Heavy Duty CC/CV Feeder
• Works with CC & CV Power Sources
• 4 Drive Roll Design for GMAW & FCAW
• Control Circuitry Enclosed in Water Resistant
Sheet Metal Case
• Gas Valve and 1 set of Feed Rolls Supplied
Standard
• No Control Cables Required
• Rugged Design for
Tough Environments
www.thermalarc.com
Arc Welding Wire Feeder
The Thermal Arc® HEAVY DUTY CC/CV is a solid state CC and CV wire
feeder. The four drive roll assembly feeds up to 600 IPM and is designed
for gas metal arc welding (GMAW) and flux-cored arc welding (FCAW).
The front panel features a large knob for easy wire feed speed
adjustment. Other features include quick wire release and a variable
speed motor that handles the fast speed demands of smaller diameter
wire as well as the low speed high torque demands for larger diameter
wire. The quick torch connector is standard and easily fits for most
TWECO MIG guns.
FEATURES
Front Panel Controls and Connections
Power On/Off Switch
Inch/Purge Kit (Optional)
WFS Control
BENEFITS
Solid State Circuitry
Improved wire speed accuracy
Load compensation
Current limit to motor
Powerful, permanent
magnet drive motor
Feeds up to 1/8" wire.
Multiple overload
protection devices
Prevents damage due to faults.
Enhanced run-in-circuit
Allows for smooth arc starting.
Dynamic wire stop
brake circuit
Offers precise stopping of the wire.
CC/CV Selector switch
Allows operator to properly match feeder to power source.
Replaceable motor brushes
Extends the motor life.
Meets CSA NRTL/C &
NEMA EW 3 standards
System is designed to specified
standards.
Solid State Control
Provides excellent wire speed
regulation. Handles the fast demands
of smaller diameter wire as well as
low speed high torque demands of
larger diameter wire
Voltage Sensing Lead
Gun Switch Receptacle
Control Box
Insulated From Base
Wire Spool Adapter Furnished Standard
Drive Motor and Features
Calibrated Tension
Quick Release Tension
Knob clamps
gun in place
Spring Input
Wire Guide
Minimizes
Wire Drag
Replaceable
Gas Collar
Self-centering
Gun Connector
Rugged, Efficient Permanent Magnet Motor
Low Voltage Motor,
therefore no ground
High efficiency, helical
gear reduction
Positive, Easy
Plug-In
Gun
Connection
Power Cable Connector
Enclosed Gas Valve
For Operator Safety
Slow motor speed
for long brush life
(replaceable brushes)
U.S. Plasma Manual Customer Care: 800-426-1888 /
page 2
FAX
800-535-0557
Arc Welding Wire Feeder
Tough, Long Life Gears
Dual groove
doubles feed
roll life
Feed Roll Kits 375980-Series
Precision needle
bearings for more
push power
Feed rolls insulated
from motor
Wire Size
Number Rolls
.024" (.55mm)
4 roll
375980-071
—
—
—
—
—
4 roll
375980-041
375980-043
375980-050
—
—
—
4 roll NV
375980-068
375980-069
—
—
—
—
4 roll
—
—
375980-070
—
—
—
.045" (1.1mm)
4 roll NV
375980-042
375980-044
375980-051
375980-083
375980-062
—
.052" (1.3mm)
4 roll
—
—
375980-052
—
—
—
5/64" (2.0mm)
4 roll NV
375980-046
—
375980-053
375980-058
375980-064
—
3/32" (2.4mm)
4 roll NV
—
—
—
375980-059
375980-065
—
7/64" (2.8mm)
4 roll NV
—
—
—
375980-060
375980-066
—
1/8" (3.2mm)
4 roll NV
—
—
—
375980-061
375980-067
—
.035" (.89mm)
4 roll NV
375980-080
—
375980-050
—
—
375980-072
.052" (1.3mm)
4 roll NV
375980-081
—
—
—
—
—
.068" (1.4mm)
4 roll NV
375980-082
—
—
—
—
—
1/16" (1.59mm)
4 roll NV
375980-045
—
—
—
—
375980-074
3/64" (1.2mm)
4 roll
—
—
375980-051
—
—
375980-073
4 roll
—
—
375980-052
375980-057
375980-063
—
.030" & .035"
(.76mm & .89mm)
.030", .035" & .045"
(.76mm, .89mm & 1.1mm)
.035", .045" & 3/64"
(.89mm, 1.1mm & 1.2mm)
.052" & 1/16"
(1.3mm & 1.6mm)
NV = Narrow Vee
Notes: Feed roll kits include: 4 Feed rolls, Input, Output, and Center guides.
One kit (which must be specified when ordering) is supplied standard.
