Our technology. Your success.
Pumps Valves Service
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Perfectly right. Perfectly flexible.
FPSO with KSB
02
Introduction
Quality, reliability and safety combined –
FPSO with KSB products
For the demanding FPSO applications, KSB has a unique range of products and services
on offer, which ensure maximum safety and reliability. Our holistic solutions and expertise
from years of working in this field allow us to provide high-quality and comprehensive
equipment for FPSO applications.
KSB products used in FPSO need to function even under the
toughest conditions typically found in the rough environment of
these production vessels. KSB tackles the related challenges with
technically mature products designed to the respective standards.
Your benefits at a glance:
In addition, KSB offers mechanical seals which ensure smooth
interaction of the seal and API pump. With our comprehensive
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range of services, we support you during the products' entire life
cycle. Special expertise is required to provide services on oil ships,
equipping FPSO units
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so KSB Service staff undergo demanding training and obtain all
certificates required for these challenging applications. We can also
trust in pumps, valves and seals from the same manufacturer, or
simply trust in KSB.
Profound knowledge of the
related requirements
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rely on a worldwide service network to be on your site quickly.
When it comes to FPSO applications, trust in a reliable partner,
Many years of experience with
Solutions for the most demanding
of challenges
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Pumps, valves, seals and service
from a single source
Service
03
Always there for you: KSB Service
When it comes to maintain maximum
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With more than 2,600 service specialists in 160 service centres worldwide
plant availability and safety as well as
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Spare parts for all brands and pump types
reliability, our customer service is there
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More than 350,000 orders per year
for you:
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Service throughout the life cycle, from A to Z
Retrofits: good can be made
Efficient, affordable and
No compromises:
even better
SCCP-certified
KSB original spare parts
New framework conditions do
With unique manufacturer know-
With KSB original spare parts
not always require new pumps
how, knowledge of specific
you‘re on the safe side as regards
or new valves: KSB retrofit is
regulations and ongoing training,
the usual operating reliability of
the alternative to buying a new
our employees are perfectly
your pumps and valves.
product and comprises measures
equipped to carry out all agreed
for hydraulic and mechanical
jobs on your pumps and valves.
modifications or changes to the
materials.
04
FPSO applications
The flexible comprehensive range
for all FPSO applications
KSB offers the best solution for any FPSO application. See for yourself:
the table gives an overview of KSB‘s products and the different applications
in which they can be employed.
Fluids containing abrasive solids, corrosive, explosive and viscous
liquids, high pressures, extreme temperatures and rough climate:
such conditions call for flexible products that reliably and safely
deliver high performance. API pumps, valves and seals by KSB
have proven for decades what they are capable of on offshore
platforms, in refineries and similarly exacting surroundings.
Process circuit
Fire fighting
Seawater lifting
Injection
Seawater transport
Process water
Auxiliary pumps,
non-API
Cooling water circuit
Ballast Water Treatment
Crude oil
Drainage
05
Application
Description
Products
Injection
KSB pumps deliver a maximum pressure
of 400 bar for water injection.
KSB pumps and valves with super duplex casing,
short delivery period (less than 50 weeks):
CHTR (API-BB5), TRIODIS, DANAÏS, ECOLINE GTL,
IVC
Process Water
For process water transport and
treatment.
RPH, RPHb, RPH V, TRIODIS, DANAÏS, ISORIA,
ECOLINE GTL, IVC
Process circuit
For the safe, reliable and efficient transport
of well liquid to separation and contemporary
storage units.
RPH (API-OH2), RPHb (API-BB2), YNKR (API-BB2),
RPH-V (API-VS4), WKTR (API-VS6), API-685 series
(API-OH3), TRIODIS, DANAÏS, ECOLINE GTL/GLT,
IVC
Crude oil
For the transport and treatment of crude oil,
KSB offers pumps with high flow rates and
favourable consumption rates.
