COMPARISON BETWEEN ELECTRICAL DRIVES IN LNG PLANT FOR SUBSYNCHRONOUS TORSIONAL INTERACTIONS Toshiyuki Fujii Mitsubishi Electric Corporation, Amagasaki, Japan Hiroyuki Masuda Yoshihiro Ogashi Masahiko Tsukakoshi Makoto Yoshimura Toshiba Mitsubishi-Electric Industrial Systems Corporation, Tokyo, Japan KEYWORDS: variable speed drives, generators, distributed power generation, AC-DC power converters, pulse width modulation converters, power system harmonics, torsional interactions ABSTRACT Electrical drives for large capacity compressors in a liquefied natural gas (LNG) plant have been investigated. There are mainly two topologies for such an electrical drive; load commutated inverters (LCIs) and voltage source inverters (VSIs). Due to commutation of the thyristors, LCIs produce current harmonics with variable frequencies, and their interharmonics are significant. Therefore, torsional interactions should strongly be concerned. The VSI systems have low harmonics of voltage and current, and become a matured and reliable technology. So this technology is getting attractive to the very large capacity motor drives. This paper shows characteristics of proposed variable speed drive system (VSDS) using a diode rectifier and VSIs technology comparing with LCIs and VSIs using the PWM rectifier (active front end) for subsynchronous torsional interactions (SSTI). Electrical damping is investigated by transient simulation using PSCAD/EMTDC. It is found that the proposed VSDS has positive electrical damping for wide range of torsional resonant frequency. The electrical damping is kept positive values even in case of a higher impedance of generator connection. On the other hand, negative electrical damping characteristics are observed for the LCI and the VSI with PWM rectifier. This study shows that the SSTI is less concerned with the proposed VSDS that would be suitable to apply large capacity drive applications in LNG plant. I. INTRODUCTION The trend of natural gas production is growing in the world. It is necessary to compress the gas about one six-hundredth of its volume by liquefaction for transportation. In the compression process, gas turbine drives are applied so far. On the other hand, many of large capacity industrial motor drive systems are employing electrical drive technologies nowadays in a wide variety of applications because of high performance and efficiency. The solution is already a reliable and proven technology. Therefore, electrical drives for large capacity compressors in a liquefied natural gas (LNG) plant will also have advantages on efficiency, maintainability and performance compared to conventional gas turbine drives. Such electrical drives are categorized into two types, load commutated inverters (LCIs) and voltage source inverters (VSIs). The LCI systems have been applied to large capacity motor drives because higher ratings of thyristors have been available. However, due to commutation process of the thyristors, LCIs produce significant current harmonics with variable frequencies that depend on operating speed of the motor, and their interharmonics are considerable. Therefore, torsional interactions should strongly be concerned especially for a weak electrical power generation and distribution system such as in remote plants isolated from the alternate current (AC) power grids. Thanks to development of large capacity self-commutated power devices such as insulated gate bipolar transistors (IGBTs), injection enhanced gate transistors (IEGTs), gate 1 commutated turn-off thyristors (GCTs). The VSI systems have been applied to many applications in a wide power capacity range because of its characteristics of high performance and low harmonics in voltage and current. Especially, the IEGTs and the GCTs have large capacity at several MW per device. Then, with these devices, the VSI can cover very large capacity comparable to the LCI. The large capacity VSI rated at several tens of MW is already available in the market [1], [2]. These large capacity VSIs are made of small number of devices. This feature results in high reliability. As a consequence, this technology