KEYSTONE SERIES 60 BUTTERFLY VALVE • 60W wafer style resilient seated butterfly valve • 60L lug style resilient seated butterfly valve • Cartridge seat design FEATURES GENERAL APPLICATION TECHNICAL DATA Ideally suited for many industrial applications such as food and beverage, pulp and paper, chemical, mining, water treatment, HVAC, power, and automotive where a heavy-duty resilient seated butterfly valve is required. Available in a wide variety of body, disc and seat materials to fit a wide variety of media applications. Size range: DN 50 to 900 (NPS 2 to 36) Wafer and lug styles Pressure rating: DN 50 to 300 - 17.2 bar (NPS 2 to 12 - 250 psi) DN 350 to 600 - 13.7 bar (NPS 14 to 24 - 200 ps) DN 750 to 900 - 10.3 bar (NPS 30 to 36 - 150 psi) PTFE seat or elastomer covered disc DN 50 to 300 - 10.3 bar (NPS 2 to 12 -150 psi) Dead end rating: Full rated in preferred direction of flow (Lug style only) Flange standard:ASME Class 125/150 www.pentair.com/valves © 2012 Pentair plc. All Rights Reserved. • Suitable for high pressure and full vacuum service due to the use of a cartridge seat design. • Triple function cartridge seat isolates the body and stem from the media, provides positive drop-tight shut-off of line media at full rated pressure and provides a flange seal, eliminating the need for flange gaskets. • Full rated unidirectional dead-end service is achieved by utilizing a unique patented lip in the lug body. • Strong disc-to-stem connection and elimination of exposed pins or bolts is achieved through a rectangular drive. • Ability to install the valve with the disc in the closed position eliminates the risk of damage to the valve during installation. • Maximum flow and rangeabililty is achieved with the use of a streamlined disc. • Blowout-proof stems as a standard. • Longer seat life with low operating torques is ensured by utilizing upper and lower stem bearings. • Need for costly brackets is eliminated due to the ability to direct mount actuation onto the valve top-plate. • Designed to comply with MSS-SP-67 and API 609 (may be shell tested to spec request) VCTDS-00026-EN 16/08 KEYSTONE SERIES 60 BUTTERFLY VALVE 3 5 1 6 5 2 4 6 MATERIALS Part 1 Body 2 Disc 3 Stem 4 Seat 5 Bearing[5] 6 Pin Standard material Cast iron[1] Ductile iron (DN 50 - 300/ NPS 2 - 12) Ductile iron[2] (DN 350 - 600/ NPS 14 - 24 Lug style) 316 Stainless steel[3] Ductile iron/Nickel plated Aluminum bronze 316 Stainless steel EPDM Coated (DN 80 - 300/ NPS 3 - 12) NBR Coated (DN 80 - 300/ NPS 3 - 12) 416 Stainless steel (standard) 316 Stainless steel (optional)[4] EPDM (-28°C - 120°C/ -20°F - 250°F) NBR (-17°C - 82°C/ 0°F - 180°F) Fluoroelastomer (-17°C - 149°C/ 0°F - 300°F) PTFE (-28°C - 120°C/ -20°F - 250°F) (DN 50 - 300/ NPS 2 - 24) PTFE Gar-Fil® (DN 50 - 600/ NPS 2 - 24) Carbon steel Material specifications ASTM A126 Class B ASTM A395 Grade 60/40/18 ASTM A536 Grade 65/45/12 ASTM A351 CF8M ASTM A536 Grade 65/45/12 ASTM B148 C95400 ASTM A351 CF8M ASTM A582 UNS S41600 cond. A ASTM A276 UNS S31600 cond. A NOTES 1. DN 350 (NPS 14) and larger wafer style available in cast iron body only. 2. DN 350 (NPS 14) and larger lug style available in ductile iron body only. 3. Offered in DN 50 - 150 (NPS 2 - 6) only. These bodies come s­ tandard with a vented shaft and food grade seats. 