Recoil Starter Assembly .................................,.......................

advertisement
WISCONSIN ROBIN
WR-W1 -EY44WPM
REV DATE: 01-92
Introduction
This catalog isdesigned to identify Wisconsin Robin parts.
When ordering parts, it is always advisable to list the
engine model, specificationnumber
and serial number. With this information,we can checkyour order for any incorrect part
numbers. Use your Service Parts List to ensure proper part number and nomenclature
identification.
TELEDYNE TOTAL POWERreserves the right to modify, alter
and improve engines and
parts. Part numbers and the structure of parts may changefrom those shown in this catalog.
Table of Contents
Crankshaft, Camshaft, Piston,Rod and Valve .................................................................
1
Crankcase and Cylinder Head ......................................... ....
.......... ............................ .....2-3
Governor and Speed Control ..........................................................,...................................
4
Recoil Starter Assembly .................................,.....................................,..............................,
5
Shrouding, Muffler and Starting Pulley ............................................................................ 6
Fuel Tank...............................
................................................................................................ 7
Magneto ................... ..........................................................................
....................................
7
Carburetor and Air Cleaner ................................................................................................ 8
Flywheel ..........;,,....,,...............,.......,,,,.,......,......................................................,..,....,............9
Electric Starting Motor .......................................................................................................
10
ROD
CRANKSHAFT,
CAMSHAFT,
PISTON,
Model EY 44W
- OPTIONAL -
-
I
BALANCER SET
VALVE Group
Fig.
1
8
I
I
\~
and
I
., : I!
e..
-7
"
31
30
$1
!
I
,.'
29
44
!ef.
4 0.
NOTE:
Itemswithoutapartnumberare
Part
Number
not
sold s e p a r a t e l y .
-
Description
. . .. .. . . .
. . . . .. * .. . . . . . . . . .
1
EY2092030131
CRANKSHAFT with g e a r (std.)
2
EY0230350050
SPACER, crankshaft
EY0230350010
EY0230350060
EY0230350070
COUAR, end playadjusting . . . . . . . . . .
,0384 - .CUM3 long (size mark 1 )
,0443- ,0502 long (size mark 2)
,0502 - ,0561 long (size mark 3)
3
4
EY0053204401
lef.
'V.
K
E
Y
,flywheel mounting . . .. . . . . . . . . . .
-
40.
10
EY 0565200010
SNAP RING, piston pin . . . . . . . . . . . . .. .
1
11
12
13
14
15
e
16
EY2092250100
CONNECtlNG ROD assy.. includes:
1
1
. . . . . . . .. . . . . . . .
1
. .. . . . . . . . . . .
1
EY0032018000
WASHER, flywheel nut
6
EY0021818000
NUT, flywheel mounting
New Design
EY2092351407
EY2092351507
EY2092351607
RING S
E
T
,std. size . . . . .
.O 1 0 oversize Ring Set
,020" oversize Ring Set
EY20923411-03
EY2092341203
EY2092341303
PISTON, standard size . . . . . . . . . . . . . . .
.O 1 0 oversize Piston
7
8
9
EY2092330113'
Old Design
-
18 mm. spring lock
Description
1
4 mm wide x 7.5 mm high. woodruff
5
Part
Number
EY2092280203
EY 209318011I
M2092280103 SHELL BRG. (std.)
EY20923 10113 OIL SCRAPER . . . . . . . .
?X20923201 03 LOCK PLATE . . . . . . . . .
EY2oP23oO103 ROD BOLT . . . . . . . . . . .
,010" undersize SHELL BEARING . . . . . .
CAMSHAFT assembly, includes .. . . . . .
GOVERNOR PLATE assembly . . . . . . . . . .
RIVET, 4 mm x 13 mm long.rd.hd.
PIN, governor sleeve . . . . . . . . . . . . . . . .
. . . . .. . . . . . ... . . .. .
'9.
2
2
1
1
2
2
1
1
2
1
1
17
EY2064190113
WVERNOR SLEEVE
18 mm thread hexagon steel
18
EY2083340103
INLOVALVE .........................
1
3 RING PISTON COMPONENTS begmning
With S / N X-7240
19
EY2083350103
UolAunVALVE . . . . . . . . . . . . . . . . . . . . . .
