Surface Mount Power TVS Diodes Deliver Optimal Protection for Power Supplies APPLICATION NOTE PTVS3-xxxC-TH PTVS3-xxxC-SH PTVS6-xxxC-TH PTVS10-xxxC-TH AC and DC power supplies used in telecom and other exposed applications often require protection against hostile events such as power line surges and indirect lightning strikes. Avoiding damage to the power supply by limiting the peak surge voltage to an acceptable level without shortcircuiting the line for an extended period of time is crucial to minimizing the downtime of critical systems and avoiding costly maintenance calls. Power TVS diodes uniquely meet the demands of these applications. Other voltage limiting technologies, such as Metal Oxide Varistors (MOVs), exhibit a response where the voltage across the device continues to rise as the current through it increases. The peak voltage at its maximum rated current could be as much as three times its breakdown voltage at low current. In contrast, after an initial short duration peak, the voltage across a Power TVS diode folds back to a lower level and then remains relatively constant as the current through the device continues to increase. This difference in response is shown in figure 1, which compares a Model PTVS3-076C-TH Power TVS diode with a typical breakdown voltage (VBR) of 90 V to a Model MOV-10D101K 10 mm MOV with a typical VBR of 100 V. Note the voltage foldback characteristic of the diode compared to the rising voltage of the MOV. At the peak current of 2500 A, the diode voltage is almost 200 V lower than that of the MOV. In addition to a lower clamp voltage, the Power TVS diode is a semiconductor device which provides better reliability and increased durability against repetitive surges when compared to a typical Metal Oxide Varistor. Surge Current (A) PTVS10-xxxC-SH PTVS15-xxxC-SH 300 2500 250 2000 200 1500 150 1000 100 500 50 0 0 -50 -500 0 5 10 PTVS15-xxxC-TH 20 25 30 35 40 45 50 Time (µs) Surge Current Figure 1. 7/14 • e/ESD1435 15 PTVS3-076C-TH Voltage MOV-10D101K Voltage Comparison of a PTVS Diode and a Metal Oxide Varistor Voltage (V) PTVS Diode vs. MOV 3000 Surface Mount Power TVS Diodes Deliver Optimal Protection for Power Supplies PTVS3-xxxC-TH PTVS3-xxxC-SH PTVS6-xxxC-TH One factor that can significantly compromise the performance of lower voltage Power TVS diodes at high currents is the lead inductance of the packaged device. The contribution of the lead inductance to the voltage response of the device is given by the equation V = L di/dt. Knowing that the voltage contribution is directly proportional to the rate of change of the surge current (di/dt), we realize that the voltage drop across the inductance will increase for waveforms with faster rise and decay times as well as at higher peak currents for the same waveform. It also tells us that this voltage drop will be less significant at lower peak surge currents for the same waveform and for slower waveforms since the rate of change of the surge current (di/dt) will be reduced. Figure 2 shows the simulated effect of the lead inductance on a PTVS diode when it is subjected to a 15kA, 8/20 μs surge current waveform. The simulation shows the response of a diode with 0, 8 and 20 nH of lead inductance. Just 20 nH of lead inductance increases the peak voltage by over 60 V. The lead inductance of a low voltage (58 or 76 V), 15 kA PTVS diode with a lead pitch of 24 mm is about 20 nH, which means that this is a very realistic scenario. We know we can’t reduce the lead inductance to zero, but Figure 2 shows that we can significantly improve the performance of the diode if we reduce the lead inductance to 8 nH. Fortunately, we can achieve this lower lead inductance by using a surface mount package. PTVS10-xxxC-TH 180 18000 20 nH 140 PTVS10-xxxC-SH 16000 Current 14000 Voltage (V) 120 PTVS15-xxxC-SH 12000 100 0 nH 80 8000 60 6000 8 nH 40 4000 20 2000 0 0 PTVS15-xxxC-TH 5 10 15 20 25 0 30 Time (µs) Figure 2. 7/14 • e/ESD1435 10000 PTVS Current (A) 160 Simulated Effect of Lead Inductance on the Performance of a PTVS Diode 2 Surface Mount Power TVS Diodes Deliver Optimal Protection for Power Supplies Bourns has developed three families of Power TVS diodes in surface mount (SM) packaging - Model PTVS3-xxxC-SH, PTVS10-xxxC-SH and PTVS15-xxxC-SH. The PTVS15-xxxC-SH high temperature models are available with standoff voltages of 58 V and 76 V. In addition to improved surge response which is due to their low lead inductance, they also eliminate an extra assembly step in cases where they would have been the only through-hole device(s) used on the PCB assembly. The graph in figure 3 compares the voltage waveforms of a surface mount (Model PTVS15-076C-SH) and an axial lead (Model PTVS15-076C-TH) 15 kA Power TVS diode with identical voltage and peak current ratings. The lower inductance of the SM package reduces the peak voltage by 35 V when tested using the 1.2/50 µs, 8/20 µs combination wave with a peak current of 15 kA. This is a significant improvement in protection performance given that limiting the peak surge voltage to an acceptable level is critical in most power line applications. PTVS3-xxxC-SH 180 PTVS6-xxxC-TH 18000 161 V peak 160 16000 140 14000 126 V peak Voltage (V) 120 PTVS10-xxxC-TH 12000 100 10000 80 8000 60 6000 40 20 0 PTVS10-xxxC-SH 4000 PTVS15-076C-SH Voltage PTVS15-076C-TH Voltage Surge Current 0 5 10 15 20 Surge Current (A) PTVS3-xxxC-TH 2000 25 30 35 0 Time (µs) Figure 3. Comparison of 15 kA Surface Mount and Axial Lead Devices SUMMARY PTVS15-xxxC-SH In conclusion, Power TVS diodes offer superior protection for AC and DC power line applications with the best overall protection being achieved by a Power TVS diode in a surface mount package. Power TVS diodes offer superior protection compared to other devices, such as MOVs. Bourns offers a wide voltage range of devices with surge current ratings of 3, 6, 10 and 15 kA. PTVS15-xxxC-TH ADDITIONAL RESOURCES For more information and further technical support, visit Bourns online at: www.bourns.com COPYRIGHT© 2014 • BOURNS, INC. • 7/14 • e/ESD1435 “Bourns” is a registered trademark of Bourns, Inc. in the U.S. and other countries. Americas: Tel +1-951 781-5500 7/14 • e/ESD1435 Fax +1-951 781-5700 EMEA: Tel +36 88 520 390 Fax +36 88 520 211 Asia-Pacific: Tel +886-2 256 241 17 Fax +886-2 256 241 16 3