First Course on Power Electronics Module 1: Introduction By Ned Mohan Professor of ECE University of Minnesota Reference Textbook: First Course on Power Electronics by Ned Mohan, www.mnpere.com © Copyright Ned Mohan 2008 1 Module 1: Introduction to Power Electronics Chapter 1 1-1 1-2 1-3 1-4 1-5 1-6 1-7 Power Electronics: An Enabling Technology Introduction to Power Electronics Applications and the Role of Power Electronics Energy and the Environment Need for High Efficiency and High Power Density Structure of Power Electronics Interface Voltage-Link Structure Recent and Potential Advancements References Problems © Copyright Ned Mohan 2008 2 Role of Power Electronics Power Electronics Interface Converter Source Load Controller Figure 1-1 Power electronics interface between the source and the load. The power electronics interface facilitates the transfer of power from the source to the load by converting voltages and currents from one form to another, in which it is possible for the source and load to reverse roles. The controller shown in Fig. 1-1 allows management of the power transfer process in which the conversion of voltages and currents should be achieved with as high energy-efficiency and high power density as possible. © Copyright Ned Mohan 2008 3 Powering the Information Technology 24 V (dc) Vin Power Converter Vo 5 V (dc) Utility 3.3 V (dc) Controller (a) 0.5 V (dc) Vo ,ref (b) Figure 1-2 Regulated low-voltage dc power supplies. © Copyright Ned Mohan 2008 4 Boost Converter Battery Cell (1.5 V) 9 V (dc) Figure 1-3 Boost dc-dc converter needed in cell operated equipment. © Copyright Ned Mohan 2008 5 Adjustable Speed Drives Electric Drive fixed form Power Processing Unit (PPU) Motor speed / position adjustable form Electric Source (utility) Load Sensors measured speed/ position Controller Power Signal input command (speed / position) Figure 1-4 Block diagram of adjustable speed drives. © Copyright Ned Mohan 2008 6 Induction Heating Power Electronics Interface High Frequency AC Utility Figure 1-5 Power electronics interface required for induction heating. © Copyright Ned Mohan 2008 7 Electric Welding Power Electronics Interface DC Utility Figure 1-6 Power electronics interface required for electric welding. © Copyright Ned Mohan 2008 8 Energy and the Environment: The Percentage Energy Consumption Lighting 19% IT 14% HVAC 16% Motors 51% Figure 1-7 Percentage use of electricity in various sectors in the U.S. © Copyright Ned Mohan 2008 9 Role of adjustable speed drives in pump-driven systems Outlet Adjustable Speed Drive (ASD) Inlet utility Pump Figure 1-8 Role of adjustable speed drives in pump-driven systems. © Copyright Ned Mohan 2008 10 Compact Fluorescent Lamps Power Electronics Interface CFL Utility Figure 1-9 Power electronics interface required for CFL. © Copyright Ned Mohan 2008 11 Transportation Figure 1-10 Hybrid electric vehicles with much higher gas mileage. • Hybrid electric vehicles with much higher gas mileage • light rail, fly-by-wire planes • all-electric ships • drive-by-wire automobiles. © Copyright Ned Mohan 2008 12 Renewable Energy Photovoltaic Systems DC Input Power Electronics Interface Utility (b) (a) Figure 1-11 Photovoltaic Systems. © Copyright Ned Mohan 2008 13 Wind-Electric Systems Generator and Power Electronics Utility Figure 1-12 Wind-electric systems. © Copyright Ned Mohan 2008 14 Uninterruptible Power Supplies Uninterruptible Power Supply Utility Critical Load Figure 1-13 Uninterruptible power supply (UPS) system. © Copyright Ned Mohan 2008 15 Applications in Power Systems © Copyright Ned Mohan 2008 16 Strategic Space and Defense Applications More Electric Aircraft Electric Warship Source: James Soeder, NASA and Terry Ericsen, ONR. © Copyright Ned Mohan 2008 17 NEED FOR HIGH EFFICIENCY AND HIGH POWER DENSITY