1
20
EY2083360113
VALVESPRING
21
EY2083370103
RETAINER, valve spring
.. .. .. . ... . .. .
2
22
EY2083380103
L O C K , valve spring retainer. . . .. . . . . .
2
23
EY2093330113
VALVE TAPPET
. . . . . . . . .. . . . . . . . . . . . . .
2
0
Optional
EY2082430117
BALANCER S I 3 (items 25 t h r u 3 4 ) ,.. . . . .
SHAFT, balancer . . . . . . . . . . . . . . . . . . . .
BALANCER UNIT . . . . . . . . . . . . . . . . . . . . . .
1
1
. .... . ... . . . .
I
,020 oversize Piston
PIN, piston . . . . . . . . . . . . .. . . . . . . . . . . . ,
4 RING PI5rON COMPONENTS previous to
s/n X-7240
1
1
1
25
26
EY2092350107
EY2092351207
EY2092351307
RING S
E
T
, std. size . . . . . . . . . . . . . . . . . . .
.O 1 0 oversize Ring S e t
,020'' oversize Ring S e t
1
EY2092340103
EY2092340203
EY2092340303
FVSTON, standard size
.O I O oversize Piston
. .. .. ;. , .. . . . . .
1
EY2092330113
PIN,piston ..........................
27
28
29
30
31
32
33
,020 oversize Piston
1
-
.......................
Includes:
GEAR, balancer . . . . . . . . . . . . . . . . . . . .
BEARING, needle . . . . . :. . . . . . . . . . . . .
HOLDER, balancer . . . . . . . . . . . . . . . . .
LOCKWASHER (8 rnm) holder mt'g. . . .
SCREW ( 8 rnm x 30 mm) holder mt'g.
SPACER, crankshaft . . . . . . . . . . . . . . . . . .
GEAR, crankshaft balancer . . . . . . . . . .
When o r d e r i n g ports: A l w a y s g i v e M o d e l , S p e c i f i c a t i o n a n d S e r i a l N u m b e r s
1
1
2
1
4
4
1
1
-
1
2
of engine.
MRP-100
CRANKCASE and CYLINDER HEAD Group
Fig. 2
For Model
E Y 44W
53
54
55
57
12
46
17
NOTE:
!of.
IO.
**
16
22
21
19
13
8
1
8
Items w i t h o u t a p a r t n u m b e r a r e n o t s o l d s e p a r a t e l y .
Included
in E n g i n eG o s k e t
Part
Number
***
Set.
I n c l u d e di nE n g i n ea n dC a r b u r e t o rG a s k e t
-
Description
EY2091020151
CRANKCASE
2
EYOlO5100011
STUD, c y l i n d e r m o u n t i n g
10 mm x 60 mm l o n g
-
EY0105080020
STUD, c y l i n d em
r ounting
8 mm x 5 8 mm l o n g
4
EY0105100020
STUD, c y l i n d e r m o u n t i n g
10 mm x 42 Rim long
..........
STUD, s p e e d c o n t r o l m o u n t i n g
7
BEARING, c r o n k s h a f t m a i n , f a n e n d
8
DOWELPIN,
27
Description
- DIP STICK ................
Includes:
GASKET
EY2099900117
1
4
...........................................
~
......
-
SCREW, g e a r c a v e r
bal. gear mtg.
6 mm x 10 mm long, hex head
........................
EY 044035001 0
OIL SEAL, c r a n k c a s e
10
EY2091100111
GEAR COVER a s s e m b l y
GASKET,
2
1
20
~
GASKET, g e a r c o v e r
..........................
....._......
EY0011408350
SCREW. g e a r c o v e r m o u n t i n g ......_.....
8 mm x 35 mm long, hex heod
EY0032008000
WASHER, gear cover mounting
8 mm, s p r i n g l o c k
..........
EY0031008000
WASHER, gear cover mounting
8 mm I.D., p l a i n s t e e l
..._......
Includes:
EY0600350010 B A L L B E A R I N G ......
EY0440350010 O I L SEAL, c r a n k s h a f t
EY0440080010 OIL SEAL, governor
...... .............................
SCREW, gearcovermounting
8 mm x 45 m m long, hex head
1
...._............... 1
fiber
EY0016608450
1
...._._.........._.. 2
g e a rc o v e r
9
-
26
Sets.