4. 316 Stainless steel stem available in DN 50 - 300 (NPS 2 - 12) only. 5. Valves with 316 S/S bodies are provided with two additional bearings in the lower stem journal. 2 KEYSTONE SERIES 60 BUTTERFLY VALVE METRIC DATA ØM TOP PLATE DIMENSIONS ØM 4xJ equally spaced 4xJ equally spaced ØM 8xJ equally spaced E E E 45˚ 22.5˚ 45˚ DN 250 - 600 DN 50 - 200 DN 750 - 900 VALVE DIMENSIONS H ØG H F C1, C2 ØB Q D WAFER DIMENSIONS (mm) Size DN 50 65 80 100 125 150 200 250 300 350 400 450 500 600 750 900 N thread on ØP bolt circle LUG B C1 C2 D E F G H J M N P Q* 129 148 159 198 222 248 305 368 445 495 560 595 652 764 984 1162 146 159 165 184 197 213 244 279 318 337 375 400 413 486 629 721 119 124 152 165 - 41 44 44 51 54 54 60 67 76 78 102 114 127 152 165 200 102 102 102 102 102 102 152 152 152 152 152 171 171 203 235 298 31.75 31.75 31.75 31.75 31.75 31.75 31.75 50.80 50.80 76.20 76.20 76.20 107.95 107.95 136.65 136.65 14.22 14.22 14.22 16.00 19.05 19.05 22.10 28.45 34.80 34.80 41.40 41.40 47.75 47.75 76.20 91.95 9.4 9.4 9.4 10.9 12.7 12.7 16.0 - 10.3 10.3 10.3 10.3 10.3 10.3 14.3 14.3 14.3 13.5 13.5 13.5 20.6 20.6 17.4 17.4 82.6 82.6 82.6 82.6 82.6 82.6 127.0 127.0 127.0 127.0 127.0 127.0 165.1 165.1 190.5 260.4 ⅝" -11 ⅝" -11 ⅝" -11 ⅝" -11 ¾" -10 ¾" -10 ¾" -10 ⅞" -9 ⅞" -9 1" -8 1" -8 1⅛" -7 1⅛" -7 1¼" -7 1¼" -7 1½" -6 121 140 152 191 216 241 298 362 432 476 540 578 635 749 914 1086 36 46 67 92 119 144 192 245 292 329 377 426 475 574 726 876 Adapt key 6.4 x 6.4 8x8 8x8 9.5 x 9.5 9.5 x 9.5 12.7 x 9.5 12.7 x 9.5 19 x 12.7 22.2 x 15.9 Code BAB BAB BAB BAC BAD BAD CAE CAF CAG CAG CAH CAH DAJ DAJ - NOTE C1 Dimensions apply to cast iron and ductile iron bodies ONLY. C2 Dimensions apply to stainless steel bodies ONLY. Q* Dimension is the minimum allowable pipe or flange inside diameter at the centered body face to protect the disc sealing edge against damage when opening the valve. 3 KEYSTONE SERIES 60 BUTTERFLY VALVE IMPERIAL DATA ØM TOP PLATE DIMENSIONS ØM 4xJ equally spaced 4xJ equally spaced ØM 4xJ equally spaced E E E 45˚ 22.5˚ 45˚ NPS 10 - 24 NPS 2 - 8 NPS 30 - 36 VALVE DIMENSIONS H ØG H F C1, C2 ØB Q N thread on ØP bolt circle D WAFER DIMENSIONS (inches) Size NPS 2 2½ 3 4 5 6 8 10 12 14 16 18 20 24 30 36 B 5.09 5.81 6.25 7.81 8.75 9.75 12.00 14.50 17.50 19.50 22.06 23.44 25.68 30.06 38.75 45.75 C1 5.75 6.25 6.50 7.25 7.75 8.38 9.62 11.00 12.50 13.25 14.75 15.75 16.25 19.12 24.75 28.38 C2 4.69 4.87 6.00 6.50 - D 1.63 1.75 1.75 2.00 2.13 2.14 2.35 2.63 3.00 3.06 4.01 4.48 4.99 6.00 6.51 7.88 E 4.00 4.00 4.00 4.00 4.00 4.00 6.00 6.00 6.00 6.00 6.00 6.75 6.75 8.00 9.25 11.75 F 1.25 1.25 1.25 1.25 1.25 1.25 1.25 2.00 2.00 3.00 3.00 3.00 4.25 4.25 5.38 5.38 G 0.56 0.56 0.56 0.63 0.75 0.75 0.87 1.12 1.37 1.37 1.63 1.63 1.88 1.88 3.00 3.62 LUG H 0.37 0.37 0.37 0.43 0.50 0.50 0.63 - J 0.406 0.406 0.406 0.406 0.406 0.406 