η= Po Po + Ploss Po = η 1 −η Ploss 500 450 Pin Power Electronics Equipment Po Po Power Rating 400 350 300 250 Ploss = 20 W 200 150 Ploss (a ) Ploss = 10 W 100 50 0 0.8 0.82 0.84 0.86 0.88 0.9 Efficiency 0.92 η 0.94 0.96 (b) Figure 1-14 Power output capability as a function of efficiency. © Copyright Ned Mohan 2008 18 Summarizing the Role of Power Electronics Power Electronics Interface utility Output to Load - Adjustable DC - Sinusoidal AC - High-frequency AC Figure 1-15 Block diagram of power electronic interface. © Copyright Ned Mohan 2008 19 STRUCTURE OF POWER ELECTRONICS INTERFACE conv1 conv2 utility Load controller Figure 1-16 Voltage-link structure of power electronics interface. Voltage-link structure of power electronics interface • Unipolar voltage handling transistors used • Decoupling of two converters • Immunity from momentary power interruptions © Copyright Ned Mohan 2008 20 • Current-Link Systems • Matrix Converters © Copyright Ned Mohan 2008 21 Current-Link Systems AC1 AC2 Figure 1-17 Current-link structure of power electronics interface. © Copyright Ned Mohan 2008 22 Matrix Converters ia va vc daA vb dbA dcA daB vA dbB dcB daC vB vC dbC dcC Figure 1-18 Matrix converter structure of power electronics interface [13]. © Copyright Ned Mohan 2008 23 Voltage-link System conv1 conv2 utility Load controller Figure 1-19 Load-side converter in a voltage-source structure. © Copyright Ned Mohan 2008 24 SWITCH-MODE LOAD-SIDE CONVERTER • Group 1 Adjustable dc or a low-frequency sinusoidal ac output in - dc and ac motor drives - uninterruptible power supplies - regulated dc power supplies without electrical isolation • Group 2 High-frequency ac in - compact fluorescent lamps - induction heating - regulated dc power supplies where the dc output voltage needs to be electrically isolated from the input, and the load-side converter internally produces high-frequency ac, which is passed through a high-frequency transformer and then rectified into dc. © Copyright Ned Mohan 2008 25 Switch-Mode Conversion: Switching Power-Pole as the Building Block + qA = 1 Vin + vA - - vvA A Vin 00 t qA (a) (b) Figure 1-20 Switching power-pole as the building block in converters. © Copyright Ned Mohan 2008 26 Pulse-Width Modulation (PWM) of the Switching Power-Pole qA idA + iA t Tup Ts vA - dA 0 d A Ts + Vin 1 vA - q A = 1or 0 Vin vA 0 (a) (b) t Figure 1-21 PWM of the switching power-pole. d A ( = Tup / Ts ) vA = © Copyright Ned Mohan 2008 Tup Ts Vin = d AVin 0 ≤ dA ≤ 1 27 Switching Power-Pole in a Buck DC-DC Converter: An Example qA iin 0 + iL Vin − 1 vA + + vA Vo − − t d ATs Ts Vin vA 0 qA t iL 0 t iin (a) 0 t (b) Figure 1-22 Switching power-pole in a Buck converter. Vo = v A = d AVin © Copyright Ned Mohan 2008 0 ≤ Vo ≤ Vin 28 Example 1-2 In the converter of Fig. 1-22a, the input voltage Vin = 20V . The output voltage Vo = 12V . Calculate the duty-ratio d A and the pulse width Tup , if the switching frequency f s = 200 kHz . Solution v A = Vo = 12V . Using Eq. 1-4, d A = Vo 12 1 = = 0.6 and Ts = = 5μs . Vin 20 fs Therefore, as shown in Fig. 1-23, Tup = d ATs = 0.6 × 5μ s = 3μ s . 1 qA 0 t 3μ s 5μ s Vin = 20V Vo = 12V vA 0 t Figure 1-23 Waveforms in the converter of Example 1-2. © Copyright Ned Mohan 2008 29 Simulations using PSpice SwitchingWaveform.Sch © Copyright Ned Mohan 2008 30 Simulation Results vA 8.0V vo Vo 6.0V 4.0V 2.0V 0V 450us V(vA) 460us V(vo) 470us 480us 490us 500us Time © Copyright Ned Mohan 2008 31 Fourier Analysis FOURIER COMPONENTS OF TRANSIENT RESPONSE V(vA) DC COMPONENT = 6.080000E+00 HARMONIC FREQUENCY FOURIER NORMALIZED PHASE NORMALIZED NO (HZ) COMPONENT COMPONENT (DEG) PHASE (DEG) 1 2 3 4 5 6 7 8 9 10 1.000E+05 2.000E+05 3.000E+05 4.000E+05 5.000E+05 6.000E+05 7.000E+05 8.000E+05 9.000E+05 1.000E+06 © Copyright Ned Mohan 2008 3.487E+00 