Excellence in Paper Processing mehta print arts Digital Disposal logistics pvt ltd Web Finishing World-class web finishing solutions Starting their business with a treadle letterpress unit, Gurgaon based Mehta Print Arts Pvt Ltd has come a long way by installing India’s first Hunkeler Variweb. This hi-tech machine is designed to produce variable data solutions for value-addition in direct marketing initiatives. With Hunkeler’s Variweb enormous customised value added or web finishing products and variable data printing and encoding solutions are possible. In less than six months of installing the Hunkeler Variweb, Shuchi and Sumant Mehta - the third generation of family-owned Mehta Print Arts Pvt Ltd (MPA), have developed 30 to 35 innovative products on Variweb. “We are developing solutions ourselves in sync with the needs of the Indian customers. For this, we first study their requirements and then propose the right product,” told Shuchi proudly. Both Shuchi and Sumant joined the family business on August 1, 2006. These qualified MBAs are passionate in bringing the new applications in web-finishing with their newly installed Variweb from Hunkeler. Variweb is a modular web finishing system designed for a multitude of same sheet, hence the need for separate envelope is done away with. “Such mailers are sealed by special sealing equipment for this purpose. We have partnered with a sealing equipment company, which offers these equipments at speeds of 100 pages/min”, added Sumant. Shuchi and Sumant Mehta with the new flexible Variweb web finishing system. communication and marketing applications including integrated cards and peel-offs, personalised one-part mailers, mailers with integrated reply cards and envelopes, and pop-up pieces, to name a few. It is flexible and modular with the capability to expand and add to a line at any time, as product needs change. At speeds up to 492 feet per minute, the user friendly Variweb is designed with state-of-the-art technology to produce finished pieces with highest quality. To produce RFID products such as luggage tags, loyalty cards, contact-less access cards, and to provide other asset management and supply chain solutions, MPA has tied up with a Bangalore based firm. Some other products, which have been highly appreciated, are one-part mailers, wherein one can print the information and address on the So what is the reaction which Shuchi and Sumant get when they show their products to their prospective clients? “It’s an exhilarating experience as the first reaction we get is ‘wow, we did not know these solutions existed in India’,” told Shuchi proudly. “Since these applications are new to the Indian market, we need to educate the customers of the linked benefits to these. Even though it is challenging but we are proud to bring new technology to our country,” added Sumant as a matter of fact. Excellence in Paper Processing Mehta Print Arts Pvt Ltd. MPA has already roped in a handful of clients from different segments like banking, insurance, retail and telecom – where the need for variable data printing is huge. “We are tapping the customers sectorwise and geography is not a limitation,” told Shuchi. With a significant investment in Hunkeler’s Variweb, they have an installed capacity of producing 6 to 7 million customised documents per month. “Together with an existing Web Finishing Line from Hunkeler, we have a capacity to produce 10 million pressuresealed mailers per month. Initially, we will be producing 3 million documents per month, which would increase with time,” told Sumant confidently. The company is also upgrading its current infrastructure to handle quality jobs at high speeds. In order to produce quality products on art paper, MPA has installed a Drent 5-colour printing machine with UV with a speed of 200 m/min and 43 cm cut-off. “This roll-to-roll machine has been refurbished by Drent themselves. It can handle printing on paper, foil and film,” told Sudhir Mehta, director of the company. Interestingly, Mehta Print Arts was started by Late S N Mehta in 1967 with a meagre Rs 50 as a stationery supplier from their house in Karol Bagh, New Delhi. Sudhir Mehta soon joined the business and five years later in 1971, the first printing machine was installed. “It was a ‘Treadle’ letterpress handoperated machine and soon we installed a TPH cylinder machine and one Russian PD 65,” recalled Sudhir. Even at that time, the company was engaged in variable data printing, which ofcourse was manual. “At (Sitting): Subhash Ch Mehta and Sudhir Mehta, (Standing): Sumant Mehta, Sudesh Mehta and Shuchi Mehta. that time, we were handling jobs like lorry receipts for transporters, which was a tedious job with manual numbering. We also handled guest cheques for 5-star hotels like ITC, ITDC, Taj Group etc. The turning point in our business came when we ventured into printing of public issue stationery in 1980. In 1984, we installed our first offset machine. And later, in 1993-94, we diversified into envelope manufacturing,” told Subhash Ch Mehta, MD of the company. Today, Mehta Print Arts has an installed capacity of producing 8 lacs envelopes everyday, the sizes ranging from 3.5"ⴛ 2.3" upto 12"ⴛ 8". However, they are able to utilise their capacity to the tune of 6 lacs envelopes per day. “Of these, 50% are printed while 50% are blank for exports. These are mixture of pre-gummed/self-adhesive/peel and seal/self-seal/moisture and seal. We use Indian paper from Andhra Mills, Ballarpur or Century and are quite satisfied with their quality,” added Subhash. The company shifted its base to many sites, until they settled themselves in Gurgaon in 2003. Both Sudhir and Subhash are responsible for sales and exports while their brother Sudesh Mehta takes care of the production and purchase. Their printing set-up includes 3 Pressline web presses (4 colour + 4 colour), 5 computer stationery printers and 1 Multitec press in the web category. Their sheetfed set-up houses 5-colour Komori press and 1-colour Dominant press. With such set-up, the company offers 360o service in terms of designing, printing, personalisation, variable data printing, numbering, dispatch management, etc. Variable data printing has been their forte since long and the Hunkeler’s Variweb has added impetus to it. www.hunkeler.ch – info@hunkeler.ch Hunkeler AG, CH-4806 Wikon, CH Phone: +41-62 745 61 61 Hunkeler Systeme AG, CH-4806 Wikon, CH Phone: +41-62 745 64 64 Hunkeler Italia S.R.L., I-20099 Sesto San Giovanni, Italy Phone: +39-0226 200 14 Hunkeler Far East Ltd., Wanchai, Hong Kong Phone: +852-25 28 40 82 Hunkeler's North American Distributor: Standard Finishing Systems 10 Connector Road Andover, MA 01810 www.standardfinishing.com © 2007 by Hunkeler AG 10 – 07/e1 Hunkeler Deutschland GmbH, D-82024 Taufkirchen, Germany Phone: +49-89 614 15 90