■ Pilot Operated Check Valves These check valves allow flow in one direction and prevent flow in the reverse direction, until operated by pilot pressure to allow free reverse flow. The specified cracking pressure is required to open the valve to allow free flow direction. Graphic Symbols Internal Drain Type External Drain Type Specifications Type of Connection Rated Flow L /min (U.S.GPM) Model Numbers Threaded Connection Sub-plate Mounting CPT/CPDT-03- - -50 40 (10.6) CPT/CPDT-06- - -50 125 (33) CPT/CPDT-10- - -50 250 (66) CPG/CPDG-03- - -50 40 (10.6) CPG/CPDG-06- - -50 125 (33) CPG/CPDG-10- - -50 250 (66) Max. Operating Pres. MPa (PSI) Cracking Pres. MPa (PSI) 25 (3630) 25 (3630) Approx. Mass kg (lbs.) 0.04 0.2 0.35 0.5 (6) (29) (50) (70) 3.0 (6.6) 0.04 0.2 0.35 0.5 (6) (29) (50) (70) 3.3 (7.3) 5.5 (12.1) 9.6 (21.2) 5.4 (11.9) 8.5 (18.7) Rated flow is the approximate flow rate, when there is a free flow pressure drop of maximum 0.3 MPa (44 PSI), the fluid has a specific gravity of 0.85 and a kinematic viscosity of 20 m m2 /s (98 SSU), and the cracking pressure is 0.04 MPa (6 PSI). Model Number Designatioin F- CP T 03 -E -04 -50 Special Seals Series Number Type of Connection Valve Size Drain Connection Cracking Pres. MPa (PSI) Design Number Design Standards F: Special Seals for Phosphate Ester Type Fluids (Omit if not required) CP: Pilot Operated Check Valve CPD: Decompression Type Pilot Operated Check Valve T: Threaded Connection 03 None: Internal Drain 50 04: 0.04 (6) 50 20: 0.2 (29) 50 None: Japanese Std. "JIS" 80: European Design Std. 90: N. American Design Std. G: Sub-plate Mounting 03 35: 0.35 (50) 50 50: 0.5 (70) 50 06 10 06 10 E: External Drain Mounting Bolts Socket head cap screws in the table below are included. Valve Model Numbers N.American Design Standard Qty. CP G-03 M10 45 Lg. 3/8-16 UNC 1-3/4 Lg. 4 CP G-06 M10 50 Lg. 3/8-16 UNC 2 Lg. 4 CP F-10- - -50 250 (66) Max. Operating Pressure MPa (PSI) 25 (3630) 6 CP F-16- - -50 600 (159) 25 (3630) CP G-10 504 Yuken can offer flanged connection valves described below. For details, contact us. Socket Head Cap Screw Japanese Standard "JIS" & European Design Standard 50 None: Japanese Std. "JIS" & European Design Std. 90: N. American Design Std. M10 55 Lg. 3/8-16 UNC 2-1/4 Lg. Model Numbers Pilot Operated Check Valves Rated Flow L /min (U.S.GPM) DIRECTIONAL CONTROLS Sub-plate Valve Model Numbers CP G-03 CP G-06 CP G-10 Japanese Standard "JIS" European Design Standard Thread Size Approx. Mass kg (lbs.) 3/8 BSP.F HGM-03-2090 3/8 NPT 1.6 (3.5) 1/2 BSP.F HGM-03X-2090 1/2 NPT 1.6 (3.5) 3/4 BSP.F HGM-06-2090 3/4 NPT 2.4 (5.3) Thread Size Sub-plate Model Numbers Thread Size HGM-03-20 Rc 3/8 HGM-03-2080 HGM-03X-20 Rc1/2 HGM-03X-2080 HGM-06-20 