OIL F I L L E R
**
6
11
12
13
6
Includes:
....................
STUD, s t a r t i n g m o t o r or cover mt’g.
8 m m x 35 mm long
EY0105080044
1
_..____........._...
1
_...............
3
24 23
Port
Number
Qty
........................................
1
5
7
1
1
1
-
When ordering ports: A l w a y s g i v e Model, S p e c i f i c a t i o n a n d S e r i a l
(continued)
Numbers of engine.
CRANKCASE and CYLINDER HEAD Group
For Model
M
Part
Daaiption
Ha
-
Nu-
22
EY2099900227
PLUG,oildruin
24
EY0211140020
Includes:
W
K
E
T
, tiber
25
EY2085600213
28
EY2085600113
27
~~00431060ao
......................
. . . . . . . . . . . . . . . . . . . . . . ..
AIR DEFLECTOR, R.H. side . . . ... . .. . .. .
AIR DEFLECTOR, L.H. side . . . .. . . . . . , . .
S
C
R
E
W
,air deflector mounting . . . .. . .
EY0568080010
30
EY0022708000
C
L
A
M
P
,ignition wire . . . .. .... . . . . . . . .
NUT, starting motor or pad cover . . . . .
EY 44W
w
-
M
1
54
EY2093290103
INSULATING F
L
A
N
G
E
,carburetor
55
EY2093600303
Urn,carburetor (ouler)
56
E Y O O ~ ~ O O ~ O O OWASHER, carburetor mounting
t40.
-
1
Pat
Numbs
NUT, carburetor mounting
57
1
EY2091250121
58
EY1111500103
1
59
EY0230090010
2
60
EY2099900307
1
.. . . . .
2
. . . .. . . . . .
2
G
A
s
<
IE
T
cylinder
,
block . . .. . . . .. . . . . .
WASHER, cylinder block mounting . . .
1
1
.. . . . . .
1
Includes:
32
EY0013108401 STUD, carburetor
33
EY0013108301 STUD, muffler
8mmx40mmlong
8mmx30mmlong
34
35
tt
EY0032008000
8 mm. spring lock
NUT, cylinder block mounting
8 mm thread, hexagon steel
36
37
EY0032110000
WASHER, cylinder block mounting
10 mm. spring lock
... .
5
38
EY0021810000
NUT, cylinder block mounting .. . . . . .
10 mm thread. hexagonsteel
5
39
EY2091300133
CYUNDER HEAD
. . . .. . . .. . .. .. . . . . .. ..
1
40
41
EY2091500101
EY2091600801
C
A
S
K
E
T
,cylinder head . . . . . . . . . . . . . .
S
C
R
E
W
,cylinder h e a d mounting . . . . .
1
.
t
. . . . .. .
. ... .. .
2
. .. . . . . . . .
2
1
4
. .. . . . . . . . .
CYUNDER BLOCK assembly
... .. .
8 mm thread hexagon steel
8 mm thread hexagon steel
31
ay.
8 mm. spring lock
1
6mmx8mmlong,panhd
28
Fig. 2
EY2081600103
. , .. . . .....
SPACER, starter cover stud . . . . . . . . . . .
ENGINE CASKET S
E
T
, includes . . . . . . . . .
GEAR COMR gasket . ... . . . . . . . . . . . . . .
WINDER gasket . . . . .. . . . . . . . . . . . . . . .
CYLINDER HEAD gasket . . . . . . . . . . . . . . . .
VALVE COVER gasket . . . . . . . . . . . ... . . .
MUFFLER FLANGE gasket . . . . . . .. . ... . . .
CARBURETOR gasket (inner) . . ., . . . . . . .
CARBURETOR gasket (outer) . . . . . .. . . . .
AIR CLEANER gasket , . . . . . . . . . . . , . . .. .
COMR, starting motor pad
~
NOT ILLUSTRATED
DUST COVER,crankcase. at flywheel end
1
2
1
1
1
1
2
1
1
1
1
1
. . . . . . . . . . . . . . . . . ... .
EY0151060010
S
C
R
E
W
,dust cover. self tapping . . . . . . .
EY2091510103
FUNGE ADAPTER, 53/4" . . . . . . . . . . . ..
€YO016608250
SCREW, flange adapter . . . . . . . . .. . . . .
