P R O D U C T
C A T A L O G
Complete range of hose clamps, cable retention and banding solutions
J
U
N
E
2
0
1
6
INDEX
The complete range of HCL products
Below is the index for the complete HCL Product Catalog.
HCL’s comprehensive range of hose clamps, cable retention
and banding solutions is complimented by introductory and
ancilliary pages, providing advice on hose clamp selection,
a variety of installation tools and technical information. The
catalog pages are designed to guide the customer through the
HCL range and to offer peace of mind when making a product
selection.
Cable Retention
Introductory Pages
6.1
Heavy Duty Nylon Cable Tie – Smart Tie™
1.1
Company Profile
6.2
Metal Cable Tie – Tyco Ball Locking Type – 316SS
1.2
Online Shop
6.3
Metal Cable Tie – Tyco Re-Usable – 316SS Coated
6.4
Nylon (Plastic) P Clips Black or Natural – Micro Plastics
Snap Fit & Ear Clamps
Banding & Strapping
2.1
Herbie Clip® Plastic (Nylon) Hose Clamp – Double Grip
2.2
Ezyclik™-P Low Profile Plastic Hose Clamp
7.1
Heavy Duty Nylon Banding – Smart Band® Standard
2.3
Ezyclik™-M Low Profile Automotive Hose Clip
7.2
High Strength Nylon Banding – Smart Band® Hybrid
2.4
Zero Leak – Low Profile Ear Clamp
2.5
Single Ear Hose Clamp – Mikalor
2.6
Double Ear Hose Clamp – Mikalor
Special Hose Clamps
8.1
Special Clamp Designs
Installation Tooling
Compensating Clamps
9.1
Manual Tools – Plastic Snap Fit Hose Clamps
3.1
Ezyclik™-M+ – Spring Automotive Hose Clip
9.2
Manual Tools – Metal Snap Fit, Ear & Spring Hose Clamps
3.2
Zinc Plated Steel – Double Wire Spring Hose Clip
9.3
Manual Tools – Worm Drive & Screw Hose Clamps
3.3
Rotor Spring Band Hose Clamp – Constant Tension
9.4
Manual Tools – Plastic and Steel (metal) Cable Ties
3.4
Rotor Spring Band Light Hose Clamp – Constant Tension
9.5
Manual Tools – Banding & Strapping – Smart Band® &
Worm Drive & Screw Clamps
Metal Banding
9.6
Installation Tools – Pneumatic Air Tools for Hose Clamps
4.1
Worm Gear Hose Clamp – Perforated US Style
4.2
Quick Release Worm Drive Hose Clamp
Ancillary Pages
4.3
Mini Screw or Petrol Pipe Clip – Mollfam
10.1
Choosing the Right Clamp
4.4
Double Wire Screw Hose Clamp – Mollfam
10.2
Technical Information
4.5
Plastic Worm Drive Hose Clamp
10.3
Material Information
4.6
Continuous Worm Drive Clamping Kit
10.4
Conditions of Sale
Heavy Duty Clamps
5.1
T-Bolt Heavy Duty Hose Clamp
5.2
Worm Drive Super (High) Torque Hose Clamp
5.3
Preformed Band Clamps
w w w . h c l - c l a m p i n g . c o m
COMPANY
PROFILE
HCL’s Quality Policy
Within HCL Fasteners Ltd (the parent company of HCL Fasteners
Corp) we are committed to provide products and services
which meet the customers’ specified contractual and project
requirements and those of all applicable regulating authorities.
We are totally committed to setting and achieving quality
standards that are capable of meeting, in all respects, the
specified requirements and reasonable expectations of our
customers, whilst working within the framework of statutory,
regulatory and legal requirements.
In order to achieve this objective, it is the policy of HCL
Fasteners Ltd to maintain an effective quality system based on
the requirements of: BS EN ISO 9001-2008.
Specialists in banding and clamping products
HCL is uniquely placed to provide a first class clamping
service thanks to its long term exclusive arrangements with
high quality clamping suppliers around the world, and its
ability to manufacture a variety of clamping products and
fitting tools.
Founded in 1994, HCL was originally known for the
manufacture and supply of the original double grip
plastic hose clamp, the Herbie Clip®. Since then, HCL
has established a focused range of products which
specialise in plastic clamping and banding; including
Smart Band®, Smart Tie™ and the Ezyclik™. Our
hi-tech manufacturing facility consisting of
numerous injection moulding machines and
bespoke extrusion lines.
2010 saw an exciting change for HCL, as for
the first time we combined our manufactured and
supplied clamping products to create a complete portfolio of
clamping solutions.
With an established office in North America and a worldwide
distribution network, our continuous objective is to innovate
and service the market with quality-engineered products that
will stand the test of time.
1.1
w w w . h c l - c l a m p i n g . c o m
ONLINE
SHOP
Our complete range available to buy online
Whether you need a single clamp or 100
clamps to finish that important job, visit
our online web site where you can choose
and purchase from the complete range of
products contained in this catalogue.
As well as our own manufactured clamping
products, HCL has also partnered with
a number of hose clamp manufacturers
to provide a complete clamping solution
portfolio.
We are also continually researching and
reviewing new products that may add
value to our already extensive
range.
www.hcl-clamping.com
1.2
w w w . h c l - c l a m p i n g . c o m
SNAP FIT &
EAR CLAMPS
Herbie Clip® Plastic (Nylon) Hose Clamp – Double Grip
PERFORMANCE
Manufactured by HCL, the Herbie Clip®
Strength
Temperature
is the original Double Grip plastic hose
Speed
clip. It is a quick and easy to install nylon
Weathering
hose clamp with exceptional strength
Chemical
arising from its unique double row of
Dynamic Range
interlocking toothed jaws. The double row
of teeth offers over twice the clamping
force achieved by similar products with only a single row of teeth. No
other nylon hose clamps can rival the Herbie Clip in terms of overall
strength and performance. Temperature range: Nylon 6.6 -40°F to 338°F,
PP -40°F to 194°F.
Applications
JAgricultural
JAutomotive
JHydro Massage
JIrrigation
em
Materials – see section 10.3
Standard
JHeat/UV Stabilised ROHS compliant Nylon 6.6.
On Request
JPolypropylene
Strength
All teeth engaged
Temperature
Weathering
Chemical
B
3 teeth engaged
D
A1
A2
C
Installation Tools – see section 9.1
MT-HC-VT-01
PT-HC-C
Other Herbie Clip® tools also available.
PT-HC-P
JPharmaceutical
JVending
JWhite Goods
JGeneral Industry
HCL
Part No
Diameter Range
(A1-A2) inch
Band Width
(B) inch
Band Thickness
(C) inch
Head Height
(D) inch
Box
Quantity
HC-A
HC-AA
HC-B
HC-BB
HC-C
HC-CC
HC-D
HC-E
HC-F
HC-G
HC-H
HC-J
HC-K
HC-L
HC-M
HC-N
HC-P
HC-Q
HC-R
HC-S
HC-T
HC-U
HC-V
HC-W
HC-X
HC-59
HC-64
HC-66
HC-70
HC-75
HC-80
HC-85
HC-91
HC-96
HC-105
HC-109
HC-115
HC-163
0.22 – 0.25
0.26 – 0.31
0.31 – 0.36
0.36 – 0.40
0.40 – 0.46
0.43 – 0.50
0.47 – 0.54
0.51 – 0.59
0.59 – 0.67
0.66 – 0.75
0.71 – 0.80
0.79 – 0.90
0.87 – 0.97
0.96 – 1.08
1.03 – 1.15
1.12 – 1.26
1.25 – 1.36
1.34 – 1.48
1.48 – 1.60
1.56 – 1.72
1.69 – 1.80
1.79 – 1.97
1.89 – 2.10
2.07 – 2.20
2.15 – 2.36
2.30 – 2.52
2.42 – 2.63
2.57 – 2.78
2.73 – 2.94
2.91 – 3.14
3.11 – 3.32
3.32 – 3.74
3.55 – 3.74
3.81 – 3.98
4.11 – 4.36
4.21 – 4.46
4.49 – 4.72
6.36 – 6.59
0.17
0.18
0.18
0.18
0.23
0.24
0.24
0.28
0.28
0.27
0.28
0.25
0.28
0.28
0.29
0.35
0.36
0.35
0.36
0.35
0.35
0.35
0.35
0.35
0.37
0.37
0.37
0.36
0.36
0.36
0.35
0.35
0.37
0.34
0.35
0.35
0.37
0.37
0.06
0.33
0.39
0.37
0.43
0.48
0.48
0.51
0.54
0.51
0.49
0.50
0.56
0.51
0.49
0.53
0.53
0.54
0.53
0.56
0.53
0.50
0.57
0.57
0.59
0.61
0.67
0.61
0.62
0.61
0.65
0.70
0.68
0.66
0.69
0.64
0.69
0.69
0.63
3000
2500
0.06
0.07
0.08
0.08
0.08
0.08
0.09
0.08
0.09
0.08
0.09
0.08
0.09
0.11
0.10
0.08
0.10
0.11
0.10
0.10
All weights, dimensions & quantities are subject to a 2.5% tolerance. To add material selection to the HCL Part No: for Nylon 6.6. Black, add “-PA66-BK”.
Other colours available on request.
2.1
w w w . h c l - c l a m p i n g . c o m
2000
1000
1500
1000
750
500
1000
750
500
100
SNAP FIT &
EAR CLAMPS
PERFORMANCE
Ezyclik™-P Low Profile Plastic Hose Clamp
Manufactured by HCL in the UK,
Strength
Temperature
the Ezyclik™-P (Plastic) hose clip is
Speed
specifically designed for hose clamping
Weathering
applications where space is restricted.
Chemical
The unique design of the patent
Dynamic Range
pending Ezyclik™-P ensures strong, fast
and reliable clamping with a low profile design and fully corrosion
resistant materials. Temperature range: Nylon 6.6 -40°F to 338°F, PP
-40°F to 194°F.
Applications
J Automotive
J Hydro Massage
J Irrigation
J Pharmaceutical
em
HCL
Part No
Materials – see section 10.3
Standard
J Heat/UV Stabilised ROHS compliant Nylon 6.6.
On Request
J Polypropylene
Strength
Temperature
Weathering
Chemical
J Glass-filled Nylon 6.6.
Strength
Temperature
B
D
A
C
Installation Tools – see section 9.1
MT-EZP-LVT-01
MT-EZP-HT-01
Other Ezyclik™-P tools also available.
PT-EZY-C
EZY-P-8.5
EZY-P-8.7
EZY-P-8.9
EZY-P-9.2
EZY-P-9.5
EZY-P-10.0
EZY-P-11.4
EZY-P-12.0
EZY-P-12.5
EZY-P-12.7
EZY-P-13.2
EZY-P-13.7
EZY-P-14.5
EZY-P-14.6
EZY-P-15.0
EZY-P-15.7
EZY-P-15.9
EZY-P-16.5
EZY-P-16.8
EZY-P-17.1
EZY-P-17.5
EZY-P-17.6
EZY-P-18.0
EZY-P-18.5
EZY-P-19.1
EZY-P-19.6
EZY-P-20.1
EZY-P-20.8
EZY-P-21.1
EZY-P-22.0
EZY-P-22.1
EZY-P-22.6
EZY-P-23.1
EZY-P-23.6
EZY-P-24.7
EZY-P-25.8
EZY-P-26.8
EZY-P-28.0
EZY-P-30.6
EZY-P-31.4
EZY-P-36.5
EZY-P-42.4
EZY-P-43.3
EZY-P-45.5
Closed
Diameter
(A) inch
0.33
0.34
0.35
0.36
0.37
0.39
0.44
0.47
0.49
0.50
0.51
0.53
0.57
0.57
0.59
0.61
0.62
0.64
0.66
0.67
0.68
0.69
0.70
0.72
0.74
0.76
0.78
0.81
0.82
0.85
0.86
0.88
0.90
0.92
0.96
1.01
1.05
1.09
1.19
1.22
1.42
1.65
1.69
1.77
J Vending
J White Goods
J General Industry
Band
Width
(B) inch
Band
Thickness
(C) inch
0.07
Head
Height
(D) inch
Box
Quantity
0.21
2000
0.22
0.22
0.22
1500
0.23
1000
0.31
0.08
0.27
1500
1000
500
0.35
0.10
0.29
400
All weights, dimensions & quantities are subject to a 2.5% tolerance.
