Umicore Germanium Optics Leading the way in infrared optics Germanium Infrared Optical Materials Umicore brings you the proven advantages of Germanium (Ge) infrared optical materials for the manufacture of quality thermal imaging systems. Ge provides the reliability and reproducible properties essential to today’s rapidly expanding base of commercial and military thermal imaging applications. Umicore has built upon the many proven advantages of Ge to offer you, the highest quality, the broadest possible range of sizes and specifications and the shortest lead time in the industry. Ge is the material of choice for systems operating in the far infrared wavelength region, 8 to 12 microns. It is also useful at wavelengths down to 2 microns. The chart below compares some of the more significant characteristics of Ge and other infrared materials. Both monocrystalline and polycrystalline Ge are available. Our Standard Optical Grade materials are produced to optimize transmission in the usable wavelength region. Ge has also been shown to be a good electromagnetic interference (EMI) shielding material. Other grades, engineered to meet your specific requirements, are also available. Sophisticated machining capabilities at Umicore allow for the production of optical blanks in a wide variety of shapes and sizes, up to 24 inches in diameter, in prototype or production quantities, as well as finished optics (polished and coated) spherical, aspherical and asphero-diffractives. Material Transmittance Available Sizes EMI Performance Rain Erosion Resistance Relative Cost Index of Refraction Modulus of Rupture Ge Good Large Good Good Low/Med 4.0 Med - High Si Good/Mid IR Medium Moderate Good Low 3.4 High ZnS Good Large Poor Poor Low/Med 2.2 Med ZnSe Good Large Poor Poor High 2.4 Low - Med ZnS/ZnSe Good Medium Poor Poor High 2.4 Med GaAs Good Medium Poor Poor High 3.0 Med CdTe Good Small Poor Poor High 2.7 Low Umicore Germanium Optics 3 Properties of Germanium Physical Thermal Symbol Ge Atomic Number 32 Atomic Weight 72.59 Crystal Structure diamond cubic 5.323 Density, 25°C, (g/cm3) 4.416 X 1022 Atomic Density, 25°C, (atoms/cm3) Lattice Constant, 25°C,(nm) 0.565754 Surface Tension, liquid at mp, (mN/m, (= dyne/cm)) 650 Modulus of Rupture, (MPa) 72.4 Mohs Hardness 6.3 Vickers Hardness, 25 gm load, (kg/mm ) 746 (53 ohm-cm) Other Resistivities (See Figure Below) 1.004 (110 fracture plane) Fracture Toughness, (MPa•m1/2) Thermal Shock Resistance 125°C Poisson’s Ratio, 125-375 K 0.278 Natural Isotopic Abundance, (%) mass no. 70 20.4 72 27.4 73 7.8 74 36.6 76 7.8 Elastic Constants, 25°C, (cm2/dyne) S11 = 9.685 X 10-13 S12 = -2.70 X 10-13 S44 = 14.94 X 10-13 Elastic Coefficients, 25°C, (dynes/cm2) C11 = 13.16 X 1011 C12 = 5.09 X 1011 C44 = 6.69 X 1011 Young’s Modulii, 25°C, (dynes/cm2) Y100 = 10.33 X 1011 Y110 = 13.80 X 1011 Y111 = 15.55 X 1011 Shear Modulii, 25°C, (dynes/cm2) M100 = 6.69 X 1011 M100 = 4.1 x 1011 M111 = 4.9 x 1011 Melting Point, (°C) 937.4 Boiling Point, (°C) 2830 Heat Capacity, 25°C, (J/kg•K) 322 Latent Heat of Fusion, (J/g) 466.5 Latent Heat of Vaporization, (J/g) 4602 Coefficient of Linear Expansion, (10-6/K) 100K 2.3 200K 5.0 300K 6.0 Other Temperatures See Below Thermal Conductivity, (W/Km) 100K 232 200K 96.8 300K 59.9 400K 43.2 Other Temperatures See Below Vicker’s Hardness vs. Resistivity Vicker's Hardness (kg/mm2) 1000 950 900 850 800 750 700 0.1 1 10 Resistivity (ohm-cm) 100 Electronic Intrinsic Resistivity, 25°C, (ohm-cm) Intrinsic Conductivity Type Intrinsic Electron Drift Mobility, 25°C, (cm2/Vs) Intrinsic Hole Mobility, 25°C, (cm2/Vs) Band Gap, minimum, (eV) 25°C 0 K Number of Intrinsic Electrons, 25°C, (1013/cm3) 53 (n) Negative 3800 1850 0.67 0.744 2.12 Linear Thermal Expansion Coefficient and Thermal Conductivity of