Combined efforts on TOTAL’s CLOV FPSO MARIN carried out model tests, real-time simulations and a­ full-scale monitoring campaign considering different operational and design aspects of the CLOV FPSO, installed off Angola. Dimitri van Heel, Janou Hennig & Pieter Aalberts, d.v.heel@marin.nl Photograph: Igor Sachs - TOTAL E&P Angola T OTAL operates the Block 17 oil field, which is located approxi­ mately 80 miles off the coast of Angola. CLOV is the fourth FPSO installed in this area and like the other FPSOs, it is spread moored to the seabed. An offshore offloading buoy (SPM) is installed in the same field. 20 report Tug optimisation study During the start-up period drill ships may be operating in the vicinity of the FPSO and their pres­ ence constitutes a possible risk to offloading operations at the FPSO or SPM. In a study executed by MSCN, simulator runs were conducted to determine the number of tugs needed for operations at CLOV. The simula­ tions focused on emergency situations in adverse weather conditions (strong currents, squalls) and looked at the tug assistance ­required to resolve the situations and keep the export tanker clear from any objects in the area. 114151 Model tests Seakeeping, towing stability and mooring tests, tug optimisation and hull integrity have all been examined over the last three years. In 2011, MARIN carried out model tests on the CLOV FPSO on behalf of DSME, examining seakeeping, towing stability and mooring. Apart from the wide range of model tests and para­ meter variations, some challenges were ­encountered in realising asymmetrical weight distributions at relatively low pitchroll coupled moments of inertia. While the model dimensions and scale could be called standard, a slight change in the weight distribution could lead to a signifi­ cant change in the FPSO model’s motion behaviour; this order of magnitude corre­ sponds to the shift of a small ballasting weight by a centimetre. DSME and MARIN were able to quantify the effect on motion RAOs and the MARIN project team made sure that the weight calibration was to the point by using very accurate measurement and calibration methods. Real-time simulations are the best way to guarantee that emergency actions are carried out in a realistic manner. The deci­ sion-making process and limitations caused by ship specific characteristics and the ­environment are all taken into account. The outcome of the simulations was combined with results from earlier studies. By combin­ ing these results with the normal operation schedule, a picture was compiled of the ­optimum tug fleet needed to guarantee safe and efficient operations at the offloading terminals. The lessons from this study were carried forward to the simulator training sessions that are still regularly performed for mooring masters and tug captains. in an easily understandable format. After successful implementation of this ­system on the USAN FPSO in 2009, TOTAL also decided to implement the system on the CLOV FPSO. The hull monitoring system - comprising a number of strain type sensors, Exe certified junction boxes and main ­cabinet - was installed on board during the construction of the FPSO by DSME in Korea. Since the departure of the FPSO in October 2013, the system has been continuously monitoring the fatigue loads. Currently, the hull monitoring system software is being configured at MARIN and will be installed mid-2014 during the final commissioning of the FPSO offshore Angola, which enables the operator to keep a continuous eye on the lifetime consumption of the FPSO. Improving hull integrity by monitoring The fatigue assessment of an FPSO hull CLOV FPSO model tests is a difficult but important design aspect of the permanently moored offshore structure (see separate article). The Advisory Hull Monitoring System (AHMS) developed within the Monitas JIP is an advanced hull monitor­ ing system, which includes automatic and extensive analyses of the monitoring data. It explains reasons for potential deviation of the actual lifetime consumption from design predictions and translates the monitoring data into operational guidance and advice Real-time simulations report 21