To add material selection to the HCL Part No: for Nylon 6.6. Black, add “-PA66-BK”. Other colours available on request.
2.2
w w w . h c l - c l a m p i n g . c o m
SNAP FIT &
EAR CLAMPS
PERFORMANCE
Ezyclik™-M Low Profile Automotive Hose Clip
Strength
The Ezyclik™-M (Metal) type hose
Temperature
clamp offers exceptional strength
Speed
and is used extensively in the
Weathering
automotive and general industry. It
Chemical
Dynamic Range
is quick and easy, to assemble and
disassemble; has a low profile design
and is manufactured from corrosion resistant Stainless Steel.
The Ezyclik™-M offers an alternative to the Clic hose clamp often
used in these applications. The Ezyclik™-M hose clip is often
used in automotive applications.
Applications
J Automotive
J Hydro Massage
Materials – see section 10.3
J
4 304 SS
B
A
C
Installation Tools – see section 9.1
MT-EZM-VT-01
MT-EZM-SJ-01
PT-EZY-C
HCL
Part No
Diameter
Range
(A) inch
EZY-M-8.0
EZY-M-8.5
EZY-M-9.0
EZY-M-9.5
EZY-M-10.0
EZY-M-10.5
EZY-M-11.0
EZY-M-11.5
EZY-M-12.0
EZY-M-12.5
EZY-M-13.0
EZY-M-13.5
EZY-M-14.0
EZY-M-14.5
EZY-M-15.0
EZY-M-15.5
EZY-M-16.0
EZY-M-16.5
EZY-M-17.0
EZY-M-17.5
EZY-M-18.0
EZY-M-18.5
EZY-M-19.0
EZY-M-19.5
EZY-M-20.0
EZY-M-20.5
EZY-M-21.0
EZY-M-21.5
EZY-M-22.0
EZY-M-23.0
EZY-M-23.5
0.33 – 0.37
0.35 – 0.41
0.37 – 0.43
0.39 – 0.45
0.41 – 0.47
0.43 – 0.49
0.45 – 0.51
0.47 – 0.53
0.49 – 0.55
0.51 – 0.55
0.53 – 0.59
0.55 – 0.60
0.57 – 0.62
0.59 – 0.64
0.60 – 0.66
0.62 – 0.68
0.64 – 0.70
0.66 – 0.72
0.68 – 0.74
0.70 – 0.76
0.72 – 0.76
0.74 –0.80
0.76 – 0.82
0.78 – 0.84
0.80 – 0.86
0.82 – 0.90
0.84 – 0.92
0.86 – 0.94
0.88 – 0.96
0.92 – 0.99
0.94 – 1.01
J White Goods
J General Industry
Band
Width
(B) inch
Band
Thickness
(C) inch
0.02
0.23
0.02
0.31
All weights, dimensions & quantities are subject to a 2.5% tolerance.
To add material selection to the HCL Part No: for W4, add “-W4”.
Other sizes available on request.
2.3
w w w . h c l - c l a m p i n g . c o m
Colour
Mark
Blue
Green
Purple
Black
Green
Blue
Green
Purple
Black
Red
Green
Purple
Red
Purple
Black
Blue
Green
Black
Red
Blue
Green
Purple
Blue
Black
Red
Blue
Green
Purple
Black
Blue
Green
Box
Quantity
3000
2500
3500
3000
2500
2000
SNAP FIT &
EAR CLAMPS
PERFORMANCE
Zero Leak – Low Profile Ear Clamp
Strength
HCL’s Zero Leak Ear clamp (O-Clip) is
Temperature
ideal for rubber and PVC hoses. The
Speed
steel hose clamp forms a complete
Weathering
circle, removing the possibility of
Chemical
Dynamic Range
leakage. It is quick and easy to
assemble, has a low profile design
and is manufactured from corrosion resistant Stainless
Steel 304 or W4. The Zero leak metal hose clip is also known
sometimes as a low profile hose clamp.
Applications
J Automotive
J Vending
Materials – see section 10.3
J
4 304 SS
B
A
C
Installation Tools – see section 9.1
MT-EC-VHT-01
MT-EC-VT-01
J White Goods
J General Industry
HCL
Part No
Diameter
Range
(A) inch
ZLEC-7.0
ZLEC-8.0
ZLEC-8.7
ZLEC-9.0
ZLEC-9.5
ZLEC-10.0
ZLEC-10.5
ZLEC-10.9
ZLEC-11.3
ZLEC-11.8
ZLEC-11.9
ZLEC-12.3
ZLEC-12.8
ZLEC-13.3
ZLEC-13.8
ZLEC-14.0
ZLEC-14.2
ZLEC-14.5
ZLEC-14.8
ZLEC-15.3
ZLEC-15.7
ZLEC-16.0
ZLEC-16.8
ZLEC-17.0
ZLEC-17.5
ZLEC-17.8
ZLEC-18.0
ZLEC-18.5
ZLEC-19.2
0.22 – 0.27
0.27 – 0.31
0.27 – 0.34
0.28 – 0.35
0.30 – 0.37
0.32 – 0.39
0.34 – 0.41
0.36 – 0.43
0.37 – 0.44
0.39 – 0.46
0.37 – 0.46
0.38 – 0.48
0.40 – 0.50
0.42 –0.52
0.44 – 0.54
0.45 – 0.55
0.46 – 0.55
0.47 – 0.57
0.48 – 0.58
0.50 – 0.60
0.51 – 0.61
0.53 – 0.62
0.56 – 0.66
0.57 – 0.66
0.59 – 0.68
0.57 – 0.69
0.58 –0.70
0.60 –0.72
0.60 –0.75
Band
Width
(B) inch
Band
Thickness
(C) inch
0.20
0.02
Box
Quantity
100
0.27
All weights, dimensions & quantities are subject to a 2.5% tolerance.
To add material selection to the HCL Part No: for W4, add “-W4”.
Other sizes available on request.
2.4
w w w . h c l - c l a m p i n g . c o m
0.02
SNAP FIT &
EAR CLAMPS
PERFORMANCE
Single Ear Hose Clamp – Mikalor
Strength
The Mikalor Single Ear Hose Clip
Temperature
(O-Clip) is manufactured from
Speed
a choice of materials and is an
Weathering
economical solution for many
Chemical
Dynamic Range
simple hose assemblies. The single
ear hose clamps can be used with
air or other fluids. These O clips are ideal for demanding
applications involving soft or hard rubbers and plastics. The
design also ensures a uniform compression around the whole
circumference of the hose clamp.
Applications
J Automotive
J Vending
Materials – see section 10.3
J
1
Zinc Plated Steel
On Request
J 4 304 SS
Weathering
Chemical
B
J White Goods
J General Industry
HCL
Part No
Diameter
Range
(A) inch
SEC-7
SEC-8
SEC-9
SEC-10
SEC-11
SEC-12
SEC-13*
SEC-14
SEC-15*
SEC-16
SEC-17*
SEC-18*
0.27 – 0.35
0.31 – 0.39
0.35 – 0.43
0.39 – 0.47
0.43 – 0.51
0.47 – 0.55
0.51 – 0.59
0.55 – 0.62
0.59 – 0.66
0.62 – 0.70
0.66 – 0.74
0.70 – 0.78
Band
Width
(B) inch
Box
Quantity
0.23
0.03
0.25
100
0.27
0.04
0.29
Part numbers marked with * are only available in W4 Material
All weights, dimensions & quantities are subject to a 2.5% tolerance.
To add material selection to the HCL Part No: for W4, add “-W4”.
A
C
Installation Tools – see section 9.1
MT-EC-VHT-01
Band
Thickness
(C) inch
MT-EC-VT-01
2.5
w w w . h c l - c l a m p i n g . c o m
SNAP FIT &
EAR CLAMPS
PERFORMANCE
Double Ear Hose Clamp – Mikalor
The Mikalor Double Ear Hose Clip
Strength
Temperature
(O-Clip) is manufactured from a choice of
Speed
materials and is an economical solution
Weathering
for many simple hose assemblies. The
Chemical
double ear hose clamps can be used with
Dynamic Range
air or other fluids. These O clips are ideal
for demanding applications involving soft or hard rubbers and plastics.
The ears of the hose clamp should be closed with the recommended
uniform force resulting in a constant stress within the clamp material,
without overloading either the clamp or the parts being assembled.
The nominal diameter of the two ear clamp should always be chosen
so that, when installed with the correct clamping force, the ears are
almost closed.
Applications
J Automotive
J Vending
Materials – see section 10.3
J
1
Zinc Plated Steel
On Request
J 4 304 SS
Weathering
Chemical
B
A
C
J White Goods
J General Industry
HCL
Part No
Diameter
Range
(A) inch
DEC-5
DEC-7
DEC-9
DEC-11
DEC-13
DEC-14*
DEC-15
DEC-17
DEC-18
DEC-20
DEC-22
DEC-23*
DEC-25*
DEC-28*
DEC-31*
DEC-34*
DEC-37*
DEC-40*
DEC-43*
0.20 – 0.27
0.27 – 0.35
0.35 – 0.43
0.43 – 0.51
0.51 – 0.59
0.55 – 0.66
0.59 – 0.70
0.66 – 0.78
0.70 – 0.82
0.78 – 0.90
0.86 – 0.98
0.90 – 1.05
0.98 – 1.09
1.09 – 1.21
1.21 – 1.33
1.33 – 1.44
1.44 – 1.56
1.56 – 1.68
1.68 – 1.77
Band
Width
(B) inch
0.23
Box
Quantity
0.02
0.03
0.25
0.27
0.29
0.31
0.04
0.04
0.05
0.05
0.33
0.35
0.05
0.37
0.39
0.41
Part numbers marked with * are only available in W1 Material
All weights, dimensions & quantities are subject to a 2.5% tolerance.
To add material selection to the HCL Part No: for W4, add “-W4”.
Installation Tools – see section 9.1
MT-EC-VHT-01
Band
Thickness
(C) inch
MT-EC-VT-01
2.6
w w w . h c l - c l a m p i n g . c o m
0.06
100
COMPENSATING
CLAMPS
Ezyclik™-M+ – Spring Automotive Hose Clip
PERFORMANCE
Strength
The Ezyclik™-M+ hose clamp
Temperature
offers exceptional strength and
Speed
a diameter that self-adjusts
Weathering
Chemical
to compensate for diametrical
Dynamic Range
variations. This spring loaded
hose clip is quick and easy, to
assemble and disassemble; has a low profile design and
is manufactured from corrosion resistant Stainless Steel.