Germanium vs. Temperature 6 260 220 5 Expansion 4 180 3 140 Conductivity 2 100 60 1 20 0 0 100 200 300 Temperature (K) 400 500 Thermal Conductivity (W/(m•k) Linear Thermal Expansion Coefficient (10-6/K) 2 Strength The thickness required to support a pressure difference may be determined by the following equation: Thk = (1.1 P r2 SF/MR)1/2 where P= pressure difference (PSI) r= unsupported radius (inches) SF= safety factor (4 to 6 suggested) MR= modulus of rupture (PSI) Chemical Properties Germanium is quite stable in air up to 400°C when slow oxidation begins. Oxidation becomes noticeably more rapid above 600°C. The metal resists concentrated hydrochloric acid, concentrated hydrofluoric acid and concentrated sodium hydroxide solution, even Properties of Standard Opical Grade Germanium at their boiling points. It is not attacked by cold sulfuric acid, but does react slowly in hot sulfuric acid. Nitric acid attacks Germanium more readily than sulfuric acid at all temperatures. Germanium Electrical reacts readily with mixtures of nitric and hydrofluoric acids, with Our Standard Optical Grade Ge is n-type. The resistivity of the material molten alkalies, and more slowly with aqua regia. Germanium also is typically in the range of 3-40 ohm-cm at 25°C. Measurements are reacts readily with the halogens to form the respective tetrahalides. made on each boule or casting produced according to ASTM Standards F 42 and F 43. Toxicology Optical Germanium metal is considered to have low toxicity. Inhalation of Ge produced to these electrical specifications can provide very good Ge dust, such as from grinding or polishing, has not been shown to transmission in the 2-15 µm range up to about 45°C. Representative have produced any health problem. Umicore has studied the effect samples prepared from each boule or casting produced are tested of Ge machining on the renal function of its coworkers, and found with a spectro-photometer (FTIR) through the wavelength range of no effect*. Broken Germanium is sharp and can easily cause cuts. interest. Transmittance, and subsequently absorption coefficients, can be determined from these measurements. Standard Optical Grade Ge has an absorption coefficient no greater than 0.035 cm-1 at 10.6 µm at 25°C. The table at the top of the next page shows the minimum transmission values Umicore will guarantee through a 1 cm thick, polished, uncoated sample and the calculated absorption coefficients for Ge at 25°C at selected wavelengths. Shown for comparison are theoretical maximum transmissions based on reflection losses only. Absorption coefficients are calculated from the thickness (t), transmission (T), and wavelength data by the equation below: Where r is the reflectivity of Ge at the wavelength of interest. For Ge beyond about 1.5 µm, where the absorption index is negligible, r = (n1)2/(n+1)2, where n is the refractive index. The change in index with * B Swennen, A Mallants, H A Roels, J P Buchet, A Bernard, RR Lauwerys, D Lison, Occup Environ Med 2000; 57 p 242 temperature, dn/dT, from 250-350 K, is 4.0 X 10-4 K-1. Umicore Germanium Optics 5 Guaranteed Minimum Transmission and Maximum Absorption Coefficients of Standard Optical Grade Ge at 25°C Wavelength (µm) Theoretical Maximum Transmission (1 cm ) Minimum Transmission (1 cm) Based upon the refractive index and Maximum Absorption Coefficient absorption coefficient of typical Optical Grade Germanium, the total energy distribution of a light beam approaching a Germanium flat at normal incidence can be calculated at -1 2.5 3 4 5 6 46.39% 46.60 46.80 46.88 46.93 45.7% 45.9 46.1 46.2 46.1 0.010 cm 0.010 0.010 0.010 0.012 7 8 9 10 10.6 11 12 13 14 46.96 46.98 47.00 47.00 47.01 47.01 47.02 47.02 47.03 45.9 45.7 45.5 45.3 45.0 44.9 37.6 38.1 38.6 0.017 0.022 0.025 