® Amphenol AC Threaded Series Industrial Cylindrical Connectors 12-025-6 Amphenol Table of Contents Page Amphenol® AC Series Connectors Introduction/General Information .............................................................................................................................................. 1 AC Threaded Connector Styles Wall mounting receptacle ................................................................................................................................................. 2 Line receptacle ................................................................................................................................................................. 3 Box mounting receptacle ................................................................................................................................................. 4 Straight plug ..................................................................................................................................................................... 5 90 degree plug .................................................................................................................................................................. 6 AC Series insert availability ................................................................................................................................................... 7-9 AC Series insert alternate positioning .................................................................................................................................... 10 AC Series contact arrangements ....................................................................................................................................... 11-32 AC Series accessories - sealing gaskets, sealing plugs, sealing ranges ............................................................................. 33 AC Series solder contacts ...................................................................................................................................................... 34 AC Series crimp contacts ....................................................................................................................................................... 35 AC Series application tools, torque values ............................................................................................................................ 36 AC Series how to order ........................................................................................................................................................... 37 Reverse Bayonet Coupling MIL-5015 type connectors .......................................................................................................... 38 AC Series Threaded Connectors with RADSOK® Contacts ................................................................................................... 39 Additional MIL-5015 Connector Products ......................................................................................................................... 40, 41 Sales Office Listing ................................................................................................................................................... back cover For additional information on AC Series Connectors, or for special application requirements, contact your local sales office or Amphenol Corporation Amphenol Industrial Operations 40 – 60 Delaware Avenue Sidney, New York 13838-1395 Telephone: 607-563-5011 Fax: 607-563-5157 www.amphenol-industrial.com This catalog can be viewed, printed and saved from website: www.amphenol-industrial.com. Visit this website and also www.amphenol-aerospace for Amphenol catalogs. Ask for the Amphenol Industrial Connector Brochure, SL-381, for an overview of the industrial family of connectors offered. Amphenol Brochure SL-100 provides an overview of all products, military and industrial, offered through Amphenol Aerospace and Amphenol Industrial Operations. For specific questions about RoHS compliance, consult Amphenol Industrial Operations, or call the RoHS Product Compliance and Technical Support line: 1-866-315-8559 Amphenol Aerospace is a Certified ISO 9001 Manufacturer. Amphenol® AC Series industrial application threaded style connector AC Threaded Series Designed with the industrial user in mind, for widely diverse applications such as mass transportation, automotive, heavy equipment and geophysical industries, and for the entertainment/ lighting industries, the new AC Series of Connectors offer the following features: • Rugged aluminum shells wall mounting receptacle box mounting receptacle line receptacle • Durability and reliability • Environmentally acceptable shell plating options • Conductive and non-conductive • Single key/keyway shell polarization • Five shell styles in sizes 10SL to 40 • Threaded coupling • Various backshells • Resilient inserts • Outstanding moisture barrier • High dielectric strength • High resistance to vibration • Over 275 insert patterns available • Alternate insert positioning • Machined contacts • Maximum corrosion resistance • Maximum current capacity • Low millivolt drop • Solder and crimp contacts - silver plated or optional gold plating • General duty and environmental versions • –55° C to +125° C operating temp. range • Standard application tools Amphe-PowerTM Connectors - AC Threaded Connectors with RADSOK® contacts are also available. These are high amperage capability connectors designed for the most demanding industrial and transportation applications. • The RADSOK contact will handle up to 150% higher amperages than standard contacts. AC Threaded Connectors with RADSOK® High Amperage Contacts • Current Amphe-Power lines support from 50A to 500A continuous duty. • RADSOK contacts are available in size 8 (69 amps), size 4 (120 amps), and size 0 (250 amps). See page 39 for more information. Note: The previous AC-B Bayonet series is replaced by the newer ACA-B Reverse Bayonet series. For availability of the AC-B, consult Amphenol Industrial Operations. For information on ACA-B Reverse Bayonet series connectors see page 38, or Amphenol catalog 12-027. pheno l Am HS Ro E U 1 C straight plug E /2 002 / 95 / RoHS Compliant options available. See page 37 for information. AC Threaded wall mounting receptacle L A Thread X P S B R L¹ AC ( )00A* AC ( )00E* M K A Thread L² A Thread S PGA PGR R P¹ X P B T 4 Holes K B AC ( )00AF* AC ( )00F* M K * To complete order number, see how to order, page 37. Shell Size 10SL 12S 12 14S 14 16S 16 18 20 22 24 28 32 36 40 A B Min Thread Full Class 2A Thread .6250-24UNEF .391 .7500-20UNEF .450 .7500-20UNEF .625 .8750-20UNEF .450 .8750-20UNEF .625 1.0000-20UNEF .450 1.0000-20UNEF .625 1.1250-18UNEF .625 1.2500-18UNEF .625 1.3750-18UNEF .625 1.5000-18UNEF .625 1.7500-18UNS .625 2.0000-18UNS .625 2.2500-16UN .625 2.5000-16UN .625 K +.020 –.010 .672 .672 .860 .672 .860 .672 .860 .891 .891 .891 .953 .953 1.031 1.031 1.031 AC ( )00PG( )* M L Max 2.129 2.129 2.524 2.201 2.524 2.201 2.524 2.596 2.654 2.654 2.885 2.885 2.943 2.943 3.068 L1 Max 3.010 3.010 3.500 3.188 3.641 3.265 3.718 3.718 3.798 4.080 4.142 4.291 4.643 4.643 5.635 Inches L2 Max 2.189 2.261 2.644 2.261 2.644 2.266 2.644 2.716 2.774 2.916 3.051 3.140 3.184 3.245 3.670 M +.010 –.000 .562 .562 .750 .562 .750 .562 .750 .750 .750 .750 .812 .812 .875 .875 .875 P Max .894 .894 .894 1.083 1.083 1.181 1.181 1.300 1.487 1.487 1.712 1.712 2.063 2.283 2.688 P1 Hex Flats Ref .750 .750 .750 .880 .880 .940 .940 .940 1.060 1.060 1.060 1.300 1.650 1.650 1.650 PGA Ref .150/.320 .150/.320 .150/.320 .190/.390 .190/.390 .230/.470 .230/.470 .230/.470 .390/.560 .390/.560 .390/.560 .510/.710 .700/.980 .700/.980 .700/.980 PGR Ref .070/.240 .070/.240 .070/.240 .110/.280 .110/.280 .190/.350 .190/.350 .190/.350 .270/.470 .270/.470 .270/.470 .350/.630 .510/.790 .510/.790 .510/.790 R ±.005 .719 .812 .812 .906 .906 .969 .969 1.063 1.156 1.250 1.375 1.562 1.750 1.938 2.188 S ±.010 1.000 1.094 1.094 1.188 1.188 1.281 1.281 1.375 1.500 1.625 1.750 2.000 2.250 2.500 2.750 T Dia +.004 –.002 .120 .120 .120 .120 .120 .120 .120 .120 .120 .120 .147 .147 .173 .173 .173 X Max O.D. Cable .312 .312 .312 .438 .438 .531 .531 .625 .750 .750 .938 .938 1.250 1.375 1.625 Millimeters Shell Size 10SL 12S 12 14S 14 16S 16 18 20 22 24 28 32 36 40 B Min Full Thread 9.93 11.43 15.88 11.43 15.88 11.43 15.88 15.88 15.88 15.88 15.88 15.88 15.88 15.88 15.88 K +.51 –.25 17.07 17.07 21.84 17.07 21.84 17.07 21.84 22.63 22.63 22.63 24.21 24.21 26.19 26.19 26.19 L Max 54.08 54.08 64.11 55.91 64.11 55.91 64.11 65.94 67.41 67.41 73.28 73.28 74.75 74.75 77.93 L1 Max 76.45 76.45 88.90 80.98 92.48 82.93 94.44 94.44 96.47 103.63 105.21 108.99 117.93 117.93 143.13 L2 Max 55.60 57.43 67.16 57.43 67.16 57.56 67.16 68.99 70.46 74.07 77.50 79.76 80.87 82.42 93.22 M +.25 –.00 14.28 14.28 19.05 14.28 19.05 14.28 19.05 19.05 19.05 19.05 20.63 20.63 22.23 22.23 22.23 1 P Max 22.71 22.71 22.71 27.51 27.51 30.00 30.00 33.02 37.77 37.77 43.49 43.49 52.40 57.99 68.28 P Hex Flats Ref 19.05 19.05 19.05 22.35 22.35 23.88 23.88 23.88 26.92 26.92 26.92 33.02 41.91 41.91 41.91 All dimensions for reference only. 2 PGA Ref 3.81/8.13 3.81/8.13 3.81/8.13 4.83/9.91 4.83/9.91 5.84/11.94 5.84/11.94 5.84/11.94 9.91/14.22 9.91/14.22 9.91/14.22 12.95/18.03 17.78/24.89 17.78/24.89 17.78/24.89 PGR Ref 1.78/6.10 1.78/6.10 1.78/6.10 2.79/7.11 2.79/7.11 4.83/8.89 4.83/8.89 4.83/8.89 6.86/11.94 6.86/11.94 6.86/11.94 8.89/16.00 12.95/20.07 12.95/20.07 12.95/20.07 R ±.13 18.26 20.63 20.63 23.01 23.01 24.61 24.61 27.00 29.36 31.75 34.93 39.68 44.45 49.23 55.58 S ±.25 25.40 27.79 27.79 30.18 30.18 32.54 32.54 34.93 38.10 41.28 44.45 50.80 57.15 63.50 69.85 T Dia +.10 –.05 3.05 3.05 3.05 3.05 3.05 3.05 3.05 3.05 3.05 3.05 3.73 3.73 4.39 4.39 4.39 X Max O.D. Cable 7.93 7.93 7.93 11.13 11.13 13.49 13.49 15.88 19.05 19.05 23.83 23.83 31.75 34.93 41.28 AC Threaded line receptacle L A Thread X P L¹ A Thread B AC ( )01A* AC ( )01E* PGA PGR L² P¹ A Thread AC ( )01PG( )* B X B P AC ( )01AF* AC ( )01F* * To complete order number, see how to order, page 37. Shell Size 10SL 12S 12 14S 14 16S 16 18 20 22 24 28 32 36 40 A Thread Class 2 A .6250-24UNEF .7500-20UNEF .7500-20UNEF .8750-20UNEF .8750-20UNEF 1.0000-20UNEF 1.0000-20UNEF 1.1250-18UNEF 1.2500-18UNEF 1.3750-18UNEF 1.5000-18UNEF 1.7500-18UNS 2.0000-18UNS 2.2500-16UN 2.5000-16UN B Min Full Thread .406 .422 .656 .391 .625 .391 .625 .625 .625 .625 .625 .625 .625 .625 .625 L Max 2.129 2.129 2.524 2.201 2.524 2.201 2.524 2.596 2.654 2.654 2.885 2.885 2.943 2.943 3.068 Inches L1 Max 3.010 3.010 3.500 3.188 3.641 3.265 3.718 3.718 3.798 4.080 4.142 4.291 4.643 4.643 5.635 L2 Max 2.189 2.261 2.644 2.261 2.644 2.266 2.644 2.716 2.774 2.916 3.051 3.140 3.184 3.245 3.670 P Max .894 .894 .894 1.083 1.083 1.181 1.181 1.300 1.487 1.487 1.712 1.712 2.063 2.283 2.688 P1 HexFlats Ref .750 .750 .750 .880 .880 .940 .940 .940 1.060 1.060 1.060 1.300 1.650 1.650 1.650 PGA Ref .150/.320 .150/.320 .150/.320 .190/.390 .190/.390 .230/.470 .230/.470 .230/.470 .390/.560 .390/.560 .390/.560 .510/.710 .700/.980 .700/.980 .700/.980 PGR Ref .070/.240 .070/.240 .070/.240 .110/.280 .110/.280 .190/.350 .190/.350 .190/.350 .270/.470 .270/.470 .270/.470 .350/.630 .510/.790 .510/.790 .510/.790 X Max O.D. Cable .312 .312 .312 .438 .438 .531 .531 .625 .750 .750 .938 .938 1.250 1.375 1.625 Millimeters Shell Size 10SL 12S 12 14S 14 16S 16 18 20 22 24 28 32 36 40 B Min Full Thread 10.31 10.72 16.66 9.93 15.88 9.93 15.88 15.88 15.88 15.88 15.88 15.88 15.88 15.88 15.88 L Max 54.08 54.08 64.11 55.91 64.11 55.91 64.11 65.94 67.41 67.41 73.28 73.28 74.75 74.75 77.93 L1 Max 76.45 76.45 88.90 80.98 92.48 82.93 94.44 94.44 96.47 103.63 105.21 108.99 117.93 117.93 143.13 L2 Max 55.60 57.43 67.16 57.43 67.16 57.56 67.16 68.99 70.46 74.07 77.50 79.76 80.87 82.42 93.22 P Max 22.71 22.71 22.71 27.51 27.51 30.00 30.00 33.02 37.77 37.77 43.49 43.49 52.40 57.99 68.28 All dimensions for reference only. 3 P1 Hex Flats Ref 19.05 19.05 19.05 22.35 22.35 23.88 23.88 23.88 26.92 26.92 26.92 33.02 41.91 41.91 41.91 PGA Ref 3.81/8.13 3.81/8.13 3.81/8.13 4.83/9.91 4.83/9.91 5.84/11.94 5.84/11.94 5.84/11.94 9.91/14.22 9.91/14.22 9.91/14.22 12.95/18.03 17.78/24.89 17.78/24.89 17.78/24.89 PGR Ref 1.78/6.10 1.78/6.10 1.78/6.10 2.79/7.11 2.79/7.11 4.83/8.89 4.83/8.89 4.83/8.89 6.86/11.94 6.86/11.94 6.86/11.94 8.89/16.00 12.95/20.07 12.95/20.07 12.95/20.07 X Max O.D. Cable 7.93 7.93 7.93 11.13 11.13 13.49 13.49 15.88 19.05 19.05 23.83 23.83 31.75 34.93 41.28 AC Threaded box mounting receptacle S R S A Thread P R B T 4 Holes L M K Z AC ( )02A* AC ( )02E* * To complete order number, see how to order, page 37. Shell Size 8S 10S 10SL 12S 12 14S 14 16S 16 18 20 22 24 28 32 36 40 A Thread Class 2 A .5000-28UNEF .6250-24NEF .6250-24NEF .7500-20UNEF .7500-20UNEF .8750-20UNEF .8750-20UNEF 1.0000-20UNEF 1.0000-20UNEF 1.1250-18NEF 1.2500-18NEF 1.3750-18NEF 1.5000-18NEF 1.7500-18NS 2.0000-18NS 2.2500-16UN 2.5000-16UN Inches B Min Full Thread .391 .391 .391 .450 .625 .450 .625 .450 .625 .625 .625 .625 .625 .625 .625 .625 .625 K +.020 –.010 .672 .672 .672 .672 .860 .672 .860 .672 .860 .891 .891 .891 .953 .953 1.031 1.031 1.031 L +.000 –.010 .297 .297 .297 .297 .484 .297 .484 .297 .484 .453 .453 .453 .453 .453 .438 .438 .438 M +.010 –.000 .562 .562 .562 .562 .750 .562 .750 .562 .750 .750 .750 .750 .812 .812 .875 .875 .875 K +.51 –.25 17.07 17.07 17.07 17.07 21.84 17.07 21.84 17.07 21.84 22.63 22.63 22.63 24.21 24.21 26.19 26.19 26.19 L +.00 –.25 7.54 7.54 7.54 7.54 12.29 7.54 12.29 7.54 12.29 11.51 11.51 11.51 11.51 11.51 11.13 11.13 11.13 M +.25 –.00 14.28 14.28 14.28 14.28 19.05 14.28 19.05 14.28 19.05 19.05 19.05 19.05 20.63 20.63 22.23 22.23 22.23 P Dia +.25 –.00 9.53 12.70 15.88 15.88 15.88 19.05 19.05 22.23 22.23 25.40 28.58 31.75 34.93 41.28 47.63 52.38 58.73 P Dia +.010 –.000 .375 .500 .625 .625 .625 .750 .750 .875 .875 1.000 1.125 1.250 1.375 1.625 1.875 2.062 2.312 R ±.005 .594 .719 .719 .812 .812 .906 .906 .969 .969 1.062 1.156 1.250 1.375 1.562 1.750 1.938 2.188 S ±.031 .875 1.000 1.000 1.094 1.094 1.188 1.188 1.281 1.281 1.375 1.500 1.625 1.750 2.000 2.250 2.500 2.750 S ±.79 22.23 25.40 25.40 27.79 27.79 30.18 30.18 32.54 32.54 34.93 38.10 41.28 44.45 50.80 57.15 63.50 69.85 T Dia +.10 –.05 3.05 3.05 3.05 3.05 3.05 3.05 3.05 3.05 3.05 3.05 3.05 3.05 3.73 3.73 4.39 4.39 4.39 T Dia +.004 –.002 .120 .120 .120 .120 .120 .120 .120 .120 .120 .120 .120 .120 .147 .147 .173 .173 .173 Millimeters Shell Size 8S 10S 10SL 12S 12 14S 14 16S 16 18 20 22 24 28 32 36 40 B Min Full Thread 9.93 9.93 9.93 11.43 15.88 11.43 15.88 11.43 15.88 15.88 15.88 15.88 15.88 15.88 15.88 15.88 15.88 ** Increase Z dimension by .312 for size “0” contact only. 4 R ±.13 15.09 18.26 18.26 20.63 20.63 23.01 23.01 24.61 24.61 26.98 29.36 31.75 34.93 39.68 44.45 49.23 55.58 Z Max** 13.18 13.18 13.18 13.18 18.34 13.18 18.34 13.18 18.34 17.55 17.55 17.55 15.95 15.95 13.97 13.97 13.97 All dimensions for reference only. Z Max** .519 .519 .519 .519 .722 .519 .722 .519 .722 .691 .691 .691 .628 .628 .550 .550 .550 AC Threaded straight plug L¹ L A Thread PGA PGR A Thread P P¹ X Q AC ( )06A* AC ( )06E* AC ( )06PG ( )* L² Z D A Thread E A Thread P X V Thread L³ AC ( )05A* AC ( )05E* AC ( )06AF* AC ( )06F* * To complete order number, see how to order, page 37. Shell Size 10SL 12S 12 14S 14 16S 16 18 20 22 24 28 32 36 40 A Thread Class 2B .6250-24UNEF .7500-20UNEF .7500-20UNEF .8750-20UNEF .8750-20UNEF 1.0000-20UNEF 1.0000-20UNEF 1.1250-18UNEF 1.2500-18UNEF 1.3750-18UNEF 1.5000-18UNEF 1.7500-18UNS 2.0000-18UNS 2.2500-16UN 2.5000-16UN D ±.010 .438 .438 .625 .438 .625 .438 .625 .625 .625 .625 .688 .688 .750 .750 .750 E +.020 –.030 .298 .312 .469 .312 .469 .312 .469 .469 .469 .469 .469 .469 .469 .469 .469 L Max 2.129 2.129 2.524 2.201 2.524 2.201 2.524 2.596 2.654 2.654 2.885 2.885 2.943 2.943 3.068 Inches L1 Max 3.010 3.010 3.500 3.188 3.641 3.265 3.718 3.718 3.798 4.080 4.142 4.291 4.643 4.643 5.635 L2 Max 2.189 2.261 2.644 2.261 2.644 2.266 2.644 2.716 2.774 2.916 3.051 3.140 3.184 3.245 3.670 L3 Max .989 .989 1.364 .989 1.364 .989 1.364 1.364 1.364 1.364 1.427 1.427 1.489 1.489 1.489 P Max .894 .894 .894 1.083 1.083 1.181 1.181 1.300 1.487 1.487 1.712 1.712 2.063 2.283 2.688 P1 Hex Flats Ref .750 .750 .750 .880 .880 .940 .940 .940 1.060 1.060 1.060 1.300 1.650 1.650 1.650 PGA Ref .150/.320 .150/.320 .150/.320 .190/.390 .190/.390 .230/.470 .230/.470 .230/.470 .390/.560 .390/.560 .390/.560 .510/.710 .700/.980 .700/.980 .700/.980 PGR Ref .070/.240 .070/.240 .070/.240 .110/.280 .110/.280 .190/.350 .190/.350 .190/.350 .270/.470 .270/.470 .270/.470 .350/.630 .510/.790 .510/.790 .510/.790 Q Max .946 .995 .995 1.123 1.123 1.250 1.250 1.333 1.461 1.588 1.715 1.968 2.209 2.463 2.718 V Thread Plated Class 2A .6250-24UNEF .6250-24UNEF .6250-24UNEF .7500-20UNEF .7500-20UNEF .8750-20UNEF .8750-20UNEF 1.0000-20UNEF 1.1250-18UNEF 1.2500-18UNEF 1.3750-18UNEF 1.6250-18UNEF 1.8750-16UN 2.0625-16UN 2.3125-16UN X Max O.D. Cable .312 .312 .312 .438 .438 .531 .531 .625 .750 .750 .938 .938 1.250 1.375 1.625 Millimeters Shell Size 10SL 12S 12 14S 14 16S 16 18 20 22 24 28 32 36 40 D ±.25 11.13 11.13 15.88 11.13 15.88 11.13 15.88 15.88 15.88 15.88 17.48 17.48 19.05 19.05 19.05 E +.51 –.76 7.57 7.93 11.91 7.93 11.91 7.93 11.91 11.91 11.91 11.91 11.91 11.91 11.91 11.91 11.91 1 L Max 54.08 54.08 64.11 55.91 64.11 55.91 64.11 65.94 67.41 67.41 73.28 73.28 74.75 74.75 77.93 L1 Max 76.45 76.45 88.90 80.98 92.48 82.93 94.44 94.44 96.47 103.63 105.21 108.99 117.93 117.93 143.13 L2 Max 55.60 57.43 67.16 57.43 67.16 57.56 67.16 68.99 70.46 74.07 77.50 79.76 80.87 82.42 93.22 L3 Max 25.12 25.12 34.65 25.12 34.65 25.12 34.65 34.65 34.65 34.65 36.25 36.25 37.82 37.82 37.82 P Max 22.71 22.71 22.71 27.51 27.51 30.00 30.00 33.02 37.77 37.77 43.49 43.49 52.40 57.99 68.28 All dimensions for reference only. 5 P Hex Flats Ref 19.05 19.05 19.05 22.35 22.35 23.88 23.88 23.88 26.92 26.92 26.92 33.02 41.91 41.91 41.91 PGA Ref 3.81/8.13 3.81/8.13 3.81/8.13 4.83/9.91 4.83/9.91 5.84/11.94 5.84/11.94 5.84/11.94 9.91/14.22 9.91/14.22 9.91/14.22 12.95/18.03 17.78/24.89 17.78/24.89 17.78/24.89 PGR Ref 1.78/6.10 1.78/6.10 1.78/6.10 2.79/7.11 2.79/7.11 4.83/8.89 4.83/8.89 4.83/8.89 6.86/11.94 6.86/11.94 6.86/11.94 8.89/16.00 12.95/20.07 12.95/20.07 12.95/20.07 Q Max 24.03 25.27 25.27 28.52 28.52 31.75 31.75 33.86 37.11 40.34 43.56 49.99 56.11 62.56 69.04 X Max O.D. Cable 7.93 7.93 7.93 11.13 11.13 13.49 13.49 15.88 19.05 19.05 23.83 23.83 31.75 34.93 41.28 Z ±1.14 14.28 14.28 20.63 14.28 20.63 14.28 20.63 20.63 20.63 20.63 20.63 20.63 20.63 20.63 20.63 Z ±.045 .562 .562 .812 .562 .812 .562 .812 .812 .812 .812 .812 .812 .812 .812 .812 AC Threaded 90 degree plug Q L¹ Q L A Thread A Thread U U¹ X AC( )08A* P AC( )08E* X P Inches * To complete order number, see how to order, page 37. Shell A Thread L L1 Size Class 2B Max Max 10SL .6250-24NEF 1.492 1.492 12S .7500-20UNEF 1.492 1.492 12 .7500-20UNEF 1.867 1.867 14S .8750-20UNEF 1.556 1.556 14 .8750-20UNEF 1.931 1.931 16S 1.0000-20UNEF 1.682 1.682 16 