Welding Consumables
Handbook
4th edition
Welding consumables handbook
Table of contents
Technical specifications
5
Wire electrodes
52
TIG welding rods
134
Gas welding rods
178
Stick electrodes
180
Submerged arc welding
216
Drum covers
217
Detailed information on individual equipment and accessories can be found on
the Internet at www.ewm-sales.com.
Please note that all data is provided without engagement.
The contents of this manual have been carefully investigated, checked and revised. Nevertheless, they are
subject to change and typographical and other errors are excepted.
SZW 2016
2016-01-08
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3
Technical specifications
Page
Available forms of wire electrodes
Solid wires
Flux cored wires
Stick electrodes
Overview of welding consumables
TIG welding rods
SAW wires and fluxes
Comparison table of EN name and EWM designation
Standards and abbreviations
Overview of gases
DIN EN ISO 14341
Standardisation examples
DIN EN ISO 3581
DIN EN ISO 2560-A
Codes and chemical analysis
Standardisation example
Overview of hardfacings
Suitability
Hardness values
Wire run lengths and quantities
Unalloyed/low-alloy
Solid wires
Wire electrode/TIG
Cu materials
welding rods
Flux cored wires
Unalloyed/low-alloy
TIG welding rods
Unalloyed/low-alloy
Material combinations
Stick electrodes
Unalloyed/low-alloy
High-alloy welding consumables
Submerged arc welding
Aluminium additives
Steel
Working with ...
Stainless steel
SZW 2016
2016-01-08
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6
7
10
12
14
16
17
22
26
28
29
30
32
33
34
36
37
39
40
41
42
43
44
45
46
47
50
5
Welding consumables
Available forms of wire electrodes in accordance with DIN EN ISO 544
D 200
d3
DIN 8559
D 200
EN 759
S 200
DIN EN ISO 544
S 200
D 300
d1
e1
b
Tapped hole
EWM
(DIN 8559)
d1
d3
b
d4
e1
D 200
200
50,5
55
10
44,5
D 300
300
51,5
103
10
44,5
DIN 8559
D 300
EN 759
S 300
DIN EN ISO 544
S 300
d2
K 300
DIN 8559
K 300
EN 759
B 300
DIN EN ISO 544
B 300
d4
b
d1
EWM
(DIN 8559)
d1
d2
b
K 300
300
180
103
d2
BS 300
DIN 8559
K 300 adapterless
EN 759
BS 300
DIN EN ISO 544
BS 300
d1
b
EWM
(DIN EN ISO
544)
d1
d2
b
BS 300
300
50.5
103
Drum
6
d1
H
Drum 100
590
900
Drum 250
510
800
Drum 275
510
800
Drum 450
590
970
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H
d1
SZW 2016
2016-01-08
Index of welding consumables
Solid wires
AWS
Alloy type
A-5.18
ER 70S-2
DIN EN ISO
14341-A
G 42 2 C/M
G3Si1+Ti
A-5.18
ER 70S-6
DIN EN ISO
14341-A
G 42 4 C1/M21
3Si1
ER 70S-6
DIN EN ISO
14341-A
G 42 4 C1/M21
3Si1
A-5.18
ER 70S-6
DIN EN ISO
14341-A
G 46 4 M21 3Si1
/ G 42 2 C1 3Si1
A-5.18
ER 70S-6
DIN EN ISO
14341-A
A-5.18
low-alloy,
weatherresistant
low-alloy,
creepresistant
Page
1.5125
SW 70S G3
52
1.5125
SW 70S G3
Bronze
54
1.5125
SW 70 G3Si
1 Brillance
56
G 42 2 C1 / G 42
4 M 21 3 Si1
1.5125
SW 70S G3
Mec
55
ER 70S-6
DIN EN ISO
14341-A
G 46 4 M21 3Si1
/ G 42 2 C1 3Si1
1.5125
SW 70 G3Si1
57
A-5.18
ER 70S-6
DIN EN ISO
14341-A
G 46 2 C1 4 Si1
/ G 46 4 M 21
4 Si1
1.5130
SW 70S G4
58
A-5.18
ER 70S-6
DIN EN ISO
14341-A
G 46 2 C1 4 Si1
/ G 46 4 M 21
4 Si1
1.5130
SW 70S G4
Bronze
59
A-5.18
ER 70S-6
DIN EN ISO
14341-A
G 46 4 M21 4Si1
/ 42 2 C1 4Si1
1.5130
SW 70 G4Si
1 Brillance
61
1.5130
SW 70S G4
Mec
60
1.5130
SW 70 G4Si1
62
A-5.18
ER 70S-6
DIN EN ISO
14341-A
G 46 2 C1 4 Si1
/ G 46 4 M21
4 Si1
A-5.18
ER 70S-6
DIN EN ISO
14341-A
G 46 4 M21 4Si1
/ 42 2 C1 4Si1
A-5.28
ER 100S-G
DIN EN ISO
16834-A
G 62 5 Z Mn3Ni1Mo
SW 100S
NiMo
66
A-5.28
ER 100S-G
DIN EN ISO
16834-A
G 69 5 M Mn3Ni1CrMo
SW 100S
NiMoCr
67
A-5.28
ER 120S-G
DIN EN ISO
16834-A
G 89 6 M Mn4Ni2CrMo
SW 120S
NiMoCr
68
A-5.28
ER 80S-Ni1
DIN EN ISO
14341-A
G 46 6 M21 3Ni1
SW 80S Ni1
64
A-5.28
ER 80S-Ni2
DIN EN ISO
14341-A
G 46 4 M21 2Ni2
SW 80S Ni2
65
A-5.28
ER 80S-G
DIN EN ISO
14341-A
G 42 2 M Z
SW 80S
NiCu
63
A-5.28
ER 80S-G
DIN EN ISO
21952-A
G CrMo1Si
1.7339
SW 80S
CrMo1
70
A-5.28
ER 80S-G
DIN EN ISO
21952-A
G MoSi
1.5424
SW 80S Mo
69
ER 90S-G
DIN EN ISO
21952-A
1.7384
SW 90S
CrMo2
71
A-5.28
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Name EWM
53
unalloyed
low-alloy,
low-temperature
tough
Material no.
SW 70S
G3 Ti
A-5.18
low-alloy,
high tensile
DIN EN ISO
G CrMo2Si
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7
Index of welding consumables
Solid wires
AWS
Alloy type
high-alloy
- stainless
steel
highalloy - heat
resistant
high-alloy
- creep
resistant
high-alloy Duplex
Nickelbased
8
DIN EN ISO
Material no.
Name EWM
Page
A-5.9
ER 307L
DIN EN ISO
14343-A
G 18 8 Mn
1.4370
SW 307 Si
72
A-5.9
ER 308L Si
DIN EN ISO
14343-A
G 19 9 L Si
1.4316
SW 308 L Si
73
A-5.9
ER 309L Si
DIN EN ISO
14343-A
G 23 12 L Si
1.4332
SW 309 L Si
74
A-5.9
ER 410
NiMo
DIN EN ISO
14343-A
G 13 4
1.4351
SW 410
NiMo
75
A-5.9
(ER 385)
DIN EN ISO
14343-A
G 20 25 5 Cu L
1.4539
SW 904 L
76
A-5.9
ER 309 Si
DIN EN ISO
14343-A
G 22 12 H
1.4829
SW 309 H
77
A-5.9
ER 310
DIN EN ISO
14343-A
G 25 20
1.4842
SW 310
78
A-5.9
ER 312
DIN EN ISO
14343-A
G 29 9
1.4337
SW 312
79
A-5.9
ER 316L Si
DIN EN ISO
14343-A
G 19 12 3 L Si
1.4430
SW 316 L Si
80
A-5.9
ER 318 Si
DIN EN ISO
14343-A
G 19 12 3 Nb Si
1.4576
SW 318 Si
81
A-5.9
ER 347 Si
DIN EN ISO
14343-A
G 19 9 Nb Si
1.4551
SW 347 Si
82
A-5.9
ER 2209
DIN EN ISO
14343-A
G 22 9 3 LN
SW 2209
Duplex
83
A-5.9
ER 2594
DIN EN ISO
14343-A
G 25 9 4 N L
SW 2594
Super
Duplex
84
A-5.14
ER NiCrMo3
DIN EN ISO
18274
S Ni 6625
(NiCr22Mo9Nb)
SW 625
85
ER NiCr3
DIN EN ISO
18274
S Ni 6082
(NiCr20Mn3Nb)
SW NiCr82
86
SW NiFe55
87
A-5.14
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2.4831
SZW 2016
2016-01-08
Index of welding consumables
Solid wires
AWS
Alloy type
Aluminium
DIN EN ISO
A-5.10
ER 1450
DIN EN ISO
18273
S Al 1450
(Al99,5Ti)
A-5.10
ER 3103
DIN EN ISO
18273
S Al 3103
(AlMn1)
A-5.10
ER 4043
DIN EN ISO
18273
S Al 4034A
(AlSi5(A))
A-5.10
ER 4047
DIN EN ISO
18273
A-5.10
ER 5087
A-5.10
Material no.
Copper Silicon
Copper
- Tin
CopperNickel
Hardfacing
SZW 2016
2016-01-08
Page
SW 1450
99,5Ti
88
SW 3103
Mn1
89
3.2245
SW 4043 Si5
90
S Al 4047A
(AlSi12(A))
3.2585
SW 4047
Si12
91
DIN EN ISO
18273
S Al 5087
(AlMg4,5MnZr)
3.3546
SW 5087
MG4,5
MnZr
92
ER 5183
DIN EN ISO
18273
S Al 5183
(AlMg4,5Mn0,7)
(AlMg4,5Mn0,7)
3.3548
SW 5183
Mg4,5 Mn
93
A-5.10
ER 5183
DIN EN ISO
18273
S Al 5183
(AlMg4,5Mn0,7)
(AlMg4,5Mn0,7)
3.3548
SW 5183
Mg4,5 Mn
Premium
94
A-5.10
ER 5356
DIN EN ISO
18273
S Al 5356
(AlMg5Cr)
3.3556
SW 5356
Mg5
95
A-5.10
ER 5754
DIN EN ISO
18273
S Al 5754
(AlMg3)
3.3536
SW 5754
Mg3
96
SW OF Cu
97
3.0805
Copper
Copper Aluminium
Name EWM
A-5.7
ER CuAl-A1
DIN EN ISO
24373
S Cu 6100
(CuAl7)
2.0921
SW CuAl8
98
A-5.7
ER CuAl-A2
DIN EN ISO
24373
S Cu 6180
(CuAl10Fe)
2.0937
SW
CuAlBz9Fe
100
A-5.7
ER CuNiAl
DIN EN ISO
24373
S Cu 6328 (CuAl9Ni5Fe3Mn2)
2.0923
SW CuAl9Ni5
99
A-5.7
ER CuSi-A
DIN EN ISO
24373
S Cu 6511
(CuSiMn1)
SW CuSi2
101
A-5.7
ER CuSi-A
DIN EN ISO
24373
S Cu 6560
(CuSi3Mn)
2.1461
SW CuSi3
102
A-5.7
ER Cu
DIN EN ISO
24373
S Cu 1898
(CuSn1)
2.1006
SW CuSn1
103
A-5.7
ER CuSn-A
DIN EN ISO
24373
S Cu 5180A
(CuSn6P)
2.1022
SW CuSn6
104
A-5.7
ER CuNi
DIN EN ISO
24373
S Cu 7158 (CuNi30Mn1FeTi)
2.0837
SW CuNi30
Fe
105
DIN EN 14700
S Fe8
1.4718
SW Hard 60
106
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9
Index of welding consumables
Flux cored wires
AWS
Alloy type
DIN EN ISO
Material no.
Name EWM
Page
A-5.18
E 70C-6M/6C
DIN EN ISO
17632-A
T 42 2 M M/C
1 H5
FCW 70TC
Metal
107
A-5.20
E 71T-5M-J
DIN EN ISO
17632-A
T 42 2 B M 1 H5
FCW 71T
Basic
108
A-5.20
E 71T-1M
DIN EN ISO
17632-A
T 42 2 P M 1 H5
FCW 71T
Rutile
110
A-5.20
E 71T-1M/1C
DIN EN ISO
17632-A
T 42 2 P M/C
H5
FCW 71T
Rutile CO2
111
A-5.20
E 71T-11
FCW 71T
Selfshield
112
A-5.29
E 81T1Ni1M-J
DIN EN ISO
17632-A
T 46 6 1Ni P M
2 H5
FCW 81T
Rutile Ni1
113
A-5.18
E 70C-6MH4
DIN EN ISO
17632-A
T 46 4 MM
1 H5
FCW T 70C
Metal
109
low-alloy,
creepresistant
A-5.29
E 81 T1A1M H4
DIN EN ISO
17634
T Mo P M 1 H5
FCW 81T
Rutile Mo
114
Low-alloy,
high tensile
A-5.29
E 111 T1K3M-J H4
DIN EN ISO
18276-A
T 69 9 Z P M
1 H5
FCW 111T
NiMoCr
115
A-5.22
E 307LT01/4
DIN EN ISO
17633-A
T 18 8 Mn
RM3
1.4370
FCW 307
Rutile
116
A-5.22
E 308LT01/4
DIN EN ISO
17633-A
T 19 9 L R
C/M 3
1.4316
FCW 308
Rutile
117
A-5.22
E 309LT01/4
DIN EN ISO
17633-A
T 23 12 L R
C/M 3
1.4332
FCW 309
Rutile
118
A-5.22
E 309LT11/-4
DIN EN ISO
17633-A
T 23 12 L P
C/M 1
1.4332
FCW 309 LP
Rutile
119
A-5.22
E 316LT01/4
DIN EN ISO
17633-A
T 19 12 3 L R
C/M 3
1.4430
FCW 316
Rutile
120
A-5.22
E 316LT11/-4
DIN EN ISO
17633-A
T 19 12 3 L P
C/M 1
1.4430
FCW 316 LP
Rutile
121
A-5.9
E C316L
DIN EN ISO
17633-A
T 19 12 3 L
MM1
FCW 316
METAL
122
A-5.34
E
NiCr3T0-4
DIN EN ISO
14172
T Ni 6082
(NiCr20Mn3Nb)
FCW NiCr82
123
unalloyed
high-alloy
- stainless
steel
high-alloy
- creep
resistant
Nickelbased
10
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SZW 2016
2016-01-08
Index of welding consumables
Flux cored wires
Alloy type
Hardfacing
SZW 2016
2016-01-08
AWS
DIN EN ISO
DIN EN 14700
T Fe 1
DIN 8555
MF1-GF-300GP
DIN EN 14700
T z Fe 7
DIN 8555
MF5-GF450-CP
DIN EN 14700
T Fe 14
DIN 8555
MF10-GF-45CGT
DIN EN 14700
T Fe 16
DIN 8555
MF10-GF-50-G
DIN EN 14700
T Fe 8
DIN 8555
MF6-GF-55-RP
DIN EN 14700
T Fe 15
DIN 8555
MF10-GF60-GR
DIN EN 14700
T Fe 14
DIN 8555
MF10-GF60-GR
DIN EN 14700
T Fe 15
DIN 8555
DIN EN 14700
Material no.
Name EWM
Page
FCW Hard
300 GP
124
FCW 450 CP
125
FCW Hard 43
CGT
126
FCW Hard
52 G
127
FCW Hard
56 RP
128
FCW Hard
58 GR
129
FCW Hard
60 GR
130
MF10-GF-65-G
FCW Hard
63 G
131
T Co2
FCW Cobalt2
132
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11
Index of welding consumables
Stick electrodes
AWS
Alloy type
high-alloy
- stainless
steel
high-alloy heat
resistant
high-alloy
- creep
resistant
12
Material no.
Name EWM
Page
A-5.1
E 6010
DIN EN ISO
2560-A
E 38 2 C 21
SE 6010 CEL
180
A-5.1
E 6012
DIN EN ISO
2560-A
E 38 0 RC 11
SE 6013 RC
181
A-5.1
E 6013
DIN EN ISO
2560-A
E 42 0 RC 11
SE 6013 RC
blau
182
A-5.1
E 6013
DIN EN ISO
2560-A
E 42 0 RR 12
SE 6013 RR
183
A-5.1
E 6013
DIN EN ISO
2560-A
E 35 2 RB 12
SE 6013 RRB
184
A-5.1
E 6013
DIN EN ISO
2560-A
E 42 0 RC 11
SE 6013 RRC
185
A-5.1
E 7016
DIN EN ISO
2560-A
E 42 2 B 12 H10
SE 7016 BR
186
A-5.1
E 7018
DIN EN ISO
2560-A
E 42 4 B 32 H5
SE 7018 BH5
187
A-5.5
E 7018-A1
DIN EN ISO
3580-A
E Mo B 42 H5
SE 7018 Mo
188
A-5.5
E 8018-B2
DIN EN ISO
3580-A
E CrMo1 B
42 H5
SE 8018
CrMo1
189
A-5.5
E 9018-B3
DIN EN ISO
3580-A
E CrMo2 B
42 H5
1.7384
SE 9018
CrMo2
190
A-5.4
E 307-16
DIN EN ISO
3581-A
E 18 8 Mn R 12
1.4370
SE 307
191
A-5.4
E 308 L-16
DIN EN ISO
3581-A
E 19 9 LR 12
1.4316
SE 308 L
192
E 309 L-26
DIN EN ISO
3581-A
E 23 12 LR 32
1.4332
SE 309 L
193
A-5.4
E 309
Mo-26
DIN EN ISO
3581-A
E 23 12 2 LR 32
1.4459
SE 309 MoL
194
A-5.4
E 310-16
DIN EN ISO
3581-A
E 25 20 L R 12
1.4842
SE 310
195
A-5.4
E 312-16
DIN EN ISO
3581-A
E 29 9 R 12
1.4337
SE 312
196
A-5.4
E 316 L-16
DIN EN ISO
3581-A
E 19 12 3 L
R 12
1.4430
SE 316-L
197
A-5.4
E 318-16
DIN EN ISO
3581-A
E 19 12 3 Nb
R 12
1.4576
SE 318
198
A-5.4
E 347-16
DIN EN ISO
3581-A
E 19 9 Nb R 12
1.4551
SE 347
199
unalloyed
low-alloy,
creepresistant
DIN EN ISO
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Index of welding consumables
Stick electrodes
AWS
Alloy type
high-alloy Duplex
Nickelbased
Hardfacing
DIN EN ISO
Material no.
Name EWM
Page
A-5.4
E 2209 L-16
DIN EN ISO
3581-A
E 22 9 3 R 32
SE 2209
Duplex
200
A-5.15
E Ni-Cl
DIN EN ISO
1071
E C Ni-Cl 1
SE Ni
201
A-5.15
E NiFe-Cl
DIN EN ISO
1071
E C NiFe 1 1
SE NiFe
202
A-5.11
E NiCrFe-3
DIN EN ISO
14172
E Ni 6082
(NiCr20Mn3Nb)
SE NiCr82
203
A-5.11
E NiCrMo3
DIN EN ISO
14172
E Ni 6625
SE 625
204
DIN EN 14700
E Fe 1
DIN 8555
E1-UM-300 P
SE Hard 300 P
205
DIN EN 14700
E Fe3
DIN 8555
E3 UM / 350
GP
SE Hard 350
GP
206
DIN EN 14700
E Fe 8
DIN 8555
E 6-UM-60
SE Hard 60
207
DIN EN 14700
E Fe 14
DIN 8555
E10-UM-60GRZ
SE Hard 61
GRZ
208
DIN EN 14700
E Fe 15
DIN 8555
E10-GF-UM65-GTZ
SE Hard 61
GTZ spezial
209
DIN EN 14700
E Fe 15
DIN 8555
E 10-UM-70 CZ
SE Hard 68 CZ
210
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2.4621
13
Index of welding consumables
TIG welding rods
AWS
Alloy type
unalloyed
low-alloy
high-alloy Duplex
highalloy - creep
resistant
DIN EN ISO 636-A
W 2Si
1.5112
TR 70S G2
134
ER 70S-6
DIN EN ISO 636-A
W 42 5 / W 3 Si1
1.5125
TR 70S G3
135
A-5.18
ER 70S-6
DIN EN ISO 636-A
W 46 4 / W 4Si1
1.5130
TR 70S G4
136
A-5.28
ER 80S-G
DIN EN ISO
16834-A
W Mn3Ni1Cu
TR 80S NiCu
143
A-5.28
ER 80S-Ni1
DIN EN ISO 636-A
W 3Ni1
TR 80S Ni1
144
ER 80S-G
DIN EN ISO
21952-A
W CrMo1Si
1.7339
TR 80S CrMo1
139
ER 80S-G
DIN EN ISO
21952-A
W MoSi
1.5424
TR 80S Mo
138
A-5.28
ER 90S-G
DIN EN ISO
21952-A
W CrMo2Si
1.7384
TR 90S CrMo2
140
A-5.28
ER 90S-G
DIN EN ISO
21952-A
W CrMo2VNb
TR 90S CrMo2
VTi
142
ER 90S-B9
DIN EN ISO
21952-A
W CrMo91
1.4903
TR 90S
CrMo91
141
A-5.28
ER 80S B6
DIN EN ISO
21952-A
W CrMo5Si
1.7373
TR CrMo5
137
A-5.9
ER 307Si
DIN EN ISO
14343-A
W 18 8 Mn Si
1.4370
TR 307 Si
145
A-5.9
ER 308L Si
DIN EN ISO
14343-A
W 19 9 L Si
1.4316
TR 308 L Si
146
A-5.9
ER 309L Si
DIN EN ISO
14343-A
W 23 12 L Si
1.4332
TR 309 L Si
147
A-5.9
ER 410
NiMo
DIN EN ISO
14343-A
W 13 4
1.4351
TR 410 NiMo
148
A-5.9
ER 309 Si
DIN EN ISO
14343-A
W 22 12 H
1.4829
TR 309 H
149
A-5.9
ER 310
DIN EN ISO
14343-A
W 25 20
1.4842
TR 310
150
A-5.9
ER 2209
DIN EN ISO
14343-A
W 22 9 3 LN
TR 2209
Duplex
156
A-5.9
ER 2594
DIN EN ISO
14343-A
W 25 9 4 N L
TR 2594 Super
Duplex
157
A-5.9
ER 312
DIN EN ISO
14343-A
W 29 9
1.4337
TR 312
151
A-5.9
ER 316L Si
DIN EN ISO
14343-A
W 19 12 3 L Si
1.4430
TR 316 L Si
152
ER 318Si
DIN EN ISO
14343-A
W 19 12 3 Nb Si
1.4576
TR 318 Si
153
A-5.9
ER 347 Si
DIN EN ISO
14343-A
W 19 9 Nb Si
1.4551
TR 347
154
A-5.9
(ER 385)
DIN EN ISO
14343-A
W 20 25 5 Cu L
1.4539
TR 904 L
155
A-5.9
highalloy - creep
resistant
14
Page
ER 70S-3
A-5.28
highalloy - heat
resistant
Name EWM
A-5.18
A-5.28
high-alloy
- stainless
steel
Material no.