Rc 3/4 HGM-06-2080 HGM-06X-20 HGM-06X-2080 N. American Design Standard Sub-plate Model Numbers Sub-plate Model Numbers HGM-06X-2090 1 NPT 3.0 (6.6) HGM-10-20 Rc 1-1/4 HGM-10-2080 1-1/4 BSP.F HGM-10-2090 1-1/4 NPT 4.8 (10.6) HGM-10X-20 Rc 1-1/2 HGM-10X-2080 1-1/2 BSP.F HGM-10X-2090 1-1/2 NPT 5.7 (12.6) Rc 1 1 BSP.F Sub-plates are available, specify the sub-plate model number from the table above. When sub-plates are not used, the mountingsurface should have a good machined finish. Sub-plates are shared with those for H Type Pressure Control Valves. Refer to pages 244 to 246 for dimensions. E Operation of internal and external drain types When the outlet side P1 is directly connected to the tank in reversed free flow (Fig. a), the internal drain type is normally used. When the back pressure is applied to the outlet side P1 (Fig. b), be sure to use the external drain type. P2 DR Minimum pilot pressure characteristics That depends on the pressure of the inlet side P2 in the reversed free flow. This value can be determined from the characteristics chart. Cautionson replacementof 20 design low crackingpressure t y p e v a lv e s w it h 5 0 d e s ig n v a lv e s . In 20 design valve with cracking pressure of 0.035 MPa (5 PSI) (Code "5"), for closing the valve completely and certainly, it was necessar y to introduc e the pressurize d oil into the drain port to push down the piston compulsory. While in 50 design valve with cracking pressure of 0.04 MPa (6 PSI) (Code "6"), it has such structure that the valve can be closed completely and certainly without introducing the pressurized oil into the drain port. On the contrary , what is worse is that if the pressurized oil is introduced into the drain port, the oil acts towards the direction o f opening the valve, which i s very dangerous and has to be absolutely avoided. Therefore, please do not supply any pressurized oil into the drain port in case of using 50 design valve. P2 P1 P1 (Fig.a) (Fig.b) Pilot Operated Check Valves Instructions WARNING The machinery, if misused due to failure to observe the "Cautions" on the left, may perform unforeseeable movements, resulting in a disastrous accident. Pilot Operated Check Valves 505 CPT/CPDT-03- - -50/5080/5090 CPT/CPDT-06- - -50/5080/5090 CPT/CPDT-10- - -50/5080/5090 H E Free Flow Inlet or Reversed Controlled Flow Outlet Port "N" Thd. K L D FREE F J Drain Port "P" Thd. C Free Flow Outlet or Reversed Controlled Flow Inlet Port "N" Thd. B A Model Numbers CPT/CPDT-03- - -50 CPT/CPDT-03- - -5080 CPT/CPDT-03- - -5090 CPT/CPDT-06- - -50 CPT/CPDT-06- - -5080 CPT/CPDT-06- - -5090 Dimensions A B C D E Pilot Port "P" Thd. mm (Inches) F H Thread Size J K L "N" Thd. 38 80 40 39 150.5 84.5 60 29 67.5 26.5 (1.50) (3.15) (1.57) (1.54) (5.93) (3.33) (2.36) (1.14) (2.66) (1.04) Dia. Rc 1/4 3/8 BSP.F 1/4 BSP.F 3/8 NPT 1/4 NPT 62 96 48 47 171.5 92.5 72 35 75.5 31 (2.44) (3.78) (1.89) (1.85) (6.75) (3.64) (2.83) (1.38) (2.97) (1.22) SQ. Rc 3/4 Rc 1/4 3/4 BSP.F 1/4 BSP.F 3/4 NPT 1/4 NPT Rc 1-1/4 Rc 1/4 CPT/CPDT-10- - -50 80 140 70 64 203.5 113 82 40 96 43 (3.15) 1-1/4 BSP.F CPT/CPDT-10- - -5080 (5.51) (2.76) (2.52) (8.01) (4.45) (3.23) (1.57) (3.78) (1.69) SQ. 1-1/4 NPT CPT/CPDT-10- - -5090 506 "P" Thd. Rc 3/8 Pilot Operated Check Valves 1/4 BSP.F 1/4NPT DIRECTIONAL CONTROLS CPG/CPDG-03- - -50/5090 CPG/CPDG-06- - -50/5090 A B C J Locating Pin 6(.24) Dia. FREE Mounting Surface (O-Rings Furnished) Pilot Port F Drain Port 11(.43) Dia. Through 17.5(.69) Dia. Spotface 4 Places Free Flow Inlet or Reversed Controlled Flow Outlet Port Dimensions Model Numbers mm (Inches) Mounting Surface A B C D E F H J CPG/CPDG-03- - -50/5090 90 (3.54) 66.7 (2.63) 11.7 (.46) 150.5 (5.93) 42.9 (1.69) 66 (2.60) 62 (2.44) 30 (1.18) ISO 5781-AG-06-2-A CPG/CPDG-06- - -50/5090 102 (4.02) 79.4 (3.13) 11.3 (.44) 171.5 (6.75) 60.3 (2.37) 67.5 (2.66) 74 (2.91) 35 (1.38) ISO 5781-AH-08-2-A Mounting surface: ISO 5781-AJ-10-2-A CPG/CPDG-10- - -50/5090 DIMENSIONS IN MILLIMETRES (INCHES) Free Flow Outlet or Reversed Controlled Flow Inlet Port 11.1 (.44) E 119 (4.69) 96.8 (3.81) Pilot Operated Check Valves D E Free Flow Outlet or Reversed Controlled Flow Inlet Port 6 (.24) H 6 (.24) 89 (3.50) 40 (1.57) FREE Locating Pin 6(.24) Dia. Mounting Surface (O-Rings Furnished) 70 (2.76) 203.5 (8.01) 84.1 (3.31) 42.1 (1.66) Drain Port 11(.43) Dia. Through 17.5(.69) Dia. Spotface 6 Places Pilot Port Free Flow Inlet or Reversed Controlled Flow Outlet Port Pilot Operated Check Valves 507 Hydraulic Fluid: Viscosity 30 mm2/s (141 SSU), Specific Gravity 0.850 Pressure Drop CPG-03, CPDG-03 PSI PSI MPa 175 1.2 150 CP T-03- -50 CP T-03- -35 Pressure Drop 6P Pressure Drop 6P CPT-03, CPDT-03 CP T-03- -20 0.8 100 CP T-03- -04 0.4 50 Reversed Controlled Flow 0 0 0 10 20 0 30 40 5 60 50 10 140 MPa 1.0 120 0.8 100 80 CP G-03- -20 60 0.4 CP G-03- -04 40 20 Reversed Controlled Flow 0 0 L/min 15 CP G-03- -50 CP G-03- -35 0 U.S.GPM 10 20 0 30 5 PSI 200 CP T-06- -50 CP T-06- -20 150 0.8 100 50 0.4 0 0 CP T-06- -04 0 25 0 50 100 75 125 20 30 Flow Rate 10 150 Reversed Controlled Flow 175 200 L/min 40 50 CP T-10- -20 CP T-10- -04 0.9 100 0.6 50 0.3 0 0 0 50 0 100 200 150 250 300 40 60 Flow Rate 20 50 0.4 0 0 CP G-06- -04 0 25 50 100 75 Reversed Controlled Flow 150 175 200 L/min 125 20 30 Flow Rate 10 PSI MPa 300 2.0 CP T-10- -35 1.2 150 CP G-06- -20 0.8 100 40 50 U.S.GPM CPG-10, CPDG-10 CP T-10- -50 1.5 200 CP G-06- -50 0 Pressure Drop 6P Pressure Drop 6P 250 MPa 1.8 U.S.GPM