Applications
J Automotive
J Hydro Massage
Materials – see section 10.3
J
4 304 SS
B
A
C
MT-EZM-SJ-01
Diameter
Range
(A) inch
EZY-M+-8
EZY-M+-9
EZY-M+-10
EZY-M+-11
EZY-M+-12
EZY-M+-13
EZY-M+-14
EZY-M+-15
EZY-M+-16
EZY-M+-17
EZY-M+-18
EZY-M+-19
EZY-M+-20
EZY-M+-21
EZY-M+-22
EZY-M+-23
EZY-M+-24
0.33 – 0.37
0.37 – 0.41
0.41 – 0.45
0.45 – 0.49
0.49 – 0.55
0.55 – 0.59
0.57 – 0.63
0.61 – 0.67
0.65 – 0.71
0.69 – 0.75
0.73 – 0.79
0.77 – 0.83
0.81 – 0.87
0.89 – 0.91
0.89 – 0.94
0.93 – 0.98
0.96 – 1.02
Band
Width
(B) inch
Band
Thickness
(C) inch
Box
Quantity
0.28
1000
0.02
0.31
All weights, dimensions & quantities are subject to a 2.5% tolerance.
To add material selection to the HCL Part No: for W4, add “-W4”.
Other sizes available on request.
Installation Tools – see section 9.1
MT-EZM-VT-01
HCL
Part No
J White Goods
J General Industry
PT-EZY-C
3.1
w w w . h c l - c l a m p i n g . c o m
500
COMPENSATING
CLAMPS
PERFORMANCE
Zinc Plated Steel – Double Wire Spring Hose Clip
Strength
Mollfam’s Double Wire Spring hose
Temperature
clips are ideal on rubber and PVC
Speed
hoses. Made from Zinc Plated steel
Weathering
the spring effect compensates
Chemical
Dynamic Range
for diametrical variation and the
complete circle guarantees a uniform
radial pressure. These Double Wire Spring Hose Clips are ideal
for low pressure applications.
Applications
J Agricultural
J Irrigation
HCL
Part No
Diameter
Range
(A) inch
DW-6.8
DW-7.3
DW-7.6
DW-8.1
DW-8.6
DW-9.1
DW-9.6
DW-10.1
DW-10.7
DW-11.3
DW-11.9
DW-12.6
DW-13.3
DW-13.7
DW-14.0
DW-14.8
DW-15.6
DW-15.8
DW-16.4
DW-17.3
DW-18.2
DW-19.2
DW-20.2
DW-21.2
DW-22.1
DW-22.6
DW-23.1
DW-24.2
DW-25.2
0.26 – 0.27
0.27 – 0.29
0.28 – 0.30
0.30 – 0.32
0.32 – 0.34
0.34 – 0.36
0.36 – 0.38
0.38 – 0.41
0.41 – 0.43
0.43 – 0.45
0.45 – 0.48
0.48 – 0.50
0.50 – 0.53
0.52 – 0.55
0.53 – 0.56
0.56 – 0.59
0.59 – 0.62
0.60 – 0.64
0.62 – 0.66
0.66 – 0.69
0.69 – 0.73
0.73 – 0.76
0.76 – 0.80
0.80 – 0.84
0.84 – 0.88
0.86 – 0.90
0.87 – 0.92
0.92 – 0.96
0.96 – 1.01
Materials – see section 10.3
J
1 Zinc Plated Steel
B
A
C
Installation Tools – see section 9.1
MT-SC-TP-01
MT-SC-FR-01
J White Goods
J General Industry
Clamp
Width
(B) inch
Wire
Diameter
(C) inch
Box
Quantity
0.20
0.04
0.21
0.23
0.05
0.27
0.06
1000
0.31
0.07
0.35
0.07
0.37
0.08
0.40
0.09
0.43
0.10
All weights, dimensions & quantities are subject to a 2.5% tolerance.
To add material selection to the HCL Part No: for W1, add “-W1”.
Other sizes available on request.
3.2
w w w . h c l - c l a m p i n g . c o m
COMPENSATING
CLAMPS
HCL supplies Rotor Constant
Tension Band Clamps. The
spring loaded Zinc Plated Steel
hose clamps are ideal for many
automotive, truck and spa
applications.
PERFORMANCE
Rotor Spring Band Hose Clamp – Constant Tension
Strength
Temperature
Speed
Weathering
Chemical
Dynamic Range
Applications
J Agricultural
J Automotive
J Vending
Materials – see section 10.3
J
1
Zinc Plated Steel
On Request
Clamps can also be supplied in finished colours Black, Brown,
Tan, Green or Red.
B
HCL
Part No
Diameter
Range
(A) inch
CTB-14.4
CTB-15.2
CTB-17.8
CTB-18.4
CTB-20.5
CTB-22.0
CTB-24.3
CTB-25.2
CTB-27.0
CTB-29.3
CTB-31.5
CTB-37.2
CTB-40.5
CTB-41.4
CTB-43.5
0.56 – 0.67
0.59 – 0.72
0.69 – 0.78
0.72 – 0.84
0.80 – 0.96
0.86 – 1.01
0.95 – 1.09
0.98 – 1.13
1.05 – 1.23
1.14 – 1.35
1.23 – 1.48
1.45 – 1.74
1.58 – 1.89
1.61 – 1.95
1.70 – 2.07
J White Goods
J General Industry
Clamp
Width
(B) inch
0.05
0.59
C
Installation Tools – see section 9.1
MT-SC-TP-01
Box
Quantity
0.04
0.03
All weights, dimensions & quantities are subject to a 2.5% tolerance.
To add material selection to the HCL Part No: for W1, add “-W1”.
A
Band
Thickness
(C) inch
MT-SC-FR-01
3.3
w w w . h c l - c l a m p i n g . c o m
0.06
0.07
0.07
0.08
100
COMPENSATING
CLAMPS
PERFORMANCE
Rotor Spring Band Light Hose Clamp – Constant Tension
Strength
HCL supplies Rotor Constant Tension
Temperature
Light Band Clamps. The spring loaded
Speed
Zinc Plated Steel hose clamps are
Weathering
cost effective alternatives to other
Chemical
Dynamic Range
types of hose clamps but do not
compromise quality or reliability. The
Light Constant Tension Clamps are used on such applications
as small engines, agricultural and utility vehicles, automotive
systems and appliances.
Applications
J Agricultural
J Automotive
J Vending
Materials – see section 10.3
J
1 Zinc Plated Steel
On Request
Clamps can also be supplied in finished colours Black, Green,
Red or Yellow.
B
A
J White Goods
J General Industry
HCL
Part No
Diameter
Range
(A) inch
Clamp
Width
(B) inch
Band
Thickness
(C) inch
CTL-6.1
CTL-7.7*
CTL-8.5
CTL-9.5
CTL-10.3
CTL-11.7
CTL-12.5
CTL-13.2
CTL-13.7
CTL-14.8*
CTL-15.8
CTL-16.4
CTL-19.1
CTL-21.8
0.24 – 0.30
0.30 – 0.34
0.33 – 0.41
0.37 – 0.44
0.40 – 0.48
0.46 – 0.54
0.49 – 0.57
0.51 – 0.60
0.53 – 0.64
0.58 – 0.66
0.62 – 0.72
0.64 – 0.82
0.74 – 0.89
0.85 – 1.02
0.25
0.02
0.03
0.02
0.02
0.31
100
0.03
0.37
Part numbers with * standard colour is Black
All weights, dimensions & quantities are subject to a 2.5% tolerance.
To add material selection to the HCL Part No: for W1, add “-W1”.
C
Installation Tools – see section 9.1
MT-SC-TP-01
Box
Quantity
MT-SC-FR-01
3.4
w w w . h c l - c l a m p i n g . c o m
0.04
0.06
WORM DRIVE &
SCREW CLAMPS
HCL’s robust perforated Worm Gear
clamps are manufactured from 430
Stainless Steel. These Screw Drive
Hose Clamps are designed for higher
sealing pressure with minimal torque.
PERFORMANCE
Worm Gear Hose Clamp – Perforated US Style
Strength
Temperature
Speed
Weathering
Chemical
Dynamic Range
Applications
J Chemical Industry
J Food Processing
J Marine Engines
HCL
Part No
SAE
No
Diameter
Range
(A) inch
WD-SAE-8-2
WD-SAE-8-6
WD-SAE-8-9
WD-SAE-8-12
WD-SAE-8-16
WD-SAE-13-4
WD-SAE-13-7
WD-SAE-13-9
WD-SAE-13-12
WD-SAE-13-16
WD-SAE-13-20
WD-SAE-13-24
WD-SAE-13-28
WD-SAE-13-32
WD-SAE-13-36
WD-SAE-13-40
WD-SAE-13-44
WD-SAE-13-48
WD-SAE-13-52
WD-SAE-13-56
WD-SAE-13-60
WD-SAE-13-64
WD-SAE-13-72
WD-SAE-13-80
WD-SAE-13-88
WD-SAE-13-96
WD-SAE-13-104
2
6
9
12
16
4
7
9
12
16
20
24
28
32
36
40
44
48
52
56
60
64
72
80
88
96
104
0.24 – 0.63
0.47 – 0.87
0.63 – 1.06
0.79 – 1.26
0.98 – 1.57
0.43 – 0.79
0.47 – 0.94
0.55 – 1.06
0.67 – 1.26
0.79 – 1.54
0.79 – 1.77
1.02 – 2.01
1.30 – 2.28
1.53 – 2.52
1.77 – 2.76
2.05 – 3.03
2.28 – 3.27
2.56 – 3.50
2.80 – 3.78
3.03 – 4.02
3.31 – 4.25
3.54 – 4.53
4.06 – 5.00
4.61 – 5.51
5.12 – 6.02
5.56 – 6.54
6.14 – 7.61
Materials – see section 10.3
J
2 Screw – Zinc Plated Steel
Band & Housing – 430 SS
On Request
J 4 304 SS
Weathering
Chemical
D
A
C
B
Installation Tools – see section 9.1
J Petrochemical Industry
J Shipyards
Band
Width
(B) inch
Band Hex Screw
Thickness
A/F
(C) inch
(D) inch
0.31
MT-AD-01
Box
Quantity
3.5
2000
0.24
3.0
1000
0.02
0.50
All weights, dimensions & quantities are subject to a 2.5% tolerance.
To add material selection to the HCL Part No: for W2, add “-W2”.
MT-D-01
Max
Torque
Nm
MT-TD-01
4.1
w w w . h c l - c l a m p i n g . c o m
500
0.31
8.0
250
200
WORM DRIVE &
SCREW CLAMPS
PERFORMANCE
Quick Release Worm Drive Hose Clamp
Strength
HCL’s Quick Release Worm Drive
Temperature
hose clamps offer a tilting Worm
Speed
Weathering
Drive housing. These quick
Chemical
release hose clamps are ideal for
Dynamic Range
rapid application and removal,
especially for large diameter pipes and hoses.
Applications
J Exhaust Fans
J Flexible Ducting
Materials – see section 10.3
J
2 Screw & Cover – Zinc Plated Steel
Band & Housing – 430 SS
On Request
J 4 304 SS
Weathering
Chemical
HCL
Part No
Diameter
Range
(A) inch
QR-100
0.98 – 3.90
QR-200
0.98 – 7.80
QR-300
0.98 – 11.70
QR-400
0.98 – 15.60
QR-500
0.98 – 19.50
QR-750
0.98 – 29.25
J HVAC
J General Industry
Band
Width
(B) inch
Band
Thickness
(C) inch
Hex Screw
A/F
(D) inch
Max
Torque
Nm
Box
Quantity
0.35
0.02
0.28
4.0
100
All weights, dimensions & quantities are subject to a 2.5% tolerance.
To add material selection to the HCL Part No: for W2, add “-W2”.
Other sizes available on request.