A-5.18
A-5.28
low-alloy,
creepresistant
DIN EN ISO
www.ewm-sales.com
SZW 2016
2016-01-08
Index of welding consumables
TIG welding rods
AWS
Alloy type
Nickelbased
DIN EN ISO
A-5.14
ER NiCr3
DIN EN ISO 18274
S Ni 6082
(NiCr20Mn3Nb)
A-5.14
ER NiCrMo3
DIN EN ISO 18274
S Ni 6625
(NiCr22Mo9Nb)
A-5.10
ER 1450
DIN EN ISO 18273
S AL 1450
(Al99,5Ti)
DIN EN ISO 18273
S AL 3103
(AlMn1)
A-5.10
ER 3103
TR NiCr82
158
2.4831
TR 625
159
3.0805
TR 1450
99,5 Ti
160
TR 3103 Mn1
161
3.2245
TR 4043 Si5
162
ER 4043
DIN EN ISO 18273
A-5.10
ER 4047
DIN EN ISO 18273
S AL 4047A
(AlSi12(A))
3.2585
TR 4047 Si12
163
A-5.10
ER 5087
DIN EN ISO 18273
S AL 5087
(AlMg4,5MnZr)
3.3546
TR 5087
MG4,5 MnZr
164
DIN EN ISO 18273
S AL 5183
(AlMg4,5Mn0,7)
3.3548
TR 5183
Mg4,5 Mn
165
3.3556
TR 5356 Mg5
166
ER 5183
A-5.10
ER 5356
DIN EN ISO 18273
S AL 5356
(AlMg5Cr)
A-5.10
ER 5754
DIN EN ISO 18273
S AL 5754
(AlMg3)
3.3536
TR 5754 Mg3
167
DIN EN ISO 24373
S Cu 1898
(CuSn1)
2.1006
TR CuSn1
169
2.1022
TR CuSn6
170
A-5.7
ER Cu
A-5.7
ER CuSn-A
DIN EN ISO 24373
S Cu 5180A
(CuSn6P)
A-5.7
ER CuNi
DIN EN ISO 24373
S Cu 7158
(CuNi30Mn1FeTi)
2.0837
TR CuNi30 Fe
171
DIN EN ISO 24373
S Cu 6560
(CuSi3Mn)
2.1461
TR CuSi3
168
DIN EN ISO 24373
S Cu 6100
(CuAl7)
2.0921
TR CuAl8
172
DIN EN 14700
W Co1
TR Cobalt1
175
DIN EN 14700
W Co2
TR Cobalt2
176
DIN EN 14700 /
DIN 8555
S Fe 3 /
WSG 3- GZ-45 T
~1.2567 TR Tool 45 T
173
DIN EN 14700 /
DIN 8555
S Fe 3 /
WSG 6-GZ-55 ST
~
1.2367
TR Tool 55 T
174
DIN EN 12536
O III
1.6215
GFR R60
178
A-5.7
A-5.7
ER CuSi-A
ER CuAl-A1
Hardfacing
Tool steels
SZW 2016
2016-01-08
Page
A-5.10
A-5.10
Brazing filler
Name EWM
S AL 4043A
(AlSi5(A))
Aluminium
Copper Basis
Material no.
A-5.2
R60
www.ewm-sales.com
15
Index of welding consumables
SAW wires and fluxes
AWS
Alloy
type
Wires
Fluxes
16
DIN EN ISO
Material
no.
EWM name
Page
AWS
A-5.17
/ AWS
A-5.23
EM12
DIN EN ISO 14171-A
S2
1.0494
SMA S2
216
AWS
A-5.17
/ AWS
A-5.23
EH12K
DIN EN ISO 14171-A
S3Si
1.0497
SMA S3Si
217
AWS
A-5.9
ER
316L
DIN EN 14343-A
S 19 9 3 L
1.4430
SMA 316
218
DIN EN 14174-A
SA AB 1 67
AC H5
FW AB 1 67
212
DIN EN 14174-A
(stainless steels)
SF CS 2 DC
DIN EN 14174-A
(unalloyed/low-alloy
steels)
FW CS 1 63 DC
214
SF CS 163 DC
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Welding consumables
Comparison table of EN name and EWM designation
EN
EWM designation
Page
E 18 8 Mn R 12
SE 307
184
E 19 12 3 L R 12
SE 316-L
197
SE 318
198
SE 308 L
185
SE 347
199
SE 2209 Duplex
200
E 19 12 3 Nb R 12
E 19 9 L R 12
E 19 9 Nb R 12
E 22 9 3 R 32
SE 309 MoL
194
E 23 12 LR 32
SE 309 L
193
E 25 20 LR 12
SE 310
195
E 29 9 R 12
SE 312
196
E 35 2 RB 12
SE 6013 RRB
184
E 38 0 RC 11
SE 6013 RC
181
E 38 2 C 21
SE 6010 CEL
180
E 42 0 RC 11
SE 6013 RC blau
182
E 42 0 RC 11
SE 6013 RRC
185
E 42 0 RR 12
SE 6013 RR
183
E 42 4 B 12 H10
SE 7016 BR
186
E 42 4 B 32 H5
SE 7018 BH5
187
SE Ni
201
E 23 12 2 L R 32
E C Ni-Cl 1
SE NiFe
202
E CrMo1 B 42 H5
SE 8018 CrMo1
189
E CrMo2 B 42 H5
SE 9018 CrMo2
190
E Fe 1
SE Hard 300 P
205
E C NiFe 1 1
E Fe 14
SE Hard 61 GRZ
208
E Fe 15
SE Hard 61 GTZ spezial
209
E Fe 15
SE Hard 68 CZ
210
E Fe 8
SE Hard 60
207
E Fe3
SE Hard 350 GP
206
SE 7018 Mo
188
E Ni 6082 (NiCr20Mn3Nb)
SE NiCr82
203
E Ni 6625 (NiCr22Mo9Nb)
SE 625
204
SW 410 NiMo
75
E Mo B 42 H5
G 13 4
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17
Welding consumables
Comparison table of EN name and EWM designation
EN
G 18 8 Mn
G 19 12 3 L Si
G 19 12 3 Nb Si
G 19 9 L Si
G 19 9 Nb Si
G 46 4 M21 2Ni2
G 20 25 5 Cu L
Page
SW 307 Si
72
SW 316 L Si
80
SW 318 Si
81
SW 308 L Si
73
SW 347 Si
82
SW 80S Ni2
65
SW 904 L
76
SW 309 H
77
G 22 9 3 LN
SW 2209 Duplex
83
G 23 12 L Si
SW 309 L Si
74
SW 310
78
SW 2594 Super Duplex
84
SW 312
79
G 22 12 H
G 25 20
G 25 9 4 N L
G 29 9
SW 70S G3 Ti
53
SW 70S G3 Mec
55
G 42 4 C1/M21 3Si1
SW 70S G3
52
G 42 4 C1/M21 3Si1
SW 70S G3 Bronze
54
G 42 2 C/M G3Si1+Ti
G 42 2 C1/G 42 4 M21 3Si1
SW 80S NiCu
63
SW 70 G3Si 1 Brillance
56
G 46 4 M21 3Si1 / G 42 2 C1 3Si1
SW 70 G3Si1
57
G 46 2 C1 4Si1/G 46 4 M21 4Si1
SW 70S G4 Mec
60
G 46 4 M/C G4Si1
SW 70S G4
58
G 46 4 M/C G4Si1
SW 70S G4 Bronze
59
61
G 42 2 M Z
G 46 4 M21 3Si1 / G 42 2 C1 3Si1
G 46 4 M21 4Si1 / G42 2 C1 4Si1
SW 70 G4Si 1 Brillance
G 46 4 M21 4Si1 / G42 2 C1 4Si1
SW 70 G4Si1
62
G 46 6 M21 3Ni1
SW 80S Ni1
64
SW 100S NiMo
66
G 69 5 M Mn3Ni1CrMo
SW 100S NiMoCr
67
G 89 6 M Mn4Ni2CrMo
SW 120S NiMoCr
68
G CrMo1Si
SW 80S CrMo1
70
G CrMo2Si
SW 90S CrMo2
71
G 62 5 Z Mn3Ni1Mo
G MoSi
O III
18
EWM designation
SW 80S Mo
69
GFR R60
178
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SZW 2016
2016-01-08
Welding consumables
Comparison table of EN name and EWM designation
EN
EWM designation
Page
S 19 9 3 L
SMA 316
214
S2
SMA S2
216
SMA S3Si
217
FW AB 1 67
212
S3Si
SA AB 1 67 AC H5
S AL 1450 (Al99,5Ti)
SW 1450 99,5Ti
88
S AL 1450 (Al99,5Ti)
TR 1450 99,5 Ti
160
S AL 3103 (AlMn1)
SW 3103 Mn1
89
161
S AL 3103 (AlMn1)
TR 3103 Mn1
S AL 4043A (AlSi5(A))
SW 4043 Si5
90
S AL 4043A (AlSi5(A))
TR 4043 Si5
162
S AL 4047A (AlSi12(A))
SW 4047 Si12
91
S AL 4047A (AlSi12(A))
TR 4047 Si12
163
S AL 5087 (AlMg4,5MnZr)
SW 5087 Mg4,5 MnZr
92
S AL 5183 (AlMg4,5Mn0,7)
SW 5183 Mg4,5 Mn
93
S AL 5183 (AlMg4,5Mn0,7)
SW 5183 Mg4,5 Mn Premium
94
S AL 5356 (AlMg5Cr)
SW 5356 Mg5
95
S AL 5356 (AlMg5Cr)
TR 5356 Mg5
166
S AL 5754 (AlMg3)
SW 5754 Mg3
96
S AL 5754 (AlMg3)
TR 5754 Mg3
167
103
S Cu 1898 (CuSn1)
SW CuSn1
S Cu 1898 (CuSn1)
TR CuSn1
169
S Cu 5180A (CuSn6P)
SW CuSn6
104
S Cu 5180A (CuSn6P)
TR CuSn6
170
S Cu 6100 (CuAl7)
SW CuAl8
98
S Cu 6100 (CuAl7)
TR CuAl8
172
S Cu 6180 (CuAl10Fe)
SW CuAlBz9Fe
100
S Cu 6328 (CuAl9Ni5Fe3Mn2)
SW CuAl9Ni5
99
S Cu 6511 (CuSi2Mn1)
SW CuSi2
101
S Cu 6560 (CuSi3Mn)
SW CuSi3
102
S Cu 6560 (CuSi3Mn)
TR CuSi3
168
TR CuNi30 Fe
171
S Cu 7158 (CuNi30Mn1FeTi)
SZW 2016
2016-01-08
S Cu 7158 (CuNi30Mn1FeTi)
SW CuNi30 Fe
105
SF CS 2 DC / SF CS 163 DC
FW CS 1 63 DC
214
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19
Welding consumables
Comparison table of EN name and EWM designation
EN
EWM designation
Page
S Ni 6082 (NiCr20Mn3Nb)
TR NiCr82
158
S Ni 6082 (NiCr20Nb)
SW NiCr82
86
S Ni 6625 (NiCr22Mo9Nb)
T 18 8 Mn R M 3
T 19 12 3 L M M 1
85
FCW 307 Rutile
116
FCW 316 METAL
122
T 19 12 3 L P C/M 1
FCW 316 LP Rutile
121
T 19 12 3 L R C/M 3
FCW 316 Rutile
120
T 19 9 L R C/M 3
FCW 308 Rutile
117
T 23 12 L P C/M 1
FCW 309 LP Rutile
119
T 23 12 L R C/M 3
FCW 309 Rutile
118
T 42 2 B M 1 H5
FCW 71T Basic
108
T 42 2 M M/C 1 H5
FCW 70TC Metal
107
T 42 2 P M 1 H5
FCW 71T Rutile
142
T 42 2 P M/C H5
FCW 71T Rutile CO2
112
T 46 4 MM 1 H5
FCW T 70C Metal
109
T 46 6 1Ni P M 2 H5
FCW 81T Rutile Ni1
113
T 69 6 Z P M 1 H5
FCW 111T NiMoCr
115
T Co1
TR Cobalt1
175
T Co2
FCW Cobalt2
132
T Co2
TR COBALT2
176
T Fe 1
FCW Hard 300 GP
124
T Fe 14
FCW Hard 43 CGT
126
T Fe 14
FCW Hard 60 GR
130
T Fe 15
FCW Hard 63 G
131
T Fe 15v
FCW Hard 58 GR
129
T Fe 16
FCW Hard 52 G
127
T Fe 8
FCW Hard 56 RP
128
FCW 81T Rutile Mo
114
T Ni 6082 (NiCr20Mn3Nb)
FCW NiCr82
123
T z Fe 7
FCW 450 CP
125
W 13 4
TR 410 NiMo
148
TR 307 Si
145
T Mo P M 1 H5
W 18 8 Mn Si
20
SW 625
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SZW 2016
2016-01-08
Welding consumables
Comparison table of EN name and EWM designation
EN
Page
152
TR 318 Si
153
TR 308 L Si
146
TR 347
154
W 20 25 5 Cu L
TR 904 L
155
W 22 12 H
TR 309 H
149
W 22 9 3 N L
TR 2209 Duplex
156
W 23 12 L Si
TR 309 L Si
147
TR 310
150
TR 2594 Super Duplex
157
W 29 9
TR 312
151
W 2Si
TR 70S G2
134
W 3Ni1
TR 80S Ni1
144
W 3Si1
TR 70S G3
135
W 4Si1
TR 70S G4
136
W CrMo1Si
TR 80S CrMo1
139
W CrMo2Si
TR 90S CrMo2
140
TR 90S CrMo2 VTi
142
W 19 12 3 Nb Si
W 19 9 L Si
W 19 9 Nb Si
W 25 20
W 25 9 4 N L
W CrMo2VNb
W CrMo5Si
TR CrMo5
137
W CrMo91
TR 90S CrMo91
141
TR 80S NiCu
143
TR 80S Mo
138
TR 625
159
WSG 3- GZ-45 T
TR Tool 45 T
173
WSG 6-GZ-55 ST
TR Tool 55 T
174
W Mn3Ni1Cu
W MoSi
W Ni 6625 (NiCr22Mo9Nb)
SZW 2016
2016-01-08
EWM designation
TR 316 L Si
W 19 12 3 L Si
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21
Welding consumables
Standards and abbreviations
EN standard/
DIN EN ISO
STANDARD
22
Standard title
DIN EN 12536
Welding consumables – Rods for gas welding of non alloy and creepresisting steels – Classification
DIN EN 14700
Welding consumables – Welding consumables for hard-facing
DIN EN ISO
636
Welding consumables – Rods, wires and deposits for tungsten inert gas
welding of non-alloy and fine-grain steels – Classification
DIN EN ISO
1071
Welding consumables – Covered electrodes, wires, rods and tubular cored
electrodes for fusion welding of cast iron – Classification
DIN EN ISO
2560
Welding consumables – Covered electrodes for manual metal arc welding
of non-alloy and fine-grain steels – Classification
DIN EN ISO
3580
Welding consumables – Covered electrodes for manual metal arc welding
of creep-resisting steels – Classification
DIN EN ISO
14172
Welding consumables – Covered electrodes for manual metal arc welding
of nickel alloys – Classification
DIN EN ISO
14341
Welding consumables – Wire electrodes and weld deposits for gas shielded
metal arc welding of non alloy and fine grain steels – Classification
DIN EN ISO
14343
Welding consumables – Wire electrodes, strip electrodes, wires and rods
for arc welding of stainless and heat resisting steels – Classification
DIN EN ISO
16834
Welding consumables – Wire electrodes, wires, rods and deposits for gas
shielded arc welding of high strength steels – Classification
DIN EN ISO
17632
Welding consumables – Tubular cored electrodes for gas shielded and
non-gas shielded metal arc welding of non-alloy and fine grain steels –
Classification
DIN EN ISO
17633
Welding consumables – Tubular cored electrodes and rods for gas shielded
and non-gas shielded metal arc welding of stainless and heat-resisting
steels – Classification
DIN EN ISO
17634
Welding consumables – Tubular cored electrodes for gas shielded metal
arc welding of creep-resisting steels – Classification
DIN EN ISO
18273
Welding consumables – Wire electrodes, wires and rods for welding of
aluminium and aluminium alloys – Classification
DIN EN ISO
18274
Welding consumables – Solid wire electrodes, solid strip electrodes,
solid wires and solid rods for fusion welding of nickel and nickel alloys –
Classification
DIN EN ISO
18276
Welding consumables – Tubular cored electrodes for gas-shielded and
non-gas-shielded metal arc welding of high-strength steels – Classification
DIN EN ISO
21952
Welding consumables – Wire electrodes, wires, rods and deposits for gas
shielded arc welding of creep-resisting steels – Classification
DIN EN ISO
24373
Welding consumables – Solid wires and rods for fusion welding of copper
and copper alloys – Classification
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SZW 2016
2016-01-08
Welding consumables
Standards and abbreviations
SZW 2016
2016-01-08
EN standard/
DIN EN ISO
STANDARD
Standard title
DIN EN ISO
544
Technical delivery conditions for filler materials and fluxes – Type of
product, dimensions, tolerances and markings
DIN EN ISO
14175
Welding consumables – Gases and gas mixtures for fusion welding and
allied processes
DIN EN ISO
14174
Welding consumables – Fluxes for submerged arc welding and electroslag
welding – Classification
DIN EN ISO
24598
Welding consumables – Solid wire electrodes, tubular cored electrodes
and electrode-flux combinations for submerged arc welding of creepresisting steels
DIN EN ISO
3581
Welding consumables – Covered electrodes for manual metal arc welding
of stainless and heat-resisting steels – Classification
DIN EN ISO
26304
Welding consumables – Solid wire electrodes, tubular cored electrodes
and electrode-flux combinations for submerged arc welding of high
strength steels – Classification
DIN EN ISO
14171
Welding consumables – Solid wire electrodes, tubular cored electrodes
and electrode/flux combinations for submerged arc welding of non alloy
and fine grain steels – Classification
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23
Welding consumables
Standards and abbreviations
Test certificates in accordance with EN 10204
Type
Certificate content
Certificate confirmation
2.1
Factory certification
Confirmation of agreement with the
order
Manufacturer
Inspection
certificate
Confirmation of agreement with the
order stating the results of non-specific
testing
Manufacturer
2.2
3.1
Acceptance
test certificate
Confirmation of agreement with the
order stating the results of specific
testing
The manufacturer's inspectors
independent of the production
department.
Acceptance
test certificate
Confirmation of agreement with the
order stating the results of specific
testing
The manufacturer's inspectors independent of the production department and the customer's appointed
inspectors or the inspectors named
in the official regulations.
3.2
Welding positions
24
PA (1G, 1F)
Flat position
PB (2F)
Horizontal
PC (2G)
Horizontal to vertical wall
PD (4F)
Horizontal overhead
PE (4G)
Overhead
PF (3G, 3F, 5G up)
Vertical up
PG (3G, 3F, 5g down)
Vertical down
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Welding consumables
Standards and abbreviations
Approval and acceptance authorities
ABS
American Bureau of Shipping
BV
Bureau Veritas
DB
Deutsche Bahn
DNV
Det Norske Veritas
GL
Germanischer Lloyd
LR
Lloyd´s Register of Shipping
TÜV
Technischer Überwachungsverein
!
The current scope of the permit for individual welding consumables
should always be requested if necessary. Separate copies may be
provided.
Acceptance authorities
AWS
American Welding Society
BS
British Standard
CE
Conformité Européenne
DIN
Deutsche Industrienorm
EN
Europäische Norm
Power symbols
Direct current (negatively charged
electrode)
Direct current (positively charged
electrode)
Alternating current
SZW 2016
2016-01-08
www.ewm-sales.com
25
Welding consumables
Overview of gases
Gases in accordance with DIN EN ISO 14175
Main groups
Main group
Components in volume percent
Sub-group
Oxidising
Inert
1
I
100
Rest
1
0,5 < CO2 < 5
Rest*
2
0,5 < CO2 < 5
Rest*
3
4
0,5 < CO2 < 5
0
5 < CO2 < 15
1
15 < CO2 < 25
2
M2
C
R
0,5 < O2 < 3
Rest*
0,5 < O2 < 3
Rest*
Rest*
3 < O2 < 10
Rest*
4
5 < CO2 < 15
0,5 < O2 < 3
Rest*
5
5 < CO2 < 15
3 < O2 < 10
Rest*
6
15 < CO2 < 25
0,5 < O2 < 3
Rest*
7
15 < CO2 < 25
3 < O2 < 10
Rest*
1
25 < CO2 < 50
Rest*
10 < O2 < 15
Rest*
3
25 < CO2 < 20
2 < O2 < 10
Rest*
4
5 < CO2 < 25
10 < O2 < 15
Rest*
5
25 < CO2 < 50
10 < O2 < 15
Rest*
100
2
Rest
0,5 < H2 < 5
Rest*
3 < O2 < 10
0,5 < CO2 < 5
1
0,5 < He < 95
Rest*
3
2
M3
0,5 < H2 < 5
0,5 < O2 < 30
1
Rest*
0,5 < H2 < 15
2
Rest*
15 < H2 < 50
1
N
Slow-responding
100
2
3
M1
Reduced
100
2
Rest*
3
Rest*
4
Rest*
5
0,5 < N2 < 5
5 < N2 < 50
0,5 < H2 < 10
0,5 < N2 < 5
0,5 < H2 < 50
Rest
O
1
Z
Mixed gases not listed in the table or mixed gases with a composition outside the ranges stated **
*Argon may be completely replaced by helium for this classification
** Two mixed gases with the same Z classification may not be replaced with each other
26
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SZW 2016
2016-01-08
Welding consumables
Overview of gases
Gases in accordance with DIN EN 439
Short description
Group
Volume percent (vol. %)
Code
Oxidising
CO2
R
I
Inert
O2
M2
M3
F
SZW 2016
2016-01-08
H2
N2
Rest²
> 0 to 15
2
Rest²
> 15 to 35
1
100
2
100
Rest²
1
> 0 to 5
Rest²
2
> 0 to 5
Rest²
3
4
> 0 to 25
1
> 0 to 25
2
> 0 to 3
Rest²
> 0 to 3
Rest²
Rest²
> 0 to 5
> 3 to 11
Rest²
4
> 0 to 25
> 0 to 8
Rest²
1
> 25 to 50
2
>5 to 50
1
100
2
Rest
> 0 to 95
> 0 to 5
Rest²
> 3 to 10
3
3
C
He
Slow-responding
1
3
M1
Ar
Reduced
Rest²
> 10 to 15
Rest²
> 8 to 15
Rest²
> 0 to 30
1
100
2
> 0 to 50
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Rest
27
Welding consumables
Example for standardisation in accordance with DIN EN ISO 14341
Classification by yield strength and impact energy of 47J in accordance with DIN EN ISO 14341-A
A weld metal made by GMAW has a minimum yield strength of 420 MPa and an average minimum
Charpy impact of 47 J at -40°C; mixed gas (M21) was used.
The designation is as follows:
ISO 14341-A-G 42 4 M21 3Si1
A weld metal produced using a ISO 14341-A-G 42 4 M21 3Si1 electrode has the following mechanical
properties:
Yield strength
Minimum Charpy impact:
M21 gas:
420 MPa
47J at-40°C
Mixed gas
ISO 14341-A
Number of this international standard, classification by yield strength and
Charpy impact of 47 J
G
Wire electrode
42
Yield strength
4
Charpy impact at-40°C
M21
Shielding gas
3Si1
Chemical composition
Stick electrode coating type
28
Abbreviation
Short description
Definition
R
Rutile
Standard electrode for universal use, fine to average droplet
transfer, good mechanical properties, welding positions PA, PB,PC,
PE, PF, (PG limited only)
RB
Basic/rutile
Use as a combination of achievable, high toughness values and
universal use with increased demands on the welder and the seam
finishing work.
B
Basic
Use for the requirement of high mechanical properties, average
to coarse droplet transfer, poorly detaching slag, possible in all
positions, please allow for baking of the electrodes
RC
Rutile-cellulose
Used as replacement for rutile electrodes, to make welding position
PG safer, less slag formation, higher demands on the welder and
the finishing work
C
Cellulose
Used mainly for the root pass on pipe connectors (pipeline welding)
in position PG, good mechanical properties, average droplets,
almost no slag
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SZW 2016
2016-01-08
Welding consumables
Example for standardisation in accordance with DIN EN ISO 3581
1
2
E
19 12 3 L
R
2
3
1
2
3
4
5
Code for manual arc welding systems
Abbreviation for chemical composition of the weld metal The components of the alloy are
given in the order Cr, Ni and Mo, respectively, without the chemical code. Alloy components
such as niobium, manganese and nitrogen are included as chemical codes with no number
for the alloy component. The additional L stands for a very low carbon content. The mechanical properties specified in the standard must be met.