1.0000-20UNEF 2.057 2.057 18 1.1250-18NEF 2.119 2.119 20 1.2500-18NEF 2.369 2.322 22 1.3750-18NEF 2.369 2.322 24 1.5000-18NEF 2.620 2.510 28 1.7500-18NS 2.620 2.510 32 2.0000-18NS 2.842 2.744 36 2.2500-16UN 2.900 2.869 40 2.5000-16UN 3.025 2.994 P Max .906 .906 .906 1.031 1.031 1.125 1.125 1.234 1.484 1.484 1.683 1.683 2.188 2.344 2.688 Q Dia Max .946 .995 .995 1.123 1.123 1.250 1.250 1.333 1.461 1.588 1.715 1.968 2.209 2.463 2.719 Q Dia Max 24.03 25.27 25.27 28.52 28.52 31.75 31.75 33.86 37.11 40.34 43.56 49.99 56.11 62.56 69.06 U Max 33.15 33.15 33.15 37.72 37.72 40.95 40.95 44.15 45.72 47.30 53.34 54.92 61.09 64.41 81.43 U Max 1.305 1.305 1.305 1.485 1.485 1.612 1.612 1.738 1.800 1.862 2.100 2.162 2.405 2.536 3.206 U1 Max 1.812 1.812 1.812 1.875 1.875 1.937 1.937 2.109 2.187 2.250 2.484 2.546 3.045 3.218 3.375 Millimeters Shell Size 10SL 12S 12 14S 14 16S 16 18 20 22 24 28 32 36 40 L Max 37.90 37.90 47.42 39.52 49.05 42.72 52.25 53.82 60.17 60.17 66.55 66.55 72.19 73.66 76.84 L1 Max 37.90 37.90 47.42 39.52 49.05 42.72 52.25 53.82 58.98 58.98 63.75 63.75 69.70 72.87 76.05 P Max 23.01 23.01 23.01 26.19 26.19 28.58 28.58 31.34 37.69 37.69 42.75 42.75 55.58 59.54 68.28 All dimensions for reference only. 6 U1 Max 46.03 46.03 46.03 47.63 47.63 49.20 49.20 53.57 55.55 57.15 63.09 64.67 77.34 81.74 85.73 X Max O.D. Cable 7.93 7.93 7.93 11.13 11.13 13.49 13.49 15.88 19.05 19.05 23.83 23.83 31.75 34.93 41.28 X Max O.D. Cable .312 .312 .312 .438 .438 .531 .531 .625 .750 .750 .938 .938 1.250 1.375 1.625 AC Series insert availability Insert Arrangement Service Rating Total Contacts 10SL-3 10SL-4† A A 3 2 3 2 12S-3 12S-4 12-5 A D D 2 1 1 2 1 14S-1 14S-2 14S-4 A Inst. D 3 4 1 3 4 1 14S-5 14S-6 14S-7 Inst. Inst. A 5 6 3 5 6 3 14S-9 14S-10 14S-12 A Inst. A 2 4 3 2 4 3 14S-A7 14-3 16S-1 A A A 7 1 7 7 16S-3 16S-4 16S-5 B D A 1 2 3 1 2 3 16S-6 16S-8 16-2 A A E 3 5 1 3 5 16-7 16-9 16-10 A A A 3 4 3 16-11 16-12 16-13 A A A 2 1 2 16-59 18-1 18-3 A A/Inst. D 4 10 2 18-4 18-5 18-6 D D D 4 3 1 18-7 18-8 18-9 B A Inst. 1 8 7 18-10 18-11 18-12 A A A 4 5 6 18-13 18-14 18-15 A A A 4 2 4 18-16 18-17 18-19 C Inst. A 1 7 10 18-20 18-22 18-24 A D A/Inst. 5 3 10 5 3 10 18-29 A 5 5 0 4 Contact Size 8 12 16 1 1 7 1 1 2 3 2 2 2 1 2 4 10 2 2 4 1 1 2 7 5 1 1 4 5 6 1 3 1 1 4 1 2 5 10 Insert Arrangement Service Rating Total Contacts 18-30 18-31 20-2 A A D 5 5 1 20-3 20-4 20-6 D D D 3 4 3 20-7 20-8 20-9 D/A Inst. D/A 8 6 8 20-11 20-12 20-14 Inst. A A 13 2 5 20-15 20-16 20-17 A A A 7 9 6 20-18 20-19 20-20 A A A 9 3 4 20-21 20-22 20-23 A A A 9 6 2 20-24 20-25 20-27 A Inst. A 4 13 14 20-29 20-30 20-33 A Inst. A 17 13 11 20-51 20-57 20-58 A A A 3 7 10 3 20-59 20-66 20-79 A A D/A 3 6 8 3* 22-1 22-2 22-4 D D A 2 3 4 2 3 2 22-5 22-6 22-7 D D E 6 3 1 22-8 22-9 22-10 E E E 2 3 4 22-11 22-12 22-13 B D D/A 2 5 5 22-14 22-15 22-16 A E/A A 19 6 9 22-17 22-18 D/A D/A 9 8 0 4 Contact Size 8 12 16 5 5 1 3 4 3 2 1 8 4 7 13 1 1 2 3 7 2 5 7 1 3 6 3 1 3 1 3 2 2 8 3 2 13 14 17 13 11 7* 5 5 5* 1 1 7 2 2 2 4 1 1 2 3 4 4 2 3 1 5 3 19 1 6 2 1 8 8 * Crimp contacts accommodate wire the same size as the contact as well as wire of the next smaller, even size. Arrangements identified with an asterisk (*) are exceptions. See insert arrangement drawings on pages 11-32 for application wire size. † 10SL-4 arrangement available only with pin contacts in receptacle and socket contacts in plug. 7 AC Series insert availability, cont. Contact Size Insert Arrange ment Contact Size Service Rating Total Contacts 22-19 22-20 22-21 A A A 14 9 3 22-22 22-23 22-24 A D/A D/A 4 8 6 4 22-27 22-28 22-33 D/A A D/A 9 7 7 1 22-34 22-36 22-63 D D/A A 5 8 12 3 8 4 8 22-65 22-70 22-80 D/A A A 8 13 3 8* 8 5 24-2 24-3 24-5 D D A 7 7 16 7 2 24-6 24-7 24-9 D/A A A 8 16 2 8 2 24-10 24-11 24-12 A A A 7 9 5 24-16 24-17 24-19 D/A D A 7 5 12 24-20 24-21 24-22 D D D 11 10 4 24-27 24-28 24-51 E Inst. A 7 24 5 24-52 24-53 24-58 Hi-Volt A A 1 5 13 24-59 24-60 24-65 A A A 14 7 15 24-66 24-67 24-71 D Inst. A 7 19 7 24-75 24-79 24-80 A A Inst. 7 5 23 24-84 24-96 24-AJ A Inst. A 19 28 25 28-1 28-2 D/A D 9 14 4/0 2/0 0 4 8 12 1 8 2 16 Insert Arrange ment Coax** 0 4 8 12 28-5 28-6 28-7 D D D 5 3 2 4 28-8 28-9 28-10 E/D/A D D/A 12 12 7 28-11 28-12 28-13 A A A 22 26 26 28-15 28-16 28-17 A A B/D/A 35 20 15 28-18 28-19 28-20 C/D/A/Inst. B/D/A A 12 10 14 28-21 28-22 28-51 A D A 37 6 12 28-59 28-66 28-72 A A Coax 17 16 3 2 28-74 28-75 28-79 A A A 16 16 16 7* 7* 7 D A A 6 9 9 2 9 2 5 16 14 2 6 3 3 2 3 3 12 2 9 9 28-82 28-84 28-AY 7 24 32-1 32-2 32-3 E/D E D 5 5 9 32-4 32-5 32-6 A/D D A 14 2 23 32-7 32-8 32-9 Inst./A A D 35 30 14 32-10 32-12 32-13 E/B/D/A A/D D 7 15 23 32-14 32-15 32-16 D D A 13 8 23 32-17 32-22 32-25 D A A 4 54 25 32-31 32-48 32-52 A Inst. D 31 48 8 32-53 Inst./E 42 5 1 5 3 3 7 7 7 11 4 7* 7 19 7* 7* 5 23 1 18 28 25 3 6 2 8 3 9 8 1 4 4 E E/D 3* 1 0 28-3 28-4 7 2 4/0 2/0 14 9 2 7 7 3 Service Rating Total Contacts 12 * Crimp contacts accommodate wire the same size as the contact as well as wire of the next smaller, even size. Arrangements identified with an asterisk (*) are exceptions. See insert arrangement drawings on pages 11-32 for application wire size. 12 16 Coax** 0 4 8 12 3 2 3 2 2 2 2 7 1 2 2 6 3 10 6 4 18 26 26 35 20 15 4 10 12 6 4 37 3 3 12 7 14 10 3 9 9 9 4 4 5 2 1 3 3 2 2 2 4 2 12 2 2 3 2 16 7 6 28 24 12 2 2 2 2 2 3 5 5 3 10 18 13 6 2 16 4 54 25 31 48 2 6 5 37 **Coaxial cable data can be found on insert arrangement drawings, pages 11-32. For further information on coaxial contacts and cable see catalog 12-130. 8 AC Series insert availability, cont. Contact Size Insert Arrange ment Service Rating Total Contacts 32-56 32-57 A Coax 30 8 32-58 32-59 32-60 Coax A A 4 42 23 32-62 32-64 32-68 Coax Inst. A 23 54 16 32-73 32-75 32-76 A Coax A 46 9 19 32-79 32-82 32-AF D A A 5 16 55 36-1 36-3 36-4 D D D/A 22 6 3 36-5 36-6 36-7 A A A 4 6 47 36-8 36-9 36-10 36-11 A A A A 47 31 48 48 36-12 36-13 36-14 A E/A D 48 17 16 36-15 36-16 36-17 D/A A A 35 47 47 36-18 36-20 36-51 A A D 31 34 4 36-52 36-54 36-55 A A A 52 39 39 36-59 36-60 36-64 A A Coax 53 47 4 36-65 36-71 36-73 Coax A Coax 4 53 7 36-74 36-75 36-76 A A A 44 48 47 36-77 36-78 36-79 D A A 7 14 20 36-80 A 20 4/0 2/0 0 4 8 Contact Size 12 16 6* 6 24 Insert Arrange ment Coax** 0 4 8 12 2 4 2 1 2 40 15 2 8 16 54 12 2 4 46 2 19 4 4 1 12 55 4 3 3 3 4 2 18 4 1 2 5 1 2 7 2 2 7 40 1 14 46 14 48 48 Service Rating Total Contacts 36-83 36-85 36-97 Coax A/D C 7 35 1 36-99 36-AF 40-1 D A D 12 48 30 40-5 40-9 40-10 A A A 5 47 29 40-30 40-35 40-53 A D A 30 35 60 40-56 40-57 40-61 A E A 85 4 59 40-62 40-63 40-64 A A Coax 60 61 36 40-66 40-67 40-68 Coax A A 4 11 21 40-70 40-72 40-73 A A A 61 11 61 2 5 48 15 6 40-74 40-75 40-80 A E A 6 5 11 7 7 35 40 40 40-81 40-82 40-85 A A A 62 62 60 14 2 14 30 40-86 40-87 40-AD E D A 4 7 8 52 31 31 40-AG 40-AP 40-AR A E Inst. 38 2 13 50 40 4 40-AS 40-AT 40-AU A A A 40 43 14 4 40-AV D 3 2 8 8* 3* 7* 3 50 1 7 12 0 4 8 12 16 Coax** 0 4 8 12 7 35* 1 3 3 3 6 3 48 24 5 4 1 9 1 22 24 16 29 35 60 85 4 1 3 55 3 60 61* 20 13 4 1 10 61 1 61 10 21 1 1 4 10 4 1 1 62* 62 60 4 7 4 4 38 2 3 3 3 7 1 10 25 24 15 18 1 3 **Coaxial cable data can be found on insert arrangement drawings, pages 11-32. For further information on coaxial contacts and cable see catalog 12-130. 7 43 48* 47 4/0 2/0 2 20 20* * Crimp contacts accommodate wire the same size as the contact as well as wire of the next smaller, even size. Arrangements identified with an asterisk (*) are exceptions. See insert arrangement drawings on pages 11-32 for application wire size. 9 AC Series insert alternate positioning To avoid cross-plugging problems in applications requiring the use of more than one connector of the same size and arrangement, alternate rotations are available as indicated in the accompanying charts. The following insert arrangements have the same alternate insert rotations for W, X, Y and Z, which are: W 80 As shown in the diagram below, the front face of the pin insert is rotated within the shell in a clockwise direction from the normal shell key. The socket insert would be rotated counterclockwise the same number of degrees in respect to the normal shell key. B A B A A B A B 16-7 18-5 18-9 18-13 18-14 20-7 20-8 20-9 20-12 20-14 20-16 Position W Position X Position Y Position Z View looking into front face of pin insert or rear of socket insert. Insert Arrangement 10-SL-4 12S-3 14S-2 14S-5 14S-7 14S-9 16-9 16-10 16-11 16-13 16S-1 16S-4 16S-5 16S-6 16S-8 18-1 18-3 18-4 18-8 18-10 18-11 18-12 18-15 18-20 18-22 18-29 20-3 20-4 20-5 20-6 20-15 20-17 20-18 W 63 70 – – 90 70 35 90 35 35 80 35 70 90 – 70 35 35 70 – – 80 – 90 70 90 70 45 35 70 80 90 35 Degrees X Y – 145 120 110 180 145 110 180 110 110 – 110 145 180 170 145 110 110 – 120 170 – 120 180 145 180 145 110 110 145 – 180 110 – 215 240 – 270 215 250 270 250 250 – 250 215 270 265 215 250 250 – 240 265 – 240 270 215 270 215 250 250 215 – 270 250 Z Insert Arrangement W – 290 – – – 290 325 – 325 325 280 325 290 – – 290 325 325 290 – – 280 – – 290 – 290 – 325 290 280 – 325 20-19 20-21 20-23 20-24 20-27 20-29 22-1 22-2 22-4 22-5 22-8 22-9 22-10 22-11 22-13 22-20 22-22 22-23 22-27 22-28 22-63 24-2 24-9 24-10 24-11 24-22 24-27 28-2 28-3 28-5 28-6 28-7 28-12 90 35 35 35 35 80 35 70 35 35 35 70 35 35 35 35 – 35 80 80 20 80 35 80 35 45 80 35 70 35 70 35 90 Degrees X Y 180 110 110 110 110 – 110 145 110 110 110 145 110 110 110 110 110 – – – – – 110 – 110 110 – 110 145 110 145 110 180 10 270 250 250 250 250 – 250 215 250 250 250 215 250 250 250 250 250 250 250 – – – 250 – 250 250 – 250 215 250 215 250 270 Degrees X Y 110 250 