CHTR (API-BB5), RPH (API-OH2), RPHb (API-BB2),
UPA, UPV, B series (4-pole), TRIODIS, DANAÏS,
ECOLINE GTL/GLT, IVC
Cooling water circuit
Where large amounts of cooling water need to
be moved in the most diverse of applications, e.g.
process water treatment and power generation.
RPH (API-OH2), MegaCPK (ISO-5199), RDLO
(non-API), DANAÏS, ISORIA, ECOLINE GTL/GLT,
IVC
Seawater transport
For transporting seawater, KSB offers reliable
pumps with duplex or super duplex casings for
maximum corrosion resistance, and submersible
borehole pumps. Optional hypochlorite injection
system mounted outside to prevent biofouling.
RDL/RDL-V, RDL O/RDL O-V (non-API),
Omega/Omega V, submersible motor pumps,
DANAÏS, ISORIA, ECOLINE GTL/GLT, IVC
Drainage
For draining caissons and headers, KSB has
available particularly space-saving pumps
to API standard.
RPH-V (API-VS4) and UPA (non-API), DANAÏS,
ECOLINE GTL, IVC
Fire fighting
Safety and reliability are a top priority: in addition
to special fire-fighting water pumps, that can
even be submersible, KSB offers complete
fire­fighting systems to different country-specific
standards with autonomous power supply.
CPK / Megachem / MegaCPK (ISO-5199),
RDL/RDL-V, RDL O/RDL O-V (Non-API),
Omega/Omega V, submersible motor pumps,
KSB ITUR to NFPA20, DANAÏS, ISORIA, BOAX-B,
ECOLINE GTL/GLT, IVC
Seawater lifting
Lifting of untreated seawater for
further processing.
Submersible motor pumps and valves,
UPA, UPV, B series (4-pole), DANAÏS, ISORIA,
ECOLINE GTL/GLT, IVC
Ballast Water Treatment
An environment-friendly, flexible method for an
energy-efficient ballast water treatment. A combination of filtration and low pressure ultraviolet
radiation removes particles and microorganisms
efficiently from ballast water.
ISORIA, Actuators & Systems
Auxiliary pumps, non-API
But KSB not only has products for safety- and
security-related applications. Our range also
includes pumps for different auxiliary processes,
e.g. boiler feed packages, optimally matched to
every individual application.
MegaCPK, RDLO, TRIODIS, DANAÏS, ECOLINE
GTL/GLT, IVC
KSB products got the type approval of the major classified societies such as BV, LR, DNV, ABS, KR, NK
06
Pumps / Mechanical seals
KSB API pumps for hydrocarbon production
and non-API pumps for auxiliary processes
KSB manufactures, installs and maintains all pumps applying
also offers safe, proven and flexible solutions for nearly all
high flexibility, short delivery periods and fast service. The pumps
other applications where liquids need to be pumped, transported
cover all FPSO applications and can be used offshore for the
and distributed on FPSO platforms – from pumps to complete
production, storage and loading of crude oil. What is more: KSB
fire-fighting systems.
CHTR
RPH®
RPHb
BB5 high-pressure pump to API 610
OH2 process pump to API 610
BB2 process pump to API 610
Horizontal high-pressure barrel-type pumps
with radial impellers, single-entry and
double-entry, multistage, with flanges or
weld end nozzles to DIN, API 610, type BB5,
and ANSI
Horizontal radially split volute casing pump
in back pull-out design, to API 610, type
OH2, ISO 13709 (heavy-duty), with radial
impeller, single-entry, single-stage, centreline pump feet; with inducer, if required.
ATEX-compliant version available
Horizontal radially split volute casing
pump to API 610, and/or VDMA 24 297,
type BB2, class A (heavy-duty), with
radial impeller, single-entry, two-stage,
back-to-back impeller arrangement,
centreline pump feet
For handling the large variety of crude
oil products in refineries as well as in the
chemical and petrochemical industries
For use in FPSO, refineries, as well as the
petrochemical and chemical industries
For use in FPSO, refineries and the
petrochemical industry
DN Q [m3/h] H [m]
p [bar] T [°C] 50 – 300
1450 max.