3
4
Code
Coating type
R
Rutile
B
Basic
Ratio
Metal recovery (%)
Current type
1
<105
Direct current, alternating current
2
<105
Direct current
3
>105 - 125
Direct current, alternating current
4
>105 - 125
Direct current
5
>125 - 160
Direct current, alternating current
6
>125 - 160
Direct current
7
>160
Direct current, alternating current
8
>160
Direct current
Proof of suitability for alternating current with open circuit voltage of max. 65 V
5
Ratio
Welding position
1
All positions
2
All positions except vertical-down weld
3
4
5
SZW 2016
2016-01-08
Butt weld in flat position
Fillet weld in flat and horizontal position
Butt weld in horizontal position
Fillet weld in flat position
Vertical-down position and position as per code 3
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29
Welding consumables
Standardisation example for stick electrodes in accordance with DIN EN ISO 2560-A
1
2
E
42
2
-
B
4
2
H10
1
2
3
4
5
6
7
8
Code for manual arc welding systems
Code
Minimum yield
strength*1 Re (N/mm2 )
Tensile strength:
Rm (N/mm2 )
Minimum elongation at
break A5 (%)
35
355
440 - 570
22
38
380
470 - 600
20
42
420
500 - 640
20
46
460
530 - 680
20
50
500
560 - 720
18
*1 The yield strength is lower yield strength R. If it is not specified, the 0.2 % elongation limit R should
be chosen.
3
Symbol/number
Minimum Charpy impact 47 J at °C
Z
no requirements
A
20
0
0
2
-20
3
-30
4
-40
5
-50
6
-60
Code
Chemical composition
Mn
4
Mo
Ni
No code
2
-
-
Mo
1,4
0,3 - 0,6
-
Mn Mo
> 1,4 - 2,0
0,3 - 0,6
-
1 Ni
1,4
-
0,6 - 1,2
2 Ni
1,4
-
1,8 - 2,6
3 Ni
1,4
-
2,6 - 3,8
Mn 1 Ni
> 1,4 - 2,0
-
0,6 - 1,2
1 Ni Mo
1,4
0,3 - 0,6
0,6 - 1,2
Z
Any otherwise agreed composition
"*2 if not specified: Mo<0.2, Ni<0.3,Cr<0.2, V<0.08, Nb<0.05, Cu<0.3, are each maximum values
30
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SZW 2016
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Welding consumables
Standardisation example for stick electrodes in accordance with DIN EN ISO 2560-A
Code
5
Coating type
A
Acid
C
Cellulose
R
Rutile
RR
Thick rutile
RC
Rutile/cellulose
RA
Rutile/acid
RB
Rutile/basic
B
Basic
*3 ratio of coating to rod diameter 1.6
Metal recovery (%)
Ratio
6
Current type
1
<105
Direct current, alternating current
2
<105
Direct current
3
>105 - 125
Direct current, alternating current
4
>105 - 125
Direct current
5
>125 - 160
Direct current, alternating current
6
>125 - 160
Direct current
7
>160
Direct current, alternating current
8
>160
Direct current
*3 ratio of coating to rod diameter 1.6
Ratio
7
Welding position
1
All positions
2
All positions except vertical-down weld
3
Butt weld in flat position
Fillet weld in flat and horizontal position
4
Butt and fillet welds in flat position
5
For fillet welds and as per figure 3
Code
8
SZW 2016
2016-01-08
Maximum diffusible hydrogen content (ml/100 g molten weld material)
H5
5
H10
10
H15
15
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31
4
4
4
1
1
1
1
1
Fe10
Fe11
Fe12
Fe13
Fe14
Fe15
Fe16
Fe20
3
4
4
3&4
4
3
3
1
1
1&2
2
1
1
2&3
2
2
2&3
Impact
3
1
2
3
2
1
1
1&2
4
4
1&2
2&3
1
1&2
2
4
4
High
temperature
4
4
4
4
4
4
4
1
4
4
1&2
2&3
1
1&2
2
4
4
Thermal
shock
Thermal
Requirement
3
3
3
2
4
1
1
2
2&3
3
1&2
4
2
3
3
4
4
Corrosive
4
4
4
4
4
1
1
1
1&2
2&3
1
2&3
1
2&3
2
2
1
Crackresistant
Suitability criteria: 1 = very good; 2 = good; 3 = suitable; 4 = not suitable; a = artificially aged 3 h to 4 h at 480°C, b = strain-hardening
4
1
Fe6
Fe9
2
Fe5
2
2
Fe4
1&2
3
Fe3
Fe7
3&4
Fe8
3&4
Fe2
Friction
Mechanical
Fe1
Alloy code
Hardfacing suitability
Welding consumables
4
4
4
4
4
1
1
2
3
3&4
1&2
3&4
1
3&4
2
3
1
Workability
50 - 60
Matrix
Hard materials in an Fe
matrix
55 - 65
40 - 60
55 - 65
38 - 42 b
40 - 50 b
50 - 65
48 - 55 a
30 - 40
55 - 65
40 - 55
30 - 58
[HRC]
60 - 70
1 500 HV 2 800 HV
150 - 250
180 - 200
200 - 250
250 - 450
150 - 450
[HB]
Hardness range
Martensitic/austenitic ch
+ carbides
Martensitic/austenitic ch
+ carbides
Martensitic/austenitic ch
+ carbides
Austenitic
Martensitic/austenitic
ch + FeB
Austenitic
Austenitic
Austenitic
Martensitic + carbides
Ferritic/martensitic
Martensitic + carbides
Martensitic
Martensitic + carbides
Martensitic + carbides
Martensitic
Ferritic/martensitic
Alloy/microstructure
1&2
3&4
1
1
Co3
Cu1
Al1
Cr1
3
3
2&3
2&3
2&3
1
2
2
2&3
2
2&3
Impact
3
4
4
1
1
1
2
2
2
1
2
High
temperature
3
4
4
1&2
1&2
1&2
3
1
3
1
3
Thermal
shock
Thermal
Requirement
1
2
1
2
2
1
2
2
2
2
2
Corrosive
2&3
2&3
2&3
2&3
2&3
1
1&2
1
2
1
3
Crackresistant
Suitability criteria: 1 = very good; 2 = good; 3 = suitable; 4 = not suitable; a = artificially aged 3 h to 4 h at 480 °C, b = strain-hardening
2&3
1&2
Co1
1
Ni20
Co2
2
2&3
Ni4
2&3
Ni3
1&2
Ni2
Friction
Mechanical
Ni1
Alloy code
Hardfacing suitability
Welding consumables
3&4
3
2
3&4
3&4
1
4
2
2
2
3
Workability
200 - 400
150 HV 300 HV
600 HV 700 HV
CuAl alloy
Alpha mixed crystal +
intermetallic phases
Austenitic + precipitations
Co alloy
Co alloy
250 - 350
1,500 HV to
2,800 HV
(hard materials)
Hard materials in an Fe
matrix
Co alloy
200 - 400
200 - 400
[HB]
45 - 60
35 - 50
40 - 45 b
45 - 55
(matrix)
45 - 60
45 - 60
[HRC]
Hardness range
Ni alloy
Ni alloy
Ni alloy
Ni alloy
Alloy/microstructure
Welding consumables
Hardfacing codes and chemical analysis
Codea)
Suitability
Chemical analysis in % (m/m)
C
Cr
Ni
Mn
Mo
W
V
Nb
Other
Rest
Fe1
p
≤ 0,4
≤ 3,5
-
0,5 - 3
≤1
≤1
≤1
-
-
Fe
Fe2
p
0,4 - 1,2
≤7
≤1
0,5 - 3
≤1
≤1
≤1
-
-
Fe
Fe3
st
0,2 - 0,5
1-8
≤5
≤3
≤ 4,5
≤ 10
≤ 1,5
-
Co, Si
Fe
Fe4
s t (p)
0,2 - 1,5
2-6
≤4
≤3
≤ 10
≤ 19
≤4
-
Co, Ti
Fe
Fe5
cps
tw
≤ 0,5
≤ 0,1
17 22
≤1
3-5
-
-
-
Co, Al
Fe
Fe6
gps
≤ 2,5
≤ 10
-
≤3
≤3
-
-
≤ 10
Ti
Fe
Fe7
cpt
≤ 0,2
4 - 30
≤6
≤3
≤2
-
≤1
≤1
Si
Fe
Fe8
gpt
0,2 - 2
5 - 18
-
0,3 - 3
≤ 4,5
≤2
≤2
≤ 10
Si, Ti
Fe
Fe9
k (n) p
0,3 - 1,2
≤ 19
≤3
11 18
≤2
-
≤1
-
Ti
Fe
Fe10
c k (n)
pz
≤ 0,25
17 - 22
7 - 11
3-8
≤ 1,5
-
-
≤ 1,5
Si
Fe
Fe11
cnz
≤ 0,3
18 - 31
8 - 20
≤3
≤4
-
-
≤ 1,5
Cu
Fe12
c (n) z
≤ 0,08
17 - 26
9 - 26
0,5 - 3
≤4
-
-
≤ 1,5
Fe13
g
≤ 1,5
≤ 6,5
≤4
0,5 - 3
≤4
-
-
-
B, Ti
Fe
Fe14
g
1,5 - 4,5
25 - 40
≤4
0,5 - 3
≤4
-
-
-
-
Fe
Fe15
g
4,5 - 5,5
20 - 40
≤4
0,5 - 3
≤2
-
-
≤ 10
B
Fe
Fe16
gz
4,5 - 7,5
10 - 40
-
≤3
≤9
≤8
≤ 10
≤ 10
B, Co
Fe
Fe20
cgtz
Hard
materialsb)
-
-
-
-
-
-
-
-
Fe
Ni1
cpt
≤1
15 - 30
Rest
0,3 - 1
≤6
≤2
≤1
-
Si,
Fe, B
Ni
Ni2
ckp
tz
≤ 0,1
15 - 30
Rest
≤ 1,5
≤ 28
≤8
≤1
≤4
Co,
Si, Ti
Ni
Ni3
cpt
≤1
1 - 15
Rest
0,3 - 1
≤6
≤2
≤1
-
Si,
Fe, B
Ni
Ni4
ckp
tz
≤ 0,1
1 - 15
Rest
≤ 1,5
≤ 28
≤8
≤1
≤4
Co,
Si, Ti
Ni
Ni20
cgtz
Hard
materialsb)
-
-
-
-
-
-
-
-
Ni
Co1
cktz
≤ 0,6
20 - 35
≤ 10
0,1 - 2
≤ 10
Co2
t z (c s)
0,6 - 3
20 - 35
≤4
0,1 - 2
Co3
t z (c s)
1-3
20 - 35
≤4
≤2
Cu1
c (n)
-
-
≤6
-
10 35
Al1
Cr
!
34
cn
-
gn
1-5
Rest
-
≤1
Fe
Co
4 - 10
-
-
Fe
Co
≤1
6 - 14
-
-
Fe
Co
≤ 15
-
-
-
-
Al, Fe,
Sn
Cu
≤ 0,5
-
-
-
-
Cu, Si
Al
-
15 30
-
Fe, B,
Si, Zr
Cr
≤1
-
≤ 15
Fe
Fe
c: non-corroding
g: sanding-resistant
k: strain-hardening ability
n: not magnetisable
p: impact-resistant
s: edge-holding
t: heat-resistant
z: scale-resistant
w: precipitation-hardening
(): May not apply to all alloys of this classification.
a)
b)
Alloys not specified in the table are to be marked in a similar way, prefixing the letter "Z".
Tungsten melt carbides or tungsten sintered carbides broken or spherical
Welding consumables
Standardisation example hardfacing in acc. w. DIN EN 14700
Product type code (consumables)
E
Coated electrode
S
Solid wire and solid rod
T
Flux cored wire and flux cored rod
R
Cast rod
B
Solid strip
C
Sintered rod, flux cored strip and sintered strip
P
Metal flux
Example 1
A solid wire (S) for gas metal arc welding with a chemical composition within the limits of alloy code
Fe7 as per Table 2 is called:
Solid wire EN 14700 S Fe7
EN 14700
The number of the standard
S
The product type (see Codes table)
Fe7
The alloy code (hardfacing suitability)
Example 2
A flux cored wire (T) for gas metal arc welding with a chemical composition within the limits of alloy
code Fe9 as per Table 2 is called:
Flux cored wire EN 14700 T Fe9
EN 14700
The number of the standard
T
The product type (see Codes table)
Fe7
The alloy code (hardfacing suitability)
Example 3
A stick electrode (E) for welding with a chemical composition within the limits of alloy code Fe3 as
per Table 2 is called:
Stick electrode EN 14700 T Fe3
EN 14700
The number of the standard
E
The product type (see Codes table)
Fe3
The alloy code (hardfacing suitability)
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35
Welding consumables
Hardness values
DIN EN ISO 18265 Metallic materials – Conversion of hardness values*
Rm
575
580
590
600
610
620
630
640
650
660
670
680
690
700
710
720
730
740
750
760
770
780
790
800
810
820
830
840
850
860
870
880
890
900
910
920
930
940
950
960
970
980
990
1000
1010
1020
1030
1040
1050
1060
1070
1080
1090
1100
1110
1120
1130
1140
1150
36
HV
180
181
184
187
190
193
197
200
203
205
208
212
215
219
222
225
228
230
233
237
240
243
247
250
253
255
258
262
265
268
272
275
278
280
283
287
290
293
295
299
302
305
308
311
314
317
320
323
327
330
333
336
339
342
345
349
352
355
358
HB
171
172
175
178
181
184
187
190
193
195
198
201
204
208
211
214
216
219
221
225
228
231
235
238
240
242
245
249
252
255
258
261
264
266
269
273
276
278
280
284
287
290
293
296
299
301
304
307
311
314
316
319
322
325
328
332
334
337
340
HRC
21
23
25
26
27
28
29
30
32
33
34
35
36
-
Rm
1160
1170
1180
1190
1200
1210
1220
1230
1240
1250
1260
1270
1280
1290
1300
1310
1320
1330
1340
1350
1360
1370
1380
1390
1400
1410
1420
1430
1440
1450
1460
1470
1480
1490
1500
1510
1520
1530
1540
1550
1560
1570
1580
1590
1600
1610
1620
1640
1650
1660
1670
1680
1690
1700
1710
1720
1730
1740
1750
HV
361
364
367
370
373
376
380
382
385
388
392
394
397
400
403
407
410
413
417
420
423
426
430
431
434
437
440
443
446
449
452
455
458
461
464
467
470
473
476
479
481
484
486
489
491
494
497
503
506
509
511
514
517
520
522
525
527
530
533
HB
343
346
349
352
354
357
361
363
366
369
372
374
377
380
383
387
390
393
396
399
402
405
409
410
413
415
418
421
424
427
429
432
435
438
441
444
447
449
452
455
-
HRC
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
-
Rm
1760
1770
1780
1790
1800
1810
1820
1830
1840
1850
1860
1870
1880
1890
1900
1910
1920
1930
1940
1950
1960
1970
1980
1990
2000
2010
2020
2030
2040
2050
2060
2070
2080
2090
2100
2110
2120
2130
2140
2150
2160
2170
2180
2190
2200
-
HV
536
539
541
544
547
550
553
556
559
561
564
567
570
572
575
578
580
583
586
589
591
594
596
599
602
605
607
610
613
615
618
620
623
626
629
631
634
636
639
641
644
647
650
653
655
675
698
720
745
773
800
829
864
900
940
HB
-
HRC
52
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
* Applies to unalloyed and low-alloy steels and cast steel, heat-treated steels, cold work steels, high-speed steels,
tool steels, carbide metal types and non-ferrous metals and alloys.
Welding consumables
Run lengths
Steel wire run lengths
Wire Ø
Weight in kg
1000
4,0
3,0
2,4
2,0
1,6
1,2
1,0
0,8
10137,3
18021,8
28159,0
40549,0
63357,9
112636,2
162196,1
253431,4
400
4054,9
7208,7
11263,6
16219,6
25343,1
45054,5
64878,4
101372,6
330
3345,3
5947,2
9292,5
13381,2
20908,1
37169,9
53524,7
83632,4
300
3041,2
5406,5
8447,7
12164,7
19007,4
33790,9
48658,8
76029,4
150
1520,6
2703,3
4223,9
6082,4
9503,7
16895,4
24329,4
38014,7
100
1013,7
1802,2
2815,9
4054,9
6335,8
11263,6
16219,6
25343,1
75
760,3
1351,6
2111,9
3041,2
4751,8
8447,7
12164,7
19007,4
50
506,9
901,1
1408,0
2027,5
3167,9
5631,8
8109,8
12671,6
30
304,1
540,7
844,8
1216,5
1900,7
3379,1
4865,9
7602,9
25
253,4
450,5
704,0
1013,7
1583,9
2815,9
4054,9
6335,8
20
202,7
360,4
563,2
811,0
1267,2
2252,7
3243,9
5068,6
19
192,6
342,4
535,0
770,4
1203,8
2140,1
3081,7
4815,2
18
182,5
324,4
506,9
729,9
1140,4
2027,5
2919,5
4561,8
17
172,3
306,4
478,7
689,3
1077,1
1914,8
2757,3
4308,3
16
162,2
288,3
450,5
648,8
1013,7
1802,2
2595,1
4054,9
15
152,1
270,3
422,4
608,2
950,4
1689,5
2432,9
3801,5
14
141,9
252,3
394,2
567,7
887,0
1576,9
2270,7
3548,0
13
131,8
234,3
366,1
527,1
823,7
1464,3
2108,5
3294,6
12
121,6
216,3
337,9
486,6
760,3
1351,6
1946,4
3041,2
11
111,5
198,2
309,7
446,0
696,9
1239,0
1784,2
2787,7
10
101,4
180,2
281,6
405,5
633,6
1126,4
1622,0
2534,3
9
91,2
162,2
253,4
364,9
570,2
1013,7
1459,8
2280,9
8
81,1
144,2
225,3
324,4
506,9
901,1
1297,6
2027,5
7
71,0
126,2
197,1
283,8
443,5
788,5
1135,4
1774,0
6
60,8
108,1
169,0
243,3
380,1
675,8
973,2
1520,6
5
50,7
90,1
140,8
202,7
316,8
563,2
811,0
1267,2
4
40,5
72,1
112,6
162,2
253,4
450,5
648,8
1013,7
3
30,4
54,1
84,5
121,6
190,1
337,9
486,6
760,3
2,7
27,4
48,7
76,0
109,5
171,1
304,1
437,9
684,3
2
20,3
36,0
56,3
81,1
126,7
225,3
324,4
506,9
1
10,1
18,0
28,2
40,5
63,4
112,6
162,2
253,4
0,5
5,1
9,0
14,1
20,3
31,7
56,3
81,1
126,7
www.ewm-sales.com
37
Welding consumables
Run lengths and quantities
Run lengths per spool
Wire diameter
CrNi steels 15
kg spool
Aluminium 7.0
Kg spool
Copper 15 kg
spool
Nickel 15 kg
spool
Medium-alloy
and unalloyed
15 kg
0,8 mm
3826
5158
3353
3511
3801
1,0 mm
2449
3301
2146
2247
2433
1,2 mm
1700
2292
1490
1560
1698
1,6 mm
956
1289
838
878
952
2 mm
612
825
536
562
608
2,4 mm
425
573
373
390
422
3 mm
272
367
238
250
270
3,2 mm
239
322
210
219
ka
4 mm
153
206
134
140
152
Aluminium
1 kg
Copper 1 kg
Nickel 1 kg
Medium-alloy
and unalloyed
1 kg
Number of TIG rods
Number of
TIG rods 1,000
mm long
CrNi steels
1 kg
1,0 mm
163
471
143
150
162
1,2 mm
113
327
99
104
113
1,6 mm
63
184
55
59
64
2 mm
41
117
38
38
41
2,4 mm
28
82
25
26
29
3 mm
18
52
16
17
18
3,2 mm
16
46
14
15
ka
4 mm
11
30
9
10
11
38
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Combination of parent metal and wire electrode
10CrSiMoV7
l
10CrMo9-10
l
13CrMo4-5
l
16Mo3
20MnNb6
l
l
l
l
l
l
l
l
l
P235 - P355 T2
l
l
l
l
l
l
l
l
L210 - L360N
l
l
l
l
l
l
l
l
9CrNiCuP3-2-4
l
L320
l
L360NB- L415NB
P235G1TH P255G1TH
l
l
l
l
l
l
l
l
l
l
l
P235GH - P285NH
l
l
l
l
l
l
l
l
l
P255NH - P355NH
l
l
l
l
l
l
l
l
l
l
P265GH
l
P310GH
P355NL1 - P460NL1
l
l
P420NH
l
l
l
l
l
l
l
l
l
P420NH - P500NH
GP240GH - GP280GH
S185 - S355G1
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
S185 - S355J0
S235JRW S355J2G1W
S255N - S355N
SW 90S CrMo2
SW 80S Mo
SW 80S CrMo1
SW 120S NiMoCr
SW 100S NiMoCr
SW 80S Ni2
SW 100S NiMo
SW 80S Ni1
SW 80S NiCu
SW 70S G4 Mec
SW 70 G4Si 1 Brillance
SW 70S G4
SW 70S G4 Bronze
SW 70S G3 Mec
SW 70 G3Si 1 Brillance
SW 70S G3
SW 70S G3 Ti
Overview
SW 70S G3 Bronze
Unalloyed and low-alloy
l
l
l
S420N - S500N
l
l
S420NL - S500NL
l
l
S690QL
l
l
S690QL1
l
l
S700MC
l
S890QL
l
S960QL
l
Shipbuilding steels
A,B,D,E
l
l
l
l
l
Cast steel GS-38 GS-52
l
l
l
l
l
l
l
l
l
l
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39
Combination of wire electrode and TIG welding rod
CuAl10Ni5Fe4
SW OF Cu
SW/ TR CuSn6
SW/ TR CuSn1
SW/ TR CuSi3
SW CuSi2
SW CuAlBz9Fe
l
CuAl11Ni6Fe5
l
CuAl5
l
CuAl8
l
CuAl8Fe3
CuAl9
SW CuAl9Ni5
SW/ TR CuAl8
Overview
l
l
CuNi20Fe
l
CuNi30Fe
l
CuNi25
l
CuNi10Fe1Mn
l
CuSi2Mn
l
l
CuSi3Mn
l
l
CuSn4
l
CuSn6
l
CuSn8
l
CuZn0,5
l
CuZn10
l
l
CuZn15
l
l
l
l
CuZn20Al
CuZn5
l
OF-Cu
l
SE-Cu
l
SF-Cu
l
Connecting of copper
components and
brazing preform parts,
suitable for furnace
brazing, used in
vacuum engineering
and the aerospace and
astronautics industry
40
SW/TR CuNi30 Fe
CU materials
l
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SZW 2016
2016-01-08
Combination of parent metals and flux cored wire
FCW 71T Rutile
FCW 71T Rutile CO2
l
l
l
l
l
l
l
S355J0 - S335
l
S(P)275 - S(P)355
l
l
S185 - S275JR,
l
S255- S460
l
S255N - S355N
l
P235GH - P355GH
l
l
l
P235T1/T2 - P460NL2
l
l
l
L210 - L445MB
l
l
l
l
l
l
l
l
P235GH
l
l
l
P265GH
l
l
l
P295GH
l
l
l
P235 - P355
l
l
l
l
P310GH
l
GP240R
S460N
l
S460M
l
l
l
l
16Mo3
l
Low-temperature
tough steels to 550
Mpa
l
Shipbuilding steels A,
B, D, AH-32 - EH 36
l
Thermo-mechanically
rolled tubular steel up
to L690M, high tensile
fine-grained steel up
to S690QL, S690G1QL1
l
SZW 2016
2016-01-08
l
l
L210 - L360
API X42 - X60
FCW 111T NiMoCr
FCW 71T Basic
l
S235 - S460QL1
FCW 81T Rutile Mo
FCW T 70C Metal
S185 - S355
FCW 81T Rutile Ni1
FCW 70TC Metal
Overview
FCW 71T Selfshield
Unalloyed and low-alloy
l
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41
Combination of TIG parent metals
Unalloyed and low-alloy
l
l
l
S255N - S355N
l
l
l
P255NH - P355NH
l
l
l
l
S235JO - S275JO
l
P355NL1 - P460NL1
l
l
l
P235G1TH - P255G1TH
l
P235GH
l
l
l
l
l
P265GH
l
l
l
l
l
P285NH
l
P295GH
l
l
l
l
S460N
l
S460M
l
TR 90S CrMo2 VTi
TR 90S CrMo91
TR 90S CrMo2
l
S235G2T - S255GT
P310GH
TR 80S CrMo1
l
S235JRW - S355J2G1W
9CrNiCu3-2-4
l
l
l
l
13CrMo4-5
l
13CrMoSi5-5
l
G17CrMo5-5
l
16Mo 3
l
10CrMo9-10
l
10CrSiMoV7
l
12CrMo9-10
l
A 213 T91
l
A 335 P91
l
X10CrMoVNb9-1
l
12CrMo19-5
l
X12CrMo5
42
TR 80S Mo
l
TR CrMo5
l
TR 80S NiCu
TR 70S G4
l
S355J0 - S355
TR 80S Ni1
TR 70S G3
S185 - S275JR
TR 70S G2
GFR R60
Overview
l
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SZW 2016
2016-01-08
Combination of parent metals and stick electrodes
Unalloyed and low-alloy
Description
Classification
E 38 2 C 21
SE 6010 CEL
