Downtime Reduction, Workplace Safety & Code Compliance S E R V I C E S TO I N C R E A S E YO U R PRODUCTIVITY THROUGH PROTECTION Providing Productivity Through Protection Downtime Reduction, Workplace Safety and Code Compliance Getting the most value from your limited resources is key to success in today’s global marketplace. To help you achieve your greatest potential, Cooper Bussmann® Services focuses on the critical issues most related to maximizing your productivity: • Downtime Reduction: We can help identify risks that can cause unnecessary circuit failures that cause downtime. • Workplace Safety: Cooper Bussmann has a long and leading role in advocating and advancing workplace safety. As an expert in NFPA70E and how OSHA enforces this standard, we can help Why Choose Cooper Bussmann Services? Simple: Our Expertise Is Your Advantage you implement an effective Electrical Safety Program. • Code Compliance: Costly downtime caused by non-compliance issues are easily avoided with the right information. In an ever-changing regulatory environment, Cooper Bussmann training and Versus an Independent Contractor • Reputation: Cooper Bussmann is an industry leader in improving electrical safety practices. Our renowned Safety BASICs™ training program is just one example. resources can help you stay in compliance and focused on the issues most critical to your bottom line. • Resources: Our team of application engineers is recognized throughout the industry for their expertise. With several Cooper Bussmann representatives on key Code and standards committees, we maintain a comprehensive view on modern circuit protection practices and can help you navigate the changing requirements. • Reliability: We offer more than 90 years of experience in electrical applications. Versus Other Manufacturers • Focus: Our focus is on critical overcurrent issues for protecting facilities, equipment and people. This is our area of expertise. • Tools: Cooper Bussmann recognizes the need to perform analysis and training at your own pace. The materials we provide, like our innovative OSCAR™ compliance software, will help make sure these activities are performed easily and well. • Results: Cooper Bussmann takes you from recommendation to implementation to ensure you get the maximum benefit from your service investment. Cooper Bussmann® Services Engineering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 Our electrical analysis and safety team draws on over 90 years of proven experience. Arc-Flash Hazard Analysis Studies and plans to mitigate the risk to people and equipment. OSCAR™ Compliance Software Eliminate the guesswork and gain SCCR compliance simpler and faster yourself. SCCR Panel Design & Review Professional, guaranteed analysis of your assemblies and components for improving electrical performance ratings. Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Seminars Held at your facility or Cooper Bussmann headquarters, in St. Louis, Missouri, these in-depth seminars provide interactive training on recent industry developments. Publications and e -Training Modules A wide variety of advanced educational publications and downloads for your use. These materials permit training at a pace suitable for maximum learning and retention of subject matter. Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 Compliance Testing The Cooper Bussmann Paul P. Gubany Center is a world class testing facility for verifying the performance of your electrical components and assemblies. Engineering Arc-Flash Safety and Productivity for Industrial and Commercial Facilities The Cooper Bussmann® Services team has the experience in power system design, analysis and electrical safety to best assess and make recommendations that offer maximum protection and productivity. We go beyond just understanding electrical standards and regulations, actively Short-Circuit Current Analysis Identifying the bolted short-circuit levels at key points in your network reveals the hidden electrical potential. Cooper Bussmann will expand the one-line diagram to point out these areas of most concern. participating in improving circuit protection and electrical safety, through: Arc-Flash Hazard Analysis • NFPA 70E • NFPA79 • IEEE • NEMA • CANENA • IEC OSHA has adopted the NFPA 70E as a document to help mitigate the effects of arc-flash on worker safety. Cooper Bussmann is an expert in this standard and implementing it Our comprehensive service offerings include: in your facility. We will work from the short-circuit current analysis to determine critical data for you such as the Electrical Network Analysis The backbone of your facility is your electrical network. After initial installation, your network changes, and keeping current with those changes is challenging. The first building approach and flash boundaries as required by NFPA70E. We will identify the hazard risk category necessary to provide