEC 60092-350
by inspection
90% minimum coverage
Conductor surface will be smooth and uniform.
Insulation will not adhere to the conductor.
Cable
Conductor
IEC 60811-1-1
20MPa minimum, 150% minimum (insulation)
(speed 50±10 mm/min)
500 cycles minimum
(5N load, 0.45 mm diameter rod, 20°C,
55 cycles/minute)
50N minimum
(90° 0.13 mm radius blade, 20°C, 100g/s load)
No dielectric breakdown
(0.05 mm notch, 6X mandrel, 1.5kV ac for 1 minute)
SHF1 or SHF2
Insulation
NF F 63-808
Dynamic cut through
NF F 63-808
Notch propagation
NF F 63-808
Mechanical/particular
characteristic of sheathing
compounds
Thermal properties
Lifetime
Accelerated ageing
IEC 60092-350, 12.4
IEC 60092-359
Table II & III
>20000h @ 120°C
No cracks, no dielectric breakdown
(168h @ 150°C, 1.5kV ac for 5 minutes)
Cores must be easily separated (6h @ 150°C)
No cracks, no dielectric breakdown
(-30°C, 10X mandrel, 1.5kV ac for 5 mins for 1m core)
(-30°C, 10X mandrel, 3.5kV ac for 5 min.
Sample of cable)
No cracks, no dielectric breakdown (30s @ 250°C,
6X mandrel, wind as in test 11, 1.5kV ac for 5 minutes)
Core
Core
BS 2G 230
IEC 60811-1-2
Insulation blocking
NF F 63-808
Cold bend
IEC 60811-1-4
(Where outer diameter <12.5 mm)
Current overload
BS 2G 230
Electrical properties
AC and DC voltage tests
IEC 60092-350
Insulation – continuity proof test
Insulation resistance at 20°C
IEC 60092-350
Clause 9.3b
IEC 60092-350
Insulation resistance at 90°C
IEC 60092-350
Increase in a.c. capacitance
after immersion in water
Environmental properties
Ozone resistance
IEC 60092-350
Fluid immersion: 72h @ 70°C –
IRM 902, Diesel (F-76),
3.5% salt water
Fire hazard properties
Flammability – small scale
Flammability – large scale
Halogen content
Toxicity index
Smoke emission – small scale
Smoke emission – Large scale
No dielectric breakdown
(2.5kV ac/4.5kV dc for 5 minutes for 1m of core)
(3.5kV ac/5 minutes for each delivery length of cable)
No dielectric breakdown
At least 8kV impulse, 8kV dc or 5.3kV ac
500MΩkm min. @ 20°C
(5m length, quote actual IR)
1.5MΩkm min @ 90°C
(5m length, quote actual IR)
C14-C1 0.15C1, C14-C7 0.05C7
(14 days @ 50°C in tap water)
Core
Core
Core
Sheath
Core
Core
Cable
Core
Core
Cable
Core
Core
Core
Core
IEC 60092-350
IEC 60811-2-1
BS 2G 230
No crazing or cracking
(250-300ppm, 25°C, 30h)
No cracking or dielectric breakdown 5% max, swell
(6X mandrel, soak in water, 1.5kV ac for 5 minutes)
IEC 60332-1
Charring confined between 50mm and 540mm from
lower edge of top support (Single vertical wire)
Category A, designation F
Less than 0.5% for each non metallic component
It of less than 2, report Lc value
Cable
Cable
Cable
Ds4 150 max. and Dmax 150 max. VOF4 300 max.
Core
70% minimum transmittance
Cable
IEC 60332-3
IEC 60684-2 cl, 45
IMO FTPC
Appendix 3
ISO 5659-2
Appendix 3
IEC 61034-2
Core
Core
Core
Note: For installation guidelines refer to Raychem installation guidelines document WT1189
www.tycoelectronics.com
19
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Martyn Cook
Market Development Manager
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Mobile Tel: +44 (0) 7712 078870
email: martyn.cook@tycoelectronics.com
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Product Manager
Office Tel: +44 (0) 1793 572385
Mobile Tel: +44 (0) 7713 502228
email: paul.bremner@tycoelectronics.com
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Literature No: 1773442-8 March 2008 Rev 3