0.029 0.035 0.037 0.179 0.169 0.158 any wavelength according to the following equations: T = [(1-r)2e-at] / [1-r2e-2at] R = r+[(1-r)2re-2at] / [1-r2e-2at] A = (1-r) [1-e-at] / [1-re-at] T R A r n a t = = = = = = = fraction of energy transmitted fraction of energy reflected fraction of energy absorbed reflectivity = [(n-1)/(n+1)]2 refractive index absorption coefficient (cm-1) thickness (cm) Energy Distribution of Typical Optical Grade Germanium Wavelength (µm) 2.5 3.0 4.0 5.0 6.0 7.0 8.0 8.5 9.0 9.5 10.0 10.6 11.0 11.3 11.5 11.7 11.9 12.0 12.3 12.7 13.0 13.3 14.0 14.1 15.0 15.6 16.0 n 4.0653 4.0446 4.0255 4.0170 4.0122 4.0092 4.0074 4.0067 4.0061 4.0056 4.0052 4.0048 4.0045 4.0043 4.0042 4.0041 4.0040 4.0039 4.0038 4.0036 4.0035 4.0034 4.0032 4.0031 4.0029 4.0027 4.0026 Typical a (cm-1) .0047 .0047 .0047 .0051 .0068 .0107 .0150 .0150 .0178 .0195 .0215 .0270 .0295 .0340 .056 .130 .200 .170 .140 .133 .160 .225 .149 .147 .385 .605 .530 Refl. 53.59 53.38 53.19 53.10 53.04 52.99 52.96 52.95 52.94 52.92 52.91 52.89 52.87 52.85 52.77 52.49 52.22 52.33 52.45 52.47 52.37 52.13 52.41 52.41 51.54 50.79 51.04 Thickness = 1.0mm Abs. 0.05 0.05 0.05 0.05 0.07 0.11 0.15 0.15 0.18 0.19 0.21 0.27 0.29 0.34 0.56 1.28 1.96 1.67 1.38 1.31 1.57 2.20 1.47 1.45 3.70 5.68 5.02 Trans. 46.36 46.57 46.77 46.85 46.89 46.90 46.89 46.90 46.89 46.88 46.87 46.84 46.83 46.81 46.68 46.23 45.82 46.00 46.18 46.22 46.06 45.68 46.13 46.14 44.76 43.53 43.94 Refl. 53.43 53.22 53.02 52.92 52.80 52.63 52.44 52.44 52.33 52.26 52.18 51.98 51.88 51.72 50.95 48.67 46.86 47.60 48.39 48.58 47.85 46.28 48.14 48.20 43.29 40.60 41.37 Thickness = 10.0mm Abs. Trans. 0.47 0.47 0.47 0.51 0.68 1.06 1.48 1.48 1.75 1.91 2.10 2.62 2.86 3.28 5.28 11.41 16.45 14.37 12.17 11.64 13.65 18.09 12.84 12.69 27.08 36.15 33.40 46.11 46.32 46.51 46.57 46.52 46.32 46.08 46.09 45.93 45.83 45.72 45.40 45.26 45.00 43.76 39.92 36.69 38.03 39.44 39.78 38.50 35.62 39.02 39.11 29.63 23.25 25.22 Index of Refraction at 25°C of Optical Grade Germanium 7 One of the most important properties of Germanium is its high refractive index, 6 making it a very useful imaging component of IR systems operating in the 2 to 12 µm range. Although we do not measure the 5 See expanded view below Umicore’s Optical Grade Germanium has been found to have inhomogeneities of the index below 2 X 10-4. The transmission curve at the top of the next page shows the typical transmission Index of Refraction index of refraction nor its homogeneity, 4 3 2 of Optical Grade Ge at 25°C for a polished, uncoated sample of 10 mm thickness. 1 0.01 0.1 1 1 0 50 Wavelength (µm) 4.025 Index of Refraction 4.020 4.015 4.010 4.005 4.000 4 6 8 10 Wavelength (Mm) Wavelength (µm) 12 14 16 Umicore Germanium Optics 7 Germanium Typical Typical Transmission Transmission Germanium 50 % Transmission % Transmission 40 30 20 10 0 5 10 15 Wavelength (µm) Wavelength (µm) 25 Absorption at 25°C of Optical Grade Germanium Typical Germanium Coefficient Typical Germanium Coefficientof of Absorption Absorption 3 2 1 0.9 0.8 0.7 0.6 0.5 0.4 -1 Absorption Coefficient Abs Coeff. (cm-1)(cm ) 20 0.3 Germanium exhibits low absorption of 0.2 infrared radiation in the usable wavelength range of 2 to 12 µm. The band gap of 0.1 0.09 0.08 0.07 0.06 0.05 0.67 eV in Germanium is responsible for the increase in absorption in the short 0.04 wavelength region. The lattice (phonon) 0.03 absorption bands are responsible for the 0.02 long wavelength absorption. The absorption coefficient below 2 µm rises rapidly as 0.01 0.009 0.008 0.007 0.006 0.005 0.004 follows: 0.003 1.9 µm 0.631 cm-1 0.002 1.8 7.2 1.7 44.7 1.6 295.0 0.001 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Wavelength Wavelength (micron) (µm) 19 20 21 22 23 24 25 Absorption vs. Temperature at 10.6 µm Absorption vs. Temp