is also attractive to the very large capacity motor drives [1]-[4], [12]. Simple comparisons between LCIs and VSIs are summarized in Table 1. This VSI-VSDS consists of a diode rectifier in grid side and a self-commutated inverter with a pulse width modulation (PWM) technique [8] in motor side. This configuration is suitable for compressor drives since the system does not require power regeneration from the motor to the grid. The diode rectifier is compact and operates with low harmonics and high power factor compared with the thyristor rectifier in LCI drive. In case of remote plant, in addition to the harmonics and the power factor, interactions between the generators and the loads are also necessary to be considered. Especially, the subsynchronous torsional interaction (SSTI) should be well considered since the phenomenon includes the mechanical system of the generator. If it happens, the torsional resonance may damage the mechanical system. In terms of SSTI, the VSIs with the diode rectifier have advantages compared to LCIs and even an active front end VSI which is employing a PWM rectifier in the grid side [10]-[12]. This paper shows characteristics of the VSI-VSDS for SSTI using the time domain simulation analysis. Table 1. Comparisons of electrical drives for LNG plant Items Load Commutated Inverters Voltage Source Inverters Device Rectifier: Thyristors Inverter: Thyristors Capacity Reliability Harmonics Power Factor SSTI Large Good Large and filters necessary Low and reactive power control necessary Possible in case and system study necessary Rectifier: Diode Inverter: Self-commutated devices (IGBTs, IEGTs, GCTs) Large Good Small High Less concerned II. SYSTEM CONFIGURATION A typical system configuration of remote LNG plants is shown in Fig. 1. Several gas-turbine and steam-turbine generators produce electric power to the electrical drive systems for variable speed motor drives. This typical example includes four 105-MW (117-MVA) gas-turbine generators and two 90-MW steam-turbine generators. The generators are connected to the 132-kV, 50-Hz common bus via step-up transformers and controlling voltage level and frequency. In load side, four VSDSs are connected to the common bus to drive 80-MW electrical motor of a compressor. In this study, 80-MW VSI-VSDS for large capacity variable speed drives is considered. Fig. 2 shows an example of a large capacity VSI-VSDS main circuit topology [1]. In grid side, multi-pulse diode rectifiers are introduced in order to reduce current harmonics. The rectifiers maintain direct current (DC) capacitor voltages for PWM control of the VSIs in order to produce low harmonic output voltage to the motor windings. The DC capacitors suppress voltage deviation caused by DC current harmonics of the rectifiers and VSIs. Since the capacitors are connected in parallel to the rectifiers and VSIs, harmonic currents of each side can flow independently. The harmonic currents from the VSI to the grid can be minimized by this configuration of 2 VSI-VSDS. Such a configuration is one of the advantages of VSI topology to the LCI’s [12]. The five-level topology is applied to inverters to have large capacity VSI. The five-level inverters can also reduce harmonics of output voltages and currents of the motor of compressors [2]. Each phase of the inverter consists of two legs of diode-clamp three-level GCT inverter [9]. Figure 3 shows an external view of a developed VSI system with diode rectifiers and GCT inverters which rated output voltage is 7.2 kV and rated capacity is 30 MVA. In order to drive 80-MW motor, four 30-MVA VSI systems are used in parallel as shown in Fig. 4 of an arrangement design example. Diode Rectifier Turbine Generator 105MW 14.5 kV / 132 kV GT1 GT2 GT3 GT4 Voltage Source Motor Inverter Compressor 80MW G1 M1 105MW 80MW G2 M2 105MW 80MW G3 M3 105MW 80MW G4 M4 90MW ST1 G5 90MW ST2 G6 Figure 1. Typical system configuration of LNG plants 3 U Grid Motor V W Figure 2. Example of main circuit topology of VSI Figure 3. External view of the five-level GCT inverter (30 MVA, 7.2 kVrms, 6(W)x1.8(D)x2.3(H)m) 4 Figure 4. An arrangement