Z 280 20-20 20-22 22-3 22-6 22-12 22-14 22-15 22-16 22-17 22-18 22-19 24-7 24-12 24-14 24-16 24-17 24-20 24-21 24-28 24-AJ 28-1 28-4 22-21 22-24 22-25 22-29 22-33 22-34 24-1 24-3 24-4 24-5 24-6 28-8 28-9 28-10 28-11 28-14 28-15 28-16 28-17 28-19 28-20 28-21 Z Insert Arrangement W – 325 325 325 325 280 325 290 325 325 325 290 325 325 325 325 – – 280 280 – 280 325 280 325 – 280 325 290 325 290 325 – 28-18 28-22 28-AY 32-2 32-5 32-7 32-8 32-14 32-15 32-17 32-25 32-48 32-64 32-68 32-82 36-3 36-4 36-5 36-6 36-9 36-10 36-14 36-15 36-AF 40-1 40-5 40-9 40-10 40-35 40-AD 40-AG 40-AP 40-AV 70 70 45 70 35 80 80 65 35 45 60 80 80 30 30 70 70 – 35 80 80 90 60 65 65 33 65 65 70 45 37 35 90 32-1 32-3 32-4 32-6 32-9 32-10 32-12 32-13 32-22 32-31 32-AF Degrees X Y 145 145 110 145 110 125 125 130 110 110 120 – 100 – – 145 145 120 110 125 125 180 125 – 130 – 125 125 130 – 74 110 180 215 215 250 215 250 235 235 230 250 250 – – 110 – – 215 215 240 250 235 235 270 245 – 235 – 225 225 230 – 285 250 270 36-1 36-7 36-8 36-13 40-AR 40-AS 40-AT 40-AU Z 290 290 – 290 325 280 280 295 280 – – – 250 – – 290 290 – 325 280 280 – 305 – 300 270 310 310 290 – 322 325 – AC Series contact arrangements front face of pin insert or rear face of socket insert illustrated B A Insert Arrangement B A A D A C B A C C B B Front of Socket Insert Front of Socket Insert 10SL-3 10SL-4 12S-3 12S-4 12-5 14S-1 14S-2 Service Rating A A A D D A Inst. Number of Contacts 3 2 2 1 1 3 4 16 16 16 16 12 16 16 Contact Size A E 100˚ A F B B E B A D A C B B C D C D A C 14S-4 14S-5 14S-6 14S-7 14S-9 100° Rotation of 14S-2 14S-10 Service Rating D Inst. Inst. A A Inst. Number of Contacts 1 5 6 3 2 4 16 16 16 16 16 16 Insert Arrangement Contact Size 100˚ F A B A C F A G B B C E B E G D D A C 100° Rotation of 14S-7 14S-12 14S-A7 14-3 16S-1 16S-3 16S-4 Service Rating A A A A B D Number of Contacts 3 7 1 7 1 2 16 16 8 16 16 16 Insert Arrangement Contact Size A E A C A B A A D D C C Insert Arrangement B B B B C C 16S-5 16S-6 16S-8 16-2 16-7 Service Rating A A A E A Number of Contacts 3 3 5 1 1 2 2 2 16 16 16 12 8 16 12 16 Contact Size CONTACT LEGEND 11 16 12 16-9 A 8 4 0 AC Series contact arrangements front face of pin insert or rear face of socket insert illustrated C H A A B A B A B C D B I J F C B Insert Arrangement A G E D 16-10 16-11 16-12 16-13 16-59 18-1 A A A A A B, C, F, G = A; bal. = Inst. Service Rating Number of Contacts 3 2 1 2* 4 10 Contact Size 12 12 4 12 12 16 G D F A A A H E B A C B C B Insert Arrangement B C D 18-3 18-4 18-5 18-6 18-7 Service Rating D D D D B Number of Contacts 2 4 2 1 1 1 1 7 Contact Size 12 16 12 16 4 8 12 16 F E C E D A F D B A A C G D C A C B D B A D E A B B A B C Insert Arrangement 18-9 18-10 18-11 18-12 18-13 Service Rating Inst. A A A A Number of Contacts Contact Size 18-8 18-14 A 2 5 4 5 6 1 3 1 1 12 16 12 12 16 8 12 4 16 100˚ F A D B G B D C A C E A B E D F H C G J A E A C B D K Insert Arrangement G B 18-15 18-16 18-17 18-19 18-20 18-22 A C Inst. A A D Number of Contacts 4** 1 2 5 10 5 3 Contact Size 12 12 12 16 16 16 16 Service Rating CONTACT LEGEND *A = Iron: B = Constantan **A, C = Iron; B, D = Constantan 12 16 12 8 4 0 AC Series contact arrangements front face of pin insert or rear face of socket insert illustrated H A G 250˚ E A J F A B B C D C E B E D E C D 250° Rotation of 18-1 Insert Arrangement A 110˚ A B I C C B D 260˚ 110° Rotation of 18-20 260° Rotation of 18-20 18-24 18-29 18-30 18-31 20-2 20-3 B, C, F, G = A; Bal. = Inst. A A A D D Number of Contacts 10 5 5 5 1 3 Contact Size 16 16 16 16 0 12 Service Rating A D A A C G E B A B F H G L B H F F C C Insert Arrangement N D E C F C C B B B M A E D D E G H A D 20-4 20-6 20-7 20-8 20-9 20-11 Service Rating D D A, B, H, G = D; C, D, E, F = A Inst. H = D; Bal. = A Inst. Number of Contacts 4 3 8 2 4 1 7 13 Contact Size 12 16 16 8 16 12 16 16 E A F A E G F E A B D E G H D H I B D C C Insert Arrangement B B I E C D B 20-12 20-14 20-15 20-16 20-17 A A A A A Service Rating A F C A C G A F D B 20-18 A Number of Contacts 1 1 2 3 7 2 7 5 1 3 6 Contact Size 4 16 8 12 12 12 16 12 16 12 16 CONTACT LEGEND 13 K J 16 12 8 4 0 AC Series contact arrangements front face of pin insert or rear face of socket insert illustrated A A D A F H C G C F D A E D C B Insert Arrangement B D E B A A B I B B C C 20-19 20-20 20-21 20-22 20-23 Service Rating A A A A A Number of Contacts 3 1 3 1 8 3 3 2 2 2 Contact Size 8 4 12 12 16 8 16 8 8 16 J A 100˚ L B C F M N E G D A A I K L K H N H M B G L F C T P S K R J E 20-27 Inst. A Number of Contacts 13 Contact Size 16 Insert Arrangement Service Rating B F N E 250˚ G D E H A A G B K L H D F G 20-33 A Inst. A A 14 17 13 11 3* 16 16 16 16 8 E A C A A G D H F C F C B Number of Contacts Contact Size C B D E B F Service Rating B A L Insert Arrangement 20-51 E K H C B E 20-29 B D A C C 250° Rotation of 20-11 20-30 D E A M J J J F A K C M D F H 100° Rotation of 20-11 20-25 L C D M J B N 20-24 20-57 20-58 20-59 20-66 20-79 A A A A H = D; Bal. = A 7* 5 5 3* 1 5 7* 1* 12 for #14 or 16 wire 12 16 8 for #10 or 12 wire 16 12 for #10 wire 16 12 for #16 wire * Solderless CONTACT LEGEND 14 16 12 8 4 0 AC Series contact arrangements front face of pin insert or rear face of socket insert illustrated A F A A A E B D A C B B C Insert Arrangement B B D C C 22-1 22-2 22-4 22-5 22-6 22-7 Service Rating D D A D D E Number of Contacts 2 3 2 2 2 4 2 1 1 Contact Size 8 8 8 12 12 16 8 16 0 A A B D A E B A C B C B C 22-9 22-10 22-11 22-12 22-13 E E B D E = D; A, B, C, D = A Contact Size L 2 3 4 2 2 3 4 1 12 12 16 16 8 16 12 16 M U T V B P A A A N F B F G A H B C R G E C C D Insert Arrangement 22-14 F C D E 22-16 22-17 22-18 A A = D; Bal. = A A, B, F, G, H = D; C, D, E = A Service Rating A D = E; A, B, C, E, F = A Number of Contacts 19 5 1 3 6 1 8 8 Contact Size 16 12 16 12 16 12 16 16 CONTACT LEGEND 15 B E D D 22-15 H J E F A F C D E G B H G J S H C E Number of Contacts J B B 22-8 Service Rating K A E D Insert Arrangement D A 16 12 8 4 0 AC Series contact arrangements front face of pin insert or rear face of socket insert illustrated A B K M P J G H A F J B H C D N E G Insert Arrangement D G A L C D B C A F A H C C E F B E B D 22-19 22-20 22-21 22-22 22-23 Service Rating A A A A H =D; Bal = A Number of Contacts 14 9 1 2 4 8 Contact Size 16 16 0 16 8 12 A A H F D A E C G F C C B E D D B B C D A A C J G E F B B G E F D E Insert Arrangement Service Rating 22-24 22-27 22-28 22-33 C, D, E = D; A, B, F = A J = D; Bal. = A A A, B, C, D = D; E, F, G = A 22-34 D Number of Contacts 2 4 1 8 7 7 3 2 Contact Size 12 16 8 16 12 16 12 16 G A B F Insert Arrangement Service Rating Number of Contacts Contact Size F C D H M C N E J L P F E M N K D B D C B H H A E A K A F L A J G C B H C E B D 22-36 22-63 22-65 22-70 H = D; Bal. = A** A H = D; Bal. = A A 22-80 A 8 4 8 8* 8 5 3* 12 12 16 12 for #14 or 16 wire 12 16 8 for #10 or 12 wire * Solderless ** A, C, E, G = Iron B, D, F, H = Constantan CONTACT LEGEND 16 16 12 8 4 0 AC Series contact arrangements front face of pin insert or rear face of socket insert illustrated F F A E B F B A B C D G G E A A G J K D P C J D I C O R H D S Insert Arrangement N N E C D C M P H M L K B H B L A G F E E G F 24-2 24-3 24-5 24-6 Service Rating D D A A, G, H = D; Bal. = A Number of Contacts 7 2 5 16 8 2 14 12 12 16 16 12 12 16 Contact Size A F B A B E A F A B D E F G C B G E D D A C A G 24-7 E B C I C H Insert Arrangement D 24-9 24-10 24-11 24-12 Service Rating A A A A Number of Contacts 2 7 3 6 2 3 1 3 3 Contact Size 4 8 8 12 4 12 8 12 16 D A N C A J B M E L H K C Insert Arrangement A H C G K B A B L 24-16 A, B, F, G = D; C, D, E = A B G J D A C B C K D D F J H F E F D E E 24-17 24-19 24-20 24-21 24-22 D A D D D Service Rating Number of Contacts 2 3 12 2 9 1 9 4 Contact Size 12 16 16 12 16 8 16 8 CONTACT LEGEND 17 16 12 8 4 0 AC Series contact arrangements front face of pin insert or rear face of socket insert illustrated A A F E B K E C G L R G B F N M S D H T J P E Q A D V U E B A D B C D Insert Arrangement W X Y Z C C 24-27 24-28 24-51 24-52 Service Rating E Inst. A Hi-Volt 24-53 A Number of Contacts 7 24 5* 1 5* Contact Size 16 16 B, E for AN#10 or 12 wire 12 8 A, C, D for AN #8 wire H P P J K K F L J N N R M D H F L A E J F E P E 24-59 24-60 24-65 24-66 A A A D 3 Contact Size 8 12 16 7 E D F P S V N T U 7 7 7* 11 4 7 12 16 8 for #10 or 12 wire 12 16 12 90˚ A R F C A G E F B A G E E E B B M D C D C D G L M H S N C T V W X Z 24-71 24-75 24-79 24-80 Inst. A A A Inst. 2 5 23 8 for #16 wire 8 16 Number of Contacts 19 2* 5* 5 Contact Size 12 8 8 for #10 or 12 wire 8 CONTACT LEGEND 18 Q U 24-67 * Solderless J P C L Service Rating K B R D B F A A K Insert Arrangement C D D F A 3 J B C C D Number of Contacts H G E 24-58 Service Rating G D C B Insert Arrangement R H E A C B N S B A F M B L M A K A G 16 12 8 4 0 AC Series contact arrangements front face of pin insert or rear face of socket insert illustrated 90˚ E D F P S G 12 B N T U J A Insert Arrangement 1 Contact Size 12 E K 4 C F K B N P A J J H M L A D G G Q J C L B P H M 21 19 20 9 R 6 S W V U X G Z Y a 7 8 F N D F D E E 24-96 24-AJ A Inst. A 28 25 3 6 2 12 16 16 8 12 12 16 18 12 (Coax) RG-188/U or RG-174/U A S A G D A E B B A F B D Insert Arrangement 28-2 A D E 28-1 A, J, E = D; Bal. = A B C P C C C B 28-3 28-4 28-5 28-6 28-7 Service Rating E G, P, S = E; Bal. = D D D D Number of Contacts 3 2 7 2 3 2 Contact Size 8 12 16 4 12 16 4 4 H J A H K G J F 2 A B F M L B P V R K L S A G B H D D C N 28-8 28-9 28-10 28-11 D G = D; Bal. = A A Number of Contacts 2 10 6 6 2 2 3 Contact Size 12 16 12 16 4 8 12 CONTACT LEGEND 19 C U D C d Y V E L W X K I L, M = E; B = D; Bal. = A B T b Z M D T A S a M E R P E F X C Service Rating U W C E D Insert Arrangement J N G E B K L 1 F A G M C T 5 24-84 Service Rating Number of Contacts 3 25 18 26 10 L B A 2 17 28 22 27 11 M K H 1 24 23 13 C V H 16 15 14 R J F G H 28-12 A 4 18 26 12 16 16 16 12 8 4 0 AC Series contact arrangements front face of pin insert or rear face of socket insert illustrated 100˚ R P a N H B T b Z M P C U D d Y E W X R X J T S H g M U V R Q D B B L h f j C A J H C K E L A G W c b a d F F N P D R M P k G m l G J Z Y K N V U T S e V L K A B C D E F G J K L M A S E F N H 100° Rotation of 28-12 Insert Arrangement 28-13 28-15 28-16 28-17 Service Rating A A A R = B; M, N, P = D; A to L = A Number of Contacts 26 35 20 15 Contact Size 16 16 16 16 A L A B B C N K M K C E K P H M C D J Insert Arrangement J F G D G H 28-18 F 28-19 M = C; G, H, J, K, L = D; A, B = A; Bal = Inst. L M G E H Service Rating A J B L E 28-20 H, M = B; A, B = D; Bal.