D
A
C
B
Installation Tools – see section 9.1
MT-D-01
MT-AD-01
MT-TD-01
4.2
w w w . h c l - c l a m p i n g . c o m
WORM DRIVE &
SCREW CLAMPS
Mollfam’s Mini Screw Hose
clamps, Petrol Pipe or Fuel Line
Clips are particularly suitable for
soft hoses and small diameters.
The clamp forms a complete circle
and has smooth edges.
PERFORMANCE
Mini Screw or Petrol Pipe Clip – Mollfam
Strength
Temperature
Speed
Weathering
Chemical
Dynamic Range
Applications
J Automotive
J Gas Equipment
Materials – see section 10.3
1 Zinc Plated Steel
On Request
J 4 304 SS
J
Weathering
Chemical
E
D
HCL
Part No
Diameter
Range
(A) inch
MC-8
MC-9
MC-10
MC-11
MC-12
MC-13
MC-14
MC-15
MC-16
MC-17
MC-18
MC-19
MC-20
MC-25-IMQ*
0.27 – 0.35
0.31 – 0.39
0.35 – 0.43
0.39 – 0.47
0.43 – 0.51
0.47 – 0.55
0.51 – 0.59
0.55 – 0.62
0.59 – 0.66
0.62 – 0.70
0.66 – 0.74
0.70 – 0.78
0.74 – 0.82
0.94 – 0.98
J White Goods
J General Industry
Band
Width
(B) inch
Band
Hex Screw Hex Screw
Thickness Length
A/F
(C) inch
(D) inch
(E) inch
0.35
0.02
C
B
Installation Tools – see section 9.1
MT-D-01
MT-AD-01
Box
Quantity
2000
All weights, dimensions & quantities are subject to a 2.5% tolerance.
To add material selection to the HCL Part No: for W1, add “-W1”.
Other sizes up to 3.31” diameter available on request.
*IMQ code = Crosshead screw.
A
Max
Torque
Nm
MT-TD-01
4.3
w w w . h c l - c l a m p i n g . c o m
0.87
0.28
1.2
3000
2500
WORM DRIVE &
SCREW CLAMPS
Mollfam’s Double Wire Screw
Clamps are highly suited to soft
and semi-rigid hoses, with spiral
or braided reinforcement; as well
as aluminium foil ducting.
PERFORMANCE
Double Wire Screw Hose Clamp – Mollfam
Strength
Temperature
Speed
Weathering
Chemical
Dynamic Range
Applications
J Agricultural
J Automotive
J HVAC
Materials – see section 10.3
J
1
Zinc Plated Steel
D
E
A
C
B
MT-AD-01
Diameter
Range
(A) inch
DWS-012
DWS-014
DWS-016
DWS-018
DWS-020
DWS-023
DWS-025
DWS-027
DWS-029
DWS-031
DWS-033
DWS-035
DWS-037
DWS-040
DWS-043
DWS-046
DWS-049
DWS-053
DWS-056
DWS-060
0.37 – 0.47
0.45 – 0.55
0.51 – 0.62
0.59 – 0.70
0.66 – 0.78
0.74 – 0.90
0.84 – 0.98
0.91 – 1.05
0.98 – 1.13
1.05 – 1.21
1.13 – 1.29
1.19 – 1.37
1.29 –1.44
1.38 – 1.56
1.50 – 1.68
1.60 – 1.79
1.70 – 1.91
1.81 – 2.07
1.97 – 2.18
2.09 – 2.34
Clamp
Width
(B) inch
Wire
Diameter
(C) inch
Hex Screw
Length
(D) inch
0.06
0.79
0.07
0.98
0.43
Hex Screw
A/F
(E) inch
Box
Quantity
0.22
0.08
0.55
500
1.18
0.28
1.57
0.31
0.09
100
0.59
0.10
All weights, dimensions & quantities are subject to a 2.5% tolerance.
To add material selection to the HCL Part No: for W1, add “-W1”.
Other sizes up to 7.49” diameter available on request.
Installation Tools – see section 9.1
MT-D-01
HCL
Part No
J Irrigation
J General Industry
MT-TD-01
4.4
w w w . h c l - c l a m p i n g . c o m
WORM DRIVE &
SCREW CLAMPS
PERFORMANCE
Plastic Worm Drive Hose Clamp
Strength
HCL’s Plastic Worm Drive Hose clip
Temperature
is ideal in applications requiring a
Speed
Weathering
non-conductive and non-corrosive
Chemical
clamp. Manufactured in the UK
Dynamic Range
it is a unique clamping product
which offers the non-corrosive features of a plastic
clamping product combined with the strength of a metal
worm drive hose clamp product.
Applications
J Electrical
J HVAC
J Irrigation
J Marine
Materials – see section 10.3
J Screw – PC/ABS
J Band & Housing – PA66
J Medical
J Pharmaceutical
J General Industry
HCL
Part No
Diameter
Range
inch
Length
(A) inch
Band
Width
(B) inch
Hex Screw
A/F
(C) inch
Max
Torque
Nm
Box
Quantity
PWD-15-65
0.59 – 2.54
9.25
0.39
0.28
2.5*
100
All weights, dimensions & quantities are subject to a 2.5% tolerance.
*It should be noted that torque data does not relate directly to the hoop strength of the clamp like a metal hose clip,
as a significant amount of torque used in a metal clamp is needed to overcome the friction of the metal worm with the
metal band of the clamp. This is not the case with the Plastic worm drive clamp as less torque is required to achieve the
same hoop strength.
C
B
A
Installation Tools – see section 9.1
MT-D-01
MT-AD-01
MT-TD-01
4.5
w w w . h c l - c l a m p i n g . c o m
WORM DRIVE &
SCREW CLAMPS
PERFORMANCE
Continuous Worm Drive Clamping Kit
Strength
HCL offers a high strength
Temperature
continuous worm drive kit,
Speed
Weathering
comprising of a 0.58” wide
Chemical
perforated band with a separate
Dynamic Range
screw and housing. The band
can be cut to a desired length and fitted using standard
tools to make a complete worm drive hose clamp of any
diameter, thereby offering a versatile clamping solution.
Applications
J Electrical Exhaust Fans
J Flexible Ducting
J HVAC
HCL Part No
Materials – see section 10.3
J
4 304 SS
Band
Screw/Housing
Band
Width
inch
FC-BA-25M
FC-BU
0.58
J Sign Fixing
J General Industry
Band
Thickness
inch
0.03
All weights, dimensions & quantities are subject to a 2.5% tolerance.
To add material selection to the HCL Part No: for W4, add “W4”.
Installation Tools – see section 9.1
MT-D-01
MT-AD-01
MT-TD-01
4.6
w w w . h c l - c l a m p i n g . c o m
Hex Screw
Band
A/F
Reel Lengths
inch
ft
0.31
80
Screw/
Housing
Box
Quantity
25
HEAVY DUTY
CLAMPS
PERFORMANCE
T-Bolt Heavy Duty Hose Clamp
Strength
HCL’s T-Bolt Hose clamps provide a
Temperature
leak-proof, heavy duty, durable and
Speed
corrosion resistant clamping solution.
Weathering
Chemical
Commonly found in the US market,
Dynamic Range
they are regarded as the ideal choice
for medium and heavy duty applications and are often used as
a hydraulic hose clamping solution.
Applications
J Automotive
J Ducting
J Industrial Cleaners
Materials – see section 10.3
J
2 Screw – Zinc Plated Steel
Band & Housing – 301 SS
On Request
J 4 304 SS
Weathering
Chemical
D
A
C
B
HCL
Part No
Diameter
Range
(A) inch
TB-34
TB-40
TB-43
TB-46
TB-51
TB-58
TB-64
TB-70
TB-76
TB-83
TB-89
TB-95
TB-102
TB-108
TB-114
TB-121
TB-127
TB-133
TB-140
TB-146
TB-152
TB-159
TB-165
TB-171
TB-178
TB-184
TB-191
TB-197
TB-203
1.34 – 1.57
1.57 – 1.73
1.69 – 1.93
1.81 – 2.05
2.01 – 2.24
2.28 – 2.56
2.52 – 2.83
2.76 – 3.07
2.99 – 3.31
3.27 – 3.58
3.50 – 3.82
3.74 – 4.52
4.02 – 4.33
4.25 – 4.57
4.49 – 4.80
4.76 – 5.08
5.00 – 5.31
5.24 – 5.55
5.51 – 5.83
5.75 – 6.06
5.98 – 6.30
6.26 – 6.57
6.50 – 6.81
6.73 – 7.05
7.01 – 7.32
7.24 – 7.56
7.52 – 7.83
7.76 – 8.07
7.99 – 8.31
Band
Width
(B) inch
J Irrigation
J Medical Industry
J Pharmaceutical
Band
Thickness
(C) inch
Nut
A/F
(D) inch
Max
Torque
Nm
Box
Quantity
100
0.75
0.02
All weights, dimensions & quantities are subject to a 2.5% tolerance.
To add material selection to the HCL Part No: for W2, add “-W2”.
5.1
w w w . h c l - c l a m p i n g . c o m
0.43
8.5
50
HEAVY DUTY
CLAMPS
PERFORMANCE
Worm Drive Super (High) Torque Hose Clamp
Strength
HCL’s perforated Worm Drive
Temperature
Super (High) Torque Worm
Speed
Weathering
Drive Hose Clamps are ideal for
Chemical
heavy duty sealing applications,
Dynamic Range
particularly where high vibration
resistance is required. It is stronger than conventional
Worm Drive clamps due to the wider band and the ‘inline’ housing, which enables every thread on the worm to
engage with the band.
Applications
J Agricultural
J Chemical Industry
J Food Processing
J Fluid Transfer
HCL
Part No
SAE
No
Diameter
Range
(A) inch
ST-16-126
ST-16-176
ST-16-238
ST-16-312
ST-16-362
ST-16-412
ST-16-462
ST-16-512
ST-16-562
ST-16-612
ST-16-738
ST-16-812
ST-16-912
ST-16-950
126
176
238
312
362
412
462
512
562
612
738
812
912
950
0.78 – 1.25
1.25 – 1.72
1.56 – 2.34
2.22 – 3.08
2.73 – 3.59
3.24 – 4.13
3.71 – 4.60
4.21 – 5.07
4.72 – 5.58
5.19 – 6.08
5.69 –7.33
7.28 – 8.11
8.19 – 9.05
8.58 – 9.36
Materials – see section 10.3
J
4 304 SS
D
A
J Marine Industry
J Petrochemical Industry
J Shipyards
Band
Band Hex Screw
Width Thickness
A/F
(B) inch (C) inch
(D) inch
0.62
All weights, dimensions & quantities are subject to a 2.5% tolerance.
To add material selection to the HCL Part No: for W4, add “-W4”.
C
B
Installation Tools – see section 9.1
MT-D-01
MT-AD-01
MT-TD-01
5.2
w w w . h c l - c l a m p i n g . c o m
0.03
0.31
Max
Torque
Nm
Box
Quantity
15.0
100
HEAVY DUTY
CLAMPS
PERFORMANCE
Preformed Band Clamps
Preformed Band Clamps offer a
Strength
Temperature
smooth inner diameter and provide
Speed
the highest strength capability. They
Weathering
are manufactured in a wide range of
Chemical
fixed diameters and come in 2 types
Dynamic Range
of materials. Vibration resistant and
automatically locked with one simple lever movement, these clamps
are ideal where superior strength is required. These are often the ideal
hose clamping solutions for Hydraulic applications.