CP G-06- -35 150 U.S.GPM CPT-10, CPDT-10 PSI MPa 1.4 1.2 CP T-06- -35 1.2 15 L/min CPG-06, CPDG-06 Pressure Drop 6P Pressure Drop 6P 225 200 60 Flow Rate CPT-06, CPDT-06 MPa 1.6 50 10 Flow Rate PSI 40 Reversed Controlled Flow 350 400 L/min 80 100 250 CP G-10- -35 200 1.2 CP G-10- -20 150 100 50 0 CP G-10- -04 CP G-10- -50 1.6 0.8 0.4 Reversed Controlled Flow 0 0 U.S.GPM 0 50 100 150 200 20 40 250 300 350 80 60 Flow Rate 400 L/min 100 U.S.GPM Min. Pilot Pressure Chart PSI MPa 12 1700 Minimum Pilot Pressure (PP) 1600 10 1400 P2 1200 P2 P1 P1 PP PP Cracking Pressure 0.5 MPa (70 PSI) 0.04 MPa (6 PSI) 8 1000 6 800 P2 600 4 P1 Cracking Pressure 0.5 MPa (70 PSI) 0.04 MPa (6 PSI) 400 2 PP A 200 A : Min. Pilot Pressure to open the Decompression Valve 0 0 0 10 5 0 500 1000 15 1500 20 2000 2500 3000 25 MPa 3500 PSI Supply Pressure (P2) Pressure Drop for Reversed Controlled Flow Only when Decompression Valve is Opened CPDT-06, CPDG-06 2000 15 10 1000 0 5 0 0 0 508 5 1 10 15 2 3 Flow Rate 4 20 5 PSI MPa 3500 25 3000 20 2000 PSI MPa 3500 25 3000 20 15 2000 10 1000 25 L/min 6 CPDT-10, CPDG-10 Pressure Drop 6P PSI MPa 3500 25 3000 20 Pressure Drop 6P Pressure Drop 6P CPDT-03, CPDG-03 U.S.GPM 0 1000 5 0 0 0 10 2 20 4 6 30 40 8 10 Flow Rate 50 12 14 Pilot Operated Check Valves 60 L/min 15 10 0 16 U.S.GPM 5 0 0 0 50 10 100 20 30 Flow Rate 150 200 L/min 40 50 U.S.GPM DIRECTIONAL CONTROLS ■ List of Seals CPT/CPDT-03- - -50/5080/5090 CPT/CPDT-06- - -50/5080/5090 CPT/CPDT-10- - -50/5080/5090 5 12 19 1 10 4 20 16 3 21 2 18 7 17 8 11 13 15 CPDT-03/06/10 E 9 List of Seals Item Name of Parts 11 12 13 Part Numbers Qty. CPT/CPDT-03 CPT/CPDT-06 CPT/CPDT-10 O-Ring SO-NB-P7 SO-NB-P9 SO-NB-P9 1 O-Ring SO-NB-P21 SO-NB-P29 SO-NB-P36 1 O-Ring SO-NB-G25 SO-NB-P32 SO-NB-P42 1 Note: When ordering the seals, please specify the seal kit number from the table below. CPG/CPDG-03- - -50/5090 CPG/CPDG-06- - -50/5090 CPG/CPDG-10- - -50/5090 5 4 1 14 19 3 22 23 20 12 10 24 2 21 7 CPDG-03/06/10 13 6 8 15 9 Pilot Operated Check Valves 6 16 18 11 List of Seals Item Name of Parts 11 12 Part Numbers CPG/CPDG-10 Qty. CPG/CPDG-03 CPG/CPDG-06 O-Ring SO-NB-P7 SO-NB-P9 SO-NB-P9 1 O-Ring SO-NB-P9 SO-NB-P9 SO-NB-P9 2 13 O-Ring SO-NB-P18 SO-NB-P28 SO-NB-P32 2 14 O-Ring SO-NB-P21 SO-NB-P29 SO-NB-P36 1 15 O-Ring SO-NB-G25 SO-NB-P32 SO-NB-P42 1 Note: When ordering the O-Rings, please specify the seal kit number from the table below. List of Seal Kits Model Numbers Seal Kit Numbers CPT/CPDT-03- - -50/5080/5090 KS-CPT-03-50 CPT/CPDT-06- - -50/5080/5090 KS-CPT-06-50 CPT/CPDT-10- - -50/5080/5090 KS-CPT-10-50 CPG/CPDG-03- - -50/5090 KS-CPG-03-50 CPG/CPDG-06- - -50/5090 KS-CPG-06-50 CPG/CPDG-10- - -50/5090 KS-CPG-10-50 Pilot Operated Check Valves 509 510