= A A Number of Contacts 12 4 6 10 4 Contact Size 16 12 16 12 16 B C A E K S M L T U n P K B f R A L N S T B U C D M m E r B N M L A H Z X e k J A F R P d j p C J W V h g H N c b a Insert Arrangement D G F D F C E s E D H F J K 28-21 28-22 28-51 Service Rating A D A Number of Contacts 37 3 3 12 7 10 Contact Size 16 4 16 12 12 16 CONTACT LEGEND 20 28-59 A 16 12 8 4 0 AC Series contact arrangements front face of pin insert or rear face of socket insert illustrated R P N M T A D S M T B B R P L C K E A N B R P L M L A N C C D K E J D A F T C S J B H H K S E H F F J Insert Arrangement 28-66 28-72 28-74 A – A Service Rating 28-75 A Number of Contacts 2 14 3 9* 4* 3* 9* 7* Contact Size 8 12 4 (Coax) RG-59 A/U 16 8 8 for #10 wire 16 8 for #10 wire A N M T B R P 1 L H 2 3 B A C A C D K 4 S J G F D B C I 5 E H G E H F F E J D 6 Insert Arrangement 28-79 28-82 28-84 A D A Service Rating 28-AY A Number of Contacts 9 7 2 4 9 4 5 Contact Size 16 8 8 12 8 4 16 B A E F A A C E D E K A G F L B B O C B H G D C D J M D H C E N J Insert Arrangement Service Rating 32-1 32-2 32-3 32-4 A = E; B, C, D, E = D E D F, J, K, N = A; Bal. = D Number of Contacts 2 3 3 2 1 2 2 4 2 12 Contact Size 0 12 4 16 0 4 12 16 12 16 * Solderless CONTACT LEGEND 21 16 12 8 4 0 AC Series contact arrangements front face of pin insert or rear face of socket insert illustrated A A H K J L P M X d N R h O Z a F K L S O 32-5 32-6 32-7 Service Rating D A A, B, h, j = Inst.; Bal = A Number of Contacts 2 2 3 2 16 7 28 6 24 Contact Size 0 4 8 12 16 12 16 12 16 32-8 A F A D E F N B G B E D H F G J K I R W K S Insert Arrangement M D K C L M N T N O 32-9 32-10 D A, F = E; G = B; B, E = D; C, D = A Service Rating Number of Contacts 2 12 2 2 Contact Size 4 16 4 8 16 1 B 11 E K D 13 32-13 5 18 12 16 12 16 B D G H L M I P J A C B N E S T 4 F 7 D F R O 8 D 10 C C 3 12 G 5 A 100˚ 2 9 P F C, D, E, F, G = A; Bal. = D 3 E U 32-12 A 10 D Z V H L C Y G J B P X L J H A M C E C A A B C G b X V B P W R e D J I B Insert Arrangement d A E O V C N U I Z B H b X A G D U c M T a g V L H N Y K S f k W R Y e S T E F j U T c F I J W D G M P B C E H U 5 6 V X W G 100° Rotation of 32-6 Insert Arrangement 32-14 32-15 32-16 Service Rating D D A Number of Contacts 13 2 6 2 3 2 16 4 Contact Size 12 0 12 4 8 12 16 4 D CONTACT LEGEND 22 32-17 16 12 8 4 0 AC Series contact arrangements front face of pin insert or rear face of socket insert illustrated A B D C H K N P T X c a e d k q p u t y z 26 15 12 5 9 AE 8 q 22 10 r c s 32-25 32-31 32-48 A A A Inst. Number of Contacts 54 25 31 48 Contact Size 16 12 16 16 N M M P B C D J j k q r S c g H a u t v E C G F H L S X G D F K b w C B P W R e B A E J V d E D C I O Z V p s B D U c U f n A H N Y T d m i h F A F b Y X W E a Z H T R L K v AA CC 32-22 A g p n z Service Rating 90˚ X f u t y BB 9 P W d m k x H N V U j w 8 F M b i 7 6 7 h 6 21 T a Z 20 29 23 11 S Y 5 28 24 4 18 19 31 30 J B E L K R 4 27 25 13 r AC AG AF 17 14 24 20 3 18 16 17 10 A C D 2 15 3 22 21 AA AD 16 14 25 19 v x w Insert Arrangement f j n s AB V h g 23 W Z 1 1 2 11 R U Y b 13 12 J M L O S m E G F G 100° Rotation of 28-12 Insert Arrangement 32-52 Service Rating 32-53 D 32-56 t, u = E; Bal = Inst. 32-57 A ** Number of Contacts 2 6 5 37 24 6 6 2 Contact Size 0 12 12 16 16 12 for #10 wire 12 0 (Coax) RG-71/U Y A C B v Insert Arrangement c t i g h N N H f U H L M W M P S T U C V W X L 32-58 32-59 32-60 – A A Number of Contacts 4 40 2 15 8 2 1 2 4 (Coax) RG-161/U or RG-179/U 16 8 (Coax) RG-161/U 16 8 (Coax) RG-124/U 4 8 12 16 ** Consult Sidney, NY for service rating of power contacts. 32-62 ** CONTACT LEGEND 23 N R K Service Rating Contact Size F J O B V X D J K K L M B G I J T Y E F P Z a d R A D E A S P E U j S F D b s H C C T w k T R Z a m U q p n V D A B X W 16 12 8 16 2 8 (Coax) RG-124/U16 4 0 AC Series contact arrangements front face of pin insert or rear face of socket insert illustrated B A P U T b c AB W Z a x z y AA AD Insert Arrangement Service Rating H K L M P 44 3 38 42 31 28 29 30 13 12 AG 27 11 7 6 6 26 41 8 3 5 4 32-64 32-68 32-73 32-75 Inst. A A 8, 9 = D Number of Contacts 54 12 4 46 2 Contact Size 16 16 4 (Coax) RG-58 C/U 16 12 1 2 4 6 D A A 11 N D S E G H K L M 15 16 P 19 18 Insert Arrangement AA AE AG 32-79 32-82 A D A Number of Contacts 19 4 1 12 4 55 Contact Size 12 4 8 16 4 16 D E F C G 32-AF A A A A F H D I J O K L M P R S U V W N E B B T C B C D Insert Arrangement C 36-1 36-3 36-4 36-5 D D A = D; B, C = A A Service Rating AC AH AF 32-76 B r v y AD Service Rating A f k q u x z AB 17 j p t w R Q B W a e h s N C Z d n m R V Y g J P U c J M O X b F 14 H L T 12 E G K E 13 D F 7 10 B C B C 9 7 8 (Coax) RG-180 B/U A 3 5 8 2 7 9 10 9 5 25 39 40 1 8 4 24 45 46 14 R Q 2 23 37 43 33 32 N AC 35 15 J AE AF G r v 1 22 36 34 E 16 F q u w C k j p t 17 D f e d h n s 18 R V Y g m 19 B M L O S A J H K N X E G 21 20 D C F Number of Contacts 4 18 3 3 3 4 Contact Size 12 16 0 12 0 0 CONTACT LEGEND 24 16 12 8 4 0 AC Series contact arrangements front face of pin insert or rear face of socket insert illustrated A A B D C F B H O E C L P U Y Z h d j N M R W V f t n u Insert Arrangement g m p x e f b F R L X c G T N z 36-7 36-8 A A A B C K W y z A H Y r t D E J V d e j I O P w 36-6 Service Rating Z u v y R a h k s a V d n p w U c s x D Y T b f m v r P X g k M L M U Z H K O W c b e J S X a F I N T S C E D G J I K S A B E G F 36-9 A Number of Contacts 2 4 7 40 1 46 1 2 14 14 Contact Size 0 4 12 16 12 16 4 8 12 16 A C H O B D J P E K Q A F G L R M S 100˚ N T C H W X Y Z a e m f g u t h p n j q r L P W Q X d R Y f e m N S Z x g T a B D H U E J O b h p n t c P V K Q W u X P F L R 110˚ G M S Y e f m s w v d k j r q N M L N T R K U S Z a c b n t x g h p u q v j r J w B k Q H s G x F C z D E y 100° Rotation of 36-10 36-11 36-10 z 110° Rotation of 36-10 36-12 36-13 Service Rating A A A Number of Contacts 48 48 48 2 15 Contact Size 16 16 16 12 16 S A d C K c P Q N H U k D M N Y f E h g Z Y X K M R d Z h j c b f g t w T X a e u F k p m v r G N S W V n a L F E W J L P D E G I K U b M G O V D F H C e m j L B A C 100˚ B T Q P N, P, Q = E; Bal. = A A R B J I A z y Insert Arrangement M C k s w v y K G c b V d J A F E U O V B D s y x H z J 100° Rotation of 36-7 Insert Arrangement Service Rating Number of Contacts 5 Contact Size 8 36-14 36-15 D M = D; Bal. = A 5 6 12 16 A 35 7 40 16 12 16 CONTACT LEGEND 25 36-16 16 12 8 4 0 AC Series contact arrangements front face of pin insert or rear face of socket insert illustrated A E F O Z d h f g t j n c b a u w f S N U V Y W h e d b a Z c j f g F L G s T G M T C R X c F L B K W b E K R X y x J P B D H A H Y e p r E P m k v C D J d X A I O V T W e M U Z a S R V 100˚ N M L U Y J I P 110˚ G H K S B D C k m N z 110° Rotation of 36-7 36-17 Insert Arrangement Service Rating 100° Rotation of 36-9 36-18 A 36-20 A A Number of Contacts 7 40 1 2 14 14 2 Contact Size 12 16 4 8 12 16 8 A B C D L T H F M U N P V W R C X Z Y j D c b k m v j q 36-52 D A p S L R P M N 36-54 A 2 2 52 8 31 Contact Size 0 4 16 8 16 b a A C j V c H f p g i Insert Arrangement Service Rating P N d u J P R S U T Z f n v g p h a w i r q x y AE j AA Y Z t AB h d j L 36-59 A A T S W X a e c b f g m k t u p v r s w x y AJ 36-55 N M R V n AF J I P U k AH AD M E G H K b s z B D F O Y X AC L R N W m K h S M A C K J F n q T L C D H F E d t r D m s k W U E c Y X V A B B J K h Number of Contacts Z H f g T AC F n i U AF 36-51 Service Rating x w AH AE Insert Arrangement V r E d t r i q AB AD B h p AA z y g n u t s C f d D m s k W a B c Y S X A Z K J 30 b a A E 2 12 16 z 36-60 ** Number of Contacts 31 8 50 3 40 7 Contact Size 16 8 for #6 wire 16 12 for #10 wire 16 12 for #10 wire ** Consult Sidney, NY for service rating of power contacts. CONTACT LEGEND 26 16 12 8 4 0 AC Series contact arrangements front face of pin insert or rear face of socket insert illustrated A B A C D A E D B D B L M N V W X c d v Y T Z a j z y t AB AA AE AH AD C k s r x U b i q p w S h AC C R g n K J P f m u H F AF AJ Insert Arrangement 36-64 36-65 Service Rating – – Number of Contacts 4 4 3 50 0 (Coax) RG-59/U, RG-62/U or RG-71/U 12 16 Contact Size 0 (Coax) RG-11/U, RG-12/U or RG-13/U 36-71 A 1 A 48 F 50 B 51 53 55 62 59 63 71 C 72 80 77 65 27 33 30 26 25 75 79 82 34 4 5 36 48 37 35 41 6 7 38 40 9 8 39 10 47 24 83 85 46 23 22 42 45 21 43 13 11 44 15 20 18 12 14 16 87 91 19 88 D 66 74 84 86 3 70 78 81 28 61 69 73 76 G 29 57 60 68 2 32 52 64 67 31 54 56 58 E 49 17 89 90 Insert Arrangement 36-73 36-74 Service Rating – A A Number of Contacts 7 43 1 48 Contact Size 4 (Coax) RG-62B/U 1 16 8 (Coax) RG-187/U 2 6 9 13 31 11 15 20 24 32 36 33 2 11 14 3 12 26 30 34 38 41 8 21 29 