4000 max.
400 max.
– 60 to + 450
DN Q [m3/h] H [m] p [bar] T [°C] 25 – 400
4150 max.
270 max.
110 max.
– 70 to + 450
DN Q [m3/h] H [m] p [bar] T [°C] 80 – 200
790 max.
430 max.
100 max.
– 80 to + 450
YNKR
RPH-V
BB2 process pump to API 610
VS4 process pump to API 610
Horizontal radially split, single-stage,
double-entry pump with single or
double cast steel volute casing to API 610
Horizontal radially split submersible pump in back
pull-out design to API 610, type VS4, and/or VDMA 24 297,
class A (heavy-duty), with radial impeller, single-entry,
two-stage, back-to-back impeller arrangement,
centreline pump feet
For use in FPSO, refineries, in the
petrochemical industry and
steam generation
DN Q [m3/h] H [m] p [bar] T [°C] 250 and 350
3800 max.
390 max.
60 max.
+ 400 max.
Other values on request
All data for 50 Hz operation
For use in FPSO, refineries, the petrochemical and
chemical industries, or as sump and tank pump
DN Q [m3/h] H [m] p [bar] T [°C] 25 – 80
110 max.
170 max.
35 max.
– 30 to + 230 max.
07
WKTR
MegaCPK
API-685 series*
VS6 heavy duty process pump to API 610
Standardised chemical pump with two
bearing bracket variants
(Nikkiso-KSB)* refinery pumps
Vertical can-type, ring section multistage
pump with radial single entry impellers and
first stage suction impeller. ATEX compliant
version available.
For handling of condensate and similar
NPSH critical products in FPSO and other industrial applications, particularly refineries
and petrochemical plants.
DN Q [m3/h] H [m] p [bar] T [°C] 40 – 150
400 max.
500 max.
50 max.
– 45 to + 200
Horizontal radially split volute casing
pump in back pull-out design, with
radial impeller, single-entry, single-stage,
to ISO 2858 / ISO 5199; also available as a
variant with wet shaft and conical seal
chamber. ATEX-compliant version available
Horizontal or vertical canned motor pump
to API 685, single-stage, with centreline
pump feet; with inducer, if required
For use in FPSO, for handling aggressive
liquids in the chemical and petrochemical
industries, and in refineries
Applications:
HNP: for clean liquids
HTP: for hot fluids
HSP / HMP: for contaminated
or polymerising fluids
HRP: for liquids with steep vapour
pressure curve, e.g. liquefied gases
DN Q [m3/h] H [m] p [bar] T [°C] DN Q [m3/h] H [m] p [bar] T [°C] 25 – 250
1160 max.
162 max.
25 max.
+ 400 max.
40 – 150
360 max.
220 max.
40 max.
+450 max.
*Only available in Europe, Russia, the Middle East and Africa
RDLO
UPA, B series (4-pole)
Axially split volute casing pump DN 350-700
UPA, B series (4-pole), submersible borehole pump
Single-stage axially split volute casing pump for horizontal
or vertical installation, with double-entry radial impeller,
mating flanges to DIN, EN or ASME
Single-stage or multistage single-entry
centrifugal pump in ring-section design
for vertical or horizontal installation.
Optionally available with lift check
valve or connection branch
For use in FPSO for handling water with low solids content,
e.g. in irrigation and drainage pumping stations, in
desalination plants for extraction, in power stations,
fire-fighting systems, and shipbuilding
DN Q [m3/h] H [m] p [bar] T [°C]
350 – 700
10000 max.
240 max.
25 max.
+ 80 max.
Other values on request
4KSBM6S AND 4KSBM6 – Mechanical Seals acc. API 682
Pressure
Temperature
Diameter
Speed
All data for 50 Hz operation
Up to 42 bar
–10 to 176° C
Up to 110 mm
Up to 23 m/s
For use in FPSO, for handling clean or slightly
contaminated water in general water supply,
and in pressure booster, fire-fighting and
emergency water supply systems, etc.