S235J2G3 - S355J2G3, L290MB (X42), L320 (X46), L320M (X52), L385N
(X56), StE 210.7, StE 240.7, StE 290.7 TM, StE 320.7 TM, StE 360.7 TM,
P235G1TH, P255G1TH,
E 38 0 RC 11
SE 6013 RC
S235J2G3 - S355J2G3, L290MB (X42), L320 (X46), L320M (X52), L385N
(X56), StE 210.7, StE 240.7, StE 290.7 TM, StE 320.7 TM, Shipbuilding steels
A,B,D, cast steel GS-38–GS-52
E 42 0 RC 11
SE 6013 RC blau
S235J2G3 - S355J2G3, L290MB (X42), L320 (X46), L320M (X52), L385N
(X56), StE 210.7, StE 240.7, StE 290.7 TM, StE 320.7 TM, StE 360.7 TM,
P235G1TH, P255G1TH, Shipbuilding steels A,B,D, cast steel GS-38–GS-52
E 42 0 RR 12
SE 6013 RR
S185 - S355, P235G1TH, P265G1TH, P295G1TH, L210 - L360, E235 - E355,
GP240GH, Shipbuilding steels A,B,D, cast steel GS-38–GS-52
E 35 2 RB 12
SE 6013 RRB
S185 - S355, P235GH, P265GH, P295GH, P235 - P355, L210 - L360, S(P)275
- S(P)355, GP240R, Shipbuilding steels A,B,D, cast steel GS-38–GS-52
E 42 0 RC 11
SE 6013 RRC
S185 - S355, P235GH, P265GH, P295GH, P235 - P355, L210 - L360, S(P)275
- S(P)355, GP240R, Shipbuilding steels A,B,D, cast steel GS-38–GS-52
E 42 2 B 12 H10
SE 7016 BR
S185 - S355, P235GH, P265GH, P295GH, P235 - P355, L210 - L360, S(P)275
- S(P)355, GP240R, Shipbuilding steels A,B,D,E, cast steel GS-38–GS-52
E 42 4 B 32 H5
SE 7018 BH5
S185 - S355, E295, E335, P235GH, P265GH, P295GH, P235 - P460, L210
- L460, S(P)275 - S(P)460, GP240R, Shipbuilding steels A,B,D,E, cast steel
GS-38–GS-52
E Mo B 42 H5
SE 7018 Mo
S235JR - S355J2G3, P380NH - P460NH, P235GH - P285NH, P295GH,
20MnNb6, 16 Mo 3, Cast steel GS-22 Mo4
E CrMo1 B 42 H5
SE 8018 CrMo1
13CrMo 4 4 (1.7335), 15CrMo3 (1.3566), 13CrMoV 5 8 (1.7734), 15Cr3
(1.7015), 16MnCr5 (1.7131), 20MnCr5 (1.7147), 15CrMo5 (1.7262),
25CrMo4 (1.7218), Cast steel GS-22CrMo 5, GS-22CrMo 5 4
E CrMo2 B 42 H5
SE 9018 CrMo2
10CrMo9-10 (1.7380), 10CrSiMoV7 (1.8075), 30CrMoV9 (1.7707), Cast steel
G17CrMo9-10
SZW 2016
2016-01-08
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43
Combination welding consumables
High-alloy
Description
A variety of steel types (dissimilar joints), platings, buffer layers for
hardfacing, high C-content and difficult to weld steels, manganese
high carbon steel (example: 1.3401)
SE 308 L
SW 308 L Si
TR 308 L Si
FCW 308 Rutile
1.4301, 1.4303, 1.4306, 1.4308, 1.4310, 1.4311, 1.4319, 1.4541, 1.4550,
1.4552
SE 309 L
SW 309 L Si
TR 309 L Si
FCW 309 Rutile/ LP Rutile
SE 309Mol
Austenite/ferrite joints (dissimilar), platings, corrosion-resistant layers
on non-alloyed construction steels, buffer layers
SW 309 H
TR 309 H
1.4828, 1.4826, 1.4833, 1.4713, 1.4724, 1.4742, 1.4710, 1.4740, 1.4829,
1.4832, 1.4878, 1.4713
SE 310
SW 310
TR 310
1.4710, 1.4713, 1.4726, 1.4745, 1.4823, 1.4832, 1.4837, 1.4840, 1.4841,
1.4845, 1.4846, 1.4848, 1.4849
SE 312
SW 312
TR 312
Corrosion-resistant analogue steel and cast steel (e.g. 1.4762, 1.4085),
difficult to weld steel, manganese high carbon steel, repairs and
wear-resistant layers
SE 316-L
SW 316 L Si
TR 316 L Si
FCW 316 Rutile/ LP/Metall
1. 4401, 1.4404, 1.4406, 1.4408, 1.4420, 1.4435, 1.4436, 1.4571,
1.4573, 1.4580, 1.4581, 1.4583
SE 318
SW 318 Si
TR 318 L Si
1.4401, 1.4404, 1.4420, 1.4435, 1.4436, 1.4571, 1.4573, 1.4580, 1.4581,
1.4583
SE 347
SW 347 Si
TR 347
1.4541, 1.4550, 1.4552, 1.4301, 1.4312, 1.4546, 1.4311, 1.4306
SE 2209 Duplex
SW 2209 Duplex
TR 2209 Duplex
SW 410 NiMo
TR 410 NiMo
SW 904L
TR 904 L
SW 2594 Super Duplex
TR 2594 Super Duplex
SE 625
SW 625
TR 625
SE NI
44
Classification
SE 307
SW 307 Si
TR 307 Si
FCW 307 Rutile
1.4462, 1.4417, 1.4460, 1.4362
Martensitic chrome steels, fine castings and steel castings of type
13% Cr–4% Ni
1.4529, 1.4539
25% Cr super-duplex steels, e.g. 1.4501 X2CrNiMoCuWN 25-7-4 AND
S 32750, S 32760
1.4529, 1.4539, 1.4558, 1.4876, 1.5680, 1.5681, 1.5662, 2.4605, 2.4618,
2.4856, 2.4858, 2.4951, 2.4952,Alloy 625, Alloy 800 and similar NiCr
alloys
EN-GJL-100 - EN-GJL-350, EN-GJMB-350 - EN-GJMB-550, ENGJMW-350 - EN-GJMW-550
SE NiCr82
SW NiCr82
TR NiCr82
FCW NiCr82
1.4558, 1.4859, 1.4861, 1.4876, 1.4877, 1.4885, 1.4958, 1.4968, 2.4669,
2.4694, 2.4816, 2.4817, 2.4867, 2.4867, 2.4869, 2.4951, 2.4952
Nickel alloys, dissimilar joints (also at temperatures >300 °C), platings, surfacing
SW NiFe55
Ductile cast iron, cast iron with spheroidal graphite
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SZW 2016
2016-01-08
Combination welding consumables
Submerged arc welding
Description
Classification
SMA S2
Shipbuilding, pressure vessel construction and steel construction,
S185-E360, S235JR-S355JR, S235J0-S355J0, S235J2- S355J2, S275NS355N, S275MS355M,P235GH-P355GH, P275N-P355N, P355M, P355Q
Pipeline steels L210-360, shipbuilding steels A-E, AH36, DH36 ASTM:
A36, A106 grades A/B/C, A139, A210 grades A1/C, A216 grades
WCA/WCB/WCC, A234 grade WPB, A266 grades 1/2/4, A283 grades
A/B/C/D, A285 grades A/B/C, A299 grades A/B, A515 grades 60, A516
grades 55, A656 grade 50API: 5L grades X42-X56
SMA S3Si
Fine-grained steels, unalloyed and low-alloy steels
S355J0, S355J2, S355N-S460N, S355NL-S460NL, S355M-S460M,
S355ML-S460ML, S460Q, S460QL, P355GH, P355N-P460N, P355NL2P460NL2, P355M-P460M, P355ML2-P460ML2, P355Q-P460Q
Pipeline steels L210-450, shipbuilding steels AH40-FH40, ASTM: A36,
A106 grades A/B/C, A139, A210 grades A1/C, A216 grades WCA/
WCB/WCC, A234 grade WPB, A266 grades 1/2/4, A283 grades A/B/
C/D, A285 grades A/B/C, A299 grades A/B, A515 grades 60/65/70,
A516 grades 55-70, A656 grade 50/60 API: 5L grades X42-X65
SMA 316
1.4401, 1.4404, 1.4406, 1.4408, 1.4429, 1.4435, 1.4436, 1.4541, 1.4550,
1.4571, 1.4580, 1.4581, 1.4583
SZW 2016
2016-01-08
www.ewm-sales.com
45
SG-AlMg5
SG-AlSi5
SG-AlMg5
SG-AlSi5
SG-AlMg5
SG-AlSi5
SG-AlMg5
Al99,9
Al99,5
Al99,7
AlMgSi0,7
AlMgSi1
AlMgSiCu
AlZn4,5Mg1
A
Material
B
Al99,5
Al99
SG-AlMg5
SG-AlMg5
SG-AlSi5
SG-AlMg5
SG-AlSi5
SG-AlMg5
SG-AlSi5
SG-AlMg5
SG-AlSi5
SG-AlMg4,5Mn
SG-AlMg5
SG-AlMg4,5
SG-AlMg5
SG-AlSi5
SG-AlMg5
SG-AlMg4,5Mn
SG-AlMg5
SG-AlMg4,5
SG-AlMn1
SG-Al99,5Ti
SG-AlMg5
SG-AlMn1
SG-Al99,5Ti
SG-AlMg5
SG-AlMg5
SG-Al99,5Ti
SG-Al99,5Ti
SG-Al99,5
AlMgSi0,5
AlMg4,5Mn
AlMg2Mn0,8
AlMg2,7Mn
Al99,9
Al99,8
Al99,7
Al99,5
Al99
AlMn1
AlMnCu
AlMg3
AlMn1
AlMnCu
SG-AlMg5
SG-AlMg5
SG-AlSi5
SG-AlMg5
SG-AlSi5
SG-AlMg5
SG-AlSi5
SG-AlMg5
SG-AlSi5
SG-AlMg4,5Mn
SG-AlMg5
SG-AlMg4,5Mn
SG-AlMg5
SG-AlMn1
Combinations of aluminium wires
AlMg3
SG-AlMg5
SG-AlMg5
SG-AlMg4,5Mn
SG-AlMg5
SG-AlMg5
SG-AlMg4,5Mn
SG-AlMg4,5Mn
SG-AlMg3
SG-AlMg5
SG-AlMg3
SG-AlMg3
SG-AlMg5
SG-AlMg3
AlMg2Mn0,8
SG-AlMg5
SG-AlMg4,5Mn
SG-AlMg5
SG-AlMg4,5Mn
SG-AlMg5
SG-AlMg4,5Mn
SG-AlMg5
SG-AlMg4,5Mn
SG-AlMg4,5Mn
AlMg3
SG-AlMg5
AlMg3
AlMg3
AlMg2,7Mn
SG-AlMg4,5Mn
SG-AlMg5
SG-AlMg4,5Mn
SG-AlMg5
SG-AlMg4,5Mn
SG-AlMg5
SG-AlMg4,5Mn
SG-AlMg5
SG-AlMg4,5
SG-AlMg4,5Mn
AlMg3
AlMg4,5Mn
SG-AlMg4,5Mn
SG-AlMg4,5MnZr
SG-AlMg4,5Mn
SG-AlMg5
SG-AlMg4,5Mn
SG-AlMg5
SG-AlMg4,5Mn
SG-AlMg5
SG-AlMg4,5Mn
SG-AlMg4,5MnZr
SG-AlMg4,5Mn
SG-AlMg5
AlMgSi0,5
SG-AlMg5
SG-AlMg4,5Mn
SG-AlSi5
SG-AlMg5
SG-AlMg4,5Mn
SG-AlSi5
SG-AlMg4,5Mn
SG-AlMg5
SG-AlSi5
SG-AlMg4,5Mn
SG-AlMg5
SG-AlSi5
SG-AlMg4,5Mn
SG-AlMg5
AlMgSi0,7
SG-AlMg5
SG-AlMg4,5Mn
SG-AlSi5
SG-AlMg5
SG-AlMg4,5Mn
SG-AlSi5
SG-AlMg5
SG-AlMg4,5Mn
SG-AlSi5
SG-AlMg4,5Mn
SG-AlMg5
AlMgSi1
SG-AlMg4,5Mn
SG-AlMg5
SG-AlSi5
SG-AlMg4,5Mn
SG-AlMg5
SG-AlSi5
SG-AlMg4,5Mn
SG-AlMg5
AlMg1SiCu
SG-AlMg4,5Mn
SG-AlMg5
SG-AlSi5
SG-AlMg4,5Mn
SG-AlMg5
SG-AlMg4,5Mn
SG-AlMg4,5MnZr
SG-AlMg5
AlZn4,5Mg1
Welding consumables
Notes on working with steel
Unalloyed and low-alloy steels
General information
The suitability for welding of unalloyed and low-alloy
steels depends largely on their carbon content. Steels
with a C-content up to 0.22% can be worked using all
welding procedures without limitation.
With increased carbon content and thus increased
cooling rates, the suitability for welding is reduced as a
result of hardening. A coarse-grained structure forms in
the heat-affected zone, and the Charpy impact strength
decreases considerably.
The hardening tendency of low-alloy structural steels
can be estimated from the carbon equivalent value. In
the International Institute of Welding carbon equivalent
value (CEV), the influence of the key alloy elements is
calculated using an empirically determined formula:
IIIW C
ev
=C+
Mn
6
+
Cr+Mo+V
5
+
Cu+Ni
15
The general limit for the welding suitability of low-alloy
steels is CEV = 0.45. The welding suitability can be increased up to a CEV ≈ 0.60 through the suitable choice of
an EWM filler material and correct application of heat.
However, the CEV is only an estimation of the expected
increase in hardness because other process and
material dimensions are not taken into account in the
calculation.
The welding time, temperature and transformation details (welding ZTU) provide a more accurate idea of the
welding suitability of low-alloy steels. This allows the
structural transformations in the HAZ to be predicted
for each material.
Welding recommendation
SZW 2016
2016-01-08
Welding consumables should match the mechanical
properties and chemical composition of the parent
metal. Basic coated stick electrodes should be used for
unalloyed steels and preheated according to the CEV. In
the case of rimmed cast steels, basic electrodes should
be used for the segregation zones and rutile electrodes
for root and final passes.
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47
Welding consumables
Notes on working with steel
Fine-grained steels
General information
Welding recommendation
48
Fine-grained steels are generally suitable for welding.
These steels are characterised by a maximum carbon
content of 0.22% and use of the main strength-enhancing alloying elements manganese, silicon, chromium,
molybdenum, copper and nitrogen.
Other micro-alloying elements such as aluminium, niobium, vanadium and boron are also added. In addition
to enhancing strength, these also significantly increase
the toughness of the steel by reducing the granularity
of the structure. The type of hot forming during steel
manufacture also influences its quality and properties.
Fine-grained steels are currently standardised up to a
yield strength of 960 MPa and can be welded using all
procedures. However components should be preheated
before and after welding using the t8/5 method in order
to prevent faults.
SEW sheet 088 provides relevant recommendations
here. Preheating should generally be used above certain thickness limits. The following recommendations
apply, depending on the yield strength:
Yield strength (N/mm)2
Thickness limit (mm)
<355
30
>355 to 420
20
>420 to 590
12
>590
8
Welding consumables should match the mechanical
properties and chemical composition of the parent
metal. EWM can supply solid wire electrodes and flux
cored wires for all fine-grained steels.
www.ewm-sales.com
SZW 2016
2016-01-08
Welding consumables
Notes on working with steel
Pressure vessel and tubular steels, creep-resistant steels
General information
Creep-resistant steels are generally well suited to
welding. This is mainly a result of their high purity and
low carbon content. Creep-resistant steels are used for
boiler, tube, container and reactor construction at operating temperatures between 500 °C and 600 °C. Aside
from having creep-resistant properties, these steels are
very-scale resistant and creep-resistant at high temperatures. The temperature resistance is due mainly to the
alloy elements manganese and molybdenum.
Welding recommendation
Creep-resistant steels should be preheated to suit their
sheet thickness because of the risk of hardening crack
formation. The steel manufacturer will make recommendations here. Similar kinds of welding consumables are mainly used in order to guarantee the creep
strength of the parent and weld metals.
SZW 2016
2016-01-08
www.ewm-sales.com
49
Welding consumables
Notes on working with stainless steel
Welding austenitic steels
Chromium and nickel are among the main alloying elements of austenitic materials. If the
correct ratio is achieved (approx. 18% chromium and 8% nickel) the austenitic range is
increased so that a stable structure results even at ambient temperature.
Unlike ferritic chromium steel, austenitic material cannot be further hardened and is also
non-magnetic. We differentiate between stable and metastable austenites. Whereas stable
austenites have no ferritic structure at ambient temperature, metastable austenites can
have a ferrite component of up to 10% at ambient temperature. Austenitic steels can be
welded without problems using similar welding consumables. It should however be noted
that stable austenites are prone to developing heat cracks. In such cases, the heat input
should be monitored during the welding process. Welding consumables containing manganese reduce this risk.
Welding of austenitic/ferritic steels (duplex steels)
Duplex steels have a wide range of applications, thanks to their exceptional combination of
corrosion resistance and superior strength. These properties are achieved by a high chromium content, combined with nitrogen and molybdenum. They are used in contact with
corrosive media, chemicals and in offshore environments in the temperature range of -40°C
to 250°C. Their ability to be welded is comparable to that of other high-alloy materials where
similar filler materials are used.
Welding of ferritic chromium steels (chromium/ferrite)
The ferritic chromium steels include materials with carbon contents below 0.1% and chromium contents between 13% and 30%. Unlike fully austenitic steels, they contain no nickel.
Stabilised ferrites should be used for welding purposes. This group is alloyed with strong
carbide-forming elements such as titanium and niobium which combine with the carbon
during welding. The carbon cannot combine with chromium to form chromium carbide
which prevents intercrystalline corrosion. Fully ferritic welding consumables with a slightly
increased content of chromium, niobium and titanium should generally be used for welding,
because alloying elements can be lost in the welding zone. Austenitic consumables with a
slightly increased chromium and molybdenum content can be used with multi-layer welds.
Only pure argon a mixture of argon and helium should be used as a shielding gas, because
the steels are very given to oxidation when molten due to their high chromium content.
The argon/hydrogen mixes normally used with austenitic materials are not recommended.
The hydrogen makes the material very brittle.
50
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SZW 2016
2016-01-08
MIG/MAG
Overview
MIG/MAG
Page
unalloyed
Low-alloy
High-alloy
Solid wire electrodes
Weatherproof
Low-temperature tough
High tensile
Creep resistant
Stainless steel
Heat resistant
Creep resistant
Duplex
Nickel-based
Aluminium
Copper-based
Flux cored wire electrodes
SZW 2016
2016-01-08
Copper
Copper-aluminium
Copper-silicon
Copper-tin
Copper-nickel
Hardfacing
Unalloyed
Low-alloy, creepresistant
Low-alloy, high-tensile
High-alloy
High-alloy, creepresistant
Nickel-based
Hardfacing
www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.
52
63
64
66
69
72
77
79
83
85
88
97
98
101
103
105
106
107
114
115
116
120
123
124
51
MIG/MAG
l Solid wire electrodes l unalloyed
SW 70S G3
zzUnalloyed solid wire electrode
zzCopper-plated, layer wound
zzLow-spatter thanks to high chemical purity
zzSuitable for EWM forceArc and coldArc
zzFor industry, craft and repair businesses
Standards
DIN EN ISO 14341-A
G 42 4 C1/M21 3Si1
AWS A-5.18
ER 70S-6
Material number
Chemical analysis
C
0.08
Si
0.9
Mn
1.5
1.5125
P
0.015
S
0.012
Shielding gas
C1 / M21 / M22 - M33
Expansion, A5 Yield strength, Rp 0.2%
≥20 %
≥420 MPa
Tensile strength, Rm
500 MPa - 640 MPa
Impact energy, Av
≥47 J (-40 °C)
Approvals
TÜV / DB / GL / CE / LR
Materials
S185 - S355G1, S255N - S355N, P255NH - P355NH, P235GH - P285NH, P235 - P355T2,
20MnNb6, L210 - L360N
Shipbuilding steels A, B, D, E
Cast steel GS-38–GS-52
Packing drum
S200
kg
5.0
2.0
Drum Ø /mm
0.8
5.0
15
–
B300
18
F250
52
250
Ø /mm
0.6
510
1.0
1.2
0.6
0.8
1.0
1.2
1.6
0.8
1.0
1.2
1.6
0.8
1.0
1.2
Item no.
097-003450-20006
097-003450-20208
097-003450-20008
097-003450-20010
097-003450-20012
097-003450-30006
097-003450-30008
097-003450-30010
097-003450-30012
097-003450-30016
097-003450-31808
097-003450-31810
097-003450-31812
097-003450-31816
097-003450-25008
097-003450-25010
097-003450-25012
www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.
SZW 2016
2016-01-08
MIG/MAG
l Solid wire electrodes l unalloyed
SW 70S G3 Ti
zzUnalloyed solid wire electrode
zzLayer-wound
zzExcellent for rusty, primed, contaminated and galvanised
surfaces
DIN EN ISO 14341-A
G 42 2 C/M G3Si1+Ti
AWS A-5.18
Chemical analysis
C
0.06
Si
0.8
Mn
1.5
ER 70S-2
Ti
0.12
Shielding gas
C1 / M21
Expansion, A5 Yield strength, Rp 0.2%
≥20 %
≥440 MPa
Tensile strength, Rm
≥510 MPa
Impact energy, Av
≥47 J (-20 °C)
Approvals
TÜV / CE
Materials
S185 - S355J0, S255N - S355N
Packing drum
kg
S200
5.0
B300
15
SZW 2016
2016-01-08
Ø /mm
0.6
0.8
1.0
0.8
1.0
1.2
1.6
Item no.