at 10.6 μ Absorption Coefficient (cm ) Absorption Coefficient (cm-1-1) 1 0.1 35 ohm-cm 10 6 2 0.6 0.01 0.001 -60 -40 20 0 20 40 60 80 100 Temperature(°C) (C) Temperature At high temperatures, Standard Optical Grade Germanium is subject to excessive absorption due to the increased number of thermally generated holes. Germanium can be optimized for use at 80°C or higher by special doping to lower n-type resistivities. This special doping makes it possible to optimize the transmission of Ge for other than standard optical conditions, with minimal losses when operating at standard conditions. Umicore Germanium Optics 9 Absorption vs. Temperature at 8.0 Absorption vs. Temp at 10.6 µ µm Absorption Coefficient (cm-1) Absorption Coefficient (cm-1) 1 0.1 0.01 35 ohm-cm 10 6 2 0.6 0.001 -60 -40 -20 0 20 Temperature (°C) (C) Temperature 40 60 80 100 Dopant Density (Sb atoms/cm3 ) 2.3x1016 1 3.6 x1015 1.7x1015 3.2 x1014 1.6 x1014 100° C -1 Absorption Coefficient (cm ) atµm 10.6 µm Abs Coeff (cm-1) at 10.6 80° C 60° C 0.1 40° C 25° C 0° C -20° C -40° C -60° C 0.01 0.001 0.1 1 10 Resistivity (ohm-cm) at 25 25°C Resistivity (ohm-cm) at C Free carrier (electron and hole) absorption and lattice (phonon) absorption account for the IR absorption in the optical range. Holes in Ge absorb more IR energy than electrons in this range. For nearly electrically neutral Ge, the number of holes times the number of electrons is constant. The number of holes present can be reduced by increasing the number of electrons by the addition of group V atoms (donors) to the Ge. This lowers the resistivity. Excessive addition of donors leads to excessive electron concentration, and increased absorption. Umicore Germanium Optics 11 Dopant Density (Sb atoms/cm3 ) 2.3x1016 3.6 x1015 1.7x1015 3.2 x1014 1.6 x1014 1 100° C -1 Abs Coeff (cm-1) at 10.6 Absorption Coefficient (cm ) atµm 8.0 µm 80° C 0.1 60° C 40° C 25° C 0.01 0° C -20° C -40° C -60° C 0.001 0.1 1 10 Resistivity (ohm-cm) at 25°C A special grade of Ge, called EMI for its ability to shield against electromagnetic interference, has become increasingly important for modern defence applications where other signals can be strong enough to make nearby IR systems ineffective. By providing a Ge window with a lower resistivity, these signals are effectively shorted out, and the IR system functions without difficulty. Ge at EMI resistivities will have a minimal increase in absorption compared to Standard Optical Grade Ge. Ge windows can also be electrically heated, for anti-icing and anti-fogging purposes, allowing the customer to add options of window resistance and power dissipation specifications. Resistivity vs. Temperature 60 1000 21 oC -10 -23 Resistivity versus Temperature for n-type Ge of different dopant densities Intrinsic Resistivity Resistivity(ohm-cm) (ohm-cm) 100 10 1 0.1 0.0028 0.0030 0.0032 0.0034 0.0036 1/K 0.0038 0.0040 0.0042 Umicore Germanium Optics 13 %Transmission vs. Wavelength (24°C) 50 45 % (0.5 cm %Transmission Transmission (0.5thickness) cm thickness) 40 35 35 ohm-cm 39 ohm-cm 30 25 14.5 ohm-cm 20 15 5.0 ohm-cm 10 2.4 ohm-cm 5 0 20 40 60 80 100 120 140 0.5 ohm-cm 160 Wavelength (μm) Wavelength (µm) 39 ohm-cm 5.0 ohm-cm 35 ohm-cm 2.4 ohm-cm 14.5 ohm-cm 0.5 ohm-cm The far IR transmission (20 to 160 µm) of a polished, uncoated sample of n-type Ge of different resistivities 0.5 cm thick at 24°C is shown above. Data not shown indicate the transmission at elevated temperatures (about 100°C) is nearly the same (and less than 5%) regardless of the resistivity of the material. There is a minimal increase in transmission at lower temperatures. Specifications for Optical Grade Germanium Material Specifications Dimensional Specifications Standard Fabricated Shapes Circular: flats, wedges, rods