E Y O O ~ ~ O O ~ O O O WASHER, flange adapter . . . . . . . . . . . . .
4
~ ~ 0 0ooaooo
3 1
4
EY2081600203
FELT, dust cover
WASHER, flange adapter . . . . . . . . . . . . .
1
2
1
4
4
I O mm thread (special) hex head
cylinder head mounting . . . . . . .
10 mm thread (special)
4
.. . .
8
€YO650140036
SPARK PLUG with gasket . . . . . . . . . . . . .
Champion L86, AC44F. NGK MHS
1
46
EY2091440121
COVER, valve tappet inspection
...,..
1
47
EY0851120010
BREATHER TUBE . . . . . , . . . . . , . . . . . . . , . .
1
48
EY2091430131
BREATHER PLATE
. . . . . . . . . . . . . . .. . . . . .
1
39
tt
GASK€l,tappet inspection cover . . . . .
2
50
EY0011006140
SCREW, tappet inspection cover
. .. .. .
2
42
EY2091600701
STUD,
43
EYO2OOlOOO20
WASHER, cylinder head mounting
10 mm (special)plain steel
44
6 mm x 12 mm long, hex head
*t
51
EY208350111
G
A
S
K
E
T
,muffler mounting . . . . . . . . . . .
1
52
EY0021908000
NUT, muffler mounting
. . . . . .. .. . . . . .
2
53
...
8 mm thread. hexagonsteel
G
A
S
K
E
T
,carburetor (inner) .. . . .. . . . . .
1
-
When ordering p o r t s : A l w a y s give
-
Model, S p e c i f i c a t i o n a n d S e r i a l N u m b e r s
3
of engine.
MR P-10;
Fig.
3
GOVERNOR and SPEED CONTROL Group
For Model
19
EY 44W
9
16
NOTE:
Items without a p a r t
number
are not
sold
18
19
separately.
-
-
l-
17
Description
?el.
)tY
Part
-
No.
-
Number
G O V E R N O R L E V E R a n d S H A F T SET
( I n c l u d e st t e m s1
thru 81
G O V E R N O R L E V E R ............................
1
0
1
12
N U T , governor l e v e r ............................
6 mrn t h r e a d , h e x a g o n s t e e l
1
13
F R I C T I O NW A S H E R
14
3
WASHER, g o v e r n o r
6 mm, s p r i n g l o c k
....................
1
SCREW, c o n t r o l l e v e r s t o p ..............
6 mm x 50 mm long, h e x a g o n h e a d
15
4
G O V E R N O RS H A F T
............................
1
N U T , l e v e r s t o p s c r e w .................
6 mm thread, h e x a g o n s t e e l
5
C L I P , s h a f t r e t a i n e r ............................
6 mm I.D. x 12 mm O.D.
1
16
WASHER, s t o p p l a t e ............................
17
STOP P L A T E ......................................
6
G O V E R N O RY O K E
............................
1
18
7
SCREW, yoke m o u n t i n g ........................
4 mrn x 8 mm long, p a n head
2
WING N U T , s p e e d
8 mm t h r e a d
19
8
W A S H E R ,y o k e mounting ....................
4 mm, spring l o c k
2
C L I P , s p e e d c o n t r o l mounting s t u d ..
4 m m I.D. x 9 mm O.D., U t y p e
20
1
9
GOVERNOR SPRINGandLINKSET
( I n c l u d e s I t e m s 9 , 10, 11)
G O V E R N O R L I N K ................................
SCREW, speed c o n t r o l w i r e lock ........
4 mm x 12 mm long, pan head
1
10
SPRING, g o v e r n o r l i n k ........................
1
11
G O V E R N O RS P R I N G
1
Ref.
Part
No.
Number
"
0
EY2094230217
1
2
0
EY2084270107
-
lever
..........................
EY2074330117
Description
S P E E D C O N T R O L LEVER SET
( I n c l u d e s I t e m s 12 thru 20)
C O N T R O L L E V E R , s p e e d ..................
W h e n ordering p o r t s : A l w a y s g i v e M o d e l , S p e c i f i c a t i o n a n d S e r i a l N u m b e r s
MRP-103
4
............................
control lever
of engine.