Applications
J Agricultural Machinery
J Offshore
J Railway Industry
HCL
Part No
PC-6-19
PC-6-21
PC-6-25
PC-6-35
PC-6-38
PC-6-51
PC-6-63
PC-6-70
PC-6-76
PC-6-90
PC-6-102
PC-6-114
PC-10-21
PC-10-25
PC-10-35
PC-10-51
PC-10-64
PC-10-76
PC-10-90
PC-10-102
PC-13-26
PC-13-32
PC-13-38
PC-13-45
PC-13-51
PC-13-64
PC-13-70
PC-13-76
PC-13-90
PC-13-102
PC-16-38
PC-16-45
PC-16-51
PC-16-57
PC-16-64
PC-19-51
PC-19-64
PC-19-70
PC-19-76
PC-19-89
PC-19-102
PC-19-114
PC-19-127
PC-19-133
PC-19-152
PC-19-165
PC-19-178
PC-19-203
Materials – see section 10.3
3 301 SS
On Request
J 5 316 SS
J
Weathering
Chemical
Installation Tools – see section 9.1
MT-MB-01
MT-MB-02
Both tools are required to install Preformed clamps.
Max Diameter
inch
0.74
0.80
0.99
1.36
1.46
1.98
2.48
2.73
2.97
3.47
3.96
4.46
0.80
0.99
1.36
1.98
2.48
2.97
3.47
3.96
0.99
1.24
1.49
1.74
1.98
2.48
2.73
2.97
3.47
3.96
1.49
1.74
1.98
2.23
2.48
1.98
2.48
2.73
2.97
3.47
3.96
4.46
4.95
5.20
5.94
6.44
6.93
7.92
J Sewer Cleaning Equipment
J Welding Equipment
Band Width
inch
Band Thickness
inch
0.25
0.02
0.37
0.03
Box
Quantity
100
0.50
0.62
0.03
50
0.75
All weights, dimensions & quantities are subject to a 2.5% tolerance.
To add material selection to the HCL Part No: for W3, add “-W3”
5.3
w w w . h c l - c l a m p i n g . c o m
25
CABLE
RETENTION
PERFORMANCE
Heavy Duty Nylon Cable Tie – Smart Tie™
Strength
Smart Tie™ is a patented heavy duty
Temperature
nylon cable tie, able to withstand
Speed
system loads well in excess of 600kg.
Weathering
Manufactured by HCL, in a selection
Chemical
Dynamic Range
of materials; it is able to perform in
the most aggressive environments
around the world, both on and offshore. Lightweight, easy to
use and non-corrosive; the Smart Tie™ is the ideal cable tie
solution for smaller diameters. The Smart Tie cable tie can also
be made from Nylon 11 which is a long life polymer used in the
offshore & subsea industry. In addition the Smart Tie is widely
used in the downhole application as an alternative to metallic
solutions.
Applications
em
Materials – see section 10.3
Onshore:
Heat/UV Stabilised ROHS Nylon 6.6.
Offshore:
J Cable Protection
J Oil Rigs
J Subsea Marking
Onshore:
J Processing Plants
J HVAC
J General Industry
HCL
Part No
Diameter
Range
inch
Length
(A) inch
Band
Width
(B) inch
Band
Thickness
(C) inch
System
Strength
lb
Box
Quantity
ST-750
2.95 – 8.0
29.53
0.79
0.14
1500
50
All weights, dimensions & quantities are subject to a 2.5% tolerance.
To add material selection to the HCL Part No: for Nylon 6.6, add “-PA66”, or for Nylon 11, add “-PA11”.
Offshore:
Nylon 11
Weathering
Chemical
Online Videos
Demonstration videos are available to view on our website.
Smart Tie™ and SM-FT-2000-19
Hand Tool
A
C
Installation Tools – see section 9.1
B
SM-FT-2000-19
6.1
w w w . h c l - c l a m p i n g . c o m
CABLE
RETENTION
PERFORMANCE
Metal Cable Tie – Tyco Ball Locking Type 316SS
Strength
Tyco’s 316 Stainless Steel Ball Locking
Temperature
Cable ties are very quick and easy
Speed
to use. They are extremely nonWeathering
corrosive, making them highly suited
Chemical
Dynamic Range
to aggressive environments, such as
marine cable bundling. These marine
grade ball lock cable ties are supplied either coated or uncoated
to suit the customers requirements.
Applications
J Aerospace
J Automotive Aftermarket
J Chemical Industry
J Electrical and Electronic
J Fixing Identification
J Offshore
J Railway Industry
J Shipyards
Industries
Certifications
E227552
E-6729
HCL
Part No
Max
Diameter
inch
Length
inch
BLT-4.6-100
BLT-4.6-150
BLT-4.6-200
BLT-4.6-260
BLT-4.6-360
BLT-4.6-520
BLT-4.6-620
BLT-4.6-840
BLT-4.6-1000
BLT-7.9-100
BLT-7.9-150
BLT-7.9-200
BLT-7.9-260
BLT-7.9-360
BLT-7.9-520
BLT-7.9-620
BLT-7.9-840
BLT-7.9-1000
0.98
1.57
1.97
2.72
4.02
5.98
7.48
10.00
11.81
6.98
1.57
1.97
2.72
4.02
5.98
7.48
10.00
11.81
3.90
5.85
7.80
10.14
14.04
20.28
23.40
32.76
39.00
3.90
5.85
7.80
10.14
14.04
20.28
24.18
32.76
39.00
Materials – see section 10.3
J
5 316 SS
On Request
5 316 SS coated
J
Temperature
Installation Tools – see section 9.1
MT-MCT-01
All weights, dimensions & quantities are subject to a 2.5% tolerance.
To add material selection to the HCL Part No: for W5, add “-W5”.
6.2
w w w . h c l - c l a m p i n g . c o m
Band
Width
inch
Band
Thickness
inch
Bag
Quantity
0.02
100
0.18
0.31
CABLE
RETENTION
PERFORMANCE
Metal Cable Tie – Tyco Re-Usable – 316SS Coated
Strength
Tyco’s 316 Stainless Steel Coated
Temperature
Cable ties are very quick and easy
Speed
to use and can be used more than
Weathering
Chemical
once. Because they are Coated
Dynamic Range
these cable ties are extremely
non-corrosive, making them highly suited to aggressive
corrosive environments, such as marine cable bundling.
Applications
J Chemical Industry
J Fixing Identification
J Offshore
J Shipyards
Certifications
E227552
E-6729
HCL
Part No
Max
Diameter
inch
Length
inch
RCT-6.4-152
RCT-6.4-229
RCT-6.4-305
RCT-6.4-457
RCT-6.4-610
RCT-6.4-762
RCT-6.4-914
RCT-9.5-152
RCT-9.5-229
RCT-9.5-305
RCT-9.5-457
RCT-9.5-610
RCT-9.5-762
RCT-9.5-914
1.50
2.48
3.39
5.39
7.28
9.09
11.02
1.50
2.48
3.39
5.39
7.28
9.09
11.02
5.93
8.93
11.90
17.82
23.79
29.72
35.65
5.93
8.93
11.90
17.82
23.79
29.72
35.65
Materials – see section 10.3
J
5 316 SS with PPA coating
Installation Tools – see section 9.1
MT-MCT-01
Band
Width
inch
w w w . h c l - c l a m p i n g . c o m
Bag
Quantity
pcs
0.05
100
0.25
0.37
All weights, dimensions & quantities are subject to a 2.5% tolerance.
To add material selection to the HCL Part No: for W5 with PPA coating, add “-W5-PPA”.
6.3
Band
Thickness
inch
CABLE
RETENTION
PERFORMANCE
Nylon (Plastic) P Clips Black or Natural – Micro Plastics
Strength
Micro Plastics Nylon P Clips (Plastic
Temperature
Cable Clamps) secure, insulate and
Speed
route cable, wiring, tubing, piping and
Weathering
fibre optics.
Chemical
Dynamic Range
These Nylon P clamps are available
in Black or natural colour and are
designed for medium to lightweight applications. All contact
edges have a full radius for product protection.
Sizes are clearly marked on each clamp.
Applications
J Marine
J Railway
J General Industry
J Aerospace
J Automotive
J Electrical
J Engines
Certifications
Materials – see section 10.3
J Natural Nylon 6.6
J Black Nylon 6.6
Weathering
On Request
J Polypropylene
Chemical
J 2% Carbon Black
Weathering
(UV Resistant) Nylon 6.6
J Flame Retardant Nylon 6.6
Temperature
Weathering
E
C
HCL
Part No
Max
Diameter
(A) inch
Offset
Distance
(B) inch
NPC-10-3
NPC-10-5
NPC-10-6
NPC-10-8
NPC-10-10
NPC-10-11
NPC-10-13
NPC-10-14
NPC-10-16
NPC-13-3
NPC-13-5
NPC-13-6
NPC-13-8
NPC-13-10
NPC-13-11
NPC-13-13
NPC-13-14
NPC-13-16
NPC-13-18
NPC-13-19
NPC-13-21
NPC-13-22
NPC-13-26
NPC-13-29
NPC-13-30
NPC-13-32
NPC-13-35
NPC-13-38
0.12
0.19
0.25
0.31
0.37
0.43
0.50
0.56
0.62
0.12
0.19
0.25
0.31
0.37
0.43
0.50
0.56
0.62
0.68
0.74
0.80
1.24
1.00
1.13
1.19
1.25
1.37
1.50
0.33
0.42
0.41
0.50
0.59
0.57
0.61
0.61
0.68
0.31
0.43
0.41
0.50
0.53
0.56
0.59
0.61
0.66
0.76
0.78
0.81
0.89
0.91
0.97
1.00
1.06
1.13
1.19
Hole
Diameter
(C) inch
Band
Thickness
(E) inch
Box
Quantity
0.05
1000
0.37
0.2
All weights, dimensions & quantities are subject to a 2.5% tolerance.
Other sizes available on request.
B
Band
Width
(D) inch
A
D
6.4
w w w . h c l - c l a m p i n g . c o m
0.50
BANDING &
STRAPPING
Heavy Duty Nylon Banding – Smart Band® Standard
PERFORMANCE
Strength
Manufactured by HCL, Smart Band®
Temperature
Standard is a non-metallic band and
Speed
buckle system. Quick, easy to use
Weathering
and versatile; it is the ideal strapping
Chemical
Dynamic Range
solution for smaller diameters, both
on and offshore.
Smart Band® Standard plastic banding system is available in a
variety of materials, offering long-life, non-corrosive and high
strength/relaxation properties; making it the ideal alternative
to metallic strapping solutions, such as Stainless Steel,
Titanium, Monel & Alloy 625.
Applications
em
HCL Part No
Materials – see section 10.3
Onshore:
Nylon 6.6. – 0.28-¾ inch
Offshore:
JMarine Pile Protection
JOil Rigs
JSubsea Marking
Onshore:
JCooling Towers
JHVAC
JProcessing Plants
JSign Fixing
JGeneral Industry
Band Width
Band
Buckle
mm
in
SM-7R
SM-10R
SM-19R
SM-7HST
SM-10HST
SM-19HST
7
10
19
¼
3⁄8
¾
Band
Thickness
inch
0.09
0.14
2.09
4.41
11.02
65 / 820
100 / 410
100 / 200
Buckle
Box
Quantity
100
50
All weights, dimensions & quantities are subject to a 2.5% tolerance.
To add material selection to the HCL Part No: for Nylon 6.6, add “-PA66”; for Acetal, add “-POM”.
Offshore:
Acetal – ¾-1 inch
On Request
Nylon 11 – 0.39-¾ inch
Strength
Chemical
Strength
Temperature
Weathering
Chemical
Online Videos
Demonstration videos are available to view on our website.