37 40 1 9 17 25 28 B 12 16 19 23 27 F 8 10 18 22 10 5 7 14 16 for #14 wire A 3 4 36-75 E C 35 13 G 7 39 4 42 43 44 45 46 Insert Arrangement 47 D 6 5 36-76 36-77 Service Rating A D Number of Contacts 47 7 2 12 Contact Size 16 4 16 8 ** Consult Sidney, NY for service rating of power contacts. A CONTACT LEGEND 27 36-78 16 12 8 4 0 AC Series contact arrangements front face of pin insert or rear face of socket insert illustrated 1 1 A 2 3 4 5 2 3 4 5 F 6 7 8 11 12 13 9 10 6 7 8 14 15 11 12 13 9 10 14 15 B E C G 16 17 18 19 16 17 18 19 D Insert Arrangement 20 20 36-79 36-80 Service Rating A A – Number of Contacts 20 20 7 Contact Size 12 12 for #10 wire 4 (Coax) RG-58/U 1 S R A B T d Q 3 W M h g Z Y a 36-85 36-97 M = D; Bal. = A C 35 1 3 3 3 16 for #12 wire 4/0 4 8 12 16 Service Rating Number of Contacts A d z y Q x A g X M W Z b a U C B E A C F G D T E G I N J O K P L R S N j T k F H H M m U Y V W q p Z a c d B X b C n r 3 h S V J s Insert Arrangement c K t D B R Y L D f P N 36-99 e O w u 6 5 H J Insert Arrangement v 11 4 G K Contact Size 7 E F X L 12 D f m j 9 10 V N b C e k 8 2 U c P 36-83 G e 36-AF 40-1 40-5 Service Rating A D A Number of Contacts 48 6 24 5 Contact Size 16 12 16 0 CONTACT LEGEND 28 16 12 8 4 0 2/0 4/0 AC Series contact arrangements front face of pin insert or rear face of socket insert illustrated A F D G M H N O U V W b c d E L C J K P Q R S Y Z g h F E D J H K G 6 Q 27 O R S o p q 23 t u 12 9 11 a 40-9 40-10 A A 8 25 b Z 24 26 13 X W c Y 7 U T V s Service Rating 22 15 P M i n Insert Arrangement 28 14 k r 5 30 L a m l j 10 40-30 A Number of Contacts 1 22 24 4 9 16 29 1 Contact Size 8 12 16 4 8 16 12 4 16 1 17 13 18 4 19 33 21 h AC 17 37 50 14 34 13 AE AR AZ w AT AJ BB BK BC BL BS 10 BT BU 40-53 D A A Number of Contacts 35 60 85 Contact Size 12 16 16 1 8 9 10 5 11 17 25 33 18 26 34 42 4 2 50 27 35 43 51 19 24 7 12 28 36 44 52 20 23 13 21 29 37 45 14 22 15 22 30 38 46 23 31 39 47 24 20 54 39 18 55 45 56 59 6 29 57 50 48 49 35 15 8 31 32 33 34 14 7 30 47 58 36 9 10 11 12 13 58 40-57 40-61 Service Rating E A Number of Contacts 4 1 3 55 60 Contact Size 0 8 12 16 16 40-62 A CONTACT LEGEND 29 5 28 46 51 16 59 4 44 60 37 56 3 27 52 38 49 2 26 43 53 19 41 55 41 17 57 Insert Arrangement BH BR BV 25 42 40 32 40 48 54 53 3 BF BP AN AY 1 6 21 16 AM AX 40-56 2 4 BE s AB 11 12 40-35 3 AL AW BN r AA AK BD BM Service Rating 1 z AV g q y AU f p x AH AF AS BA BJ 9 33 35 15 32 AP 8 31 48 49 36 16 AD v W d n 7 30 47 58 u V c m M U b k L T a j t 46 57 59 51 7 i 6 60 38 8 9 Insert Arrangement 22 23 5 29 K S Z D J R Y C H P X 28 45 55 52 18 6 24 44 B F N 4 27 56 5 31 11 10 53 E 3 26 43 54 19 20 25 2 39 26 32 20 30 35 41 40 A 1 25 42 21 3 29 27 12 22 2 14 34 24 23 15 28 4 21 29 16 T N f 3 20 17 I X 2 18 A B I e 1 19 B C 16 12 8 4 0 AC Series contact arrangements front face of pin insert or rear face of socket insert illustrated 42 21 41 54 40 20 44 28 17 36 16 49 Insert Arrangement k a 3 F H 40-63 40-64 Service Rating A – Number of Contacts 61 Contact Size 2 E Z Y J 11 4 X 10 12 D W b K 9 33 13 m 8 34 14 c 32 35 15 V q 7 31 48 C U j n d L T i p 6 47 58 50 S g f 30 57 51 37 M 5 29 46 59 38 18 1 B R h 45 56 61 52 4 27 43 A N 3 26 60 39 P 2 25 55 53 19 1 24 23 22 3 16 for #14 wire A 40-66 – 20 13 12 16 4 8 (Coax) RG-124/U A N B 0 (Coax) RG-63B/U 1 P M B W E D F H 6 R L C 2 V K 11 C X 19 D S 20 28 J 36 J E T U 12 21 22 38 39 53 H L K F M Insert Arrangement Contact Size 40-68 A A 10 21 61 4 (Coax) RG-59/U 8 16 16 A 22 42 41 54 40 20 C D E 19 J 18 39 37 Contact Size 44 30 7 31 9 33 34 10 12 40-73 A A 11 40-74 A 10 61 1 4 (Coax) RG-9B/U 16 12 CONTACT LEGEND 30 3 8 32 35 13 4 48 49 14 5 6 46 58 15 2 5 29 47 40-72 16 28 45 57 50 M 1 56 59 16 L K 43 51 36 1 57 61 6 4 27 61 52 17 Number of Contacts 44 52 3 26 60 38 H Service Rating 43 51 40-70 2 25 55 53 Insert Arrangement 42 27 35 1 24 23 B 21 F 34 50 18 26 G A 1 33 56 60 17 25 41 49 55 59 10 16 24 32 40-67 Service Rating Number of Contacts 54 15 40 48 58 9 23 31 47 5 8 14 30 46 4 7 13 29 37 45 3 1 4 4 (Coax) RG-62/U 0 (Coax) RG-9B/U or RG-214/U 16 12 8 4 0 AC Series contact arrangements front face of pin insert or rear face of socket insert illustrated A 1 1 B 5 2 6 3 7 4 8 9 10 11 5 12 4 20 2 C E D F H 13 21 29 37 J 14 22 30 38 46 15 23 31 39 47 24 32 40 48 54 25 41 55 17 33 49 59 3 16 26 34 42 50 56 60 18 35 43 51 57 61 19 27 28 36 44 52 45 53 58 62 L K M Insert Arrangement 40-75 40-80 E A Service Rating 40-81 A Number of Contacts 1 4 1 10 62 Contact Size 12 0 16 4 16 for #14 wire 1 5 12 20 6 13 21 29 2 14 22 30 3 7 8 15 23 31 4 9 16 24 32 17 25 33 18 26 34 22 11 35 41 21 19 27 28 38 39 40 41 42 43 53 47 48 54 49 55 59 50 56 60 51 57 61 52 28 45 6 60 46 45 57 38 51 17 37 14 32 33 35 34 13 4 2 8 31 48 49 36 16 62 58 50 7 30 47 59 53 58 5 29 19 15 Insert Arrangement 44 55 4 56 18 46 1 3 27 39 36 44 2 26 43 54 40 20 1 25 42 52 37 24 23 10 9 10 3 11 12 40-82 40-85 Service Rating A A 40-86 – Number of Contacts 62 60 4 Contact Size 16 16 for #14 wire 0 (Coax) RG-115A/U 1 37 B H 20 38 A 6 21 8 19 36 9 22 10 18 G 5 7 7 35 C 2 2 6 23 3 1 34 11 24 17 5 E 33 D F 16 32 4 3 4 12 15 31 27 29 40-87 40-AD Service Rating D A Number of Contacts 7 4 4 38 Contact Size 4 8 0 12 28 40-AG A CONTACT LEGEND 31 26 13 14 30 Insert Arrangement 25 16 12 8 4 0 AC Series contact arrangements front face of pin insert or rear face of socket insert illustrated B N C 31 M A D 27 A L 36 9 7 18 28 35 8 19 29 B 33 34 32 30 2 38 39 1 11 3 26 E 37 10 40 6 17 12 25 H K 5 16 4 24 15 J Insert Arrangement 23 G 13 21 14 22 40-AP 40-AR Service Rating E Inst. Number of Contacts 2 7 3 3 15 25 4/0 12 4 0 16 12 Contact Size 17 14 34 23 13 A E 2 25 24 40-AS 1 16 15 18 P 26 27 28 29 30 31 32 33 35 36 37 38 40 41 42 43 F 22 3 19 N A 4 D 20 5 C Insert Arrangement Service Rating 9 H 6 C 7 10 B G 39 21 11 A B M 12 20 F L J K 8 40-AT 40-AU A A 40-AV D Number of Contacts 24 18 1 3 10 1 3 Contact Size 12 16 8 4 8 16 2/0 CONTACT LEGEND 32 16 12 8 4 0 2/0 4/0 AC – accessories 10-40450, 10-36675 sealing gaskets, 10-405996 sealing plugs, sealing ranges SEALING GASKETS C .031 ± .010 PLAIN A .020 ± .004 SHIELDING A This flat gasket is provided to give the maximum in connector performance. Its special feature is in providing the maximum radio shielding under difficult conditions of high receiver sensitivity and low signal strength while retaining the sealing characteristics of the plain gasket. This gasket is for use with the flange mounting receptacle. C D 4 HOLES B The Amphenol plain flat gasket of synthetic rubber material is provided to take complete advantage of waterproof and pressure sealing features. It is for use with the flange mounted receptacle. This gasket is provided for applications where the major requirement is resistance to the injurious effects of extremely low temperature. Even at temperatures as low as –67°F this gasket retains its resiliency and will seal a pressure differential of 30 psi. .031 ± .010 LOW TEMPERATURE Installation Dimensions MS Shell Size Inches A ± .010 C + .016 - .000 .875 D ± .010 A ± .25 Order Data Millimeters B C +.41 +.41 – .00 – .00 12.70 22.22 8S .594 B + .016 - .000 .500 D ± .25 Plain Shielding .172 15.09 4.37 10-40450-8 10-40450-8S Low Temperature Style 10-36675-8 10S 10SL .719 .719 .625 .625 1.000 1.000 .172 .172 18.26 18.26 15.88 15.88 25.40 25.40 4.37 4.37 10-40450-10 10-40450-10 10-40450-10S 10-40450-10S 10-36675-10 10-36675-10 12S .813 .750 1.094 .172 20.65 19.05 27.79 4.37 10-40450-12 10-40450-12S 10-36675-12 12 .813 .750 1.094 .172 20.65 19.05 27.79 4.37 10-40450-12 10-40450-12S 10-36675-12 14S 14 .906 .906 .875 .875 1.188 1.188 .172 .172 23.01 23.01 22.22 22.22 30.18 30.18 4.37 4.37 10-40450-14 10-40450-14 10-40450-14S 10-40450-14S 10-36675-14 10-36675-14 16S .969 1.000 1.281 .172 24.61 25.40 32.54 4.37 10-40450-16 10-40450-16S 10-36675-16 16 .969 1.000 1.281 .172 24.61 25.40 32.54 4.37 10-40450-16 10-40450-16S 10-36675-16 18 20 1.063 1.156 1.125 1.250 1.375 1.500 .203 .203 27.00 29.36 28.57 31.75 34.92 38.10 5.16 5.16 10-40450-18 10-40450-20 10-40450-18S 10-40450-20S 10-36675-18 10-36675-20 22 1.250 1.375 1.625 .203 31.75 34.92 41.27 5.16 10-40450-22 10-40450-22S 10-36675-22 24 1.375 1.500 1.750 .203 34.92 38.10 44.45 5.16 10-40450-24 10-40450-24S 10-36675-24 28 32 1.563 1.750 1.750 2.000 2.000 2.250 .203 .219 39.70 44.45 44.45 50.80 50.80 57.15 5.16 5.56 10-40450-28 10-40450-32 10-40450-28S 10-40450-32S 10-36675-28 10-36675-32 36 1.938 2.188 2.500 .219 49.23 55.58 63.50 5.56 10-40450-36 10-40450-36S 10-36675-36 40 2.188 2.438 2.750 .219 55.58 61.93 69.85 5.56 10-40450-40 10-40450-40S 10-36675-40 SEALING PLUG 10-405996-XX1 Sealing plugs are used to fill unused holes in multi-holed grommet configurations. B DIA C .135 +.030 –.025 Inches B C ± .005 ± .010 .133 .564** Millimeters A Dia. B C ± 0.2 ± 0.1 ± 0.2 2.1 3.4 14.3*** .121 .185 .171 .315 3.1 4.7 Blue .310 .415 .470 7.9 10.5 11.9 Yellow .440 .605 1.000 11.2 15.4 25.4 Contact Order No. Size 10-405996-161 16 Wire Size 20-16 Color Code Blue A Dia ± .010 .083 10-405996-121 10-405996-081 12 8 14-12 10-8 Yellow White 10-405996-041 4 4-6 10-405996-001 0 0-2 A DIA GROMMET HOLE SEALING RANGE Hole Size 16 45˚ All dimensions for reference only. 33 Sealing Range Millimeters Inches 2.3 – 3.0 .090 – .118 12 3.2 – 4.5 .126 – .177 8 3.8 – 6.5 .150 – .256 4 0 7.1 – 9.3 10.0 – 13.7 .279 – .366 .394 – .539 .564** .470 4.3 14.3*** 8.0 11.9 ** ± .020 *** ± 0.5 mm AC Series solder contacts Machined copper alloy contacts in a full range of sizes, with closed entry socket design in the size 12 and 16 contacts. A heavy silver-plated finish