097-003535-20006
097-003535-20008
097-003535-20010
097-003535-30008
097-003535-30010
097-003535-30012
097-003535-30016
www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.
53
MIG/MAG
l Solid wire electrodes l unalloyed
SW 70S G3 Bronze
zzUnalloyed solid wire electrode
zzBronze plated, layer wound
zzLow-spatter thanks to high chemical purity
zzSuitable for EWM forceArc and coldArc
zzFor industry, craft and repair businesses
Standards
DIN EN ISO 14341-A
G 42 4 C1/M21 3Si1
AWS A-5.18
ER 70S-6
Material number
Chemical analysis
C
0.08
Si
0.9
Mn
1.5
1.5125
P
0.012
S
0.011
Shielding gas
C1 / M21 / M22 - M33
Expansion, A5 Yield strength, Rp 0.2%
≥20 %
≥420 MPa
Tensile strength, Rm
500 MPa - 640 MPa
Impact energy, Av
≥47 J (-40 °C)
Approvals
TÜV / DB / GL / LR
Materials
S185 - S355G1, S255N - S355N, P255NH - P355NH, P235GH - P285NH, P235 - P355T2,
20MnNb6, L210 - L360N
Shipbuilding steels A, B, D, E
Cast steel GS-38–GS-52
Packing drum
kg
Drum Ø /mm
B300
15
–
F250
250
510
Ø /mm
0.6
0.8
1.0
1.2
1.6
0.8
1.0
1.2
Item no.
097-003562-30006
097-003562-30008
097-003562-30010
097-003562-30012
097-003562-30016
097-003562-25008
097-003562-25010
097-003562-25012
u D200 reels specially developed for Picomig. You will find more welding consumables
in the main EWM catalogue!
54
www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.
SZW 2016
2016-01-08
MIG/MAG
l Solid wire electrodes l unalloyed
SW 70S G3 Mec
zzUnalloyed solid wire electrode
zzCopper-plated, layer wound
zzLow-spatter thanks to high chemical purity
zzSuitable for EWM forceArc and coldArc
zzFor industry, craft and repair businesses
Standards
DIN EN ISO 14341-A
G 42 2 C1 / G 42 4 M 21
3 Si1
AWS A-5.18
ER 70S-6
Material number
Chemical analysis
C
0.07
Si
0.85
Mn
1.45
1.5125
P
0.016
S
0.014
Shielding gas
C1 / M21 / M22 - M33
Expansion, A5 Yield strength, Rp 0.2%
≥20 %
≥420 MPa
Tensile strength, Rm
520 MPa - 640 MPa
Impact energy, Av
≥47 J (-40 °C)
Approvals
TÜV / DB / CE
Materials
S185 - S355G1, S255N - S355N, P255NH - P355NH, P235GH - P285NH, P235 - P355T2,
20MnNb6, L210 - L360N
Shipbuilding steels A, B, D, E
Cast steel GS-38–GS-52
Packing drum
kg
Drum Ø /mm
B300
15
–
F275
275
510
F450
450
590
SZW 2016
2016-01-08
Ø /mm
0.8
1.0
1.2
0.8
1.0
1.2
1.0
1.2
Item no.
097-003720-30008
097-003720-30010
097-003720-30012
097-003720-27508
097-003720-27510
097-003720-27512
097-003720-45010
097-003720-45012
www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.
55
MIG/MAG
l Solid wire electrodes l unalloyed
SW 70 G3Si1 Brillance
zzUnalloyed MAG solid wire electrode
zzBright, layer wound
zzExtremely low spatter
zzIdeal for automated welding
DIN EN ISO 14341-A
G 46 4 M21 3Si1 / G 42 2
C1 3Si1
AWS A-5.18
ER 70S-6
Material number
Chemical analysis
C
0.08
Si
0.87
1.5125
Mn
1.42
Shielding gas
C1 / M21 / M22 - M33
Expansion, A5 Yield strength, Rp 0.2%
≥25 %
≥420 MPa
Tensile strength, Rm
≥520 MPa
Impact energy, Av
≥85 J (20 °C)
Approvals
TÜV / DB / CE
Materials
S185 - S355G1, S255N - S355N, P255NH - P355NH, P235GH - P285NH, P235 - P355T2,
20MnNb6, L210 - L360N
Shipbuilding steels A, B, D, E
Cast steel GS-38–GS-52
Packing drum
kg
Drum Ø /mm
B300
15
–
F250
250
510
56
Ø /mm
0.8
1.0
1.2
1.6
0.8
1.0
1.2
Item no.
097-004856-30008
097-004856-30010
097-004856-30012
097-004856-30016
097-004856-25008
097-004856-25010
097-004856-25012
www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.
SZW 2016
2016-01-08
MIG/MAG
l Solid wire electrodes l unalloyed
SW 70 G3Si1
zzUnalloyed MAG solid wire electrode
zzCopper-plated, layer wound
zzExtremely low spatter
zzIdeal for automated welding
DIN EN ISO 14341-A
G 46 4 M21 3Si1 / G 42 2
C1 3Si1
AWS A-5.18
ER 70S-6
Material number
Chemical analysis
C
0.08
Si
0.87
1.5125
Mn
1.42
Shielding gas
C1 / M21 / M22 - M33
Expansion, A5 Yield strength, Rp 0.2%
≥25 %
≥420 MPa
Tensile strength, Rm
≥520 MPa
Impact energy, Av
≥85 J (20 °C)
Approvals
TÜV / DB / CE
Materials
S185 - S355G1, S255N - S355N, P255NH - P355NH, P235GH - P285NH, P235 - P355T2,
20MnNb6, L210 - L360N
Shipbuilding steels A, B, D, E
Cast steel GS-38–GS-52
SZW 2016
2016-01-08
Packing drum
kg
B300
15
Ø /mm
0.8
1.0
1.2
1.6
Item no.
097-004886-30008
097-004886-30010
097-004886-30012
097-004886-30016
www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.
57
MIG/MAG
l Solid wire electrodes l unalloyed
SW 70S G4
zzUnalloyed solid wire electrode
zzCopper-plated, layer wound
zzLow-spatter thanks to high chemical purity
zzSuitable for EWM forceArc and coldArc
zzFor industry, craft and repair businesses
Standards
DIN EN ISO 14341-A
G 46 2 C1 4 Si1 / G 46 4
M21 4 Si1
AWS A-5.18
ER 70S-6
Material number
Chemical analysis
C
0.08
Si
1
Mn
1.7
1.5130
P
0.02
S
0.015
Shielding gas
C1 / M21 / M22 - M33
Expansion, A5 Yield strength, Rp 0.2%
≥20 %
≥460 MPa
Tensile strength, Rm
530 J - 680 MPa
Impact energy, Av
≥47 J (-40 °C)
Approvals
TÜV / DB / GL / CE
Materials
S185 - S355G1, S255N - S355N, P255NH - P355NH, P235GH - P285NH, P235 - P355T2,
20MnNb6, L210 - L360N
Shipbuilding steels A, B, D, E
Packing drum
kg
S200
5.0
15
Drum Ø /mm
–
B300
18
F250
58
250
510
Ø /mm
0.8
1.0
1.2
0.8
1.0
1.2
1.6
0.8
1.0
1.2
1.6
1.0
1.2
1.6
Item no.
097-003451-20008
097-003451-20010
097-003451-20012
097-003451-30008
097-003451-30010
097-003451-30012
097-003451-30016
097-003451-31808
097-003451-31810
097-003451-31812
097-003451-31816
097-003451-25010
097-003451-25012
097-003451-25016
www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.
SZW 2016
2016-01-08
MIG/MAG
l Solid wire electrodes l unalloyed
SW 70S G4 Bronze
zzUnalloyed solid wire electrode
zzBronze plated, layer wound
zzLow-spatter thanks to high chemical purity
zzSuitable for EWM forceArc and coldArc
zzFor industry, craft and repair businesses
Standards
DIN EN ISO 14341-A
G 46 2 C1 4 Si1 / G 46 4
M21 4 Si1
AWS A-5.18
ER 70S-6
Material number
Chemical analysis
C
0.08
Si
1
Mn
1.7
1.5130
P
0.02
S
0.015
Shielding gas
C1 / M21 / M22 - M33
Expansion, A5 Yield strength, Rp 0.2%
≥20 %
≥460 MPa
Tensile strength, Rm
530 MPa - 680 MPa
Impact energy, Av
>47 J (-40 °C)
Approvals
TÜV / DB / CE
Materials
S185 - S355G1, S255N - S355N, P255NH - P355NH, P235GH - P285NH, P235 - P355T2,
20MnNb6, L210 - L360N
Shipbuilding steels A, B, D, E
Packing drum
kg
Drum Ø /mm
B300
15
–
F250
250
510
SZW 2016
2016-01-08
Ø /mm
0.8
1.0
1.2
1.6
1.0
1.2
1.6
Item no.
097-003564-30008
097-003564-30010
097-003564-30012
097-003564-30016
097-003564-25010
097-003564-25012
097-003564-25016
www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.
59
MIG/MAG
l Solid wire electrodes l unalloyed
SW 70S G4 Mec
zzUnalloyed solid wire electrode
zzCopper-plated, layer wound
zzLow-spatter thanks to high chemical purity
zzSuitable for EWM forceArc and coldArc
zzFor industry, craft and repair businesses
Standards
DIN EN ISO 14341-A
G 46 2 C1 4 Si1 / G 46 4
M21 4 Si1
AWS A-5.18
ER 70S-6
Material number
Chemical analysis
C
0.07
Si
0.95
Mn
1.75
1.5130
P
0.011
S
0.014
Shielding gas
C1 / M21 / M22 - M33
Expansion, A5 Yield strength, Rp 0.2%
≥20 %
≥460 MPa
Tensile strength, Rm
520 MPa - 640 MPa
Impact energy, Av
≥47 J (-40 °C)
Approvals
TÜV / DB / CE
Materials
S185 - S355G1, S255N - S355N, P255NH - P355NH, P235GH - P285NH, P235 - P355T2,
20MnNb6, L210 - L360N
Shipbuilding steels A, B, D, E
Cast steel GS-38–GS-52
60
Packing drum
kg
Drum Ø /mm
B300
15
–
F275
275
510
F450
450
590
Item no.
097-003713-30008
097-003713-30010
097-003713-30012
097-003713-27508
097-003713-27510
097-003713-27512
097-003713-45010
097-003713-45012
www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.
SZW 2016
2016-01-08
MIG/MAG
l Solid wire electrodes l unalloyed
SW 70 G4Si1 Brillance
zzUnalloyed MAG solid wire electrode
zzBright, layer wound
zzExtremely low spatter
zzIdeal for automated welding
DIN EN ISO 14341-A
G 46 4 M21 4Si1 / G 42 2
C1 4Si1
AWS A-5.18
ER 70S-6
Material number
Chemical analysis
C
0.07
Si
0.97
1.5130
Mn
1.65
Shielding gas
C1 / M21 / M22 - M33
Expansion, A5 Yield strength, Rp 0.2%
≥25 %
≥460 MPa
Tensile strength, Rm
520 MPa - 560 MPa
Impact energy, Av
≥90 J (20 °C)
Approvals
TÜV / DB / CE
Materials
S185 - S355G1, S255N - S355N, P255NH - P355NH, P235GH - P285GH, P235 P355T2,20MnNb6, L210 - L360N
Shipbuilding steels A, B, D, E
Cast steel GS-38–GS-52
Packing drum
kg
Drum Ø /mm
B300
15
–
F250
250
510
SZW 2016
2016-01-08
Ø /mm
0.8
1.0
1.2
1.6
0.8
1.0
1.2
Item no.
097-004857-30008
097-004857-30010
097-004857-30012
097-004857-30016
097-004857-25008
097-004857-25010
097-004857-25012
www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.
61
MIG/MAG
l Solid wire electrodes l unalloyed
SW 70 G4Si1
zzUnalloyed MAG solid wire electrode
zzCopper-plated, layer wound
zzExtremely low spatter
zzIdeal for automated welding
DIN EN ISO 14341-A
G 46 4 M21 4Si1 / G 42 2
C1 4Si1
AWS A-5.18
ER 70S-6
Material number
Chemical analysis
C
0.07
Si
0.97
1.5130
Mn
1.65
Shielding gas
C1 / M21 / M22 - M33
Expansion, A5 Yield strength, Rp 0.2%
≥25 %
≥460 MPa
Tensile strength, Rm
520 MPa - 560 MPa
Impact energy, Av
≥90 J (20 °C)
Approvals
TÜV / DB / CE
Materials
S185 - S355G1, S255N - S355N, P255NH - P355NH, P235GH - P285GH, P235 P355T2,20MnNb6, L210 - L360N
Shipbuilding steels A, B, D, E
Cast steel GS-38–GS-52
62
Packing drum
kg
B300
15
Ø /mm
0.8
1.0
1.2
1.6
Item no.
097-004887-30008
097-004887-30010
097-004887-30012
097-004887-30016
www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.
SZW 2016
2016-01-08
MIG/MAG
l low-alloy l Weatherproof
SW 80S NiCu
zzUnalloyed solid wire electrode
zzCopper-plated, layer wound
zzFor welding weatherproof steels
Standards
DIN EN ISO 14341-A
G 42 2 M Z
AWS A-5.28
Chemical analysis
C
0.08
Si
0.8
Mn
1.4
ER 80S-G
Ni
0.8
Cu
0.4
Shielding gas
C1 / M2 / M3
Expansion, A5 Yield strength, Rp 0.2%
≥22 %
≥450 MPa
Tensile strength, Rm
≥550 MPa
Impact energy, Av
≥80 J (20 °C) / ≥47 J (-20 °C)
Approvals
DB / CE
Materials
S235JRW - S355J2G1W, 9CrNiCuP3-2-4
For weather-resistant construction steels.
S235J0W-S355J0W, S235J2W-S355J2W, S355J0WP, S355J2WP, S355K2W
ASTM: A242 grades 1/2, A588 grades A/B/C/K, A606, A709 grade 50W
Packing drum
kg
B300
15
SZW 2016
2016-01-08
Ø /mm
0.8
1.0
1.2
Item no.
097-003524-30008
097-003524-30010
097-003524-30012
www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.
63
MIG/MAG
l low-alloy l Low-temperature tough
SW 80S Ni1
zzSolid wire electrode for welding cold tough fine-grain structural
steels
zzFor operating temperatures up to -60 °C
zzUse in offshore technology, e.g. in pipe construction
zzResistant to products containing chloride and acid gases
zzRecommended for root welding
Standards
DIN EN ISO 14341-A
G 46 6 M21 3Ni1
AWS A-5.28
Chemical analysis
C
0.09
Si
0.5
Mn
1.05
ER 80S-Ni1
Ni
0.9
Shielding gas
C1 / M2 / M3
Expansion, A5 Yield strength, Rp 0.2%
≥24 %
≥470 MPa
Tensile strength, Rm
≥560 MPa
Impact energy, Av
≥47 J (-60 °C)
Approvals
CE
Materials
P420NH, Gp240GH-GP280GH, S185-S355G1, S255-S355N
64
Packing drum
kg
B300
15
Ø /mm
1.0
1.2
Item no.
097-003622-30010
097-003622-30012
www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.
SZW 2016
2016-01-08
MIG/MAG
l low-alloy l Low-temperature tough
SW 80S Ni2
zzSolid wire electrode for welding cold tough fine-grain structural
steels
zzFor operating temperatures up to -60 °C
zzUse in offshore technology, e.g. in pipe construction
zzResistant to products containing chloride and acid gases
zzRecommended for root welding
Standards
DIN EN ISO 14341-A
G 46 4 M21 2Ni2
AWS A-5.28
Chemical analysis
C
0.09
Si
0.52
Mn
1.1
ER 80S-Ni2
Ni
2.45
Shielding gas
C1 / M21
Yield strength, Rp 0.2%
≥470 MPa
Tensile strength, Rm
≥570 MPa
Impact energy, Av
≥47 J (-90 °C) / ≥100 J (20 °C)
Approvals
CE
Materials
S255N — S380N, S255NL, 14Ni6, 12Ni14
Packing drum
kg
B300
15
SZW 2016
2016-01-08
Ø /mm
1.0
1.2
Item no.
097-003640-30010
097-003640-30012
www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.
65
MIG/MAG
l low-alloy l High tensile
SW 100S NiMo
zzLow-alloy solid wire electrode, creep-resistant
zzCopper-plated, layer wound
zzHigh-tensile welding consumable for vehicle construction
zzFor welding high-tensile fine-grain structural steels up to 690
MPa yield strength
zzFor wall thicknesses up to a maximum of 30 mm and fillet welds
zzSuitable for EWM forceArc and coldArc
Standards
G 69 4 M / G 62 4 C ZMn3Ni1Mo
DIN EN ISO 16834-A
AWS A-5.28
Chemical analysis
C
0.08
Si
0.57
Mn
1.77
ER 100S-G
Ni
1
Mo
0.38
Ti
0.15
Shielding gas
C1 / M21
Expansion, A5 Yield strength, Rp 0.2%
≥18 %
≥690 MPa
Tensile strength, Rm
≥740 MPa
Impact energy, Av
≥100 J (20 °C) / ≥47 J (-40 °C)
Approvals
TÜV / DB / CE
Materials
S690QL, S700MC, S420N - S500N, P420NH - P500NH, S420NL - S500NL
66
Packing drum
kg
B300
15
Ø /mm
1.0
1.2
Item no.
097-003525-30010
097-003525-30012
www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.
SZW 2016
2016-01-08
MIG/MAG
l low-alloy l High tensile
SW 100S NiMoCr
zzLow-alloy solid wire electrode, creep-resistant
zzCopper-plated, layer wound
zzFor welding high-tensile fine-grain structural steels up to 690
MPa yield strength
zzHigh-strength welding consumables for vehicle and crane
construction
zzLow-spatter thanks to high chemical purity
zzSuitable for EWM forceArc
Standards
DIN EN ISO 16834-A
G 69 4 M Mn3Ni1CrMo
AWS A-5.28
Chemical analysis
C
0.09
Si
0.52
Mn
1.57
ER 100S-G
Cr
0.3
Ni
1.4
Mo
0.25
V
0.09
Shielding gas
M21
Expansion, A5 Yield strength, Rp 0.2%
≥22 %
≥690 MPa
Tensile strength, Rm
≥760 MPa
Impact energy, Av
≥140 J (20 °C) / ≥47 J (-40 °C)
Approvals
TÜV / DB / CE
Materials
S690QL1, S420N - S500N, P420NH - P500NH, S420NL - S500NL, S690QL
Packing drum
kg
B300
15
SZW 2016
2016-01-08
Ø /mm
1.0
1.2
Item no.
097-003548-30010
097-003548-30012
www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.
67
MIG/MAG
l low-alloy l High tensile
SW 120S NiMoCr
zzLow-alloy solid wire electrode, creep-resistant
zzCopper-plated, layer wound
zzHigh-strength welding consumables for vehicle and crane
construction
zzFor welding high-tensile, water-quenched fine-grain structural
steels
zzLow-spatter thanks to high chemical purity
zzSuitable for EWM forceArc
Standards
DIN EN ISO 16834-A
G 89 6 M Mn4Ni2CrMo
AWS A-5.28
Chemical analysis
C
0.09
Si
0.8
Mn
1.8
ER 120S-G
Cr
0.31
Ni
2.2
Mo
0.55
Shielding gas
M21
Expansion, A5 Yield strength, Rp 0.2%
≥14 %
≥885 MPa
Tensile strength, Rm
≥940 MPa
Impact energy, Av
≥70 J (20 °C) / ≥47 J (-60 °C)
Approvals
TÜV / DB / CE
Materials
S890QL, S960QL, S690QL, S690QL1
68
Packing drum
kg
B300
15
Ø /mm
1.0
1.2
Item no.
097-003558-30010
097-003558-30012
www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.
SZW 2016
2016-01-08
MIG/MAG
l low-alloy l creep resistant
SW 80S Mo
zzLow-alloy solid wire electrode, creep-resistant
zzCopper-plated, layer wound
zzCreep resistant filler for pipe and container construction
zzLow-spatter thanks to high chemical purity
zzMaximum operating temperature 500 °C
zzSuitable for EWM forceArc and coldArc
Standards
DIN EN ISO 21952-A
G MoSi
AWS A-5.28
ER 80S-G
Material number
Chemical analysis
C
0.1
Si
0.6
Mn
1.15
1.5424
Mo
0.52
Shielding gas
M21
Expansion, A5 Yield strength, Rp 0.2%
≥22 %
≥460 MPa
Tensile strength, Rm
≥560 MPa
Impact energy, Av
≥100 J (20 °C) / ≥47 J (-20 °C)
Approvals
TÜV / DB / CE
Materials
P235G1TH - P255G1TH, P265 GH, P310GH, 16Mo3, L320, L360NB - L415NB
Packing drum
kg
B300
15
SZW 2016
2016-01-08
Ø /mm
1.0
1.2
1.6
Item no.
097-003547-30010
097-003547-30012
097-003547-30016
www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.
69
MIG/MAG
l low-alloy l creep resistant
SW 80S CrMo1
zzLow-alloy solid wire electrode, creep-resistant
zzCopper-plated, layer wound
zzCreep resistant filler for pipe and container construction
zzLow-spatter thanks to high chemical purity
zzMaximum operating temperature 550 °C
zzSuitable for EWM forceArc and coldArc
Standards
DIN EN ISO 21952-A
G CrMo1Si
AWS A-5.28
ER 80S-G
Material number
Chemical analysis
C
0.1
Si
0.6
Mn
1
1.7339
Cr
1.2
Mo
0.52
Shielding gas
M21
Expansion, A5 Yield strength, Rp 0.2%
≥20 %
≥305 MPa
Tensile strength, Rm
≥450 MPa
Impact energy, Av
≥100 J (20 °C) / ≥47 J (-10 °C)
Approvals
TÜV / DB / CE
Materials
13CrMo4-5
70
Packing drum
kg
B300
15
Ø /mm
1.0
1.2
Item no.
097-003546-30010
097-003546-30012
www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.
SZW 2016
2016-01-08
MIG/MAG
l low-alloy l creep resistant
SW 90S CrMo2
zzLow-alloy solid wire electrode, creep-resistant
zzCopper-plated, layer wound
zzCreep resistant filler for pipe and container construction
zzLow-spatter thanks to high chemical purity
zzMaximum operating temperature 600 °C
zzFor industry, craft and repair businesses
Standards
DIN EN ISO 21952-A
G CrMo2Si
AWS A-5.28
ER 90S-G
Material number
Chemical analysis
C
0.08
Si
0.6
Mn
0.92
1.7384
Cr
2.45
Mo
1
Shielding gas
M21
Expansion, A5 Yield strength, Rp 0.2%
≥22 %
≥355 MPa
Tensile strength, Rm
≥540 MPa
Impact energy, Av
≥80 J (20 °C)
Approvals
TÜV / DB / CE
Materials
10CrMo9-10, 10CrSiMoV7
Packing drum
kg
B300
15
SZW 2016
2016-01-08
Ø /mm
1.0
1.2
1.6
Item no.
097-003526-30010
097-003526-30012
097-003526-30016
www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.