0.562 0.562 0.562 0.531 0.531 0.531 0.812 0.812 0.687 0.687 M 3.25 3.25 3.25 3.25 3.25 3.25 5.00 5.00 5.00 5.00 5.00 5.00 6.50 6.50 7.50 10.25 N ⅝ -11 ⅝ -11 ⅝ -11 ⅝ -11 ¾ -10 ¾ -10 ¾ -10 ⅞ -9 ⅞ -9 1-8 1-8 1⅛ -7 1⅛ -7 1¼ -7 1¼ -7 1½ -6 P 4.75 5.50 6.00 7.50 8.50 9.50 11.75 14.25 17.00 18.75 21.25 22.75 25.00 29.50 36.00 42.75 Q* 1.41 1.82 2.62 3.62 4.67 5.68 7.54 9.65 11.49 12.97 14.85 16.76 18.72 22.59 28.6 34.48 Adapt key ¼x¼ 5/16 x 5/16 5/16 x 5/16 ⅜x⅜ ⅜x⅜ ½x⅜ ½x⅜ ¾x½ ⅞x⅝ Code BAB BAB BAB BAC BAD BAD CAE CAF CAG CAG CAH CAH DAJ DAJ - NOTE C1 Dimensions apply to cast iron and ductile iron bodies ONLY. C2 Dimensions apply to stainless steel bodies ONLY. Q* Dimension is the minimum allowable pipe or flange inside diameter at the centered body face to protect the disc sealing edge against damage when opening the valve. 4 KEYSTONE SERIES 60 BUTTERFLY VALVE METRIC DATA VALVE SIZING Rate of flow through a valve depends upon the pressure drop. The most common method of presenting this information is by Kv. The Kv is the valve coefficient of flow and represents the volume of water in cubic meters per hour (m³/h) that will pass through a valve with a pressure drop of 1 bar at 21°C. The higher the Kv, the greater the flow and the better the control characteristics. Throttling characteristics are shown in the same manner with Kv’s at the various disc openings. Tabulated below are the Kv’s for the Series 60 Butterfly Valve. Kv CHART Valve size DN 50 65 80 100 125 150 200 250 300 350 400 450 500 600 750 900 Disc position (Degrees open) 50° 60° 70° 25° 30° 40° 3 3 12 26 74 143 182 350 476 562 692 952 1211 1730 2509 3720 6 9 18 45 112 195 260 497 649 714 865 1211 1427 2076 3028 4498 16 21 39 87 182 311 415 735 1038 1298 1600 2119 2638 3633 5363 7958 31 41 73 143 298 493 675 1038 1622 1990 2509 3287 4152 5709 8391 12110 54 67 115 234 454 709 1142 1644 2465 3028 3979 4325 6401 9083 12975 19030 73 98 176 363 714 1090 1972 2855 4347 5363 6488 8391 10813 14705 21625 32005 80° 90° 99 157 330 608 1168 1622 3270 5277 8045 8391 9169 11980 15354 1990 30275 44115 104 168 372 718 1298 1713 3348 5579 8477 9083 11678 15570 19895 26815 39790 58820 TORQUE DATA Torque is the rotary effort required to operate a valve. This turning force in a butterfly valve is determined by three factors - the friction of the disc and seat due to interference for sealing, bearing friction, and fluid dynamic torque. Breakaway torque at 21°C Breakaway torque is the total of the torques resulting from bearing friction and disc/seat interference friction at a given pressure differential. Listed below are torques to open and close the valve at pressures shown in wet services (normal conditions). NOTE These values are valid for water and lubricating fluids only at 21°C. Since torques are greatly increased for dry and nonlubricating fluids and temperature variations, contact your Keystone representative for accurate values in these applications. BREAKAWAY TORQUE (Nm)* Line pressure (bar) 3.5 7 10 14 17 Size 50 65 80 100 125 150 200 250 300 350 400 450 500 600 750 900 10 12 14 