the most effective personal protective equipment (PPE) for safely performing work on electrical panels. block for productivity is developing a current one-line diagram including all power sources, and loads. The Cooper Bussmann team can deliver a comprehensive report for you. Arc-Flash Labeling Warning operators of the impending arc-flash danger in a panel is a key step toward workplace safety. Building upon an Arc-Flash Hazard Analysis, Cooper Bussmann will properly label your panels beyond minimum NFPA70E recommendations. Electrical Safety Program Development Annual Maintenance You want to get the maximum benefit out of your Arc-Flash Changes occur in your facility on a daily basis; new Hazard Analysis to create a safe environment for your employees need training, and new equipment needs to be workers. Developing and implementing a safety program is added to your one-line diagram. The effects of these the right thing to do. We will meet with your team to assess changes can create vulnerabilities in your operation. your existing program and work with you to ensure you Cooper Bussmann can help you maximize safety and have an effective program tailored to your facility. Included productivity by keeping your one-line diagram updated, as in the program will be the training and record-retention to well as provide new labeling to identify changes in arc-flash satisfy OSHA. hazards. We will also train your employees on the latest topics around electrical workplace safety. Coordination Studies What Do You Get? Preventing downtime with proper coordination of overcurrent protective devices like fuses and circuit breakers is a necessary preventive measure. We will You get a professional arc flash analysis report and personal presentation detailing the results of our analysis. interpret the time-current characteristics of each critical circuit in your network to identify potential risks and opportunity for improvement. As a result, you will experience peace of mind that you have taken proactive measures to prevent unnecessary downtime. Find Out More To find out more on how Cooper Bussmann Engineering Services can improve the safety and reliability of your electrical system, contact your local Cooper Bussmann representative, or visit us online at www.cooperbussmann.com/services. OSCAR™ Compliance Software Eliminates Guesswork in Assembly SCCR Calculations The Cooper Bussmann innovative OSCAR™ (Online Short- The Cooper Bussmann OSCAR compliance software easily Circuit Current UL508A Rating) Compliance Software helps guides you through entering your panel’s components for you comply with new Code and standards* requirements for supply, feeder, sub-feeder and branch circuits. And, based short-circuit current ratings as they relate to industrial upon the component types or part numbers you enter, the panels, equipment and assemblies. software determines the assembly SCCR per UL508A Supplement SB. • It’s Automatic: The software determines the assembly SCCR of industrial control panel assemblies per UL508A SB • It’s Simple: The OSCAR compliance software is backed by a database containing more than 50,000 line item part numbers with their component SCCR. • Available Online: Use it as much as you want. This software is available 24/7—365 with a one-year subscription. • Continually Updated: The OSCAR compliance software is regularly updated with new part numbers, their component SCCRs, and any changes that may occur to Code requirements and agency standards. • Flexible: The custom device option allows for entering specialized component rating information for devices not found in the OSCAR database. *Underwriter’s Laboratories now requires all electrical panels and assemblies manufactured to standard 508A be marked with their SCCR. Article 409 of the 2005 National Electrical Code® mandates that industrial equipment and control panels must be marked with their assembly SCCR. NEC® Article 110.10 specifies equipment cannot be installed where available fault current exceeds the assembly SCCR. To Subscribe Visit www.cooperbussmann.com/services or contact your local Cooper Bussmann Distributor Engineering SCCR Panel Design & Review Is your Assembly SCCR too low? If you find your SCCR needs improvement, contact the Cooper Bussmann engineering team for a design review. Our specialized knowledge of this new standard will help you get the rating you need. When you prefer to have an engineer review your assembly, we can help: • Find it SCCR Service: We will take your current design and determine your existing assembly SCCR. • Fix it SCCR Service: We will review your current MONEY BACK GUARA NTEE Our SCCR service results are backed by UL508A supplement SB (SCCR) Pre-certification guarantee. If you receive a Variation notice from UL based upon the rating or recommendations we provide, we will refund in full the money you spent on our service. design and offer solutions