is deposited on all solder contacts for maximum corrosion resistance, maximum current carrying capacity and low millivolt drop. SOLDER CONTACTS* Part Number Pin/ Socket 10-40569 * Mating End Size Wire Barrel Size Allowable Wire Size Test Current** Amps 16 Short† 16 16 18 20 22 16 18 20 22 13 10 7.5 5 13 10 7.5 5 16 Long 16 12 12 12 14 23 17 8 8 8 10 46 33 4 4 0 0 4 6 0 1 2 80 60 150 125 100 Pin 10-597107-161 or 10-597424-001 10-40599 Socket 10-597107-171 or 10-597422-001 10-33646 Socket 10-597107-131 10-35531 Socket Pin 10-35532 10-35529 Socket Pin 10-35530 10-35527 Socket Pin 10-35528 Socket Pin Pin Solder Wells Filled ** Contact ratings as stated are test ratings only. The connector may not withstand full rated current through all contacts continuously. Please note that the electrical data given is not an establishment of electrical safety factors. This is left entirely in the designer’s hands as he can best determine which peak voltage, switching surges, transients, etc. can be expected in a particular circuit. † The 10SL, 12S, 14S and 16S connectors require short contacts. Table I Table II CONTACT ARRANGEMENT SERVICE RATING ALTITUDE VOLTAGE DERATING** CHART MS Service Rating Inst. Recommended Effective Operating Voltage* Creepage Mechanical at Sea Level Distance Spacing DC AC (RMS) Nom. Nom. 250 200 1/16 A 700 500 1/8 1/16 D 1250 900 3/16 1/8 E 1750 1250 1/4 3/16 B 2450 1750 5/16 1/4 C 4200 3000 1 5/16 * The values listed in Table I represent operating values which include a generous safety factor. It may be necessary for some applications to exceed the operating voltages listed here. If this is necessary, designers will find Table II useful for determining the degree to which the recommended values of Table I can be exceeded. Standard Sea Pressure Altitude † Level Conditions 50,000 Feet Minimum Minimum Flashover Test Flashover Test Voltage Voltage Voltage Voltage Creepage AC (RMS) AC (RMS) AC (RMS) AC (RMS) 1/16 1400 1000 550 400 Nominal Distance MS Service Rating Airspace Inst. 1/32 Pressure Altitude† 70,000 Feet Minimum Flashover Test Voltage Voltage AC (RMS) AC (RMS) 325 260 A 1/16 1/8 2800 2000 800 600 450 360 D E 1/8 3/16 3/16 1/4 3600 4500 2800 3500 900 1000 675 750 500 550 400 440 B 1/4 5/16 5700 4500 1100 825 600 480 C 5/16 1 8500 7000 1300 975 700 560 † Not corrected for changes in density due to variations in temperature ** No attempt has been made to recommend operating voltages. The designer must determine his own operating voltage by the application of a safety factor to the above derating chart to compensate for circuit transients, surges, etc. 34 AC Series crimp contacts Machined from copper alloys and silver-plated for maximum corrosion resistance, with a minimum millivolt drop and a maximum current carrying capacity, the size 16 and 12 socket contacts are of the closed entry design. Crimp contacts are available for all insert arrangements and are identified with a Amphenol® proprietary number. Gold plated contacts are also available. (See how to order on page 37). CRIMP CONTACTS* Part Number 10-40553 Pin/ Socket Pin 10-597109-161 Socket 10-40557 Mating End Size Wire Barrel Size Allowable Wire Size 16 18 20 22* 16 18 20 22* Required Wire Adapter Sleeve – – – 10-74696-6 – – – 10-74696-6 Test Current** Amps 13 10 7.5 5 13 10 7.5 5 16 Short † 16 16 Long 16 12 12 12 14 – – 23 17 8 8 8 10* – 10-74696-1 46 33 4 4 4 6* – 10-74696-2 80 60 0 0 0 2* – 10-74696-7 150 125 Pin 10-597109-171 Socket 10-40561 Pin 10-597109-131 10-40792 Socket Pin 10-40793 10-40564 Socket Pin 10-40565 10-581806-000 Socket Pin 10-581808-000 Socket * When using wire adapter sleeve shown ** Contact ratings as stated are test ratings only. The connector may not withstand full rated current through all contacts continuously. Please note that the electrical data given is not an establishment of electrical safety factors. This is left entirely in the designer’s hands as he can best determine which peak voltage, switching surges, transients, etc. can be expected in a particular circuit. † The 10SL, 12S, 14S and 16S connectors require short contacts. Additional contact variations are available; consult Amphenol, Sidney NY for information. Table I Table II CONTACT ARRANGEMENT SERVICE RATING ALTITUDE VOLTAGE DERATING** CHART MS Service Rating Inst. Recommended Effective Operating Voltage* Creepage Mechanical at Sea Level Distance Spacing DC AC (RMS) Nom. Nom. 250 200 1/16 A 700 500 1/8 1/16 D 1250 900 3/16 1/8 E 1750 1250 1/4 3/16 B 2450 1750 5/16 1/4 C 4200 3000 1 5/16 Standard Sea Pressure Altitude † Level Conditions 50,000 Feet Minimum Minimum Flashover Test Flashover Test Voltage Voltage Voltage Voltage Creepage AC (RMS) AC (RMS) AC (RMS) AC (RMS) 1/16 1400 1000 550 400 Nominal Distance MS Service Rating Airspace Inst. 1/32 Pressure Altitude† 70,000 Feet Minimum Flashover Test Voltage Voltage AC (RMS) AC (RMS) 325 260 A D 1/16 1/8 1/8 3/16 2800 3600 2000 2800 800 900 600 675 450 500 360 400 E 3/16 1/4 4500 3500 1000 750 550 440 B 1/4 5/16 5700 4500 1100 825 600 480 C 5/16 1 8500 7000 1300 975 700 560 † Not corrected for changes in density due to variations in temperature. ** No attempt has been made to recommend operating voltages. The designer must determine his own operating voltage by the application of a safety factor to the above derating chart to compensate for circuit transients, surges, etc. 35 AC Series application tools, torque values When proprietary crimp contacts are employed rather than the standard MS approved solder contacts, the following application tools are recommended for use. There is a possibility of additional crimping tools other than those included being available at present or in the future for this specific application. Complete instructions for providing reliable crimped wire to contact terminations and inserting proprietary crimp contacts in AC Series connectors are available in publication L-757. TOOLING CHART Crimping Tool Positioner/ Turret Contact Size M22520/1-01 M22520/1-01 ** ** * * ** ** 16 12 8 4 ** ** 0 Contact Style Insertion Tool Removal Tool Socket Socket Socket Socket 11-7345 11-7082 11-8220 11-7365-4 † Pin & Socket 11-7365-5 † 11-8250 Kit 11-8250 Kit 11-8250 Kit Pin 11-7370-4 † Socket 11-7674-2 † Pin 11-7370-5 † Socket 11-7674-3 † Pin Pin Pin Pin & & & & * Use Daniels Turret TH29-1 or Astro Tool Co. Turret 616266 ** For appropriate crimp tool and positioner refer to Pico Crimping Tool Co. † Tools used with Arbor Press 11-7364 RECOMMENDED TORQUE FORCES CONNECTOR BACKSHELLS Size In./Lb. Max. Size In./Lb. Max. 10SL 14S 16 16S 26 44 50 50 22 24 28 32 85 90 114 120 18 20 55 65 36 40 153 170 36 AC Series how to order To more easily illustrate ordering procedure, part number ACCL06AF18-1SX(025) is shown as follows: AC C L 06 AF 18–1 S X (025) 1 2 3 4 5 6 7 8 9 1. AC designates Amphenol Industrial Series Threaded Connectors 2. C S 3. L designates low smoke zero halogen inserts and grommets Omit for standard resilient inserts and grommets. 4. Shell Style 00 - Wall Mounting Receptacle 01 - Line Receptacle 02 - Box Mounting Receptacle 05 - Straight Plug 06 - Straight Plug with hardware 08 - 90 degree Plug 5. Class A or AF - General duty connector E or F Environmental connector for a wire bundle PGA or PGR Environmental connector for jacketed cable 6. Shell size and insert arrangement See insert availability on pages 7-9 7. Contact type P - Pin contacts S - Socket contacts R - RADSOK® socket contacts* (see page 39) designates Crimp Contacts designates Solder Contacts Ask for Brochure SL-391 for Amphe-Power Connectors with RADSOK Technology. 8. Alternate insert rotation “W”, “X”, “Y”, “Z” designates that the insert is rotated in its shell from a normal position. No letter required for normal (no rotation) position. See page 10 for availability. 9. Variations RoHS Compliant (003) - Olive drab cadmium plate finish (023) - Electroless nickel finish (025) - Black zinc alloy finish (G96) - Black hard-coat anodize (A24) - .000035 gold/nickel on contacts (116) - Non-pre-tinned solder contacts (472) - Black zinc alloy finish and solder contacts less pre-filled cup ✓ (548) - Electroless nickel finish and solder contacts less pre-filled cup ✓ pheno l Am E U C HS Ro E /2 002 / 95 / For further RoHS Compliant support, contact Amphenol Industrial Operations or call 1-866-315-8559. Additional Products reverse bayonet coupling MIL-5015 type connectors Amphenol has replaced the previously available AC-B series with the ACA-B. The ACA-B is a modification of the MIL-5015 family designed for commercial and industrial environments requiring a rugged bayonet style connector, including heavy duty power and signal applications. A comprehensive selection of insert arrangements and accessory hardware are available to accommodate heavy-duty, commercial wire and cable. The rugged shell is made from aluminum alloy and plated with a variety of finishes to meet any application. Features of the ACA-B Reverse Bayonet series: • Quick positive coupling with audible and tactile indication of full coupling. • Intermateable with existing VG95234 connectors • Rated 500 couplings minimum. • No lockwiring required • Inserts available in Neoprene material with alternate materials available upon request. Amphenol ACA-B Reverse Bayonet Connectors • Contacts available in gold and silver plating • Available in both crimp and solder terminations • Numerous finishes available, including cadmium free zinc alloy. • Rugged construction; aluminum or stainless steel components. Ask for Amphenol catalog 12-027 for further