RECOIL STARTER ASSEMBLY
NOTE:
I t e m s without ap a r tn u m b e ra r en o t
Part
tit part used previous to Senal No. X7240
- -
atv.
"
EY2095120307
EY2095770107
FLYWHEEL SHROUD . . . . . . . . . . . . . . . . . . .
"prime" p a i n t
BRACKET, recoil mounting . . . . . . . . . . . .
1
EY0011406160
EY2095020110
- WASHER, assembly . . . . . . . . . . .
For mounting recoil bracket a n d
housing.
BOLT - WASHER, assembly . . . . . . . . . . .
For flywheel shroud mounting.
RECOIL STARTER, assembly . . . . . . . . . . .
BOLT
Part
1
14
15
16
1
17
HOUSING . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
POWERSPWNG . . _ . . . . . _ _ . _ . . . . . . _ . . 1_
18
EY2095014608
19
EY0011008160
ttEY2095014508
ttEYZ065011508
REEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . , .. . . . .
~~207501osoa
ROPE and HANDLE, assembly
EY2095020317
HARDWARE KIT, recoil assembly.
(Includes Items 10 thru 17.)
............................
3
. . . . . . . . . .. ..
1
SPWNG,fricfion .....................
1
SPRING,retum . . . . . . . . . . . _ . . . . . . . _ _ _ 1
RETAINER, ratchet . . . . . . . . . . . . . . . . . . .
1
WASHER, retainer spacing . . . . . . . . . . .
1
NUT, retainer mounting . . . ... . . . . . . . . .
1
8 mm thread, hexagon steel.
WASHER, retainer lock . . . . . . . .. . , . . . .
1
8 mm. spring lock.
PULW, starting . . . . . . . . . . . . . . . . . . . . .
1
RATCHET
12
4
1
atv.
-
WASHER, springretainer
13
11
Dcscllptlon
Number
11
~EY2095020100
EY1135011608
Ref
No.
-
10
ttEY2085610107
EY0011106120
Fig. 4
sold separate1l Y .
Dacrlptlon
Number
For Model EY44W
-
.
BOLT WASHER,~assembly. . . . . . . . . . . .
For mounting starter pulley.
3
1
ttEY2075010708
ttEY2095020307
-
5
MRP-111
SHROUDING, MUFFLER and STARTING PULLEY Group
Fig. 5
For Model EY44W
I
:
,
;
i
!
!
I
!
14
9
i
NOTE
I1
-
Pd.
Pact
NO.
-
Number
EY2095120307
Ref.
Ddption
No.
-
FLYWHEEL SHROUD . . . . . . . . . . . . . . . . . . .
1
10
PWt
Number
EY0011008160
EY0110060020
w.
Mptlon
-
SCREW, wire a n d muffler'bracket mtg.
X W , 6 mm x 8 mm long. hex h e a d
a
4-for flywheel shroud mounting
4-for muffler cover mounting
3
EY0662000011
STOP 8VrrON assembly
..............
1
4
€YO150040010
XREW, stop button mounting ........
4 mm x 8 mm Ig.self tapping. pan hd.
2
...........
1
...................
1
..............
1
EY2085630107
STATIONARY SCREEN . . . . . . . . . . . . . . . . .
1
14
EY2093600103
BRACKEl, muffler support
............
1
15
EY0011106120
X
R
E
W
,pulley guard mounting ......
5
11
EY2083011131
EXHAUS MUFNR
12
EY2083420331
COVER, exhcrust muffler
13
6 mm x 12 mm long. hex. head
5
EY2147320101
IGNITION W
R
IE
, stop button
6
EY2095260113
B
A
F
F
L
E
,cylinder head ..............
1
17
EY2095420211
STARTINGPULLEY
7
EY2095270007
B
A
F
F
L
E
,cylinder ....................
1
18
EY0016508120
8
EY0043106100
S
C
R
E
cylinder
W
, baffle mounting .....
SCREW, starting pulley mounting .....
8 mm x 12 mm long, hexagon head
2
19
EY2095660101
PULLEYGUARD
20
EY2095670101
BRACKET, pulley guard
6 mm x 10 long. p a n head
9
EY2084420301
BRACKET,
remote gov. control ........
When ordering ports:
2
8 nun x 16 mm long. hex. head
"Prime" paint
2
IO
Items without a part number are not sold separately.