to achieve the SCCR you desire. Find Out More To find out more on Cooper Bussmann SCCR panel design and review services, contact your local Cooper Bussmann representative, or visit us online at www.cooperbussmann.com/services. Training Knowledge That Minimizes Risk To Maximize Productivity and Protection Technology evolves, the Code and standards change, and new personnel are joining your operation. How do you manage this changing environment while still focusing on what you do best – running your operation? Expert training from Cooper Bussmann is the solution. We provide the training when and where you need it. Course Number CBTR-ES-1HP Course Title Understanding Electrical Safety Basics Description This one-hour course provides a basic understanding of electrical hazards. CBTR-ES-2HP Electrical Hazards and Designing for Safety This two to four-hour course provides an in-depth discussion on electrical hazards and designing for safety. CBTR-ES-1DA NFPA70E Workplace Guidelines to reduce shock and Arc flash Events Hire an expert from headquarters to come in and create a full day seminar tailored to your needs. Available on a limited basis. (0.8 CEUs) CBTR-SC-1HP Understanding Short-Circuit Current Rating Basics This one-hour course provides a basic understanding of the new short-circuit current rating requirements. CBTR-SC-2HP Designing Panels with higher SCCRs This two to four-hour course provides an in-depth discussion on how to design industrial control panels to achieve high short circuit current ratings. CBSV-ES-ED1 Designing Commercial and Industrial Power Systems to comply with the NEC® A two-day seminar covering Code and regulatory compliance in the specification and application of overcurrent protective devices. This seminar qualifies each participant for 1.5 CEU credits for retaining certifications. We offer custom training. If you would like training on a topic other than what you see listed, please contact us at services@cooperbussmann.com or contact your local Cooper Bussmann sales representative. Contact Us To arrange a Cooper Bussmann training seminar, contact: services@cooperbussmann.com Training Publications and e-Training Modules Cooper Bussmann Services has developed advanced, value-added technical resources to meet the more demanding needs around Code compliance, and electrical design and safety. Safety BASICs™: Updated to the new DVD Library: Available individually or as a NFPA70E, this publication offers a box set, these six DVDs effectively complete package to perform your own demonstrate various aspects of overcurrent in-house safety training. Available as a protection including: interrupting rating, complete Trainer’s Kit or as individual selective coordination, current limitation, hardcopy materials: Handbook, VHS motor starter Type-2 protection, and Video or interactive CD-ROM. specification grade protection. Selecting Protective Devices (SPD): e-Training Modules: Available as individual Revised to the 2005 NEC® this advanced downloads for a nominal fee, Cooper Bussmann e-training modules provide a technical guide covers the selection and application of overcurrent protective e-Training clear, concise and economical means to devices, including Code, standard and acquire interactive training on vital topics. regulatory compliance. The English version Subjects include electrical safety, is available as hardcopy or a download. A component and system protection, and Spanish version is available as a download. testing and maintenance procedures. Learn at your own pace. Electrical Plan Review (EPR): This handbook can be used for learning or teaching how to determine fault current levels. It covers interrupting ratings and applying current-limitation to improve electrical protection and safety. Available as hardcopy or download. For instructors, an answer sheet is included. Cooper Bussmann Express Member Services Become a Cooper Bussmann Express Member and receive: •Unlimited access to all technical training downloads. (A $200.00 retail value) •A free copy of our innovative Engineering Dependable Protection: Selecting Protective Devices Available as downloads, these two vol- (A $24.95 retail value) umes provide information on analyzing and improving electrical system performance •A free DVD, Specification Grade Protection (A $24.95 retail value) and stability. Volume 1 addresses three •Exclusive member only offers methods of short-circuit calculations for and discounts throughout the arc-flash analysis. Volume 2 addresses year. selective coordination methods. You get all this for only $99.00 a year. How To Order For detailed descriptions on this portfolio visit www.cooperbussmann.com/services. Hardcopy materials are available through your local Cooper Bussmann distributor. Testing Performance and Compliance Certification for Components and Assemblies The Cooper Bussmann Paul P. Gubany Center at Cooper Wide Range of