plan for the 80-MW motor drive system III. ELECTRICAL DAMPING Torsional resonance is an unavoidable issue in turbine generators. The resonance must be well managed and stabilized in the system design. SSTI is one of the items of the issue to consider when an electrical system includes large capacity power converters. SSTI is an instability phenomenon in which the damping the resonance is decreased through interactions with the generator and the converter. The electrical damping is widely used to analyze SSTI. Figure 5 shows a block diagram of a feedback configuration between mechanical system of the generator and electrical system including generator and VSI-VSDSs. The inputs of the mechanical system are deviation of mechanical and electrical torque. The output of the block is the deviation of rotational speed. The input and output of the electrical system are deviation of speed and electrical torque, respectively. The electrical damping is defined by real part of the transfer function of the electrical system as shown in (1). ∆T ∆e = Re e ∆ω (1) If the electrical damping is negative at a certain frequency, the electrical torque Te decreases when the generator rotation speed ω increases. Since the electrical torque decreases, the generator rotation speed further increases. This behavior possibly falls into a positive feedback loop at the frequency in the block diagram as shown in Fig. 5. In this case, unstable oscillation may be observed in the mechanical and electrical systems. Figure 6 shows criteria of stability for torsional resonance. The vertical axis is the damping of the system calculated by addition of mechanical damping Dm and electrical damping De. If the damping is positive, then the oscillation will be damped in the system. However, if the damping is negative, then the oscillation will be increased and the mechanical shaft possibly be damaged. Usually, a mechanical damping is positive due to losses in turbines, shafts and a generator. These losses depend on level of output power, so the examples of mechanical damping in Fig. 6 have range of damping in positive region at frequencies of torsional resonance (fm1, fm2). The criteria of stable torsional resonance is Dm + De > 0, so the electrical damping can be negative when the mechanical damping is positive large. However, we will take De>0 (Dm=0) as the criteria of electrical damping for comparison among three types of rectifier as the worst case. 5 Mechanical DTm Torque Deviation Mechanical System Dω Speed Deviation DTe Electrical Electrical Torque System Deviation DT Electrical Damping: De = Re e Dω Figure 5. Block diagram for consideration of SSTI Mechanical Damping D Electrical Damping D Damping + m1 0 f m1 m2 fm2 De Frequency Dm + De > 0 : Stable Dm + De < 0 : Unstable Torsional Resonance Frequency - Figure 6. Criteria of stability of torsional resonance The SSTI is well known issue for LCIs drives. The controlling of firing pulse of thyristors in LCIs decrease electrical damping to negative values due to interactions of voltage phase deviation and firing control especially below 15 ~ 20 Hz of frequency [5]. Frequencies of mechanical resonance of the turbine generators are in similar frequency range of negative electrical damping of LCIs. The negative electrical damping causes undamped resonance of shaft speed of the generators which possibly leads to severe damage of the shaft. Even the VSI employing an active front end such as PWM rectifiers may have characteristics of negative electrical damping due to DC voltage control which orders active power of the rectifier in fast response. On the other hand, the proposed VSI-VSDS consists of a diode rectifier in grid side. The diode rectifier has no active control of firing timing and is not affected by the voltage phase deviation. Therefore the electrical damping can be greater than the other type of rectifier. IV. SIMULATION ANALYSIS Due to nonlinear characteristics of the converter and its controller, they must be modeled in detail for SSTI analysis. The simulation model has been built using the electromagnetic time domain transient simulation tool