DN Q [m3/h] H [m] p [bar] T [°C] 200 – 450
2800 max.
480 max.
57 max.
+ 50 max.
08
Valves
KSB API valves for FPSO applications
From a single source: KSB valves to API standards are
perfectly matched to KSB‘s pumps and their respective
application. They are easy to install, very maintenance-friendly,
and feature a robust, highly wear-resistant design.
ISORIA
Centred-disc butterfly valve
Tight shut-off for virtually every fluid. Our extensive range of materials for this butterfly
valve reflects the multitude of fluids to be handled: a large number of disc materials and
elastomer liners make for increased corrosion and wear resistance, resulting in optimum
adaptation of the material combination to the fluid. The valve can be combined with
manual, pneumatic, hydraulic and electric actuators – with safety function, too.
Material: cast steel, nodular and grey cast iron, stainless steel,aluminium bronze,
hard rubber coating, Halar® coating.
Large elastomers variet
DN 32 to 1000
p [bar] Up to 25
T [°C] – 10 to + 200
DANAÏS 150 & 300
Double-offset butterfly valve
High performance butterfly valves by KSB. Our AMRI valve types DANAÏS satisfies the most
exacting demands in terms of safety, service life and tight shut-off in both flow directions.
This space-saving butterfly valve delivers excellent performance in everyday
operation. Extremely reliable for all requirements of modern industrial plants. Very low
weight, simple installation, extremely service-friendly. Long service life. Fire-safe and and
fugitives emissions tested and approved.
Material: Aluminium Bronze, Carbon steel, Stainless steel, Duplex, Hastelloy
Flanges, Lug, Wafer as standard and butt weld ends
DN 50 to 1200
p [bar] Up to 50
T [°C] – 200 to + 420
TRIODIS
Triple-offset butterfly valve
TRIODIS is a bidirectional high-performance maintenance free butterfly valve with
triple-offset technology for high-pressure (up to 100 bar) and severe applications.
Extremely reliable with high shut-off performance, TRIODIS is suitable for highly
demanding applications and continious operations . Wide range of body types. Large
number of body and disc materials. Fire-safe and fugitives emissions tested and approved.
Material: carbon steel and stainless steel, flanges, wafer, and butt weld ends
DN 150 to 1500
p [bar] 150 max.
T [°C] – 196 to + 500
09
SICCA ANSI high-pressure valves
High Pressure Gate, Globe and Check Valve
SICCA gate, globe and non-return valves are made of cast or forged steel to API 602,
ASME B16.34 and BS 5352. With socket weld or threaded ends, external thread rotating
stem. Bolted cover (Class 800) or welded cover (Class 1500 and 2500).
Material: Cast steel, stainless steel
DN p [bar]
T [°C] 1/2“ to 24“
Class 800 to 2500
0 to + 593
SISTO
Diaphragm Valves
An optimized long-term operation with a Position indicator with integrated stem
protection to prevent ingress of contamination.
A low maintenance design as all moving parts are located outside the fluid.
An absolutely reliable sealing to atmosphere as the diaphragm provides hermetic
sealing and a perfectly tight shut-off.
Material: grey cast iron, nodular cast iron, stainless steel
DN – 20 to 200
T [°C] – 30 to + 160
DIN PN16, ISO PN20
Eco Line ANSI low-pressure valves
2-piece ball valve
Gate and globe valves, strainers and non-return valves to API 600, ASME B16.34 and BS.
High wear allowance on the sealing surfaces for high wear and corrosion resistance.
The stainless steel/graphite gasket is fully confined to provide maximum sealing to
atmosphere. The valve is available in a wide range of materials and variants.