Capability Bussmann is the electrical industry’s most comprehensive Built to exceed the short circuit capacity of today’s high facility for testing and certifying electrical components and power electrical distribution systems, the Gubany Center assemblies. performs: • Ultra-High Power Testing from 200kA to 300kA at OEM customers make the Gubany Center their first choice in testing equipment such as: • Drives, both ac and dc • Circuit breakers 600Vac three phase • Medium Power Testing from 5kA to 200kA at 600Vac three phase • Low Power Testing up to 5kA at 600Vac three phase. • Motor control centers With the widest range of ac or dc voltage, amp and • Soft starters • Fuses • Power distribution panels frequency combinations, the Gubany Center makes it possible for manufacturers to conduct confidential product evaluations under high-current conditions to quantify the reliability and performance of their products under the most • Surge suppressors • Cables extreme fault conditions. Global Standards The Gubany Center is accredited by ASTA and CSA, and is an ANCE Designated test facility. Certification can be performed to the following standards agencies: • ANCE • ANSI • ASTA • CE • CSA • ETL • IEC • UL Efficiency Our experienced technicians and facility manager have over 120 years combined test experience. This means you experience the best value for your lab time because your tests are performed correctly the first time. Certified Documentation Flexibility The Gubany Center can provide certified, comprehensive Behind the scenes at the Gubany Center, you’ll find an array documentation needed for securing agency certifications. of custom-designed power generating equipment to In addition, we can tailor documentation to your specific replicate power systems found around the globe. Meeting needs with complete data sets measured in the appropriate the demands of fault-current evaluation sequences, we time-base, plus high speed video. employ a 640mVA short-time rated circuit generator capable of delivering: • Up to 300kA at 750Vac three phase. • Up to 100kA at 1000Vdc. • Alternating current frequencies from 50 to 60Hz. Managing this power is accomplished through: • Three 20mVA transformers providing up to 300kA. • A low-impedance generator with a short-circuit rating of 640mVA. • Pneumatically remote-controlled resistor and rector banks. • A synchronous closing switch capable of closing within one degree of accuracy and repeatability. Observation Deck The observation deck at the Gubany Center can accommodate up to 50 visitors, and is protected with three-quarter inch bullet-proof glass and eye shields for directly viewing your test. Equipped with a board-room table, wireless internet access, video monitor for viewing test footage, and full catering upon request, you will be able to conduct business in a professional atmosphere. Find Out More Visit us at www.cooperbussmann.com/services to find out more about the Gubany Center capabilities, or just call us directly at 636-394-2877. Cooper Bussmann Products And Technical Expertise Delivered Worldwide Customer Assistance Customer Satisfaction Team The Cooper Bussmann Customer Satisfaction Team is available to answer questions regarding Cooper Bussmann products and services. Calls should be made Monday – Friday, 8:00 a.m. – 4:30 p.m. for all US time zones. Application Engineering Application Engineering assistance is available to all customers. The Application Engineering team is staffed by degreed electrical engineers and available by phone with technical and application support Monday – Friday, 8:00 a.m. – 5:00 p.m. Central Time. The Customer Satisfaction Team can be reached via: • Phone: 636-527-3877 • Toll-free fax: 800-544-2570 • E-mail: busscustsat@cooperbussmann.com Application Engineering can be reached via phone, fax or email: • Phone: 636-527-1270 • Fax: 636-527-1607 • E-mail: fusetech@cooperbussmann.com Emergency and After-Hours Orders To accommodate time-critical needs, Cooper Bussmann offers emergency and after-hours service for next flight out or will call. Customers pay only standard price for the circuit protection device, rush freight charges and a modest emergency fee for this service. Emergency and after-hours orders should be placed through the Customer Satisfaction Team. Call: Online Resources Visit www.cooperbussmann.com for the following resources: • Product cross reference • Arc-flash calculator • OSCAR™ compliance software • Training modules • Monday – Friday, 8:00 a.m. – 4:30 p.m. Central Time 636-527-3877 • After hours 314-995-1342 Services • Engineering • Training • Testing Contact us for more information on Services: • Phone: 636-207-3294 • E-mail: services@cooperbussmann.com Your Authorized Cooper Bussmann Distributor is: ©2006 Cooper Bussmann • St. Louis, MO 63178 6 3 6 - 3 9 4 - 2 8 7 7 • w w w. c o o p e r b u s s m a n n . c o m Printed in USA Reorder #7016 8-06-10M