71
MIG/MAG
l high-alloy l stainless steel
SW 307 Si
zzHigh-alloy solid wire electrode
zzAnnealed and layer wound
zzExcellent welding characteristics thanks to high Si content
zzSuitable for dissimilar joints and buffer layers
zzStrain-hardening
Standards
DIN EN ISO 14343-A
G 18 8 Mn
AWS A-5.9
ER 307 Si
Material number
Chemical analysis
C
0.08
Si
0.9
Mn
7
1.4370
Cr
18
Ni
8
Shielding gas
M13 / M12
Expansion, A5 Yield strength, Rp 0.2%
≥40 %
≥400 MPa
Tensile strength, Rm
≥650 MPa
Impact energy, Av
≥140 J (20 °C) / ≥32 J (-196 °C)
Approvals
TÜV / CE / DB
Materials
Dissimilar joints, cladding, buffer layers for hardfacing, high C-content and difficult to
weld steels, manganese steel (example: 1.3401)
Packing drum
kg
S200
5.0
BS300
15
F250
250
72
Drum Ø /mm
–
510
Ø /mm
0.8
1.0
0.8
1.0
1.2
1.6
1.0
1.2
Item no.
097-003473-20008
097-003473-20010
097-003473-30008
097-003473-30010
097-003473-30012
097-003473-30016
097-003473-25010
097-003473-25012
www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.
SZW 2016
2016-01-08
MIG/MAG
l high-alloy l stainless steel
SW 308 L Si
zzHigh-alloy solid wire electrode
zzAnnealed and layer wound
zzExcellent welding characteristics thanks to high Si content
zzFor non-rusting Cr-Ni steels with low C content
zzMaximum operating temperature 350 °C
zzCan be used for non-stabilised Cr-Ni steels
zzCold tough up to -196 °C
Standards
DIN EN ISO 14343-A
G 19 9 L Si
AWS A-5.9
ER 308 L Si
Material number
Chemical analysis
C
0.02
Si
0.9
Mn
1.8
1.4316
Cr
19
Ni
9
Shielding gas
M12
Expansion, A5 Yield strength, Rp 0.2%
≥42 %
≥390 MPa
Tensile strength, Rm
≥600 MPa
Impact energy, Av
≥50 J (-196 °C) / ≥120 J (20 °C)
Approvals
TÜV / DB / CE
Materials
1.4301, 1.4303, 1.4306, 1.4308, 1.4310, 1.4311, 1.4319, 1.4541, 1.4550, 1.4552
Packing drum
kg
S200
5.0
BS300
15
F250
250
SZW 2016
2016-01-08
Drum Ø /mm
–
510
Ø /mm
0.8
1.0
0.8
1.0
1.2
1.6
1.0
Item no.
097-003544-20008
097-003544-20010
097-003544-30008
097-003544-30010
097-003544-30012
097-003544-30016
097-003544-25010
www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.
73
MIG/MAG
l high-alloy l stainless steel
SW 309 L Si
zzHigh-alloy solid wire electrode
zzAnnealed and layer wound
zzExcellent welding characteristics thanks to high Si content
zzSuitable for dissimilar joints and buffer layers
zzMaximum operating temperature 300 °C
Standards
DIN EN ISO 14343-A
G 23 12 L Si
AWS A-5.9
ER 309 L Si
Material number
Chemical analysis
C
0.02
Si
0.8
Mn
1.8
1.4332
Cr
23.5
Ni
13
Shielding gas
M12 / M13
Expansion, A5 Yield strength, Rp 0.2%
≥35 %
≥450 MPa
Tensile strength, Rm
≥650 MPa
Impact energy, Av
≥60 J (-120 °C)
Approvals
TÜV / CE
Materials
Austenite-ferrite joints (dissimilar), cladding, corrosion-resistant layers on non-alloyed
construction steels, buffer layers
74
Packing drum
kg
BS300
15
Ø /mm
0.8
1.0
1.2
1.6
Item no.
097-003554-30008
097-003554-30010
097-003554-30012
097-003554-30016
www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.
SZW 2016
2016-01-08
MIG/MAG
l high-alloy l stainless steel
SW 410 NiMo
zzHigh-alloy solid wire electrode
zzSuitable for connecting the same type of martensitic-ferrite
steels
zzUse in water turbine, steam power plant and compressor
construction
zzResistant to vapour, water and seawater atmospheres
Standards
DIN EN ISO 14343-A
G 13 4
AWS A-5.9
ER 410 NiMo
Material number
Chemical analysis
C
0.03
Si
0.3
Mn
0.4
1.4351
Mo
0.5
Cu
0.3
Ni
4.5
Cr
13
Nb
0.5
Shielding gas
M13
Expansion, A5 Yield strength, Rp 0.2%
≥10 %
≥750 MPa
Tensile strength, Rm
≥950 MPa
Impact energy, Av
≥35 J (20 °C)
Materials
1.4313, 1.4317, 1.4351, 1.4414
Packing drum
kg
BS300
15
SZW 2016
2016-01-08
Ø /mm
0.8
1.0
1.2
1.6
Item no.
097-003589-30008
097-003589-30010
097-003589-30012
097-003589-30016
www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.
75
MIG/MAG
l high-alloy l stainless steel
SW 904 L
zzHigh-alloy solid wire electrode
zzAnnealed and layer wound
zzSuitable for boiler and tube steels
zzResistant to media containing sulphur and chloride
zzMaximum operating temperature 400 °C
zzCold tough up to -196 °C
Standards
DIN EN ISO 14343-A
G 20 25 5 Cu L
AWS A-5.9
ER 385
Material number
Chemical analysis
C
0.02
Si
0.3
Mn
1.5
1.4539
Mo
4.2
Nb
0.05
Cr
19.8
Ni
25
Cu
1.4
Co
0.5
Al
0.5
N
0.05
B
0.003
Shielding gas
I1 / I3 (20 - 30 % He)
Expansion, A5 Yield strength, Rp 0.2%
≥35 %
≥410 MPa
Tensile strength, Rm
≥600 MPa
Impact energy, Av
≥130 J (-196 °C)
Materials
1.4529,1.4539
Packing drum
kg
Drum Ø /mm
BS300
15
–
F250
250
510
76
Ø /mm
0.8
1.0
1.2
1.6
1.2
Item no.
097-003634-30008
097-003634-30010
097-003634-30012
097-003634-30016
097-003634-25012
www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.
SZW 2016
2016-01-08
MIG/MAG
l high-alloy l heat resistant
SW 309 H
zzJoint welding and surfacing of heat-resisting CrSi, CrAl and
CrNiSi steels
zzFor similar heat- and scale-resistant steels
zzHigh-alloy solid wire electrode
zzScale-resistant up to 950 °C
zzNot prone to hot crack formation due to high delta-ferrite
content
Standards
DIN EN ISO 14343-A
G 22 12 H
AWS A-5.9
ER 309 Si
Material number
Chemical analysis
C
0.1
Si
0.9
Mn
1.7
1.4829
Cr
22
Ni
11.5
Fe
Rest
Shielding gas
M12 / M13
Materials
1.4828, 1.4826, 1.4833, 1.4713, 1.4724, 1.4742, 1.4710, 1.4740, 1.4829, 1.4832, 1.4878,
1.4713
SZW 2016
2016-01-08
kg
Packing drum
15
BS300
Ø /mm
0.8
1.0
1.2
Item no.
097-004878-30008
097-004878-30010
097-004878-30012
www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.
77
MIG/MAG
l high-alloy l heat resistant
SW 310
zzHigh-alloy solid wire electrode
zzWeld metal made of fully austenitic chrome nickel steel
zzFor welding heatproof steels
zzScale resistant up to 1150 °C
zzNot resistant in gases containing sulphur
Standards
DIN EN ISO 14343-A
G 25 20
AWS A-5.9
ER 310
Material number
Chemical analysis
C
0.11
Si
0.4
Mn
1.5
1.4842
Cr
25
Ni
20
Shielding gas
M12 / M13
Expansion, A5 Yield strength, Rp 0.2%
≥40 %
≥390 MPa
Tensile strength, Rm
≥590 MPa
Impact energy, Av
≥170 J (20 °C) / ≥60 J (-196 °C)
Materials
1.4710, 1.4713, 1.4726, 1.4745, 1.4823, 1.4832, 1.4837, 1.4840, 1.4841, 1.4845, 1.4846,
1.4848, 1.4849
78
Packing drum
kg
BS300
15
Ø /mm
0.8
1.0
1.2
1.6
Item no.
097-003513-30008
097-003513-30010
097-003513-30012
097-003513-30016
www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.
SZW 2016
2016-01-08
MIG/MAG
l high-alloy l creep resistant
SW 312
zzHigh-alloy solid wire electrode
zzThe weld metal features a ferrite-austenite structure
zzHigh strength and wear resistance after welding
zzSuitable for dissimilar joints and buffer layers
zzScale resistant up to 1100 °C
zzSuitable for transformer
Standards
DIN EN ISO 14343-A
G 29 9
AWS A-5.9
ER 312
Material number
Chemical analysis
C
0.1
Si
0.5
Mn
1.9
1.4337
Cr
29
Ni
9
Shielding gas
M12
Expansion, A5 Yield strength, Rp 0.2%
≥25 %
≥600 MPa
Tensile strength, Rm
≥750 MPa
Impact energy, Av
≥100 J (20 °C)
Materials
corrosion-resistant similar steel and cast steel (e.g. 1.4762, 1.4085), difficult to weld steel,
manganese steel, repairs and wear-resistant layers
Packing drum
kg
BS300
15
SZW 2016
2016-01-08
Ø /mm
0.8
1.0
1.2
1.6
Item no.
097-003514-30008
097-003514-30010
097-003514-30012
097-003514-30016
www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.
79
MIG/MAG
l high-alloy l creep resistant
SW 316 L Si
zzHigh-alloy solid wire electrode
zzAnnealed and layer wound
zzExcellent welding characteristics thanks to high Si content
zzFor non-rusting Cr-Ni steels with low C content
zzMaximum operating temperature 400 °C
zzCan be used for non-stabilised Cr-Ni steels
Standards
DIN EN ISO 14343-A
G 19 12 3 L Si
AWS A-5.9
ER 316 L Si
Material number
Chemical analysis
C
0.02
Si
0.85
Mn
1.85
1.4430
Mo
2.7
Cr
19
Ni
12
Shielding gas
M12
Expansion, A5 Yield strength, Rp 0.2%
≥37 %
≥400 MPa
Tensile strength, Rm
≥610 MPa
Impact energy, Av
≥120 J (-60 °C)
Approvals
TÜV / DB / CE
Materials
1.4401, 1.4404, 1.4406, 1.4408, 1.4429, 1.4435, 1.4436, 1.4541, 1.4550, 1.4571, 1.4580,
1.4581, 1.4583
80
Packing drum
kg
S200
5.0
BS300
15
Ø /mm
0.8
1.0
0.8
1.0
1.2
1.6
Item no.
097-003545-20008
097-003545-20010
097-003545-30008
097-003545-30010
097-003545-30012
097-003545-30016
www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.
SZW 2016
2016-01-08
MIG/MAG
l high-alloy l creep resistant
SW 318 Si
zzHigh-alloy solid wire electrode
zzAnnealed and layer wound
zzExcellent welding characteristics thanks to high Si content
zzCan be used for welding stabilised Cr-Ni steels
zzGood resistance to corrosion due to greater Nb and Mo content
zzMaximum operating temperature 400 °C
Standards
DIN EN ISO 14343-A
G 19 12 3 Nb Si
AWS A-5.9
ER 318 Si
Material number
Chemical analysis
C
0.04
Si
0.8
Mn
1.8
1.4576
Mo
2.7
Nb
0.5
Cr
19.5
Ni
12.5
Shielding gas
M12 / M13
Expansion, A5 Yield strength, Rp 0.2%
≥36 %
≥400 MPa
Tensile strength, Rm
≥610 MPa
Impact energy, Av
≥100 J (20 °C)
Approvals
TÜV / DB / CE
Materials
1.4401, 1.4404, 1.4408, 1.4420, 1.4435, 1.4436, 1.4571, 1.4573, 1.4580, 1.4581, 1.4583
Packing drum
kg
S200
5.0
BS300
15
F250
250
SZW 2016
2016-01-08
Drum Ø /mm
–
510
Ø /mm
0.8
1.0
0.8
1.0
1.2
1.6
1.0
Item no.
097-003476-20008
097-003476-20010
097-003476-30008
097-003476-30010
097-003476-30012
097-003476-30016
097-003476-25010
www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.
81
MIG/MAG
l high-alloy l creep resistant
SW 347 Si
zzHigh-alloy solid wire electrode
zzAnnealed and layer wound
zzExcellent welding characteristics thanks to high Si content
zzCan be used for welding stabilised Cr-Ni steels
zzSuitable for joint welding of stainless and heat-resistant steels
zzVery good welding and flow characteristics
zzMaximum operating temperature 400 °C
zzScale-resistant up to 800 °C
zzCold tough up to -196 °C
Standards
DIN EN ISO 14343-A
G 19 9 Nb Si
AWS A-5.9
ER 347 Si
Material number
Chemical analysis
C
0.05
Si
0.8
Mn
1.2
1.4551
Mo
0.4
Nb
0.5
Cr
19.5
Ni
9.7
Cu
0.4
Shielding gas
M11 / M12 / M13
Expansion, A5 Yield strength, Rp 0.2%
≥35 %
≥400 MPa
Tensile strength, Rm
≥600 MPa
Impact energy, Av
≥100 J (20 °C)
Approvals
CE
Materials
1.4541, 1.4550, 1.4552, 1.4301, 1.4312, 1.4546, 1.4311, 1.4306
82
Packing drum
kg
BS300
15
Ø /mm
0.8
1.0
1.2
1.6
Item no.
097-003568-30008
097-003568-30010
097-003568-30012
097-003568-30016
www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.
SZW 2016
2016-01-08
MIG/MAG
l high-alloy l Duplex
SW 2209 Duplex
zzHigh-alloy solid wire electrode
zzUse in a temperature range from -40 °C to 250 °C
zzFor ferrite-austenitic Cr-Ni-Mo steels
zzResistant to products containing chloride and acid gases
zzUse in offshore technology e.g. in pipe construction
Standards
DIN EN ISO 14343-A
G 22 9 3 LN
AWS A-5.9
Chemical analysis
C
0.015
Si
0.4
Mn
1.8
ER 2209
Cr
22.5
Ni
9
Mo
3
N
0.15
Shielding gas
M12 / M13
Expansion, A5 Yield strength, Rp 0.2%
≥30 %
≥810 MPa
Tensile strength, Rm
≥620 MPa
Impact energy, Av
≥65 J (-60 °C) / ≥120 J (20 °C)
Approvals
TÜV / CE / DB
Materials
1.4462, 1.4417, 1.4460, 1.4362
Dissimilar joints
Packing drum
kg
BS300
15
SZW 2016
2016-01-08
Ø /mm
0.8
1.0
1.2
1.6
Item no.
097-003516-30008
097-003516-30010
097-003516-30012
097-003516-30016
www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.
83
MIG/MAG
l high-alloy l Duplex
SW 2594 Super Duplex
zzHigh-alloy solid wire electrode
zzUse in offshore technology, e.g. in pipe construction
zzResistant to products containing chloride and acid gases
zzMaximum operating temperature of the end product: 250 °C
zzFor ferrite-austenitic super duplex steels
Standards
DIN EN ISO 14343-A
G 25 9 4 N L
AWS A-5.9
Chemical analysis
C
0.03
Si
0.45
Mn
0.6
ER 2594
Cr
25
Ni
9.2
Mo
4
N
0.25
S
0.01
P
0.025
Cu
0.5
Expansion, A5 Yield strength, Rp 0.2%
≥27 %
≥695 J
Tensile strength, Rm
≥900 MPa
Impact energy, Av
≥135 J (-50 °C)
Approvals
TÜV
Materials
25% Cr super-duplex steels, e.g. 1.4501 X2CrNiMoCuWN 25-7-4 AND S 32750, S 32760
Dissimilar joints
84
Packing drum
kg
BS300
15
Ø /mm
0.8
1.0
1.2
1.6
Item no.
097-003704-30008
097-003704-30010
097-003704-30012
097-003704-30016
www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.
SZW 2016
2016-01-08
MIG/MAG
l Solid wire electrodes l Nickel-based
SW 625
zzHigh-alloy solid wire electrode
zzMaximum operating temperature of the components 1000 °C
zzCold tough up to -196 °C
zzScale resistant up to 1100 °C
zzWeld metal resistant to phosphoric acid, hydrochloric acid,
sulphuric acid and nitric acid
zzFor permanent use in a temperature range from -196 °C to 550 °C
Standards
DIN EN ISO 18274
S Ni 6625 (NiCr22Mo9Nb)
AWS A-5.14
Chemical analysis
C
0.01
Si
0.1
Mn
0.05
ER NiCrMo3
Cr
22
Ni
64
Mo
9
Nb
3.6
Shielding gas
M12
Expansion, A5 Yield strength, Rp 0.2%
35 %
≥480 MPa
Tensile strength, Rm
≥780 J
Impact energy, Av
60 J (-196 °C)
Approvals
TÜV
Materials
Alloy 625, alloy 800 and similar Ni-Cr alloys
1.4529, 1.4539, 1.4558, 1.4876, 1.5680, 1.5681, 1.5662, 2.4605, 2.4618, 2.4856, 2.4858,
2.4951, 2.4952
Packing drum
kg
BS300
15
SZW 2016
2016-01-08
Ø /mm
0.8
1.0
1.2
Item no.
097-003515-30008
097-003515-30010
097-003515-30012
www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.
85
MIG/MAG
l Solid wire electrodes l Nickel-based
SW NiCr82
zzHigh-alloy solid wire electrode
zzCold tough up to -196 °C
zzScale-resistant up to 1,200 °C
zzFor corrosion-resistant alloys with nickel, stainless steels and
carbon steels
zzResistant to embrittlement
zzHigh strength and creep strength values
zzDissimilar joints in the petrochemical industry and offshore
technology (e.g. furnaces)
Standards
DIN EN ISO 18274
S Ni 6082 (NiCr20Nb)
AWS-SFA-5.14
Chemical analysis
ER NiCr 3
C
Si
Mn
Cr
Ni
Fe
Nb
Cu
Co
Ti
S
P
0.05
0.5
3.5
22
67
3
3
0.5
0.1
0.75
0.015
0.015
Shielding gas
I1 / I3 (40 % He)
Expansion, A5 Yield strength, Rp 0.2%
≥35 %
≥480 MPa
Tensile strength, Rm
≥780 J
Impact energy, Av
60 J (-196 °C)
Materials
1.4558, 1.4859, 1.4861, 1.4876, 1.4877, 1.4885, 1.4958, 1.4968, 2.4669, 2.4694,
2.4816,2.4817, 2.4867, 2.4867, 2.4869, 2.4951, 2.4952
Nickel-based alloys, dissimilar joints (also at temperatures >300 °C), cladding, surfacing
86
Packing drum
kg
BS300
15
Ø /mm
0.8
1.0
1.2
1.6
Item no.
097-003586-30008
097-003586-30010
097-003586-30012
097-003586-30016
www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.
SZW 2016
2016-01-08
MIG/MAG
l Solid wire electrodes l Nickel-based
SW NiFe55
zzHigh-alloy solid wire electrode
zzCold welding of grey cast iron, malleable cast iron and spheroidal
cast iron
zzHighly resistant to cracking and good strength values
zzResistant to embrittlement
Chemical analysis
C
0.03
Si
0.1
Mn
0.5
Cu
0.04
Co
0.02
Ni
55.1
Fe
Rest
Shielding gas
I1 / M12
Expansion, A5 Yield strength, Rp 0.2%
≥40 %
≥280 MPa
Tensile strength, Rm
580 MPa
Materials
Grey cast iron, malleable cast iron and spheroidal cast iron
Packing drum
kg
S300
15
SZW 2016
2016-01-08
Ø /mm
0.8
1.0
1.2
1.6
Item no.
097-003572-30008
097-003572-30010
097-003572-30012
097-003572-30016
www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.
87
MIG/MAG
l Solid wire electrodes l Aluminium
SW 1450 99,5Ti
zzMIG solid wire electrode, aluminium
zzTitanium forms fine grains and increases the mechanical qualities
zzMore resistant to hot cracks than pure aluminium
Standards
DIN EN ISO 18273
AWS A-5.10
ER 1450
Material number
Chemical analysis
Ti
0.15
S AL 1450 (Al99,5Ti)
3.0805
Al
99.5
Shielding gas
I1
Expansion, A5 Yield strength, Rp 0.2%
≥35 %
≥20 MPa
Tensile strength, Rm
≥65 MPa
Approvals
TÜV / DB / CE
Melting range
647 °C - 658 °C
Materials
Al99,5Ti, Al99,3, Al99,5, Al99,6, Al99,7, Al99,85,
88
Packing drum
kg
BS300
7.0
Ø /mm
0.8
1.0
1.2
1.6
Item no.
097-004818-30008
097-004818-30010
097-004818-30012
097-004818-30016
www.ewm-group.com
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SZW 2016
2016-01-08
MIG/MAG
l Solid wire electrodes l Aluminium
SW 3103 Mn1
zzMIG solid wire electrode, aluminium
zzAlloy for ship building/marine and offshore technology
zzSeawater resistant
Standards
DIN EN ISO 18273
S AL 3103 (AlMn1)
AWS A-5.10
Chemical analysis
Mn
1.2
Si
0.3
Mg
0.2
ER 3103
Al
Rest
Shielding gas
I1
Expansion, A5 Yield strength, Rp 0.2%
≥24 %
≥35 MPa
Tensile strength, Rm
≥90 MPa
Melting range
648 °C - 657 °C
Materials
AlMn0,6, AlMn1, AlMn0,2Mg0,1, AlMn1Mg0,5
Packing drum
kg
Drum Ø /mm
BS300
7.0
–
F100
100
590
SZW 2016
2016-01-08
Ø /mm
0.8
1.0
1.2
1.0
1.2
Item no.
097-004819-30008
097-004819-30010
097-004819-30012
097-003509-10010
097-003509-10012
www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.
89
MIG/MAG
l Solid wire electrodes l Aluminium
SW 4043 Si5
zzMIG solid wire electrode, aluminium
zz5% silicon
zzUntreated low strength values
zzSuitable for subsequent anodisation
zzResistant to hot cracks
zzMain areas of use are welds on cast aluminium
Standards
DIN EN ISO 18273
AWS A-5.10
ER 4043
Material number
Chemical analysis
Si
5
S Al 4043A (AlSi5(A))
3.2245
Al
Rest
Expansion, A5 Yield strength, Rp 0.2%
≥8 %
≥40 MPa
Tensile strength, Rm
≥120 MPa
Approvals
DB / CE
Melting range
573 °C - 625 °C
Materials
AlSiMg, AlMgSi
90
Packing drum
kg
S200
2.0
BS300
7.0
Ø /mm
0.8
1.0
0.8
1.0
1.2
Item no.
097-004820-20008
097-004820-20010
097-004820-30008
097-004820-30010
097-004820-30012
www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.
SZW 2016
2016-01-08
MIG/MAG
l Solid wire electrodes l Aluminium
SW 4047 Si12
zzMIG solid wire electrode, aluminium
zz12% silicon
zzUntreated low strength values
zzNot suitable for subsequent anodisation
zzMain areas of use are welds on cast aluminium
Standards
DIN EN ISO 18273
AWS A-5.10
ER 4047
Material number
Chemical analysis
Si
12
S AL 4047A (AlSi12(A))
3.2585
Al
Rest
Shielding gas
I1
Expansion, A5 Yield strength, Rp 0.2%
≥5 %
≥60 MPa
Tensile strength, Rm
≥130 MPa
Approvals
DB / CE
Melting range
575 °C - 585 °C
Materials
AlSiMg, AlMgSi
Packing drum
kg
BS300
7.0
SZW 2016
2016-01-08
Ø /mm
0.8
1.0
1.2
1.6
Item no.
097-004817-30008
097-004817-30010
097-004817-30012
097-004817-30016
www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.