16 18 14 17 20 22 25 20 23 29 34 38 40 47 53 60 67 63 74 81 89 98 104 117 130 143 157 163 191 217 249 280 279 340 401 463 527 397 468 635 868 1193 588 678 847 966 - 780 904 1073 1215 - 1017 1186 1356 1525 - 1243 1582 1717 1989 - 1808 2373 3164 3808 - 2113 2486 3130 - 3107 3672 4180 - * For wet service applications/standard disc 5 KEYSTONE SERIES 60 BUTTERFLY VALVE IMPERIAL DATA VALVE SIZING Rate of flow through a valve depends upon the pressure drop. The most common method of presenting this information is by Cv. The Cv is the valve coefficient of flow and represents the volume of water in gallons per minute (GPM) that will pass through a valve with a pressure drop of 1 psi at 70°F. The higher the Cv, the greater the flow and the better the control characteristics. Throttling characteristics are shown in the same manner with Cv’s at the various disc openings. Tabulated below are the Cv’s for the Series 60 Butterfly Valve. Cv CHART Valve size NPS 2 2½ 3 4 5 6 8 10 12 14 16 18 20 24 30 36 Disc position (Degrees open) 50° 60° 70° 25° 30° 40° 3 4 14 30 85 165 210 405 550 650 800 1100 1400 2000 2900 4300 7 10 21 52 130 225 300 575 750 825 1000 1400 1650 2400 3500 5200 19 24 45 100 210 360 480 850 1200 1500 1850 2450 3050 4200 6200 9200 36 47 84 165 345 570 780 1200 1875 2300 2900 3800 4800 6600 9700 14000 63 78 133 270 525 820 1320 1900 2850 3500 4600 5000 7400 10500 15000 22000 84 113 203 420 825 1260 2280 3300 5025 6200 7500 9700 12500 17000 25000 37000 80° 90° 115 182 382 703 1350 1875 3780 6100 9300 9700 10600 13850 17750 2300 35000 51000 120 194 430 830 1500 1980 3870 6450 9800 10500 13500 18000 23000 31000 46000 68000 TORQUE DATA Torque is the rotary effort required to operate a valve. This turning force in a butterfly valve is determined by three factors - the friction of the disc and seat due to interference for sealing, bearing friction, and fluid dynamic torque. Breakaway torque at 70°F Breakaway torque is the total of the torques resulting from bearing friction and disc/seat interference friction at a given pressure differential. Listed below are torques to open and close the valve at pressures shown in wet services (normal conditions). NOTE These values are valid for water and lubricating fluids only at 70°F. Since torques are greatly increased for dry and nonlubricating fluids and temperature variations, contact your Keystone representative for accurate values in these applications. BREAKAWAY TORQUE (inch/pounds)* Line pressure (psi) 50 100 150 200 250 Size 2 2½ 3 4 5 6 8 10 12 14 16 18 20 24 30 36 85 108 126 144 162 126 153 175 198 221 180 207 256 297 339 355 414 472 531 590 562 652 715 787 869 918 1035 1152 1269 1386 1440 1692 1922 2205 2476 2466 3010 3550 4095 4660 3510 4140 5616 7686 10556 5200 6000 7500 8550 - 6900 8000 9500 10750 - 9000 10500 12000 13500 - 11000 14000 15200 17600 - 16000 21000 28000 33700 - 18700 22000 27700 - 27500 32500 37000 - * For wet service applications/standard disc 6 KEYSTONE SERIES 60 BUTTERFLY VALVE Valve weights WAFER BODY (kg) Valve size DN 50 65 80 100 125 150 200 250 300 350 