1
I
1
OLD D W G N ( F T e v i O U to S/N
X-7240)
....................
.......................
...............
- -
1
3
1
1
-
Always give Model, Specification and Serial Numbers of engine.
6
MRP-105
FUEL TANK Group
Fig. 6
MAGNETO Group
For Model EY 44W
Fig. 7
10
11
3
4
7
a
I
NOTE:
1
9 1
10 EY0011106120
EY2086160113
EY0011408160
12
13
EY0022808000
14
.A
Items w i t h o u t a p a r i number a r e n o t
3 1
EY2099900437
4
5
6
7
8
11
6
EY0032008000
sold
17
l5
separately.
Ret.
FUEL TANK assembly - includes . . . . . . .
. . . ... .
EY043043oO15 CAP asSembly
EY0641360010 FILTERSCREEN . . . . . . . .. .
Ho.
-
1
1
1
1
EY2097010218
2
EY2097013118
IGNmON COIL with cable
3
EY0043506250
. . . . . .. . . . . .
.. . .. ..
2
FUEl STRAINERa s e m . - includes:
FUELLINE . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CLAMP, fuel line . . . . .. .
EY0642000220SCREEN . . . . , . . . . . . :. . .
EY 0642000230 CASKET . . . . . . , . . . . . . . .
EY0642001610BOWL, glass .. . . . . . . . . .
1
1
5 EY2097010237
2 EY0561110020
0
EY2097010337
1
1
6
1
XREW, ignition coil mounting .
6 rnm x 25 mm long, pan head
POINTSa n d CONDENSER KIT .. . . . . . . . .
1
-
. . . .. . . .
X
R
E
W WASHER assembly , .
.
Fuel strainer mtg.. 6 x 12 mm hex.
EY0031008000
tank to bracket mounting . . . . . . .
8 mm thread hexagon steel
4
WASHER, tank a n d bracket mounting..
4
11
4
13
EY0241080060
14
EY0241100020
15
EY2087600101
1
16
EY0043106100
1
2
2
17
EY0655000100
18
EY0655000050
CONNECTOR KIT for fuel line
EY2086260141 FUELLINE assem. . . . . . . .
EY2096233508 BANJO BOLT, carb. . . . . .
EY2076234508GASKET, carb. bolt . . . . .
21
I
HOSE CLAMPS
.. . . . . . . . . . . . , . . . . . . . . . .
WASHER, point cover, 4
. . .. . . . . .
1
1
1
7
mm. spr. lock
...........................
. . . . .. . . . . . . . .
GROMMET, igmtion wire .. . . . . . . . . . . . .
C
L
A
M
P
,ignition wire . . . . . . . . . . . . . . . . .
SCREW, clamp mounting . . . . . . . . . . . . .
6 mm x 10 mm long, pan head
T
E
R
M
N
IA
L
,spark pluglead . . . . . . . . . . .
CAP,spark plug . . . . . . . . . . . . . . . . . . . . .
1
LEADWIRE
1
GROMMET, igrution wire
1
When ordering parts: Always give Model, Specification and Serial Numbers
ARP-IO5
1
4 mm x 25 mm long, pan head
consisting of
17
18
19
. .. . .
SCREW, point cover mounting
12
. , .. . . . . . .
1
plain steel
POINTCOVER .........................
9
10
8 mm I.D., plain steel
EY2096230327
16
m ,
1
1
WASHER point bracket mounting
4m
1
.. . . . . . . . . . . . . .
8
4
WASHER, tank a n d bracket mounting . .
HARDWARE SET for breaker point
mounting. Consisting of:
SCRFW, point bracket mounting . . . . .
4 rnm x 8 mm long. p a n head
mm.
SCREW WASHER bracket to head mtg.
8 mm x 16 mm long, hexagonhead
NUT,
...........................
WASHER, point bracket
4
spring lock
1
-
FLYWHEEL
7
. . . . . . . . . .. . . . . . . . .
BRACKET, fuel tank
M
p
o
i
t
n
Number
1
8 m.spring lock
15
Part
atv.
of engine.
1
1
1
1
1
CARBURETOR
and
AIR CLEANER
Group
Fig. 8
For Model EY44W
22 -
18
26
31
23
25
23
24
28
27
NOTE:
-
I t e m sw i t h o u t
kf.