Tel: 1-800-426-1888 / Fax: 1-800-535-0557
IDEAL FOR: Welding—hardsurfacing applications
• Tanks and vessels
• Brick and clay mills
• Structural members
• Coal mining
• Machine bases
• Metal Mining
•
•
•
•
•
•
Pipe welding
Dredging
Housings
Field construction
Earth-moving equipment
Offshore
International Customer Care: 905-827-9777 /
www.thermalarc.com
FAX
• Shovel rollers
• Mill hammers
• Shovel buckets
• Dragline buckets
• Bucket teeth
• Dragline teeth
• Tractor rolls and idlers
• Mine car wheels
• Scraper blades
• Rails
• Crusher haws
• Tool joints
• Rock quarries
• Manufacturing
• Cement mills
• Power plants
905-827-9797
page 3
Arc Welding Wire Feeder
OPTIONS
SPECIFICATIONS
Minimum Input Voltage
(For Proper Operation)
14 VDC
Maximum (Open Circuit)
Input Voltage
100 VDC
Input Frequency
0 Hz (DC)
Maximum Input Current
7 Amps
Motor Voltage Range
2-24 VDC
Motor Gear Ratio
20.4:1 (40-600 IPM)
Wire Feed Speed Range
40-600 IPM, 102-1524cpm
Wire Sizes
.024 - 1/8", .61 - 3.2 mm
Feed Rolls
All rolls driven
Welding gun/torch size
5/8" nominal standard
3/4" nominal optional
Description
Cat. No.
Feed roll kits
375980-xxx
Feeder cart kit
171438
Swivel base assembly
375606A-002
Handle kit
375994A
Spool kit
870058
Spool adapter, 10#
375585-001
Spool adapter, 15#
375864-001
Coil adapter, 14#
375942A
Coil adapter, 60#
407142A
Lifting eye
375104A
Spool cover, 30#
375582A-004
Maximum gas inlet pres.
75 psi
Spool cover, 60# / lifting eye
375733A-001
Approvals
CSA NRTL/C
NEMA EW 3
Control shaft friction lock
402663
Gun adapter 3/4"
375999
Contactor Kit
376809A-002
Wire Reel Kit
870059
Wire Reel/Spool Support Assembly
870060-001
Dimensions (includes base)
24-1/2" (62.2cm) x 14" (35.6cm) x 13" (33cm)
Weight
52 lbs. (23.6kg.)
COMPATIBILITY
HOW TO ORDER
Cat. No.
SP6877C-001
The Heavy Duty CC/CV can be used on all Thermal Arc
power sources and engine driven welding generators by
hooking up voltage sensing lead. These feeders will also
adapt to most competitive power sources/engine drives.
Description
Heavy Duty CC/CV (4 roll) 40-600 IPM,
102-1524 cpm
Gas hose
Gun
HEAVY DUTY CC/CV
Power
Source
Voltage
sensing
lead
Electrode cable
Work ground
U.S. Customer Care: 800-426-1888 /
FAX
800-535-0557
•
International Customer Care: 905-827-9777 / FAX 905-827-9797
www.thermalarc.com
A Global Cutting & Welding Market Leader™
WO R L D H E A D Q UA RT E R S :
16052 Swingley Ridge Road, Suite 300
THE AMERICAS
Denton, TX USA
U.S. Customer Care
Ph: (1) 800-255-5846
Fax: (1) 800-332-0946
Miami, FL USA
Sales Office, Latin America
Ph: (1) 954-727-8371
Fax: (1) 954-727-8376
West Lebanon, NH USA
Customer Care, Plasma
Ph: (1) 800-752-7621
Fax: (1) 800-221-4401
Form No. 84-9825 (3/03)
EUROPE
ASIA/PACIFIC
Oakville, Ontario, Canada
International Customer Care
Ph: (1) 905-827-9777
Fax: (1) 905-827-9797
Chorley, United Kingdom
Customer Care
Ph: (44) 1257-261755
Fax: (44) 1257-224800
Cikarang, Indonesia
Customer Care
Ph: 62 21+ 8983-0011 / 0012
Fax: 62 21+ 893-6067
Rio de Janeiro, Brazil
Customer Care
Ph: (55) 21-2485-8998
Fax: (55) 21-2485-8866
Milan, Italy
Sales Office
Ph: (39) 02-98-80320
Fax: (39) 02-98-281773
Osaka, Japan
Sales Office
Ph: 816-4809-8411
Fax: 816-4809-8412
© Thermadyne Industries, Inc., 2003
•
St. Louis, Missouri 63017
Melbourne, Australia
Customer Care:
Ph: 1300-654-674
Fax: 613+ 9474-7391
International:
Ph: 613+ 9474-7508
Fax: 613+ 9474-7488
www.thermadyne.com
Rawang, Malaysia
Customer Care
Ph: 603+ 6092-2988
Fax: 603+ 6092-1085
U. S. A .
Shanghai, China
Sales Office
Ph: 86 21+ 6280-1273
Fax: 86 21+ 3226-0955
Singapore
Sales Office
Ph: 65+ 6832-8066
Fax: 65+ 6763-5812
Printed in U.S.A.