91
MIG/MAG
l Solid wire electrodes l Aluminium
SW 5087 Mg4,5 MnZr
zzMIG solid wire electrode, aluminium
zzHigh strength, extremely resistant to corrosion, resistant to sea
water
zzVery good mechanical quality values
Standards
DIN EN ISO 18273
S AL 5087 (AlMg4,5MnZr)
AWS A-5.10
ER 5087
Material number
Chemical analysis
Mg
4.5
Mn
1
Cr
0.15
3.3546
Zr
0.15
Al
Rest
Shielding gas
I1
Expansion, A5 Yield strength, Rp 0.2%
≥17 %
≥125 MPa
Tensile strength, Rm
≥275 MPa
Approvals
TÜV / DB / GL / CE / ABS
Melting range
574 °C - 638 °C
Materials
AlMg3,5, AlMg4,5, AlMg5, AlMg3,5Mn, AlMg3,5Mn0,4, AlMg4,5Mn0,7, AlMg5Mn0,4,
AlMg5Mn1, AlMgSi1, G-AlMg3, G-AlMg5
92
Packing drum
kg
BS300
7.0
Ø /mm
0.8
1.0
1.2
1.6
Item no.
097-003644-30008
097-003644-30010
097-003644-30012
097-003644-30016
www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.
SZW 2016
2016-01-08
MIG/MAG
l Solid wire electrodes l Aluminium
SW 5183 Mg4,5 Mn
zzMIG solid wire electrode, aluminium
zz4.5% magnesium, 0.7% manganese
zzHigh strength, extremely resistant to corrosion, resistant to sea
water
zzSuitable for subsequent anodisation
Standards
DIN EN ISO 18273
S AL 5183 (AlMg4,5Mn0,7)
AWS A-5.10
ER 5183
Material number
Chemical analysis
Mg
4.5
Mn
0.7
Cr
0.15
3.3548
Al
Rest
Shielding gas
I1
Expansion, A5 Yield strength, Rp 0.2%
≥17 %
≥125 MPa
Tensile strength, Rm
≥275 MPa
Approvals
TÜV / DB / GL / LR / CE / ABS
Melting range
574 °C - 638 °C
Materials
AlMg3,5, AlMg4,5, AlMg5, AlMg3,5Mn, AlMg3,5Mn0,4, AlMg4,5Mn0,7, AlMg5Mn0,4,
AlMg5Mn1, AlMgSi1, G-AlMg3, G-AlMg5
Packing drum
kg
S200
2.0
BS300
7.0
SZW 2016
2016-01-08
Ø /mm
1.0
1.2
0.8
1.0
1.2
1.6
Item no.
097-003643-20010
097-003643-20012
097-003643-30008
097-003643-30010
097-003643-30012
097-003643-30016
www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.
93
MIG/MAG
l Solid wire electrodes l Aluminium
SW 5183 Mg4,5 Mn Premium
zzMIG solid wire electrode, aluminium
zzFor weld-critical joints
zzOptimised surface due to special cleaning process
zzShaved several times
zz4.5% magnesium, 0.7% manganese
zzHigh strength, extremely resistant to corrosion, resistant to sea
water
zzSuitable for subsequent anodisation
Standards
DIN EN ISO 18273
S AL 5183 (AlMg4,5Mn0,7)
AWS A-5.10
ER 5183
Material number
Chemical analysis
Mg
4.5
Mn
0.7
Cr
0.15
3.3548
Al
Rest
Shielding gas
I1
Expansion, A5 Yield strength, Rp 0.2%
≥17 %
≥125 MPa
Tensile strength, Rm
≥275 MPa
Approvals
TÜV / DB / GL / LR / CE / ABS
Melting range
574 °C - 638 °C
Materials
AlMg3,5, AlMg4,5, AlMg5, AlMg3,5Mn, AlMg3,5Mn0,4, AlMg4,5Mn0,7, AlMg5Mn0,4,
AlMg5Mn1, AlMgSi1, G-AlMg3, G-AlMg5
Packing drum
BS 300
kg
7.0
Ø /mm
1.2
Item no.
097-003686-30012
u Other dimensions available on request!
94
www.ewm-group.com
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SZW 2016
2016-01-08
MIG/MAG
l Solid wire electrodes l Aluminium
SW 5356 Mg5
zzMIG solid wire electrode, aluminium
zz5% magnesium
zzHigh strength, extremely resistant to corrosion, resistant to sea
water
zzSuitable for subsequent anodisation
Standards
DIN EN ISO 18273
S AL 5356 (AlMg5Cr)
AWS A-5.10
ER 5356
Material number
Chemical analysis
Mg
5
Mn
0.15
Cr
0.1
3.3556
Ti
0.1
Al
Rest
Shielding gas
I1
Expansion, A5 Yield strength, Rp 0.2%
≥8 %
≥120 MPa
Tensile strength, Rm
≥250 MPa
Approvals
TÜV / DB / GL / LR / CE
Melting range
575 °C - 633 °C
Materials
AlMg3, AlMg4,5, AlMg5, AlMgSi1, G-AlMg3, G-AlMg3
Packing drum
kg
S200
2.0
BS300
7.0
F100
100
SZW 2016
2016-01-08
Drum Ø /mm
–
590
Ø /mm
0.8
1.0
0.8
1.0
1.2
1.6
1.0
1.2
Item no.
097-003645-20008
097-003645-20010
097-003645-30008
097-003645-30010
097-003645-30012
097-003645-30016
097-003645-10010
097-003645-10012
www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.
95
MIG/MAG
l Solid wire electrodes l Aluminium
SW 5754 Mg3
zzMIG solid wire electrode, aluminium
zz3% magnesium
zzMedium strength, corrosion resistant
zzSuitable for subsequent anodisation
Standards
DIN EN ISO 18273
S Al 5754 (AlMg3)
AWS A-5.10
ER 5754
Material number
Chemical analysis
Mg
3
Mn
0.3
Cr
0.3
3.3536
Al
Rest
Shielding gas
I1
Expansion, A5 Yield strength, Rp 0.2%
≥22 %
≥80 MPa
Tensile strength, Rm
≥190 MPa
Approvals
TÜV / DB / GL / CE
Melting range
615 °C - 642 °C
Materials
AlMg1, AlMg2, AlMg2,5, AlMg3,5, AlMg0,5Mn, AlMg1Mn0,5, AlMg2Mn0,8, AlMgSi0,5,
AlMgSi0,7
96
Packing drum
kg
S200
2.0
BS300
7.0
Ø /mm
0.8
1.0
0.8
1.0
1.2
1.6
Item no.
097-003646-20008
097-003646-20010
097-003646-30008
097-003646-30010
097-003646-30012
097-003646-30016
www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.
SZW 2016
2016-01-08
MIG/MAG
l Copper-based l Copper
SW OF Cu
zzOxygen-free copper-based alloy
zzCopper-based solid wire electrode
zzLow interference due to observation of the smallest dimensional
tolerances, layer wound
zzGood resistance to wear and abrasion
zzExcellent flow characteristics
Chemical analysis
Cu
99.95
Shielding gas
I1
Expansion, A5
≥40 %
Tensile strength, Rm
≥200 MPa
Impact energy, Av
60 J (20 °C)
Hardness
50 HB
Materials
Connecting of copper components and solder preform, suitable for furnace soldering,
used in vacuum engineering and the aerospace and astronautics industry
Packing drum
kg
B300
15
SZW 2016
2016-01-08
Ø /mm
1.0
1.2
Item no.
097-003610-30010
097-003610-30012
www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.
97
MIG/MAG
l Copper-based l Copper-aluminium
SW CuAl8
zzCopper-based solid wire electrode
zzLow interference due to observation of the smallest dimensional
tolerances, layer wound
zzJoint welding of Cu materials and various steel sheets
zzWear-resistant GMA-surfacing on steel
zzResistant to high temperatures and corrosion, seawater resistant
zzPulse arc recommended, approved for coldArc
Standards
DIN EN ISO 24373
S Cu 6100 (CuAl7)
AWS A-5.7
ER CuAl-A1
BS 2901 part 3
C 28
Material number
Chemical analysis
Al
8
Mn
0.2
Ni
0.3
2.0921
Cu
Rest
Shielding gas
I1
Expansion, A5
≥40 %
Tensile strength, Rm
≥430 MPa
Impact energy, Av
≥100 J (20 °C)
Hardness
100 HB
Melting range
1030 °C - 1040 °C
Materials
CuAl5, CuAl8, CuAl9, CuZn20Al
Packing drum
kg
S200
5.0
B300
15
F200
200
98
Drum Ø /mm
–
510
Ø /mm
0.8
1.0
0.8
1.0
1.2
1.6
1.0
Item no.
097-003486-20008
097-003486-20010
097-003486-30008
097-003486-30010
097-003486-30012
097-003486-30016
097-003486-20110
www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.
SZW 2016
2016-01-08
MIG/MAG
l Copper-based l Copper-aluminium
SW CuAl9Ni5
zzCopper-based solid wire electrode
zzLow interference due to observation of the smallest dimensional
tolerances, layer wound
zzWear-resistant GMA-surfacing on steel
zzPulse arc recommended, approved for coldArc
zzJoint welding of cast and forged nickel-aluminium bronze
components
zzSurfacing on steel and aluminium bronze, including multialloys
zzThe weld metal is resistant to corrosion and sea water
Standards
DIN EN ISO 24373
S Cu 6328 (CuAl9Ni5Fe3Mn2)
AWS A-5.7
ER CuNiAl
BS 2901 part 3
C 26 Ni
Material number
Chemical analysis
Al
9
Ni
5
Fe
4
2.0923
Mn
1.5
Si
0.2
Pb
0.02
Cu
Rest
Shielding gas
I1
Expansion, A5
>10 %
Tensile strength, Rm
≥560 MPa
Impact energy, Av
≥60 J (20 °C)
Melting range
1015 °C - 1045 °C
Materials
CuAl11Ni6Fe5, CuAl10Ni5Fe4
Copper - Aluminium - Nickel - Alloys
Packing drum
BS300
SZW 2016
2016-01-08
kg
15
Ø /mm
1.2
Item no.
097-003567-30012
www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.
99
MIG/MAG
l Copper-based l Copper-aluminium
SW CuAlBz9Fe
zzCopper-based solid wire electrode
zzLow interference due to observation of the smallest dimensional
tolerances, layer wound
zzPulse arc recommended, approved for coldArc
zzGood resistance to wear and abrasion
zzSurfacing on steel and aluminium bronze, including multialloys
zzExcellent flow characteristics
zzJoint welding of Cu-Al materials
Standards
DIN EN ISO 24373
S Cu 6180 (CuAl10Fe)
AWS A-5.7
ER CuAl-A2
BS 2901 part 3
C 13
Material number
Chemical analysis
Al
9.5
Fe
1.1
Mn
1
2.0937
Ni
0.8
Cu
Rest
Shielding gas
I1
Expansion, A5
≥35 %
Tensile strength, Rm
≥500 MPa
Impact energy, Av
≥95 J (20 °C)
Hardness
140 HB
Melting range
1030 °C - 1040 °C
Materials
CuAl8Fe3
Packing drum
kg
Drum Ø /mm
B300
15
–
F200
200
510
100
Ø /mm
1.0
1.2
1.6
1.0
Item no.
097-003571-30010
097-003571-30012
097-003571-30016
097-003571-20110
www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.
SZW 2016
2016-01-08
MIG/MAG
l Copper-based l Copper-silicon
SW CuSi2
zzCopper-based solid wire electrode
zzLow interference due to observation of the smallest dimensional
tolerances, layer wound
zzResistant to high temperatures and corrosion
zzVery good welding and flow characteristics
zzPulse arc recommended, approved for coldArc
zzDesigned for galvanised metal sheets in the automotive industry
zzJoint welding of Cu materials and low-alloy steels and cast iron
Standards
DIN EN ISO 24373
S Cu 6511 (CuSi2Mn1)
AWS A-5.7
Chemical analysis
Si
1.8
P
0.01
Mn
1
ER CuSi-A
Sn
0.22
Cu
Rest
Shielding gas
I1
Expansion, A5
≥45 %
Tensile strength, Rm
≥285 MPa
Impact energy, Av
≥75 J (20 °C)
Hardness
62 HB
Melting range
1030 °C - 1050 °C
Materials
CuSi2Mn, CuSi3Mn, CuZn5, CuZn10, CuZn15
Packing drum
kg
B300
15
SZW 2016
2016-01-08
Ø /mm
1.0
1.2
Item no.
097-003565-30010
097-003565-30012
www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.
101
MIG/MAG
l Copper-based l Copper-silicon
SW CuSi3
zzCopper-based solid wire electrode
zzLow interference due to observation of the smallest dimensional
tolerances, layer wound
zzResistant to high temperatures and corrosion
zzJoint welding of Cu materials and various steel sheets
zzGMA-surfacing on steel
zzPulse arc recommended, approved for coldArc
Standards
DIN EN ISO 24373
S Cu 6560 (CuSi3Mn)
AWS A-5.7
ER CuSi-A
BS 2901 part 3
C9
Material number
Chemical analysis
Si
2.8
Mn
0.9
2.1461
Cu
Rest
Shielding gas
I1
Expansion, A5
≥40 %
Tensile strength, Rm
≥350 MPa
Impact energy, Av
≥60 J (20 °C)
Hardness
80 HB
Melting range
965 °C - 1035 °C
Materials
CuSi2Mn, CuSi3Mn, CuZn5, CuZn10, CuZn15
Packing drum
kg
S200
5.0
B300
15
F200
200
102
Drum Ø /mm
–
510
Ø /mm
0.8
1.0
0.8
1.0
1.2
1.0
Item no.
097-003485-20008
097-003485-20010
097-003485-30008
097-003485-30010
097-003485-30012
097-003485-20110
www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.
SZW 2016
2016-01-08
MIG/MAG
l Copper-based l Copper-tin
SW CuSn1
zzCopper-based solid wire electrode
zzJoint welding of copper joints and materials
zzLow interference due to observation of the smallest dimensional
tolerances, layer wound
zzResistant to high temperatures and corrosion
zzPulse arc recommended, approved for coldArc
Standards
DIN EN ISO 24373
S Cu 1898 (CuSn1)
AWS A-5.7
ER Cu
Material number
2.1006
BS 2901 part 3
Chemical analysis
Sn
0.85
Mn
0.25
Si
0.2
C7
P
0.01
Cu
Rest
Shielding gas
I1
Expansion, A5
≥30 %
Tensile strength, Rm
≥220 MPa
Impact energy, Av
≥75 J (20 °C)
Hardness
60 HB
Melting range
1020 °C - 1050 °C
Materials
OF-Cu, SE-Cu, SW-Cu, SF-Cu, CuZn0,5
Packing drum
kg
B300
15
SZW 2016
2016-01-08
Ø /mm
1.0
1.2
Item no.
097-003559-30010
097-003559-30012
www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.
103
MIG/MAG
l Copper-based l Copper-tin
SW CuSn6
zzCopper-based solid wire electrode
zzLow interference due to observation of the smallest dimensional
tolerances, layer wound
zzResistant to high temperatures and corrosion
zzPulse arc recommended, approved for coldArc
zzJoint welding of Cu materials and low-alloy steels and cast iron
Standards
DIN EN ISO 24373
S Cu 5180A (CuSn6P)
AWS A-5.7
ER CuSn-A
BS 2901 part 3
C 11
Material number
Chemical analysis
Sn
6.3
P
0.2
2.1022
Cu
Rest
Shielding gas
I1
Expansion, A5
≥20 %
Tensile strength, Rm
≥260 MPa
Impact energy, Av
≥32 J (20 °C)
Hardness
80 HB
Melting range
910 °C - 1040 °C
Materials
CuSn4, CuSn6, CuSn8
104
Packing drum
kg
B300
15
Ø /mm
0.8
1.0
1.2
1.6
Item no.
097-003614-30008
097-003614-30010
097-003614-30012
097-003614-30016
www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.
SZW 2016
2016-01-08
MIG/MAG
l Copper-based l Copper-nickel
SW CuNi30 Fe
zzCopper-based solid wire electrode
zzEspecially suitable for joint welding and surfacing using CuNi
materials up to 30% Ni
zzVery good corrosion resistance
zzShipbuilding, pipe construction and chemical industry
zzSeawater resistant
Standards
DIN EN ISO 24373
S Cu 7158 (CuNi30Mn1FeTi)
AWS A-5.7
ER CuNi
Material number
Chemical analysis
Ni
31
Mn
0.8
Fe
0.5
2.0837
Ti
0.4
Cu
Rest
Shielding gas
Argon
Expansion, A5
≥36 %
Tensile strength, Rm
≥420 MPa
Impact energy, Av
240 J (40 °C)
Hardness
115 HB
Melting range
1180 °C - 1240 °C
Materials
CuNi20Fe (2.0878), CuNi30Fe (2.0882), CuNi10Fe1Mn (2.0872), CuNi25
Packing drum
kg
BS300
15
SZW 2016
2016-01-08
Ø /mm
1.0
1.2
Item no.
097-003501-30010
097-003501-30012
www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.
105
MIG/MAG
l Solid wire electrodes l Hardfacing
SW Hard 60
zzHigh-alloy solid wire electrode
zzCopper-plated, layer wound
zzFor impact loading and mineral abrasion
zzHigh chromium content - good with aggressive media
zzUp to 60 HRC
Standards
EN 14700
S Fe8
Material number
Chemical analysis
C
0.45
Si
3
1.4718
Cr
9.5
Shielding gas
M21
Hardness
60 HRC
Materials
Hardfacing, suitable for wear and impacts
106
Packing drum
kg
B300
15
Ø /mm
1.0
1.2
1.6
Item no.
097-003549-30010
097-003549-30012
097-003549-30016
www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.
SZW 2016
2016-01-08
MIG/MAG
l Flux cored wire electrodes l unalloyed
FCW 70TC Metal
zzUnalloyed MAG metal flux cored wire
zzBright, layer wound
zzExcellent gap bridging and sidewall fusion
zzNotch-free seam transitions
zzVery high current carrying capacity and yield
zzEven with rusty, primed and galvanised workpieces thanks to the
aggressive arc
Standards
DIN EN ISO 17632-A
AWS A-5.18
Chemical analysis
C
0.09
Si
0.7
T 42 2 M M/C 1 H5
E 70C - 6 M/ -6 C
Mn
1.5
Shielding gas
C1 / M21
Expansion, A5 Yield strength, Rp 0.2%
≥22 %
≥420 MPa
Tensile strength, Rm
≥490 MPa
Impact energy, Av
≥27 J (-20 °C)
Approvals
TÜV / DB / LR / CE
Materials
S185 - S355, P235GH - P355GH, P235T1/T2 - P460NL2, L210 - L445MB, S235 - S460QL1,
API X42 - X60
Packing
drum
S200
BS300
SZW 2016
2016-01-08
A (DC+)
kg
Ø /mm
PU/Pc.
Item no.
150 - 300
5.0
15
1.2
2
1
097-003453-20012
097-003453-30012
www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.
107
MIG/MAG
l Flux cored wire electrodes l unalloyed
FCW 71T Basic
zzUnalloyed basic MAG flux cored wire electrode
zzBright, layer wound
zzVery strong and highly resistant to cracking
zzIdeal for thick metal sheets and rigidly clamped constructions
zzHydrogen content < 5% in the weld metal
Standards
DIN EN ISO 17632-A
AWS A-5.20
Chemical analysis
C
0.09
Si
0.9
T 42 2 B M 1 H5
E 71T-5M-J
Mn
1.7
Shielding gas
M21
Expansion, A5 Yield strength, Rp 0.2%
≥22 %
≥420 MPa
Tensile strength, Rm
≥480 MPa
Impact energy, Av
≥27 J (-40 °C)
Approvals
TÜV / DB / GL / CE
Materials
S185 - S355, P235GH, P265GH, P295GH, P235 - P355, L210 - L360, S(P)275 - S(P)355,
GP240R
Packing drum
BS300
108
A (DC-)
150 - 300
kg
15
Ø /mm
1.2
Item no.
097-003452-30012
www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.
SZW 2016
2016-01-08
MIG/MAG
l Flux cored wire electrodes l unalloyed
FCW T 70C Metal
zzUnalloyed MAG metal flux cored wire
zzBright, layer wound
zzExcellent gap bridging and sidewall fusion
zzNotch-free seam transitions
zzVery high current carrying capacity and yield
Standards
DIN EN ISO 17632-A
T 46 6 M M 1 H5
AWS A-5.18
Chemical analysis
C
0.06
Si
0.55
Mn
1.45
E 70C-6M
P
0.009
S
0.009
Shielding gas
C1 / M21
Expansion, A5 Yield strength, Rp 0.2%
≥28 %
≥460 MPa
Tensile strength, Rm
530 MPa - 680 MPa
Impact energy, Av
≥47 J (-40 °C)
Materials
S185 - S355, P235GH - P355GH, P235T1/T2 - P460NL2, L210 - L445MB, S235 - S460QL1,
API X42 - X60
Shipbuilding steels A, B, D, AH-32 - EH 36
Packing drum
BS300
SZW 2016
2016-01-08
A (DC+)
150 - 300
kg
15
Ø /mm
1.2
Item no.
097-003616-30012
www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.
109
MIG/MAG
l Flux cored wire electrodes l unalloyed
FCW 71T Rutile
zzUnalloyed rutile MAG flux cored wire electrode
zzLayer-wound
zzQuick solidifying slag
zzWelding is possible in any position with one machine setting
zzVery easy handling and controllability
zzPreferred application on pipe and steel constructions, in ship
construction, on ceramic
Standards
DIN EN ISO 17632-A
AWS A-5.20
Chemical analysis
C
0.09
Si
0.9
T 42 2 P M 1 H5
E 71T-1M
Mn
1.7
Shielding gas
M21
Expansion, A5 Yield strength, Rp 0.2%
≥22 %
≥420 MPa
Tensile strength, Rm
≥490 MPa
Impact energy, Av
≥27 J (-20 °C)
Approvals
TÜV / DB / GL / LR / CE
Materials
S185 - S355, P235GH - P355GH, P235T1/T2 - P460NL2, L210 - L445MB, S235 - S460QL1,
API X42 - X60
Packing
drum
S200
BS300
110
A (DC+)
120 - 300
180 - 450
kg
5.0
15
Ø /mm
1.2
1.6
PU/Pc.
Item no.
2
097-003454-20012
097-003454-30012
097-003454-30016
1
www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.
SZW 2016
2016-01-08
MIG/MAG
l Flux cored wire electrodes l unalloyed
FCW 71T Rutile CO2
zzUnalloyed rutile MAG flux cored wire electrode
zzBright, layer wound
zzQuick solidifying slag
zzWelding is possible in any position with one machine setting
zzOptimised for welding using CO2
zzVery easy handling and controllability
zzPreferred application on pipe and steel constructions, in ship
construction, on ceramic
Standards
EN ISO 17632-A
T 42 2 P M/C H5
AWS A-5.20
Chemical analysis
C
0.09
Si
0.9
E 71T-1M/-1C
Mn
1.7
Shielding gas
C1 / M21
Expansion, A5 Yield strength, Rp 0.2%
≥22 %
≥420 MPa
Tensile strength, Rm
≥490 MPa
Impact energy, Av
≥27 J (-20 °C)
Approvals
CE
Materials
S185 - S355, P235GH, P265GH, P295GH, P235 - P355, L210 - L360, S(P)275 - S(P)355,
GP240R
Packing
drum
S200
BS300
SZW 2016
2016-01-08
A (DC+)
kg
Ø /mm
PU/Pc.
Item no.
150 - 300
5.0
15
1.2
2
1
097-003517-20012
097-003517-30012
www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.