Part
q0.
-
Numba
0
1
2
EY2093262100
EY2093262007
EY2093260808
a part n u m b e ro r en o t
sold separately.
-
-
w.
-
R d
No
-
1
17
EY2096252508
CHOKEVALVE
........................
1
18
EY2096252008
..................................
1
19
EY2096230208 1
FUEL VALVE a n d KAT assembly . .. . . . .
1
20
t'
cAsI<ET,valve s e a t
1
T H R 0 l n . E VALVE
1
Dacriptlon
AIR UEANER assembly . . . . . . . . . . . . . . .
Bmnning with S/N X-7240
EY2093260620 before S/N X-7240
consisting of
ELEMEM, Beg. with S/N X-7240 . . . . . ~.
EY2093260708 before SIN X-7240
1
GASKET (alsoin engine gasket set) . ..
1
21
Part
arv.
-
DodptiOtl
Numbcr
3
BODY
...............................
1
22
EY2096253008
THR0lTl.E SHAFT
4
COVER
..............................
1
23
EY2096244508
SPRING,
. .. . .. . . . . . . . .. . . .
. . . . .. . . . . . . . . . . . . . . .
.. . . . .. . .. . . . .. .. . . . .
throl. stop and pilot screws
1
2
5
EY0011006120
S
C
R
E
W
,air cleaner mounting . . . . . . ..
6mm x 12 mm long. hexagon head
2
24
EY 1066239308
SCREW, throttle stop . . . . . . . . . . . . . . . . . .
4 mm x 12 mm Ig.. flat tillister hd.
1
7
EY2096230300
CARBURETOR assembly . . . ... . . . . . . . . . .
(Includes Items 8 thru 30)
1
25
PILOT SCREW . . . . . . . . . . . . . . . . . . . . . . . .
1
NOZZLE .............................
:....
1
1
t
t
1
8
9
t'
G
A
S
C
IE
T
,flocrt chamber . . ..... . . . . . . ..
10
EY2096250508
FLOAT
11
t
FLOATPIN
1
29
SPRING, choke retainer . . . . . ... . . . . . .
1
1
30
!STEEL B
A
U
,choke
retainer . . ... . .. . . .
1
1
31
EY2093600303
G
A
S
K
E
T
,flange t' . . . .. . . . . . . . . . . . . . .
1
1
0
EY2096230107
REPAIR K
T
I,carburetor
14
EY2096230308
EY 1266240108
A N N JET, high alt..4&E-7000 ft.
-
............................
... ... .
HOLDER, main jet . . . . . . . ... . . . . .. . . . .
S
C
R
E
W
,choke and throttle valve .. . ..
3 mm x 5 mm long, pan head
Nhen
For replacement 01 BOLT a n d GASKET
- order EY2096230317, connector ]at
(Fig. 6.Ref. 16, page 7).
.....................
14A
t
1
2
1
MAlNJET
16
. . . . . . ... . . . . . . .
G
A
S
K
E
T
,fuel h e b o l t . . . . . . . .. . . . . . . .
...........................
WASHER,jetholder _.................
15
BANJO BOLT, fuel line
27
28
1
t'
13
PILOTJ. . . . . . . . . . . . . . . . . . . . . . . . .
..............................
FLOATCHAMBER
12
26
t Parts included in kit
1
4
0
-
-
EY2096230207
ordering parts: A l w a y s give Model, Specification
8
GASKET SET, carburetor
Parts included in set.
-
and Seriol Numbers of engine.
MRP-106
Model EY44W
Fig. 9
\
9
-
NOTE: Items without a partnumberare
Ref.
No.
1
2
Psrt
EY2097250501
GROMMET, rectifier hire
LEAD WlRE UNK, starter
EY2087150111
-
. . . . .. . . . . . . .
EY2097140101
EY0016508120
BRACKET,
. . . . .. . . . . . . . .
EY2099901707
EY2097014408
CHARGING COIL with cable . . . . . . . . . . .
EY 0043506250
S
C
R
E
W
,coil mounting . . . . . . . . . . . .. . . .
6 mm x 30 mm long, pan head
10
EY0017006080
S
C
R
E
W
, rectifier . . . . . . . . . . . . . . . . . . . . .
