Compression Fitting Assembly Procedure

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Compression Fitting Assembly Procedure
On occasion it is necessary to use compression fittings
to extend or terminate UPP pipe work. This can be
achieved using the following assembly procedures.
3. Tighten the locking nut until it contacts the body
of the fitting.
Mark should be
away from fitting
by L1 dimension in
chart
Note: Compression fittings must only be used inside
containment, i.e. Sumps and Chambers, and
NOT direct-buried or used in contact with soil.
General Rules for All Fittings
1. Pipe ends must be cut square and smooth, i.e.
Perpendicular to axis.
2. Cut pipe to length allowing for correct insertion
depth into fitting.
3. Chamfer pipe bore.
4. Remove all burrs and swarf from pipe.
11-50x / 63x Series models
Model
Description
11-501M BSPT
Termination, 50 mm /1.5" BSPT
11-503F BSPT
90º 50 mm/1.5" BSPT Female
11-508F BSPT
TEE 1.5" BSPT Female
11-50X OL
Olive (Compression Ring) for 11-50X
11-631M BSPT
Termination, 63 MM 2" BSPT
11-631M-1 BSPT
Termination, 63 MM 1.5" BSPT
11-63X OL
Olive (Compression Ring) for 11-63X
Compression Termination
1.Measure the pipe insertion depth of the fitting.
The distance from the mark to the fitting should
approximate the dimension L1 in the illustration below.
This is to insure that the pipe hasn’t shifted during
tightening.
DN
L1
L
DN
50
63
Dimension Chart
2. Mark the insertion depth on the pipe end and
push the pipe into the fitting. Make sure the pipe
bottoms out in the fitting.
Insertion depth mark
should be level with the
end of the fitting.
L
64
79
L1
5.2
7.73.
Compression Terminations (11.321)
Compression Terminations (11-032-EC)
1. Fully insert support collar into pipe end.
1. Cut the pipe square, allowing for correct insertion
depth into fitting and remove all burs.
2. Seal is supplied pre-greased.
2. Disassemble fitting and slide locking nut and
sealing ring on to the pipe.
3. Mark the insertion depth on the pipe.
4. Push the pipe into the fitting through the clamp
ring until the first stop, meaning you have
reached the seal. Push the pipe through the
seal until you reach the pipe stop of the fitting.
Check the mark of the insert depth of the pipe for
correct assembly.
3. Fully insert pipe into fitting.
4. Tighten locking nut hand tight then wrench
tighten a further two and a half turns.
5. Tighten the nut hand tight plus one turn.
35 mm
91 mm
1" BSPT
21 mm
25 mm
32 mm
1" BSPT
11.321 Dimensions
2
11.032-EC Dimensions
Compression Termination Fittings (12 Series)
1. Cut the pipe square, allowing for correct insertion
depth into the fitting.
2. Chamfer the pipe and remove all burrs, paying
particular attention to the bore of the pipe.
8. Loosen the opening screw until it is clear of the
clamping surfaces.
Loosen Opening Screw
Chamfer Pipe End
3. Remove the clamping bolt
4. Turn the opening screw to open the fitting and
remove the outer sleeve.
9. Lubricate the bolt and nut and replace them in
the sleeve.
Replace Bolt
10. Tighten the bolt until the clamping surfaces meet.
Remove Bolt, Open Sleeve
5. Place the outer sleeve on the pipe end.
Tighten Bolt
Mount Clamp on Pipe
6. Lubricate the NBR O-rings with suitable grease
or oil (non mineral-based).
7. Insert the fitting into the pipe. Be careful to not
damage the O-rings. Assemble the outer sleeve
so that the holding grips match slots in the insert.
Clamping Surfaces Meet*
Completed Installation
* Max gap of 5 mm on the 90 and 110 mm size fittings
11. Pressure test the installation before putting into
service.
Refer to the table on the next page for 12 Series model
information.
Loosen the Opening Screw
3
12 Series Clamping Compression Fittings, male thread
O-Ring (Nitrile)
Part Number
Description
Size
Part Number
12-050 BSPT
50mm BSPT, use with UPP 50mm pipe
35 X 2.5
408046001
12-063-1 BSPT
50mm BSPT, use with UPP 63mm pipe
48 X 3
408045001
12-063 BSPT
63mm BSPT, use with UPP 63mm pipe
48 X 3
408045001
12-090 BSPT
90mm BSPT, use with UPP 90mm pipe
68.2 X 3
408044001
12-110 BSPT
110mm BSPT, use with UPP 110mm pipe
89.5 X 3
408043001
© 2013 FFS 408001015 rev 3
Franklin Fueling Systems LTD
8 Olympus Close • Whitehouse Industrial Estate
Ipswich, Suffolk IP1 5LN • United Kingdom
Tel: +44 1473 243300 • Fax: +44 1473 243301
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