400 450 500 600 750 900 LUG BODY (kg) Bare stem Lever OP Gear OP 2.3 2.7 3.2 7.7 8.6 13 16 26 39 64 80 101 157 211 372 699 4.5 5.0 5.4 10 11 15 19 29 42 - 6.4 6.8 8.6 11 14 15 28 38 59 74 91 112 168 243 404 730 WAFER BODY (lbs) Valve size NPS 2 2½ 3 4 5 6 8 10 12 14 16 18 20 24 30 36 Bare stem 5 6 7 17 19 29 36 58 87 140 177 222 347 465 820 1540 Valve size DN 50 65 80 100 125 150 200 250 300 350 400 450 500 600 750 900 Bare stem 3.6 4.5 5.0 6.8 12 14 20 29 54 71 101 121 187 225 426 830 Lever OP 5.9 6.8 7.3 9.1 15 16 22 31 57 - Gear OP 7.7 8.6 9.1 12 18 20 36 52 74 82 113 132 198 256 458 862 Lever OP 13 15 16 20 32 36 49 69 125 - Gear OP 17 19 20 27 40 44 79 115 163 180 250 290 436 565 1010 1900 LUG BODY (lbs) Lever OP 10 11 12 22 24 34 41 63 92 - Gear OP 14 15 19 24 30 32 62 84 130 164 201 246 371 535 890 1610 Valve size NPS 2 2.5 3 4 5 6 8 10 12 14 16 18 20 24 30 36 Bare stem 8 10 11 15 27 31 44 64 120 156 223 266 412 495 940 1830 7 KEYSTONE SERIES 60 BUTTERFLY VALVE SELECTION GUIDE Example: 040 60 L C A S 2 UC 1 DN 100 (NPS 4) lug style with cast iron body, aluminium bronze U/C disc, 416 S/S shaft and NBR seat with handle – 04060LCAS2UC1 Size DN (NPS) 020 50 (2) 080 200 (8) 200 500 (20) 025 65 (2½) 100 250 (10) 240 600 (24) 030 80 (3) 120 300 (12) 300 750 (30) 040 100 (4) 140 350 (14) 360 900 (36) 050 125 (5) 160 400 (16) 060 150 (6) 180 450 (18) Series 60 Body style WWafer LLug Body material C Cast iron (DN 350/NPS 14 and larger wafer style available only in cast iron) D Ductile iron (DN 350/NPS 14 and larger lug style available only in ductile iron) S Stainless steel (available only for DN 50 - 150/NPS 2 - 6) E Di Ni plated (DN 200 - 300/NPS 8 - 12) Disc material S 316 Stainless steel (DN 50 - 300/NPS 2 - 12 valves with 316 S/S disc are available only with 316 S/S stem) A Aluminum bronze D Ductile iron - ENP E EPDM coated (DN 80 - 300/NPS 3 - 12 only) N NBR coated (DN 80 - 300/NPS 3 - 12 only) P Ductile iron/PVDF coated Stem material S 416 Stainless steel (standard) P 316 Stainless steel (optional; available only in DN 50 - 300/NPS 2 - 12 sizes) Seat material 1 EPDM (Food grade) 6 Black neoprene 2 NBR 7 PTFE 3 FKM 8 EPDM- XP 5 White neoprene Specials (Leave blank if no special) UC Undercut disc SAN Sanitary DA Dry assembly B Brewery Actuation 0 None 4 Pneumatic direct acting[2] 1 10 Position handles 5 Pneumatic spring return[2] 2 Gear 6 Electric[2] 3 Chain wheel[2,3] NOTE 1. PTFE liner will be supplied over EPDM and only with 316SS or PVDF covered disc available. 2. Operator designation 3,4,5 and 6 must have actuator name, model and details provided. 3. Chain to be provided by customer. PENTAIR VALVES & CONTROLS www.pentair.com/valves All Pentair trademarks and logos are owned by Pentair plc. All other brand or product names are trademarks or registered marks of their respective owners. Because we are continuously improving our products and services, Pentair reserves the right to change product designs and specifications without notice. Pentair is an equal opportunity employer. © 2016 Pentair plc. All rights reserved. 8