Material: Various steels and stainless steels
DN p [bar]
T [°C] 2“ – 36“
Class 150, 300, 600, 800
– 29 to + 593
IVC VET
Trunnion Ball Valves
API 6D, ASME B16,5 / B16.10 / B16.25
Material: Various steels and stainless steels
DN 2“ – 48“
p [bar] Class 150 and 2500
T [°C] – 101 to + 600
Hydraulic actuators
10
KSB Actuators
MR - Manual gearbox
For the actuation of any kind of ¼ turn valves. Ductile iron casing, cover and hand wheel
- Standardized force: operating force according to EN 12570 standard - Factory lubricated
for life = No maintenance Equipped with Adjustable end stops in open and close position
- Worm wheel kinematics non-reversible in any position equipped with interchangeable
insert. Can be used with extension and cardan join or motorized with electric actuators.
T [°C] Output Torque [Nm]
Enclosure Flange – 50 to + 80
Up to 16000
IP68
ISO5211
Hydraulic actuators (double-acting and single acting with mechanical springs)
Designed for the operation of any type
of 1/4 turn valve, Hydraulic actuators offer
output torque values up to 32 000 N.m at
max. working pressure 160 bar (16MPa).
The range consist in 3 kinematics;
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Rack and pinion kinematics
Scotch yoke kinematics
Yoke slide kinematics
The rack and pinion kinematics of actuators offers the following advantages;
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Accurate and reliable operation
Constant output torque
High performances with minimum
overall dimensions
Reliable, long life performance
Suitable for submerged service
The yoke slide kinematics offers an extra additional torque during
the stroke to cover potential hydrodynamic torque from the valve
T [°C] – 50 to + 120
Output Torque [Nm] Up to 32500
p [bar] Up to 160
ENNACTO Single-acting hydraulic actuator with gas cartridge
Patented AMRI yoke kinematics from 2000 Nm which offer an extra additional torque
during the stroke to cover potential hydrodynamic torque from the valve.
Equipped with adjustable end stops for precise valve position adjustment (open & close).
Valve monitoring with any kind of signalization box thanks to VDI/VDE 3845 top plate
interface. Compact design single acting actuator as Gas cartridge reduces considerably
the dimensions compare to spring. Highly reliable single acting actuator for ESD system.
Easy maintenance thanks to integrated manometer. Manual emergency control thanks
to hydraulic quick coupling for manual and hand pump.
T [°C] – 20 to + 65
Output Torque [Nm] Up to 125000
p [bar] Up to 120
Enclosure IP68
Flange ISO5211
AMTROBOX R, HEAVY-DUTY SIGNALIZATION BOX
A compact and robust signalization box designed for harsh environment made of
Grey Iron with cataphoresis and black epoxy painting. Position indication can be made
through limit switches / proximity detector or / feed-back 4-20 mA.
Double Sealed Protection: Instrumentation components are separated from the conduit
entry by a sealed terminal block. Visualization of valve position can be made by local
pointer or by flag indicator. Easy access to internal instrumentation by a screwable cover.
T [°C] – 20 to + 70
Tightness IP68 – (72h, 30 m), fully submersible version on option
The scotch yoke kinematics of actuators
offers the following advantages;
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Accurate and reliable operation
Suitable for hi-torque service
Symmetric output torque for ball &
plug valves
Reliable, long life performance
Also suitable for submerged service
VRC system 11
KSB VRC system
VRCS (VALVE REMOTE CONTROL SYSTEM)
Hydraulic system to operate all valves. Including hydraulic power pack, control panel and solenoid valve rack
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Valves are installed in different places on a ship to control the flow of fluid
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The actual position of the valves is indicated by way of remote telemetry
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These data are normally displayed on a mimic panel, or via the vessel‘s computerised
equipment monitoring and data acquisition systems
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Products: ISORIA, DANAIS, ACTUATOR & SYSTEMS
Safety Area
Valve & Actuator
Solenoid Valve Rack
Interface Panel
Automation System
Hazardous Area
Control Console & Mimic Panel
Valve & Actuator
Deck Box
Hydraulic Power Pack
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0555.02-EN / 06.15 / © KSB Aktiengesellschaft 2015 · Subject to technical modification without prior notice.
Technology that makes its mark