information on ACA-B Reverse Bayonet Connectors. GT Reverse Bayonet Connectors Amphenol GT Series of Connectors are heavy duty, rugged and environmentally resistant, and are the preferred interconnect for the mass transit industry. They are also used in power generation, petrochemical industries and heavy equipment/geophysical marketplaces. GT connector utilize MIL-5015 inserts and are intermateable with existing VG95234 connectors. Other features include: • reverse bayonet coupling - quick mating, audible, visual and tactile full mating indicators. • UL recognized • rated to 2000 couplings min. • operating temperature range: • with Neoprene inserts: –55°C to +125°C • with Viton** inserts: –50°C to +200°C • with low smoke/flame retardant inserts: –55°C to +125°C • available in both crimp and solder termination • rugged construction - aluminum or stainless steel components • numerous military and commercial finishes available including zinc alloy (cadmium free) • resilient inserts provide high dielectric strength and moisture barrier. IP67 performance in environmental versions • over 40 varieties of shell styles and backend accessory combinations, including the following specials: • GT-PC with first mate/last break • GTC-M for high voltage power applications • resilient cover coupling nuts available for added damage protection and increased gripping surface 38 Amphenol® GT Reverse Bayonet Connectors Ask for Amphenol catalog 12-024 for further information on GT Series Connectors. Amphe-Power GT Connectors are also available that incorporate RADSOK socket contacts. See page 39 for advantages and features of RADSOK contacts for high amperage capability. AC Threaded Connectors with RADSOK® Contacts AMPHE-POWERTM Connectors with RADSOK® Contacts For the most demanding industrial and transportation applications. RADSOK Contact Design: • Socket cylinder within female contact has several equally spaced longitudinal beams twisted into a hyperbolic shape. • As male pin is inserted, axial members in the female half deflect, imparting high current flow across the connection with minimal voltage loss. • The hyperbolic, stamped grid configuration ensures a large, coaxial, face-to-face surface area engagement. • Ideal for crimp termination applications requiring repeated mating cycles and high current with a low milli-volt drop. AC Threaded Connector with RADSOK® High Amperage Contacts The new RADSOK contact design has been incorporated into three of the time-tested and reliable families of Amphenol Industrial Connectors, all of which are MIL-5015 styles. These series include the AC Threaded 5015, the P-Lok Series, and the GT Series. (Not available in AC Bayonet types currently). Amphe-Power connectors with RADSOK sockets can handle up to 150% higher amperages than connectors with standard contacts. Current AmphePower product lines support from 50A to 500A continuous duty. RADSOK contacts are available in size 8 (69 amps), size 4 (120 amps), and size 0 (250 amps). RADSOK Contact Advantages: • Low contact resistance - the RADSOK contact’s multiplicity of flat grid surfaces assures the greatest possible contact area on the mating pin. This results in longer life - reduced contact pressure yields reduced wear. • Low milli-volt drop performance - due to the intimate contact provided by the spring force of the grid, the flat contact surface and the wiping action during insertion. • Higher current capacity with minimized temperature rise. Lower overall contact resistance reduces heat build-up, thereby allowing higher current capacities at given temperature limits. Connectors with RADSOK contacts may be produced in various sizes with a variety of amperage capabilities. • Reliability under vibration and shock. System inertia is minimized by the small package and the fact that the contact is under a spring load. • High quality, consistency and lower cost with high speed, automated precision stamping and assembly technology Amphe-Power AC 5015 Connectors can be ordered with the same part numbering configuration as shown on page 37, except use the letter R for contact type. See Brochure SL-391, Amphenol Amphe-Power Connectors with RADSOK Technology for RADSOK layouts that are currently tooled and for further information. 39 Additional Products other MIL-5015 type connectors from Amphenol MS/Standard MIL-5015 Type Connectors Amphenol has long been the accepted leader in providing MS/ Standard MIL-5015 type connectors. When a Mil-Spec 5015 connector is required, these connectors provide well-proven electrical capability. They are tested to strict adherence to military specifications, and they are offered in a very broad range of product styles and options. Features include: • medium to heavy weight cylindrical with resilient inserts • environmental resistant • threaded couplings, single key/keyway shell polarization • operating voltage to 3000 VAC (RMS) at sea level • 5 shell styles, 19 shell sizes, 280 contact arrangements • solder or crimp contacts (non-rear-release type), sizes 16–0 accepting 22–0 AWG • coaxial or thermocouple contact options • alternate insert positioning • hermetic configurations available • zinc alloy plating (cadmium-free) available Within the MS/Standard family there are five mil-spec classes to meet different requirements: A – Solid Shell – for general, non-environmental applications. Amphenol® MS/Standard MIL-5015 Connectors C– Pressurized – for use on pressurized bulkheads or pressure barriers; limits air leakage regardless of type and class of plug mated with them. E/F – Environmental Resisting with Strain Relief – designed for applications where the connector will be exposed to moisture, vibration, and rapid changes in pressure and temperature. R– Lightweight Environmental Resisting – shorter in length, lighter in weight than the E & F classes, the MS-R offers a high degree of reliability under adverse conditions: recommended for new design applications. Ask for Amphenol catalog 12-020 which gives detailed information on this family of connectors. MIL-5015 Modifications In order to supplement standard MS shell styles and provide a greater variety of styles for the electrical connector user, there are several MS and MS Modified cylindrical connectors offered by Amphenol. These types include flange mount plugs, thru bulkhead receptacles, jam nut receptacles, connectors for potting and connectors designed specifically to terminate jacketed cable. Ask for Amphenol catalog 12-021 for detailed information. 97 Series, MIL-5015 Type Connectors The low cost, general duty connector used extensively in the machine tool industry, welding industry and numerous other industrial applications, is the Amphenol 97 Series. Offered in nonenvironmental styles, these connectors have hard dielectric inserts and threaded coupling. They are Underwriters Laboratories Recognized and Canadian Standards Association Certified. Ask for Amphenol catalog 12-022 for detailed information. Amphenol® 97 Series Connectors 40 Additional Products other MIL-5015 type connectors from Amphenol Amphenol® Pre-Earth FMLB Connectors Amphenol Pre-Earth/First Mate Last Break Connectors are designed for applications where a protective circuit from the ground contact to the shell is a safety requirement. These connectors provide a path for any stray voltage to be shunted to a safe ground, avoiding harm to the operator and the voltage sensitive equipment. Features of Pre-Earth FMLB (DL Series) Connectors: • MIL-5015 dimensions and performance where applicable. • Conformity with European safety standards (DIN VDE 0627 and certified through TUV Product Service GMBH) in the approved insert arrangement. • Offered in shell styles: 3102A box mount, 3106A straight plug, 3108A 90 degree plug. • Intermateable with MS 5015 and 97 Series styles. • Class IP67 protection in the mated condition. • Main joint gasket between plug and receptacle shells provides superior moisture sealing. • Pre-earth (ground contact) design. • First mate, last break capability. • Standard plating is black zinc alloy. Green zinc plating is an option. Ask for Amphenol Product Data sheet #187 for detailed information on Pre-Earth FMLB Connectors. Amphenol ® Pre-Earth FMLB Connectors Pre-Earth (ground) contact mates first and provides safety from voltage outputs - protects operators and sensitive circuits. Matrix® MIL-5015 Connectors This series provides an alternative to the older MIL-5015 solder type. It bridges the gap between an old connector standard and the environmental and high performance needs of current technologies. Features of the Matrix MIL-5015 include: • MS and Proprietary versions available. • Completely sealed against environmental extremes: • individual contact seals • interfacial seals between contacts • peripheral gasket shell-to-shell seals • redundant rear wire seals and insert-to-shell seals • 4 threaded shell styles with 172 insert patterns. • Over 100 insert arrangements available, accomodating from a minimum of 1 to a maximum of 85 circuits. • Thermocouple pin and socket contacts are available. Consult Amphenol, Sidney NY for information on thermocouple contacts. • Self-locking plug available with an internal ratcheting mechanism to prevent unmating due to vibration and shock. Ask for Amphenol Catalog 12-026 for detailed information on Matrix MIL-5015 connectors. See Amphenol Industrial product catalogs online at www.amphenol-industrial.com. See Amphenol Military Aerospace product catalogs online at www.amphenol-aerospace.com. 41 Matrix® MIL-5015 Connectors