Sign Attachment using 0.75 inch
Smart Band® and SM-FT-2000-19
Hand Tool
Installation Tools – see section 9.1
SM-TA-528A
Max System
Band
Strength Reel Lengths
lb
ft
SM-FT-2000-19
SM-FT-1000-19
7.1
w w w . h c l - c l a m p i n g . c o m
BANDING &
STRAPPING
PERFORMANCE
High Strength Nylon Banding – Smart Band® Hybrid
Strength
Manufactured by HCL, Smart Band®
Temperature
Hybrid is a patented nylon banding
Speed
system. Incorporating an innovative
Weathering
Chemical
snapfit latch, which allows the perfect
Dynamic Range
blend of strength and flexibility; it is
the strongest plastic band and buckle
system in the world.
Smart Band® Hybrid is available in a variety of materials,
offering long-life, non-corrosive and high strength/relaxation
properties; making it the ideal alternative to metallic strapping
solutions, such as Kevlar, Stainless Steel, Titanium, Monel &
Alloy 625.
Applications
Offshore:
JCable Protection
JMarine Pile Protection
JOil Rigs
JPiggyback Pipe Lay
JSubsea Marking
JVIV Strakes
Onshore:
JHVAC
JProcessing Plants
JGeneral Industry
em
Onshore:
Nylon 6.6. – ¾ inch only
Glass-filled Nylon 11
Buckle
mm
in
Band
Thickness
inch
SM-19R
SM-32R
SM-19HHY
SM-32HHY
19
32
¾
1¼
0.14
0.18
HCL Part No
Materials – see section 10.3
Offshore:
Acetal
Band
Band Width
Max System
Band
Strength Reel Lengths
lb
ft
2680
5640
Buckle
Box
Quantity
100 / 200
100
All weights, dimensions & quantities are subject to a 2.5% tolerance.
To add material selection to the HCL Part No: for Nylon 6.6, add “-PA66”; for Acetal, add “-POM”; or for Glass-filled Nylon
11, add “-PA11GF”.
Strength
Chemical
Strength
Temperature
Weathering
Chemical
Installation Tools – see section 9.1
Technical
The Smart Band® Hybrid system has been fully tested
to offshore standards for Piggyback loading, Impact
strength & long life performance – All of which can be
found in our technical booklet available online.
Online Videos
Demonstration videos are available to view on our website.
0.75 inch Smart Band® and
SM-FT-1000 Hand Tool
SM-FT-1000-19 or
SM-FT-1000-32
50
25
SM-FT-1000-PR-19 or
SM-FT-1000-PR-32
SM-FT-1000-PS-19 or
SM-FT-1000-PS-32
7.2
w w w . h c l - c l a m p i n g . c o m
SPECIAL
HOSE CLAMPS
Special Clamp Designs
From time to time, customers approach HCL with applications
requiring a bespoke clamp design. On such occasions, HCL’s
in-house product development team will work closely with
the customer to produce a unique clamp, based on either the
Herbie Clip® or the Ezyclik™-P, but designed specifically for the
particular application.
Below are a few examples of special clamp designs:
Herbie Clip® Capacitor Cradle
This special clamp is based on the Herbie
Clip®, but has been adapted to function as
a capacitor cradle. The clamp incorporates
a rectangular recess for fixing it to a
sheet metal frame and a living hinge for
isolating the capacitor from the frame.
Ezyclik™ Fuel Pump Spigot Retaining
Clamp
This bespoke clamp is based on the
Ezyclik™-P, but has been modified to retain
a moulded spigot in a cast automotive
fuel pump housing. The clamp profile was
designed to fit snugly around the housing
boss, with various retaining features to
prevent removal of the spigot or the
clamp.
Herbie Clip® Dishwasher Clamp
This special Herbie Clip® is narrower than
a standard clip, in order for it to fit in the
restricted space on a certain dishwasher
application. The head of the clip is full
width where possible, so that the clip
can be satisfactorily tightened using the
Herbie Clip® Hand Tool.
Herbie Clip® Washing Machine Door Seal Clamp
This special clamp is based on the Herbie Clip®, but has been
adapted to retain the rubber door seal on a washing machine. The
clamp incorporates various bespoke features, including sealing,
retaining and strengthening ribs.
81
8.1
w w w . h c l - c l a m p i n g . c o m
INSTALLATION
TOOLING
Manual Tools – Plastic Snap Fit Hose Clamps
em
Herbie Clip® – Vertical Tool
PART NUMBER
DIMENSIONS
WEIGHT
BOX QUANTITY
em
Adjustable Waterpump Pliers
MT-HC-VFT-01
8.86 x 4.92 x 0.98”
1.01lb
1
PART NUMBER
DIMENSIONS
WEIGHT
BOX QUANTITY
APPLICABLE CLAMPS
MT-PL-01
9.25 x 8.07 x 0.79”
0.75lb
1
2.1
Ezyclik™-P – Lightweight Vertical
Tool
WEIGHT
BOX QUANTITY
WEIGHT
BOX QUANTITY
2.1
6.1
Herbie Clip®
em
Ezyclik™-P – Horizontal Tool
MT-EZP-LVT-01
7.01 x 4.92 x 1.18”
0.22lb
1
PART NUMBER
DIMENSIONS
WEIGHT
BOX QUANTITY
APPLICABLE CLAMPS
Ezyclik™-P
DIMENSIONS
MT-EZP-HT-01
9.06 x 5.31 x 0.98”
0.82lb
1
APPLICABLE CLAMPS
2.2
MT-HC-RT-01
6.23 x 1.97 x 0.12”
0.20lb
1
APPLICABLE CLAMPS
Herbie Clip®
Ezybond®
em
DIMENSIONS
PART NUMBER
APPLICABLE CLAMPS
Herbie Clip® Sizes A-85
PART NUMBER
Herbie Clip® – Removal Tool
Ezyclik™-P
2.2
9.1
w w w . h c l - c l a m p i n g . c o m
2.1
INSTALLATION
TOOLING
Manual Tools – Metal Snap Fit, Ear & Spring Hose Clamps
Ezyclik™-M/M+ – Vertical Tool
PART NUMBER
DIMENSIONS
WEIGHT
BOX QUANTITY
Ezyclik™-M/M+ – Swivel Jaw Tool
MT-EZM-VT-01
5.91 x 7.09 x 0.59”
0.49lb
1
PART NUMBER
DIMENSIONS
WEIGHT
BOX QUANTITY
APPLICABLE CLAMPS
2.3
3.1
Ear Clamp – Vertical Tool
DIMENSIONS
WEIGHT
BOX QUANTITY
PART NUMBER
DIMENSIONS
WEIGHT
BOX QUANTITY
MT-EC-VT-01
8.86 x 7.48 x 1.38”
1.19lb
1
PART NUMBER
DIMENSIONS
WEIGHT
BOX QUANTITY
2.3
3.1
Zero Leak Ear
2.4
Spring Clamp – Flexible Ratchet Tool
MT-SC-TP-01
7.87 x 6.30 x 0.98”
0.46lb
1+1
PART NUMBER
DIMENSIONS
WEIGHT
BOX QUANTITY
APPLICABLE CLAMPS
2.4
MT-EC-VHT-01
9.06 x 8.67 x 0.98”
0.95lb
1
APPLICABLE CLAMPS
Ezyclik™-M
Ezyclik™-M+
Spring Clamp – Tool Pack
APPLICABLE CLAMPS
Zero Leak Ear
MT-EZM-SJ-01
7.09 x 5.71 x 1.57”
0.55lb
1
APPLICABLE CLAMPS
Ezyclik™-M
Ezyclik™-M+
PART NUMBER
Ear Clamp – Vertical/Horizontal Tool
MT-SC-FR-01
34.45 x 7.48 x 0.98”
1.04lb
1
APPLICABLE CLAMPS
Double Wire Spring
3.2
Double Wire Spring
9.2
w w w . h c l - c l a m p i n g . c o m
3.2
INSTALLATION
TOOLING
Manual Tools – Worm Drive & Screw Hose Clamps
Worm Drive & Screw Clamp Driver –
0.24/0.28” Reversible Hex Socket
PART NUMBER
DIMENSIONS
WEIGHT
BOX QUANTITY
MT-D-01
11.02 x 1.38 x 1.38”
0.42lb
1
PART NUMBER
DIMENSIONS
WEIGHT
BOX QUANTITY
APPLICABLE CLAMPS
Worm Drive SAE J1670
(only up to size WD-SAE-8-12)
Quick Release Worm Drive
Mini Screw
Double Wire Screw
Plastic Worm Drive
Super Torque Worm Drive
Angled Worm Drive & Screw Clamp
Driver – 0.24, 0.28 & 0.31” Hex Sockets
MT-AD-01
9.06 x 3.94 x 1.38”
0.62lb
1
PART NUMBER
DIMENSIONS
WEIGHT
BOX QUANTITY
APPLICABLE CLAMPS
4.2
4.2
4.4
4.5
4.6
5.3
Worm Drive & Screw Clamp Torque
Driver – 0.24, 0.28 & 0.31” Hex Sockets
MT-TD-01
10.04 x 1.77 x 1.77”
0.99lb
1
APPLICABLE CLAMPS
Worm Drive SAE J1670
Quick Release Worm Drive
Mini Screw
Double Wire Screw
Plastic Worm Drive
Super Torque Worm Drive
4.2
4.2
4.4
4.5
4.6
5.3
Worm Drive SAE J1670
Quick Release Worm Drive
Mini Screw
Double Wire Screw
Plastic Worm Drive
Super Torque Worm Drive
9.3
w w w . h c l - c l a m p i n g . c o m
4.2
4.2
4.4
4.5
4.6
5.3
INSTALLATION
TOOLING
Manual Tools – Plastic and Steel (Metal) Cable Ties
Plastic Cable Tie, 0.09 - 0.19” width –
Tensioning & Cutting Tool
PART NUMBER
DIMENSIONS
WEIGHT
BOX QUANTITY
MT-PCT-01
6.30 x 5.12 x 0.79”
0.66lb
1
Plastic Cable Tie, 0.19 - 0.31” width –
Tensioning & Cutting Tool
PART NUMBER
DIMENSIONS
WEIGHT
BOX QUANTITY
APPLICABLE CLAMPS
MT-PCT-02
6.50 x 5.31 x 0.98”
0.44lb
1
PART NUMBER
DIMENSIONS
WEIGHT
BOX QUANTITY
APPLICABLE CLAMPS
Nylon Cable Tie Standard
6.5
Plastic Cable Tie, 0.14 - 0.51” width –
Tensioning & Cutting Tool
APPLICABLE CLAMPS
Nylon Cable Tie Standard
6.5
Nylon Cable Tie Standard
Nylon Cable Tie Flat Head
Metal Cable Tie, Max 0.47” width –
Tensioning & Cutting Tool
PART NUMBER
DIMENSIONS
WEIGHT
BOX QUANTITY
MT-MCT-01
8.47 x 6.10 x 1.57”
1.23lb
1
APPLICABLE CLAMPS
Metal Ball Locking Tie
Metal Re-usable Coated Tie
MT-PCT-03
7.48 x 4.72 x 0.98”
0.57lb
1
6.2
6.3
9.4
w w w . h c l - c l a m p i n g . c o m
6.5
6.6
INSTALLATION
TOOLING
Manual Tools – Banding & Strapping – Smart Band® & Metal Banding
em
Smart Band® Standard, 0.28 - 0.39”
width – Tensioning & Cutting Tool
PART NUMBER
DIMENSIONS
WEIGHT
BOX QUANTITY
PART NUMBER
SM-TA-528A
0.46 x 5.12 x 1.18”
0.95lb
1
DIMENSIONS
WEIGHT
BOX QUANTITY
7.1
Metal Banding – Tensioning &
Cutting Tool
DIMENSIONS
WEIGHT
BOX QUANTITY
PART NUMBER
SM-FT-2000-19
14.57 x 11.22 x 2.17”
1.65lb
1
DIMENSIONS
WEIGHT
BOX QUANTITY
Smart Tie™
Smart Band® Standard
Smart Band® Hybrid
6.1
7.1
7.2
Metal Banding – Tool Adaptor
(only works with MT-MB-01)
PART NUMBER
MT-MB-01
11.81 x 8.07 x 2.76”
3.95lb
1
DIMENSIONS
WEIGHT
BOX QUANTITY
APPLICABLE CLAMPS
Preformed
Metal Banding
Smart Band® 0.75 or 1.25” –
Tensioning & Cutting Tool
APPLICABLE CLAMPS
Smart Band® Standard
em
Smart Tie™ & Smart Band® 0.75” –
Tensioning & Cutting Tool
APPLICABLE CLAMPS
PART NUMBER
em
APPLICABLE CLAMPS
Smart Band® Standard
Smart Band® Hybrid
7.1
7.2
Band Cutters
PART NUMBER
MT-MB-02
10.83 x 1.97 x 1.77”
1.10lb
1
DIMENSIONS
WEIGHT
BOX QUANTITY
APPLICABLE CLAMPS
5.4
7.3
SM-FT-1000-19 or