2.543E+00 1.310E+00 1.600E-01 6.012E-01 8.387E-01 6.193E-01 1.600E-01 2.763E-01 4.924E-01 1.000E+00 -4.860E+01 7.293E-01 -7.200E+00 3.757E-01 3.420E+01 4.589E-02 7.560E+01 1.724E-01 -6.300E+01 2.405E-01 -2.160E+01 1.776E-01 1.980E+01 4.589E-02 6.120E+01 7.923E-02 -7.740E+01 1.412E-01 -3.600E+01 0.000E+00 9.000E+01 1.800E+02 2.700E+02 1.800E+02 2.700E+02 3.600E+02 4.500E+02 3.600E+02 4.500E+02 32 FOURIER COMPONENTS OF TRANSIENT RESPONSE V(vo) DC COMPONENT = 6.083044E+00 HARMONIC FREQUENCY FOURIER NORMALIZED PHASE NORMALIZED NO (HZ) COMPONENT COMPONENT (DEG) PHASE (DEG) 1 2 3 4 5 6 7 8 9 10 1.000E+05 2.000E+05 3.000E+05 4.000E+05 5.000E+05 6.000E+05 7.000E+05 8.000E+05 9.000E+05 1.000E+06 © Copyright Ned Mohan 2008 1.795E-02 3.400E-03 8.465E-04 1.226E-04 1.602E-04 1.718E-04 1.158E-04 5.644E-05 4.483E-05 5.570E-05 1.000E+00 1.894E-01 4.715E-02 6.826E-03 8.922E-03 9.570E-03 6.448E-03 3.143E-03 2.497E-03 3.102E-03 1.343E+02 1.746E+02 -1.489E+02 -1.492E+02 1.447E+02 1.707E+02 -1.626E+02 -1.560E+02 1.751E+02 1.789E+02 0.000E+00 -9.403E+01 -5.518E+02 -6.865E+02 -5.269E+02 -6.352E+02 -1.103E+03 -1.231E+03 -1.034E+03 -1.164E+03 33 Currents 16A iL iR 10A iC 0A -4A 450us I(L) 455us I(C) I(R) 460us 465us 470us 475us 480us 485us 490us 495us 500us Time © Copyright Ned Mohan 2008 34 Frequency Analysis SwitchingWaveform_AC-Analysis.Sch © Copyright Ned Mohan 2008 35 Simulation Results 50 0 (100.000K,-45.867) -50 -100 100Hz 1.0KHz DB(V(vo)/V(VA)) 10KHz 100KHz 1.0MHz Frequency © Copyright Ned Mohan 2008 36 Transistor and diode forming a switching power-pole in a Buck converter + iL Vin + Vo − − (a) + iL Vin − qA = 1 (b) + + Vo − iL + Vo − Vin − qA = 0 (c) Figure 1-24 Transistor and diode forming a switching power-pole in a Buck converter. © Copyright Ned Mohan 2008 37 Hardware Lab: very low-cost Switching Power - Pole Board Magnetics Plug - In Board Feedback Control Plug - In Board Experiments: - Buck, Boost, Buck-Boost - Feedback Control: VoltageMode, Peak-Current-Mode - Flyback, Forward © Copyright Ned Mohan 2008 USERS MANUAL www.ece.umn.edu/groups/power 38 RECENT AND POTENTIAL ADVANCEMENTS • Devices that can handle voltages in kVs and currents in kAs • ASICs • DSPs • Micro-controllers • FPGA • Integrated and intelligent power modules • Packaging • SiC-based solid-state devices • High energy density capacitors © Copyright Ned Mohan 2008 39 CONCEPT OF PEBB Power Electronics Building Block (PEBB) [15] is a broad concept that incorporates the progressive integration of power devices, gate drives, and other components into building blocks, with clearly defined functionality that provides interface capabilities able to serve multiple applications. This building block approach results in reduced cost, losses, weight, size, and engineering effort for the application and maintenance of power electronics systems. Based on the functional specifications of PEBB and the performance requirements of the intended applications, the PEBB designer addresses the details of device stresses, stray inductances, switching speed, losses, thermal management, protection, measurements of required variables, control interfaces, and potential integration issues at all levels. It has numerous benefits such as technology insertion and upgrade via standard interfaces, reduced maintenance via plug and play modules, reduced cost via increased product development efficiency, reduced time to market, reduced commissioning cost, reduced design and development risk, and increased competition in critical technologies [14]. © Copyright Ned Mohan 2008 40 Summary © Copyright Ned Mohan 2008 Power Electronics an Enabling Technology Applications Need for High Efficiency and High Power Density Structure of Power Electronic Converters Switching Power-Pole as the Building Block Potential for Advancements 41