PSCAD/EMTDC which is widely used in power system analysis. As VSDS model, the LCI and VSI using PWM rectifier (active front end VSI) are also built for comparison. Figure 7 shows system configuration for simulation analysis of electrical damping. Three circuit topologies of VSDS are shown in Fig. 8 as examples of a VSI, an LCI and an active front end VSI. The nominal values of electrical parameters of the generator are listed in Table 2. A single 117-MVA generator with 120-MVA transformer (8% impedance) supplies electrical power to a single 80-MW VSI system as a worst case in terms of system stability. The terminal voltage of the generator is controlled by the automatic voltage regulator (AVR) with the AC exciter system including the AC machine and the diode rectifier in this case. The mechanical system is not modeled to evaluate electrical damping since the rotational speed is the input to the electrical system as shown in the block diagram (Fig. 5) and the electrical damping is not influenced by mechanical characteristics. The electrical damping is measured as follows. 6 1) Tthe rotor speed of the generator is forced to swing at a certain frequency. 2) Perturbation of the electrical torque of the generator is measured at the frequency. 3 Electrical damping is calculated using amplitudes and phases of the rotor speed and the electrical torque. This process is done in the block of “Meas. Electrical Damping” in Fig. 7. In order to verify influence of the electrical damping due to variation of the grid parameters, additional parameter case is simulated in which the d-axis transient reactance of the generator and impedance of the transformer are set two times higher values than the nominal as the weak electrical system. A short circuit ratio (SCR), which is an index of power system strength, is 5.7 for the normal condition and 2.9 for the weak condition. 117MVA Generator Model Speed Transformer Grid 80MW VSDS Elec. Torque Meas. Electrical Damping 120MVA(8%) Field ACExciter System AVR Voltage Voltage Command Figure 7. System configuration for simulation analysis 7 Diode Rectifier Voltage Source Inverter M (a) VSI Thyristor Rectifier Thyristor Inverter M (b) LCI Voltage Source Rectifier Voltage Source Inverter M (c) Active front end VSI Figure 8. Circuit topologies of VSDSs for simulation analysis Table 2. Parameters of the generator Parameter Value unit Capacity (S) 117 MVA Voltage (V) 14.5 kV 50 Hz 0.000894 pu Portie Reactance (Xp) 0.113 pu d-axis Synchronous Reactance (Xd) 1.62 pu d-axis Transient Reactance (Xd') 0.175 pu d-axis Subtransient Reactance (Xd'') 0.135 pu d-axis Transient Time Constant (Tdo') 8.35 s d-axis Subtransient Time Constant (Tdo'') 0.045 s q-axis Synchronous Reactance (Xq) 1.58 pu q-axis Transient Reactance (Xq') 0.333 pu q-axis Subtransient Reactance (Xq'') 0.132 pu q-axis Transient Time Constant (Tqo') 0.93 s q-axis Subtransient Time Constant (Tqo'') 0.088 s Frequency (f) Armature Resistance (Ra) 8 The simulation results of electrical damping are shown in Fig. 9. The bald lines and dashed lines show the characteristics of the electrical damping at nominal parameters and higher impedance condition, respectively. The circle, triangle and square symbols show results of simulation for VSI, LCI and active front end VSI, respectively. The proposed VSI-VSDS has the positive electrical damping from 2 to 50 Hz of rotational speed deviation even at the condition of higher impedance as a weak power system. The diode rectifier is not an active rectifier which means that there is no control of switching timing of the power devices (diode). Therefore SSTI problems are less concern with this type of VSDS. It is very attractive to install the proposed VSI-VSDS to LNG plants because of the characteristics. In contrast to the VSI, the electrical damping of the LCI is basically negative due to thyristor-firing scheme. Figure 9 does not show much difference between two conditions of impedances. However, around 10 Hz of deviation frequency, electrical damping tends to be decreased at the weaker system. The electrical damping characteristics may be different in other design