SM-FT-1000-32
16.14 x 10.04 x 5.31”
6.15lb
1
MT-C-01
9.84 x 2.95 x 1.18”
0.86lb
1
APPLICABLE CLAMPS
Preformed
5.4
Smart Band® Standard
Smart Band® Hybrid
Metal Banding
9.5
w w w . h c l - c l a m p i n g . c o m
7.1
7.2
7.3
INSTALLATION
TOOLING
Installation Tools – Pneumatic Air Tools for Hose Clamps
em
em
em
Herbie Clip® – Calliper Tool
(Various Jaw options available)
Handle Options:
Gun grip (shown)
Straight grip
Vertical grip
PART NUMBER
PT-HC-C
DIMENSIONS
9.45 x 3.15 x 6.69”
WEIGHT
1.96lb
BOX QUANTITY
1
Herbie Clip® – Piston Tool
(Various Piston options available)
Handle Options:
Gun grip
Straight grip (shown)
Vertical grip
PART NUMBER
PT-HC-P
DIMENSIONS
13.19 x 2.17 x 2.56”
WEIGHT
1.46lb
BOX QUANTITY
1
Ezyclik™ – Calliper Tool
(Various Jaw options available)
Handle Options:
Gun grip
Straight grip
Vertical grip (shown)
PART NUMBER
PT-EZY-C
DIMENSIONS
2.36 x 2.36 x 10.63”
WEIGHT
2.01lb
BOX QUANTITY
1
APPLICABLE CLAMPS
APPLICABLE CLAMPS
APPLICABLE CLAMPS
Herbie Clip® Sizes F-85
2.1
Herbie Clip® Sizes A-105
em
Control Box (works with Piston and
Calliper tools)
PART NUMBER
DIMENSIONS
WEIGHT
BOX QUANTITY
PT-CB-01
11.81 x 12.60 x 5.71”
8.60lb
1
2.1
Ezyclik™-P
Ezyclik™-M
Ezyclik™-M+
2.2
2.3
3.1
em
Smart Band® 0.75 or 1.25”, Air
Ratchet – Tensioning & Cutting Tool
PART NUMBER
DIMENSIONS
WEIGHT
BOX QUANTITY
SM-FT-1000-PR-19 or
SM-FT-1000-PR-32
17.72 x 11.81 x 5.31”
8.82lb
1
APPLICABLE CLAMPS
em
Smart Band® 0.75 or 1.25”, Air Shutoff Driver – Tensioning & Cutting Tool
PART NUMBER
DIMENSIONS
WEIGHT
BOX QUANTITY
SM-FT-1000-PS-19 or
SM-FT-1000-PS-32
18.70 x 17.72 x 5.31”
14.99lb
1
APPLICABLE CLAMPS
Smart Band® Hybrid
7.2
Smart Band® Hybrid
9.6
w w w . h c l - c l a m p i n g . c o m
7.2
CHOOSING THE
RIGHT CLAMP
Bar chart guide
The catalog uses a bar chart guide, which rates each clamp in
relation to its properties. The higher the number of bars, the
better the performance. In this way, the bar chart guide can be
used to compare the relative performance of the products in
the catalog.
When selecting a clamp, it is important to prioritise its desired
properties. Once prioritised, the bar chart guide can be used to
select the right clamp.
For clamps that are offered in a selection of materials, the
figure shown represents the standard material and may be
improved by selecting an alternative grade.
Weathering
‘The resistance of the clamp to weathering, such as Ultra
Violet (UV) and moisture attack.’
Strength
‘The maximum pressure exerted by the clamp’
The resistance of a clamp to weathering can be attributed entirely
to the material from which it has been manufactured. Nylon offers
superior resistance to weathering than Polypropylene. Metal
products are more resistant to UV than plastic; however, the
majority of HCL’s plastic products are manufactured using a UV
resistant carbon black additive. The materials used for metal clamps
are given a ‘W’ rating from 1 to 5: the higher the rating, the more
resistant the metal is to corrosion. For clamps that are offered in
a selection of materials, the figure shown represents the standard
material and may be improved by selecting an alternative grade.
For any hose clamp application, it is important to match the
clamping strength of the hose clamp with the sealing capabilities
of the hose and pipe fitting. A hose clamp with inadequate strength
may allow leakages, whilst a hose clamp with excessive strength
may distort and damage the hose or fitting.
Temperature
‘The maximum operating temperature of the clamp’
The maximum operating temperature of a clamp can be
attributed almost entirely to the material from which it has been
manufactured. Metal products are more temperature resistant
than plastic; however, the majority of HCL’s plastic products are
manufactured from heat resistant polymers, such as Nylon 6.6.
Fluctuating temperatures may cause diametrical variations to the
hose or fitting; in which case, clamps in the ‘Constant Tension’
section of the catalogue may be required.
Chemical
‘The resistance of the clamp to chemicals, such as acids
and alkalis.”
The resistance of a clamp to chemicals can be attributed entirely to
the material from which it has been manufactured. Polypropylene
offers superior resistance to chemicals than Nylon. The materials
used for metal clamps are given a ‘W’ rating from 1 to 5: the higher
the rating, the more resistant the metal is to chemicals. For clamps
that are offered in a selection of materials, the figure shown
represents the standard material and may be improved by selecting
an alternative grade.
Speed
‘The time taken to assemble the clamp’
The time taken to assemble a clamp is an important factor for
higher volume applications, e.g. production lines; or for applications
where the assembly time will impact upon more significant costs,
e.g. offshore pipe laying. Installation tools have a major impact on
speed of assembly and therefore should be selected accordingly.
Please see the ‘Installation Tools’ section of the catalogue for more
information.
Dynamic Range
‘The diameter adjustment of the clamp’
A wide dynamic range is necessary where there is significant
variation in diameter. This could be due to manufacturing variance
of the hose, or because a single clamp is being used for a series of
different applications. For clamps with a narrow dynamic range, it
is important to evaluate 2 or 3 sizes per application before finally
deciding. The diameter range of each clamp can be found in its
table of dimensions.
Please refer to the ‘Technical Information’ section
at the rear of the catalogue for more details.
10.1
w w w . h c l - c l a m p i n g . c o m
CHOOSING THE
RIGHT CLAMP
Matching the clamp to the hose
HCL’s comprehensive range of clamping products provides the
solution to a wide variety of applications. The following section
can be used to match these clamps to particular hose types.
Find the hose below, which is most suitable to the application.
It is important to match the clamping strength of the hose clamp
with the sealing capabilities of the hose and pipefitting. A hose
clamp with inadequate strength may allow leakages, whilst a
hose clamp with excessive strength may distort and damage the
hose or fitting.
Thick rubber hoses may require a compensating clamp
to adjust to shrinkage over time and maintain adequate
compression.
Polypropylene rigid hose
Suitable Clamps:
Herbie Clip®
Ezyclik™-M
Double Wire Spring
Worm Drive
Mini Screw
Double Wire Screw
PVC helix wire reinforced
hose
Suitable Clamps:
Worm Drive
Double Wire Screw
Bolt & Barrel
Worm Drive Super Torque
Refer to the Bar Chart for each product, to compare the relative
performance of the suitable clamps.
For more advice on choosing the correct clamp, please contact
HCL.
Silicone hose
Suitable Clamps:
Herbie Clip®
Ezyclik™-P
Ezyclik™-M
Zero Leak Ear
Double Wire Spring
Worm Drive
Mini Screw
Double Wire Screw
PVC Semi Rigid Spiral hose
Suitable Clamps:
Worm Drive
Double Wire Screw
Bolt & Barrel
T-Bolt
Worm Drive Super Torque
PVC spiral low pressure
hose
Suitable Clamps:
Double Wire Spring
Worm Drive
Double Wire Screw
PVC soft braided reinforced
hose
Suitable Clamps:
Herbie Clip®
Ezyclik™-P
Ezyclik™-M
Zero Leak Ear
Double Wire Spring
Worm Drive
Mini Screw
Double Wire Screw
10.1
w w w . h c l - c l a m p i n g . c o m
PVC helix reinforced hose
Suitable Clamps:
Worm Drive
Double Wire Screw
Bolt & Barrel
Worm Drive Super Torque
PVC hard hose
Suitable Clamps:
Herbie Clip®
Ezyclik™-M
Zero Leak Ear
Worm Drive
Mini Screw
Worm Drive Super Torque
CHOOSING THE
RIGHT CLAMP
Matching the clamp to the hose
PVC braided and steel
reinforced hose
Rubber low pressure hose
Suitable Clamps:
Herbie Clip®
Ezyclik™-P
Ezyclik™-M
Zero Leak Ear
Double Wire Spring
Worm Drive
Mini Screw
Double Wire Screw
Metal Tie – various
Suitable Clamps:
Worm Drive DIN 3017 – 0.47”
Bolt & Barrel
T-Bolt
Worm Drive Super Torque
Rubber reinforced high
pressure hose
Rubber gas hose
Suitable Clamps:
Herbie Clip®
Ezyclik™-M
Zero Leak Ear
Double Wire Spring
Mini Screw
Worm Drive
Double Wire Screw
Rubber coolant hose
Suitable Clamps:
Ezyclik™-M
Worm Drive DIN 3017 – 0.47”
Bolt & Barrel
Worm Drive Super Torque
Preformed
Suitable Clamps:
Ezyclik™-M+
Double Wire Spring
Worm Drive
Double Wire Screw
Worm Drive Super Torque
Preformed
Rubber air induction hose
Suitable Clamps:
Herbie Clip®
Ezyclik™-P
Ezyclik™-M
Zero Leak Ear
Double Wire Spring
Worm Drive
Worm Drive Super Torque
PVC braided reinforced hose
Suitable Clamps:
Herbie Clip®
Ezyclik™-P
Ezyclik™-M
Zero Leak Ear
Double Wire Spring
Worm Drive
Mini Screw
Double Wire Screw
Rubber flat hose
Suitable Clamps:
Herbie Clip®
Ezyclik™-P
Ezyclik™-M
Worm Drive
Metal Tie – Various
Bolt & Barrel
Worm Drive Super Torque
Once the outside diameter has been measured, check the
dynamic range of the hose clamp to ensure that it can be
tightened to the correct size. An allowance should be made for
the compression of the hose.