1
11
EY0241100010
GROMMET, coil wire . . . . . . . . . . . . . . . . .
1
12
EY0566100021
CLAMP,coil wire . . . . . . . . . . . . . . . . . . . . .
13
EY0043106100
SCREW, clamp mounting . . . . . . . . . . .
6 mm x 10 mm long. pan h e a d
2
DIODE RECTIFIER . . . . . . . . . . . . . . . . . . . . .
...
X W , rectitier bracket mounting .
8mm x 12 rnm long, hexagon head
FLYWHEEL assembly
. . . . . . . . . . . . .. . . . .
EY2087100213 RING GEAR . . . . . . . . . . . .
-
When ordering p a r t s : A l w a y s give Model, Specification and Serial Numbers of engine.
AR P- 107
1
9
Includes:
7
w.
-
rectifier and switch . . . . . . . . .
ttEY0016508160
6
Number
ttEY2097010118 I!still mail.
Beginning with S/N X-7240
EY2087130101 Selenium rectifier
previous to S/N X-7240
5
Part
No.
8
ttEYZ097152001
4
Rei
STARTER BUrrON assembly . . . . . . . . . . .
tt EY2087310111
Includes:
3
f f Part used previous to Serial No. X-7240
D
a
d
-
Numkr
EY0241200020
n o t sold s e p a r a t e l y .
6
9
ELECTRICSTARTING
Fnr
MOTOR
Fig. .I 0
Model EY44W
b
Lef.
40.
a
NOTE:
I t e m sw i t h o u t
a p a r tn u m b e ra r en o ts o l ds e p a r a t e l y .
Port
Number
Description
?ef.
)tr.
-
FlO.
STARTING MOTOR c o m p l e t e ___........... 1
EY 2087050210
Part
Number
14
Parts:
EY 2087051 108 ARMATURE a s s e m b l y ..........................
2
EY2087050208
3
15
16
INSULATOR, f i e l d c o i l _..._............._...
1
17
SCREW, p o l e c o r e
1
WASHER, t h r u s t ...................................
2
..........................
1
18
......___...._........1
19
EY 2087050508
5
EY 2087050608 SNAP RING, s t o p c o l l a r
6
7
EYi087050408
1
DRIVE ASSBLY., o v e r - r u n n i n g c l u t c h
4
COLLAR, c l u t c h s t o p
?ty.
FRAME a n d F I E L D a s s e m b l y ......_____.
1
( I n c l u d e si t e m s 15, 16, 17)
F I E L D C O I L a s s e m b l y ...__............._... 1
Consisting o f thefollowingService
1
-
Description
HOUSING ASSEMBLY, d r i v e .___._._....._
1
( I n c l u d e s i t e m s 7 t h r u 10)
1
BEARING, o i l e s s .................................
THROUGH BOLT
EY 2087053108
..............................
4
..................................
2
PLATE, brush holder, assembly
(Includes item
...._...
BRUSH SPRING
..................................
EY 2087050908
21
EY 208990 1607
BRUSH SET (2 b r u s h e s )
1
COVER, commutatorend,assembly
..
( I n c l u d e s i t e m s 23, 24)
1
BEARING, o i l e s s I..__...___.__...._._..____.._.
1
.____.........._.___..
LEVER, p i n i o n d r i v e ..........................
1
9
PIN, lever fulcrum
..............................
1
22
..........
1
23
EY 2087050808
MAGNETIC SWITCH, a s s e m b l y ..........
1
24
EY 2087050708
WASHER, m a g n e t i c s w i t c h m o u n t i n g ..
6 mm, s p r i n g l a c k
SCREW, m a g n e t i c s w i t c h m o u n t i n g ....
6 mrn x 21.5 mm long, pan head
2
25
NUT, m a g n e t i c s s i t c h t e r m i n a l
8 mm, 1.25 pitch, hexagon
26
WASHER, m a g n e t i c s w i t c h t e r m i n a l
8 mm, s p r i n g l o c k
11
12
13
SNAP RING, l e v e r f u l c r u m p i n
EY2087050308
-
2
When ordering parts:
Always give
2
20
8
10
1
20)
1
COVER, b e a r i n g
......_... 3
..
3
Model, S p e c i f i c a t i o n a n d S e r i a l Numbers of engine.
10
MR P- 1 08
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