of controllers and its parameter tuning as mentioned in other literatures such as [3]. The system with LCI-VSDS surely requires much simulation studies and carefully designed damping control to avoid SSTI problems. Furthermore, the VSI-VSDS using PWM rectifier (active VSI in Fig. 9) also has negative damping characteristics in wide range of frequency. Especially from 20 to 40 Hz, quite large negative values are observed. The DC voltage control possibly interacts with electrical torque of the generator. Because the DC voltage control of the active rectifier is designed frequency response of 200 rad/s (31.8 Hz) in this simulation. Therefore, damping control should be installed to the active rectifier as well as LCI systems. SCR=5.7 SCR=2.9 VSI Active VSI LCI Figure 9. Comparison of the electrical damping V. CONCLUSION This paper shows characteristics of proposed VSDS using VSI and diode rectifier technology comparing with the LCI and the active front end VSI using the PWM rectifier in terms of subsynchronous torsional interactions (SSTI). Electrical damping is investigated by time domain transient simulation using PSCAD/EMTDC for 9 80-MW drive VSDS with 117-MVA generator. It is found that the proposed VSDS has positive electrical damping for wide range of torsional resonant frequency. Furthermore the electrical damping is kept positive values even in case of a higher impedance of generator connection as in weak power system. The electrical damping, on the contrary, is negative in characteristics of the LCI and the active front end VSI with PWM rectifier. This study shows that the SSTI is less concerned with the proposed VSDS that will be suitable to apply large capacity drive applications in remote LNG plant isolated from the AC power grid. REFERENCES [1] M. Tsukakoshi, M. Al Mamun, K. Hashimura and H. Hosoda, "Study of Large VSI Drive System for Oil and Gas Industry", Proc. Thirty-eighth Turbomachinery Symposium, pp. 261-265, 2009 [2] M. Tsukakoshi, M. Al Mamun, K. Hashimura, H. Hosoda, J. Sakaguchi and L. Ben-Braham, "Novel Torque Ripple Minimization Control for 25MW Variable Speed System Fed by Multilevel Voltage Source Inverter", Proc. Thirty-ninth Turbomachinery Symposium, pp. 193-200, 2010. [3] S. Schramm, C. Sihler, J. Song-Manguelle, and P. Rotondo, "Damping Torsional Interharmonic Effects of Large Drives", IEEE Trans. PE, vol. 25, No. 4, pp. 1090-1098, 2010. [4] V. Huetten, R. M. Zurowski, and M. Hilscher, "Torsional Interharmonic Interactions Study of 75MW Direct-Driven VSDS Motor Compressor Trains for LNG Duty", in Proceedings of the thirty-seventh Turbomachinery Symposium, pp57-66, 2008. [5] R. J. Piwko and E. V. Larsen, "HVDC System Control for Damping of Subsynchronous Oscillations", EL-2708, EPRI, 1982. [6] K.R. Padiyar and N. Prabhu, "Investigation of SSR Characteristics of Unified Power Flow Controller", Electrical Power Systems Research, Vol. 74, pp. 211-221, 2005. [7] F. De Rosa, R. Langella, A. Sollazzo, and A. Testa, "On the Interharmonic Components Generated by Adjustable Speed Drives", IEEE Trans. Power Delivery, Vol. 20, No. 4, pp. 2535-2543, Oct., 2005. [8] D. G. Holmes and T. A. Lipo, Pulse Width Modulation for Power Converters –Principles and Practice-, IEEE Press, 2003. [9] M. Koyama, Y. Shimomura, H. Yamaguchi, M. Mukunoki, H. Okayama, and S. Mizoguchi, "Large Capacity High Efficiency Three-level GCT Inverter System for Steel Rolling Mill Drives", EPE2001 Conference Record, Aug. 2001. [10] Y. Jiang-Häfner, H. Duchén, K. Lindén, M. Hyttinen, P. F. de Toledo, T. Tulkiewicz, A.-K. Skytt, H. Björklund, “Improvement of Subsynchronous Torsional Damping Using VSC HVDC”, Proceedings of International Conference on Power System Technology, Vol. 2, pp998-1003, 2002 [11] L. Harnefors, “Analysis of Subsynchronous Torsional Interaction with Power Electronic Converters”, IEEE Trans. On Power Systems, Vol. 22, No. 1, pp305-313, 2007 [12] T. Fujii, H. Masuda, Y. Ogashi, M. Tsukakoshi and M. Yoshimura, " Study of Subsynchronous Torsional Interaction with Voltage Source Inverter Drive for LNG Plant", IEEE IAS annual meeting Conference Record, Oct. 2010 10