Choosing the right diameter:
Hose clamps come in a range of
diameters, so it is important to
choose the correct size. The following
points will help you in selecting the
Ideally, the required diameter will be close to the mid-range
of the selected hose clamp. However, if this is not possible, or
the hose clamp has a narrow dynamic range; it is advised to
obtain sample sizes above and below the selected size, due to
the difficulty in determining the required hose compression.
right diameter hose clamp:
Only measure the outside diameter of the hose when it has
been pushed onto the end of the pipe fitting, as often there
will be expansion at this point.
10.1
w w w . h c l - c l a m p i n g . c o m
TECHNICAL
INFORMATION
Clamping Design & Installation
The following section provides general information on
clamping related technical issues. For certain products, more
comprehensive information is available in the form of a
Technical booklet.
For additional information, please refer to
www.hcl-clamping.com or contact HCL directly.
Tensioning
Pipe fitting design
Tightening the clamp to the correct tension is essential for
reliable performance.
For Worm Drive, Screw and Bolt clamps, a maximum
torque figure is provided. The higher the input torque
for a given clamp, the higher the clamping force will be.
However, this figure must not be used to compare the
relative strength of clamps; as other factors, such as the
screw thread and the band width also play a part.
Information on recommended tensioning for the Herbie
Clip® range can be found in the Herbie Clip® and Ezyclik™
Technical Booklet.
An effective clamping solution relies, not only on the hose
and hose clamp, but also on the pipe fitting. In order to
select a fitting for optimum sealing performance, the
following points must be taken into consideration:
A barbed profile is normally best for sealing, however,
this may not be true for thin walled or low pressure
applications.
The pipe fitting should be sized in order that the hose
stretches slightly over the fitting. Undersize fittings
may cause the hose to bunch up, thus creating a leak
path. Oversize fittings will make it difficult to apply the
hose.
Hose clamp positioning
Tightening a hose clamp will result in compression of
the hose. Upon compression, there will also be a certain
amount of hose distortion. If the clamp is positioned too
close to the end of the hose, there is a risk the clamp will
slip off. Ensure that the clamp is at least 4mm from the
end of the hose, as shown.
The pipe fitting should be of sufficient strength to
withstand the compressive force of the clamp. This is
particularly relevant for heavy duty clamps.
Diameter vs Axial thrust
Pressure inside a hose will create an axial thrust, which
will tend to force the hose off the end of the pipe fitting.
The purpose of a hose clamp is to retain the hose on the
fitting, despite the axial thrust.
0.16”
Axial thrust is proportional to the pressure in the hose and
the square of the hose diameter. Therefore, for a
given pressure, the axial thrust of a 7.87” internal diameter
hose is 100 times greater than for a 0.79” internal
diameter hose. For this reason, heavy duty hose clamps are
required for large diameter hoses, where the pressure is
significant.
10.2
w w w . h c l - c l a m p i n g . c o m
TECHNICAL
INFORMATION
Clamping Environment
The application environment has a very important bearing on
clamp and material selection.
in hot sunny conditions well in excess of 10 years. Zinc plated
steel clamps (W1-W2) can be used in dry climates, however,
Stainless steel (W3-W5) should be selected for climates that are
humid, or have significant rainfall.
Temperature
Generally, Nylon 6.6. hose clamps have a working temperature
ceiling of 257°F (302°F for Glass-filled Nylon 6.6.). For applications
that exceed 302°F, steel clamps should be used.
Chemical
Weathering
For corrosive environments, such as wet or salt water
weathering: plastic or W4/W5 steel clamps should be used.
For plastic hose clamps, exposure to UV radiation is the main
cause of degradation. However, HCL’s black plastic clamps are
enriched with UV inhibitors and heat stabilizers, giving them a
working life in excess of 10 years.
For highly corrosive applications requiring long life (25+ years):
ultra-high grade materials must be used. This includes Nylon
11 or Nylon 12 for plastic clamps, and Titanium or High Nickel/
Chromium alloys for steel clamps.
Steel clamps are more resistant to UV degradation, and will last
Sterilisation
In medical applications, it is common practice to sterilize the clamps before use. This is typically an aggressive process, to which only
certain materials are resistant (W1-W2 steel clamps are not recommended for sterilization).
The table below gives the material resistance to commonly used sterilization methods:
Material
3
5
Gamma Radiation
Ethylene Oxide
Autoclave
Excellent
Excellent
Excellent
Nylon & Glass-filled Nylon
Physically compatible with commonly used
sterilization doses, but may discolor to
brownish hue.
Very Good. Some susceptibility to oxidising
agents
Very Good. Components may swell slightly due
to water absorption
Polypropylene
Excellent up to commonly used sterilization
doses (approximately 6 M-Rad)
Fair. May stress crack in EtO/CFC mix due to
moulding stresses
Poor. Parts may distort due to low heat
deflection temperature.
Stainless Steel
–
Stainless Steel is also rated as excellent for the following methods of disinfecting and sterilization:
Formalin Isopropyl Alcohol Ethyl Alcohol E-Beam Dry Heat
10.2
w w w . h c l - c l a m p i n g . c o m
TECHNICAL
INFORMATION
Material Information – Plastic
A variety of polymers may be used to manufacture plastic
hose clamps. The correct material for each application must be
selected depending on the environmental conditions and the
required performance of the clamp.
For the Herbie Clip® and Ezyclik™ hose clamps, the standard
polymer is Nylon 6.6, however, other materials are available on
request.
supplied in a moisturized state and should not be allowed to
dry out before they are applied. If the clamps are dry and stiff,
the simple addition of water for 24 hours will re-moisturize the
clamps.
Once the clamps have been fitted, moisturisation is no longer an
issue.
Nylon 6.6.
Glass-filled Nylon 6.6.
Nylon 6.6. is a high strength, temperature and creep resistant
polymer. For outdoor applications black is recommended, as
this has the best UV resistance. Please note that Nylon 6.6. is
a hygroscopic (water absorbing) material. Herbie Clips® are
Available for the Ezyclik™-P on request only. Increased strength
and temperature resistance over standard Nylon 6.6.
Polypropylene
Inferior to Nylon 6.6. in almost every respect but it does have
improved chemical resistance (particularly to strong acids) over
Nylon 6.6. The clamps also do not need to be moisturized.
More information on
plastic material properties
can be found in the
Herbie Clip® and Ezyclik™
Technical Booklet
10.3
w w w . h c l - c l a m p i n g . c o m
TECHNICAL
INFORMATION
Material Information – Metal
Steel hose clamps are manufactured in a range of different material grades, specified as W1 to W5, depending on their corrosion
resistance. The grades are defined as follows:
‘W’ Rating
USA
UK
Germany
Italy
AISI
BS
WN
UNI
Composition
1
Screw - Zinc Plated Steel Cr3
–
–
1.0214
–
Band & Housing - Zinc Plated Steel Cr3
–
–
1.0935
–
2
Screw – Zinc Plated Steel Cr3
–
–
1.0214
–
430
430 S 15
1.4016
X8 Cr17
Stainless Steel
301 / 430
301 S 21 / 430 S 15
1.4310 / 1.4016
X12 CrNi 17 7 / X8 Cr17
Stainless Steel
304
304 S 15
1.4301
X5 CrNi 18 10
Stainless Steel
316
316 S 33
1.4401
X5 CrNiMo 17 12
3
4
5
Band & Housing – Stainless Steel
The following table provides a more detailed composition analysis of the various metals that are used to make steel hose clamps:
3
3
4
5
3
Steel
Units
AISI 201
AISI 301
AISI 304
AISI 316
AISI 430
(E.g. AISI 1045)
%
C 0.15 max
Mn 5.5-7.5
Si 1 max
Cr 16-18
Ni 3.5-5.5
C 0.15 max
Mn 2 max
Si 1 max
Cr 16-18
Ni 6-8
C 0.08
Mn 2 max
Si 1 max
Cr 18-20
Ni 8-10.5
C 0.08 max
Mn 2 max
Si 1 max
Cr 16-18
Ni 10-14
Mo 2-3
C 0.12 max
Mn 1 max
Si 1 max
Cr 16-18
C 0.43-0.5
Mn 0.6-0.9
P 0.04 max
S 0.05 max
g/cm³
7.8
8
8
8
7.8
7.8
Melting Point
°C
1398-1454
1398-1421
1398-1454
1371-1398
1426-1510
–
Continuous Heat Resistance
°C
760
810
835
835
760
–
Composition
Physical Properties
Structure
Density
–
Austenitic
Ferritic
Electrical Properties
Magnetic Behaviour
Magnetic Permeability
Electrical Resistivity at 21°C
–
Non-magnetic
Magnetic
–
1.02
1.02
1.008
1.008
600-1100
1500-2000
10-9 Ωm
690
720
720
740
600
170
%
40
40
40
40
22
12
Mechanical Properties
Elongation
Breaking Strength
MPa
515
515
515
515
450
585
Yield Strength
MPa
275
205
205
205
205
505
RB
90-95
70-95
75-95
75-85
75-90
170
Fresh Water
–
Good
Good
Very Good
Excellent
Good
Fair*
Industrial
–
Good
Good
Very Good
Very Good
Fair
Fair*
Marine
–
Fair
Fair
Good
Very Good
Poor
Poor
Salt Water
–
No
No
Poor
Good
No
No
Acid
–
Fair
Fair
Good
Good
Fair
No
Bases
–
No
No
No
Good
No
Hardness
Corrosion Resistance
No
*Assuming zinc-plated
10.3
w w w . h c l - c l a m p i n g . c o m
CONDITIONS
OF SALE
Conditions of Sale
Full terms and conditions can be found on the HCL website
under the heading ‘Corporate’.
Guarantee
HCL guarantees the replacement of faulty products free
of charge. This does not include faults caused by misuse or
incorrect installation. See HCL warranty for full details.
Order Placement – Customer Codes
HCL uses customer codes against internal product codes to
ensure continuity within the ordering process.
Disclaimer
Customer codes will be used on ‘Orders of Acceptance’ and
‘Invoices’.
The information contained in this catalog should be used as
a guideline only and does not constitute a warranty (explicit
or implied) for our products or their suitability for specific
applications. HCL will assist and advise the selection of a
suitable product for a given application, however, the customer
assumes final responsibility for the use of any product from this
catalog.
Box Quantities
All box quantities are subject to a +/- 2.5% tolerance.
For Nylon 6.6. hose clamp products, HCL weigh-counts the
quantities when dry for maximum accuracy. Due to the
hygroscopic (water absorbing) nature of Nylon 6.6. and the
addition of water to these products, the piece part weights may
vary. Customers should be aware that any subsequent weighcounting of the products could be inaccurate.
Copyright
All rights reserved. Drawings and technical descriptions included
in this catalog cannot be copied, duplicated or reproduced
without the express authorisation of HCL. In the interest of
continuous improvement, HCL reserves the right to make
changes without prior notification.
Returning Goods
Return of goods must be agreed beforehand with HCL. Without
prior agreement, HCL reserves the right to refuse any return of
goods.
For full HCL Terms and Conditions
please refer to www.hcl-clamping.com or
contact HCL directly.
Privacy
HCL is committed to safeguarding the privacy of its customers.
Customer records will be protected from 3rd parties unless the
customer expressly consents otherwise.
10.4
w w w . h c l - c l a m p i n g . c o m
NOTES
w w w . h c l - c l a m p i n g . c o m
NOTES
w w w . h c l - c l a m p i n g . c o m
HCL Fasteners Inc
3130 Rogerdale Road, Suite 170, Houston, TX 77042 USA
Tel: (281) 717-1145 | Fax: (281) 717-1146
Email: sales@hcl-clamping.com | Web: www.hcl-clamping.com
©2013 HCL Fasteners. All Rights Reserved.