Crystalline Form Polycrystalline Rectangular: flats, wedges, rods Conductivity Type n-type Other: ellipses, spherically Typical Resistivity 3-40 ohm-cm generated blanks Absorption Coefficient, at 25ºC 0.035 cm-1 max. at 10.6µm Oxygen Content Less than 0.03 ppm Holes and Inclusions Not larger than 0.002” Premium Crystalline Form Monocrystalline Resistivity Range To customer specification Absorption Coefficient, at 25ºC As low as 0.02 cm-1 at 10.6µm Umicore provides both p and n-type Germanium with resistivities of greater than 50 ohm-cm to 0.01 ohm-cm. (This material will not necessarily exhibit Standard Optical Grade characteristics.) Available are 1:1:1 +/-0.5° orientation monocrystalline Germanium in a range of diameters, 1:0:0+/-1.0º and 1:1:0 +/-1.0º up to 6” diameters only, as well as off-axis orientation material. Closer tolerance on orientation is available at an additional cost. Diameter <100 mm +/-0.05 mm <4.00”+/-0.002” 100 to 150 mm +/-0.13 mm 4.00 to 6.00”+/-0.005” >150 mm +/-0.24 mm >6.00”+/-0.010” Thickness +/-0.05 mm +/-0.002” Length and Width (less than 24 square inches in area) +/-0.05 mm +/-0.002” (greater than 24 square inches in area) +/-0.13 mm +/-0.005” Total Radius Sag* </=0.05 mm </=0.002” Wedge 0.05 mm max. 0.002”max. Angle +/- 1° +/- 1º Bevels 0.5 mm +/-0.25 mm 0.020”+/-.010” Surface Finish 1.27 microns max. 50 micro inches max. Edge Finish 20 microns max. 20 microns max. Edge Chips <0.5 mm <0.020” Cropped Corners +/-0.24 mm +/-0.010” Radius Corners +/-0.64 mm +/-0.025” Flatness (less than 24 square inches in area) +/-0.025 mm +/-0.001” (greater than 24 square inches in area) +/-0.05 mm +/-0.002” Parallelism (less than 24 square inches in area) +/-0.64 mm +/-0.001” (greater than 24 square inches in area) +/-0.05 mm +/-0.002” Rcc to Flat Sag +/-0.05 mm +/-0.002” Truncated Cone: Radius Edge References dimension only References dimension only Angle vertex a minimum of 25 micron or 0.010” from large diameter Maximum Sizes Polycrystalline: 610 mm / 24 “ Dia; Rectangular: 559 mm x 889 mm / 22” x 35”; Generated: 610 mm / 24” Dia; Rod: 152,4 mm x 457,2 mm / 6” Dia x 18”Long Monocrystalline: up to 241,3 mm / 9,5” Dia * Total radius sag is dependent upon the ratio of the radius to the diameter. Umicore Germanium Optics 15 Quality Assurance Program Germanium Salvage Recovery and Refining Services Umicore customers can depend on exceptional quality in every product Umicore’s fully integrated refining facility we manufacture. Umicore adheres to offers comprehensive Ge recycling services. international quality standards (ISO This technology makes it possible to 9001:2000 - quality and ISO 14001:2004 - recover and refine Ge from virtually all Ge environment). We use the demanding EFQM containing salvage materials and to convert model (European Foudnation for Quality this refined material into Optical Grade Ge Management) for continuous improvement blanks for our customers. to achieve Business Excellence. These cover the traditional client-supplier and employeremployee relationships, but also scrutinise the company’s leadership, strategy and its relationship to the environment and society. Further satisfaction of your material requirements is assured through Certificates of Compliance, which are issued for all products. It is our policy to understand our customers’ expectations and requirements and to manufacture products meeting or exceeding those requirements in our pursuit of continual improvement. UMICORE OPTICAL MATERIALS Post Office Box 737 Tel: 918-673-1650 Quapaw, Oklahoma 74363 Fax: 918-673-2121 USA opticalmaterials@umicore.com www.opticalmaterials.umicore.com UMICORE ELECTRO-OPTIC MATERIALS Watertorenstraat 33 Tel: +32 14 24 57 00 2250 Olen Fax: +32 14 24 55 34 Belgium optics@umicore.com www.optics.umicore.com