111
MIG/MAG
l Flux cored wire electrodes l unalloyed
FCW 71T Selfshield
zzUnalloyed self-shielding flux cored wire electrode
zzBright, layer wound
zzCan be welded in any position, including vertically down
zzVery easy handling and controllability
zzHigh current carrying capacity and low spatter
zzReduced barium proportion, observe safety instructions
Standards
AWS A-5.20
Chemical analysis
C
0.19
Si
0.35
Mn
0.6
E 71T-11
P
0.011
S
0.006
Al
1.2
Shielding gas
-Expansion, A5 Yield strength, Rp 0.2%
≥21 %
≥520 MPa
Tensile strength, Rm
≥590 MPa
Materials
S185 - P275JR, S355J0 - S335, P255N - P355N, P235GH, P265GH, P310GH, P295Gh, S460N,
S460M
Packing drum
S200
B300
112
A (DC-)
55 - 200
120 - 220
160 - 280
kg
2.0
5.0
15
Ø /mm
0.9
1.2
1.6
Item no.
097-003455-20209
097-003455-20009
097-003455-20012
097-003455-30012
097-003455-30016
www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.
SZW 2016
2016-01-08
MIG/MAG
l Flux cored wire electrodes l unalloyed
FCW 81T Rutile Ni1
zzUnalloyed rutile MAG flux cored wire electrode
zzFor operating temperatures up to -60 °C
zzSuitable for cold tough fine-grain structural steels
zzCan be welded in any position except vertical down
zzHigh impact values up to -60 °C
Standards
DIN EN ISO 17632-A
T 46 6 1Ni P M 2 H5
AWS A-5.29
Chemical analysis
C
0.09
Si
0.7
Mn
1.4
E 81T1-Ni1M-J
P
0.01
S
0.01
Ni
0.95
Shielding gas
M21
Expansion, A5 Yield strength, Rp 0.2%
≥19 %
≥470 MPa
Tensile strength, Rm
550 J - 690 MPa
Impact energy, Av
≥27 J (-60 °C)
Approvals
CE
Materials
P235 GH-P355GH, Low temperature tough steels up to 550 Mpa
Packing drum
BS300
SZW 2016
2016-01-08
A (DC+)
150 - 300
kg
15
Ø /mm
1.2
Item no.
097-003518-30012
www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.
113
MIG/MAG
l Flux cored wire electrodes l Low-alloy, creepresistant
FCW 81T Rutile Mo
zzMicroalloyed rutile flux cored wire
zzSuitable for alloyed, heat-resistant boiler and tube steels
zzLow-spatter thanks to high chemical purity
zzExcellent modelling capabilities, outstanding for positional
welding
zzMaximum operating temperature 500 °C
zzParticularly suitable for MAG orbital welding
Standards
DIN EN ISO 17634
T 46 A Mo P M 1 H5
AWS A-5.29
Chemical analysis
C
0.05
Si
0.5
Mn
1.1
E 81T1-A1M H4
Mo
0.5
Shielding gas
M2
Expansion, A5 Yield strength, Rp 0.2%
≥22 %
≥470 MPa
Tensile strength, Rm
≥550 MPa - 680 MPa
Impact energy, Av
≥60 J (20 °C)
Approvals
TÜV
Materials
P235GH - P355GH, 16Mo3, P235T1/P235T2 - P460NL2, L210 - L445MB, S255 - S460
Packing drum
B300
114
A (DC+)
80 - 170
120 - 280
kg
16
Ø /mm
1.0
1.2
Item no.
097-003603-30010
097-003603-30012
www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.
SZW 2016
2016-01-08
MIG/MAG
l Flux cored wire electrodes l Low-alloy, hightensile
FCW 111T NiMoCr
zzMicroalloyed rutile flux cored wire
zzFor operating temperatures up to -60 °C
zzFor welding high-tensile fine-grain structural steels up to 690
MPa yield strength
zzAlloy for ship building/marine and offshore technology
zzLow-spatter thanks to high chemical purity
zzExcellent modelling capabilities, outstanding for positional
welding
zzParticularly suitable for MAG orbital welding
zzCTOD tested welding material
Standards
EN ISO 18276-A
T 69 6 Z P M 1 H5
AWS A-5.29
Chemical analysis
C
0.08
Si
0.5
Mn
1.7
E 111 T1-K3M-J H4
Mo
0.3
Ni
2
P
0.015
S
0.015
Shielding gas
M21
Expansion, A5 Yield strength, Rp 0.2%
≥17 %
≥690 MPa
Tensile strength, Rm
≥770 MPa - 900 MPa
Impact energy, Av
≥47 J (-60 °C)
Materials
TM tube steels up to L690M, annealed, high-strength fine-grain structural steels up to
S690QL, low-temperature tough, high-strength fine-grained construction steels up to
S690G1Ql1
Packing drum
B300
SZW 2016
2016-01-08
A (DC+)
190 - 320
kg
16
Ø /mm
1.2
Item no.
097-003630-30012
www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.
115
MIG/MAG
l Flux cored wire electrodes l high-alloy
FCW 307 Rutile
zzHigh-alloy, rutile MAG flux cored wire electrode
zzExcellent weldability, low spatter formation
zzSlowly solidifying slag
zzFor dissimilar joints and buffer layers
zzOperating temperature with dissimilar joints 300 °C
Standards
DIN EN ISO 17633-A
T 18 8 Mn R M 3
AWS A-5.22
E 307LT0-1/4
Material number
Chemical analysis
C
0.08
Si
0.6
Mn
6.4
1.4370
P
0.025
S
0.01
Ni
8
Cr
18
Mo
0.04
N
0.03
Shielding gas
C1 / M13 / M21
Expansion, A5 Yield strength, Rp 0.2%
≥40 %
≥390 MPa
Tensile strength, Rm
≥470 MPa
Impact energy, Av
≥47 J (0 °C)
Approvals
CE
Materials
Dissimilar joints, cladding, buffer layers for hardfacing, high C-content and difficult to
weld steels, manganese steel (example: 1.3401)
Packing drum
BS300
116
A (DC+)
120 - 250
170 - 350
kg
15
17
Ø /mm
1.2
1.6
Item no.
097-003582-30012
097-003582-31716
www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.
SZW 2016
2016-01-08
MIG/MAG
l Flux cored wire electrodes l high-alloy
FCW 308 Rutile
zzHigh-alloy, rutile MAG flux cored wire electrode
zzExcellent weldability, low spatter formation
zzSlowly solidifying slag
zzOperating temperature with dissimilar joints 300 °C
Standards
DIN EN ISO 17633-A
T 19 9 L R C/M 3
AWS A-5.22
E 308LT0-1/4
Material number
Chemical analysis
C
0.04
Si
0.8
Mn
1.5
1.4316
P
0.04
S
0.03
Ni
9.5
Cr
19.5
Mo
0.3
Shielding gas
C1 / M21
Expansion, A5 Yield strength, Rp 0.2%
≥41 %
≥370 MPa
Tensile strength, Rm
≥520 MPa
Impact energy, Av
≥35 J (0 °C)
Approvals
CE, TÜV
Materials
1.4301, 1.4303, 1.4306, 1.4308, 1.4310, 1.4311, 1.4319, 1.4541, 1.4550, 1.4552
Packing drum
BS300
SZW 2016
2016-01-08
A (DC+)
130 - 270
kg
15
Ø /mm
1.2
Item no.
097-003561-30012
www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.
117
MIG/MAG
l Flux cored wire electrodes l high-alloy
FCW 309 Rutile
zzHigh-alloy, rutile MAG flux cored wire electrode
zzExcellent weldability, low spatter formation
zzSlowly solidifying slag
zzFor dissimilar joints and buffer layers
zzVery low carbon content
zzOperating temperature with dissimilar joints 300 °C
Standards
DIN EN ISO 17633-A
T 23 12 L R C/M 3
AWS A-5.22
E 309LT0-1/4
Material number
Chemical analysis
C
0.04
Si
0.8
Mn
2.5
1.4332
P
0.04
S
0.03
Ni
13
Cr
23
Mo
0.5
Cu
0.5
Shielding gas
C1 / M21
Expansion, A5 Yield strength, Rp 0.2%
≥30 %
≥390 MPa
Tensile strength, Rm
≥520 MPa
Approvals
TÜV / DB / GL / LR / CE
Materials
Austenite-ferrite joints (dissimilar), cladding, corrosion-resistant layers on non-alloyed
construction steels, buffer layers
Packing drum
BS300
118
A (DC+)
80 - 150
130 - 270
kg
12.5
15
Ø /mm
0.9
1.2
Item no.
097-003456-30009
097-003456-30012
www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.
SZW 2016
2016-01-08
MIG/MAG
l Flux cored wire electrodes l high-alloy
FCW 309 LP Rutile
zzHigh-alloy, rutile MAG flux cored wire electrode
zzCan be welded in any position, including vertically down
zzExcellent weldability, low spatter formation
zzFor dissimilar joints and buffer layers
zzVery low carbon content
zzOperating temperature with dissimilar joints 300 °C
zzSlag is removed very easily
Standards
DIN EN ISO 17633-A
T 23 12 L P C/M 1
AWS A-5.22
E 309LT1-1/-4
Material number
Chemical analysis
C
0.04
Si
0.8
Mn
2.5
1.4332
P
0.04
S
0.03
Ni
13
Cr
24
Mo
0.5
Cu
0.5
Shielding gas
C1 / M21
Expansion, A5 Yield strength, Rp 0.2%
≥30 %
≥390 MPa
Tensile strength, Rm
≥520 MPa
Impact energy, Av
≥54 J (0 °C)
Approvals
TÜV / DB / CE / LR
Materials
Austenite-ferrite joints (dissimilar), cladding, corrosion-resistant layers on non-alloyed
construction steels, buffer layers
Packing drum
S200
BS300
SZW 2016
2016-01-08
A (DC+)
120 - 280
kg
5.0
15
Ø /mm
1.2
Item no.
097-003519-20012
097-003519-30012
www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.
119
MIG/MAG
l Flux cored wire electrodes l High-alloy, creepresistant
FCW 316 Rutile
zzHigh-alloy, rutile MAG flux cored wire electrode
zzExcellent weldability, low spatter formation
zzSlowly solidifying slag
zzFor non-rusting Cr-Ni-Mo steels with low carbon content
zzOperating temperature up to 400 °C
Standards
AWS A-5.22
E 316LT0-1/4
DIN EN ISO 17633-A
T 19 12 3 L R C/M 3
Material number
Chemical analysis
C
0.04
Si
0.8
Mn
2.5
1.4430
P
0.04
S
0.03
Ni
13
Cr
19
Mo
2.5
Cu
0.5
Shielding gas
M21
Expansion, A5 Yield strength, Rp 0.2%
≥30 %
≥380 MPa
Tensile strength, Rm
≥485 MPa
Impact energy, Av
≥44 J (0 °C)
Approvals
TÜV / DB / GL / LR / CE
Materials
1.4401, 1.4404, 1.4406, 1.4408, 1.4429, 1.4435, 1.4436, 1.4541, 1.4550, 1.4571, 1.4580,
1.4581, 1.4583
Packing drum
BS300
120
A (DC+)
70 - 170
120 - 280
kg
12.5
15
Ø /mm
0.9
1.2
Item no.
097-003457-30009
097-003457-30012
www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.
SZW 2016
2016-01-08
MIG/MAG
l Flux cored wire electrodes l High-alloy, creepresistant
FCW 316 LP Rutile
zzHigh-alloy, rutile MAG flux cored wire electrode
zzCan be welded in any position, including vertically down
zzExcellent weldability, low spatter formation
zzQuick solidifying and very easy to remove slag
zzFor non-rusting Cr-Ni-Mo steels with low carbon content
zzVery low carbon content
zzOperating temperature up to 400 °C
Standards
AWS A-5.22
E 316LT1-1/-4
DIN EN ISO 17633-A
T 19 12 3 L P C/M 1
Material number
Chemical analysis
C
0.04
Si
0.8
Mn
2.5
1.4430
P
0.04
S
0.03
Ni
13
Cr
19
Mo
2.5
Shielding gas
M21
Expansion, A5 Yield strength, Rp 0.2%
≥30 %
≥370 MPa
Tensile strength, Rm
≥485 MPa
Impact energy, Av
≥54 J (0 °C)
Approvals
TÜV / CE / GL
Materials
1.4401, 1.4404, 1.4406, 1.4408, 1.4429, 1.4435, 1.4436, 1.4541, 1.4550, 1.4571, 1.4580,
1.4581, 1.4583
Packing drum
B200
BS300
SZW 2016
2016-01-08
A (DC+)
130 - 270
kg
5.0
15
Ø /mm
1.2
Item no.
097-003520-20012
097-003520-30012
www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.
121
MIG/MAG
l Flux cored wire electrodes l High-alloy, creepresistant
FCW 316 METAL
zzHigh-alloy MAG metal-cored wire electrode
zzCan be welded in any position, including vertically down
zzMaximum operating temperature 400 °C
zzCan be used for stabilised and non-stabilised Cr-Ni steels
zzVery homogeneous seam finish
Standards
DIN EN ISO 17633-A
T 19 12 3 L M M 1
AWS A-5.9
Chemical analysis
C
0.015
Si
0.5
Mn
1.3
EC 316L
Cr
18.5
Mo
2.6
Ni
11.5
Cu
0.13
P
0.015
S
0.02
Shielding gas
M21
Expansion, A5 Yield strength, Rp 0.2%
≥35 %
≥450 MPa
Tensile strength, Rm
≥610 MPa
Impact energy, Av
≥50 J (-60 °C)
Approvals
CE
Materials
1. 4401, 1.4404, 1.4406, 1.4408, 1.4420, 1.4435, 1.4436, 1.4571, 1.4573, 1.4580, 1.4581,
1.4583
Packing drum
B300
122
A (DC+)
130 - 280
kg
15
Ø /mm
1.2
Item no.
097-003631-30012
www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.
SZW 2016
2016-01-08
MIG/MAG
l Flux cored wire electrodes l Nickel-based
FCW NiCr82
zzHigh-alloy, rutile MAG flux cored wire electrode
zzExcellent weldability, low spatter formation
zzSlag is removed very easily
zzScale-resistant up to 1,200 °C
zzResistant to embrittlement
Standards
AWS A-5.34
E NiCr3T0-4
DIN EN ISO 14172
Chemical analysis
C
0.08
Si
0.3
Mn
3
T NI 6082 (NiCr20Mn3Nb)
P
0.03
S
0.015
Ni
67
Cr
21
Fe
3
Nb
2.5
Cu
0.5
Ti
0.75
Shielding gas
M21
Expansion, A5 Yield strength, Rp 0.2%
≥30 %
≥380 MPa
Tensile strength, Rm
≥560 MPa
Impact energy, Av
≥100 J (0 °C)
Materials
1.4558, 1.4859, 1.4861, 1.4876, 1.4877, 1.4885, 1.4958, 1.4968, 2.4669, 2.4694, 2.4816,
2.4817, 2.4867, 2.4867, 2.4869, 2.4951, 2.4952
Packing drum
BS300
SZW 2016
2016-01-08
A - (DC+)
130 - 200
kg
12.5
15
Ø /mm
1.2
Item no.
097-003577-20212
097-003577-30012
www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.
123
MIG/MAG
l Flux cored wire electrodes l Hardfacing
FCW Hard 300 GP
zzLow-alloy welding consumable
zzEspecially suitable for medium friction wear and heavy impact
stress
zzCrack-free surfacing, suitable for metal cutting
zzResistant to high pressures and temperatures
zzOptimum for use as a buffer layer
Standards
EN 14700
T Fe 1
DIN 8555
Chemical analysis
C
0.1
Si
0.5
Mn
2
MF1-GF-300-GP
Cr
1.5
Shielding gas
M13 / I1
Hardness
300 HB
Fields of application
Cable pulleys, rails, couplings, support rollers for caterpillar vehicles, wheels, shafts
Processing information
Max. interpass temperature 250 °C, no preheating required (exceptions may apply)
Packing
drum
BS 300
124
A (DC+)
kg
Ø /mm
U/V
Item no.
120 - 220
160 - 260
260 - 340
15
1.2
1.6
2.4
19 - 22
20 - 26
24 - 28
097-003728-30012
097-003728-30016
097-003728-30024
www.ewm-group.com
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SZW 2016
2016-01-08
MIG/MAG
l Flux cored wire electrodes l Hardfacing
FCW 450 CP
zzForms a weld metal of medium hardness
zzCorrosion-resistant
zzGood resistance to impact wear under permanent load and heat
impact
zzSpecific heat treatment enables martensitic structure to be
adjusted in the range of 400 to 500 HB.
Standards
EN 14700
T z Fe 7
DIN 8555
Chemical analysis
C
0.25
Cr
12
Mo
1.5
MF5-GF-450-CP
Ni
2.3
V
1
Shielding gas
I1 / M13
Hardness
320 - 500 HB
Fields of application
Wheel rims, chain links, bucket chains, crane rail wheels
Processing information
Preheating: 250 °C to 350 °C, max. interpass temperature: 450 °C, max. deposition thickness: 10 mm
Packing
drum
BS 300
SZW 2016
2016-01-08
A (DC+)
kg
Ø /mm
U/V
Item no.
160 - 260
260 - 340
300 - 400
320 - 460
15
1.6
2.4
2.8
3.2
20 - 26
24 - 28
25 - 29
26 - 32
097-003735-30016
097-003735-30024
097-003735-30028
097-003735-30032
www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.
125
MIG/MAG
l Flux cored wire electrodes l Hardfacing
FCW Hard 43 CGT
zzHigh Cr, Ni, Mo content
zzUse in situations of heavy corrosion attack in combination with
abrasive wear
zzWeld metal is machinable
Standards
EN 14700
T Fe 14
DIN 8555
Chemical analysis
C
1.8
Si
0.9
Mn
1.2
MF10-GF-45-CGT
Cr
28
Ni
3
Mo
0.8
Shielding gas
M13
Hardness
43 HRC
Fields of application
Screw presses and kneaders for the meat processing and fodder industries, as well as the
chemical industry
Packing
drum
BS 300
126
A (DC+)
160 - 260
220 - 280
260 - 340
300 - 400
320 - 460
kg
Ø /mm
U/V
Item no.
15
1.6
2.0
2.4
2.8
3.2
20 - 26
22 - 27
24 - 28
25 - 29
26 - 30
097-003730-30016
097-003730-30020
097-003730-30024
097-003730-30028
097-003730-30032
www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.
SZW 2016
2016-01-08
MIG/MAG
l Flux cored wire electrodes l Hardfacing
FCW Hard 52 G
zzSelf-shielding cored wire electrode
zzEspecially suitable for build-ups with severely abrasive wear and
medium impact stress
Standards
EN 14700
T Fe 16
DIN 8555
Chemical analysis
C
3
Si
1.8
Mn
1.8
MF10-GF-50-G
Cr
15
Shielding gas
-Hardness
52 HRC
Fields of application
Waste material shredding, jolt/impact
Packing
drum
BS 300
SZW 2016
2016-01-08
A (DC+)
kg
Ø /mm
U/V
Item no.
160 - 260
220 - 280
260 - 340
300 - 400
15
1.6
2.0
2.4
2.8
20 - 26
22 - 27
24 - 28
25 - 29
097-003732-30016
097-003732-30020
097-003732-30024
097-003732-30028
www.ewm-sales.com
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127
MIG/MAG
l Flux cored wire electrodes l Hardfacing
FCW Hard 56 RP
zzWeld metal with high chrome content
zzHigh resistance to impact stress
zzResistant to slightly aggressive media
zzIdeally suited for build-up welding of wear-resistant passes on
ferrite-austenitic structures
Standards
EN 14700
T Fe 8
DIN 8555
Chemical analysis
C
0.5
Si
2.7
Mn
0.5
MF6-GF-55-RP
Cr
9.5
Shielding gas
I1 / M13
Hardness
56 HRC
Fields of application
Crusher rollers, jaw crushers, hammer bridges, coal ploughs, impact mills, shredder
systems
Packing
drum
BS 300
128
A (DC-)
kg
Ø /mm
U/V
Item no.
120 - 220
160 - 260
220 - 280
260 - 340
15
1.2
1.6
2.0
2.4
19 - 22
20 - 26
22 - 27
24 - 28
097-003729-30012
097-003729-30016
097-003729-30020
097-003729-30024
www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.
SZW 2016
2016-01-08
MIG/MAG
l Flux cored wire electrodes l Hardfacing
FCW Hard 58 GR
zzFlux cored wire electrode with a high C or Cr content
zzEspecially suitable for the armour-plating of parts exposed to
heavy wear caused by corrosion and mineral substances
Standards
EN 14700
T Fe 15
DIN 8555
Chemical analysis
C
3.7
Si
1.2
MF10-GF-60-GR
Cr
32
Shielding gas
I1 / M13
Hardness
58 HRC
Fields of application
Agriculture, gravel excavators, pump parts, mixer blades, agitator arms, concrete pumps,
screw conveyors.
Processing information
Preheating temperature: approx. 450 °C (keep temperature during welding), max. deposition thickness: 8 mm, best results for two-layer welds, not recommended for impact
and shock stress
Packing
drum
BS 300
SZW 2016
2016-01-08
A (DC+)
kg
Ø /mm
U/V
Item no.
160 - 260
220 - 280
260 - 340
300 - 400
15
1.6
2.0
2.4
2.8
20 - 26
22 - 27
24 - 28
25 - 29
097-003731-30016
097-003731-30020
097-003731-30024
097-003731-30028
www.ewm-sales.com
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129
MIG/MAG
l Flux cored wire electrodes l Hardfacing
FCW Hard 60 GR
zzFlux cored wire with a high C or Cr content
zzEspecially suitable for build-up on workpieces subject to heavy
wear caused by mineral substances
zzSuitable for use in wet areas
Standards
EN 14700
T Fe 14
DIN 8555
Chemical analysis
C
5
Si
1.5
MF10-GF-60-GR
Cr
32
Shielding gas
I1 / M13
Hardness
60 HRC
Fields of application
Agriculture, gravel excavators, pump parts, mixer blades, agitator arms, concrete pumps,
screw conveyors.
Processing information
Max. deposition thickness: 8 mm, best results for two-layer welds, not recommended for
impact and shock stress
Packing
drum
BS 300
130
A (DC+)
kg
Ø /mm
U/V
Item no.
160 - 260
220 - 280
260 - 340
300 - 400
15
1.6
2.0
2.4
2.8
20 - 26
22 - 27
24 - 28
25 - 29
097-003733-30016
097-003733-30020
097-003733-30024
097-003733-30028
www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.
SZW 2016
2016-01-08
MIG/MAG
l Flux cored wire electrodes l Hardfacing
FCW Hard 63 G
zzSelf-shielding flux cored wire electrode
zzHigh C, Cr, Nb, B alloyed
zzHighly efficient protection against abrasive and mineral wear
zzWith bonded special carbides of extreme hardness
Standards
EN 14700
T Fe 15
DIN 8555
Chemical analysis
C
5.4
Cr
22
MF10-GF-65-G
Nb
7
Shielding gas
-Hardness
63 HRC
Fields of application
Lignite surface mining, brick-making industry, mining, sand and gravel excavators, cement and concrete industry; suitable for screw conveyors, cement pumps, mixer blades,
agitators
Processing information
Not recommended for welds with more than two layers
Packing
drum
BS 300
SZW 2016
2016-01-08
A (DC+)
kg
Ø /mm
U/V
Item no.
160 - 260
220 - 280
260 - 340
300 - 400
15
1.6
2.0
2.4
2.8
20 - 26
22 - 27
24 - 28
25 - 29
097-003734-30016
097-003734-30020
097-003734-30024
097-003734-30028
www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.
131
MIG/MAG
l Flux cored wire electrodes l Hardfacing
FCW COBALT2
zzCobalt-based MAG flux cored wire electrode
zzExcellent wear resistance
zzCan be used in conditions with high abrasion, hard impacts and
extreme temperature fluctuations
zzFor heavy-duty, corrosion-resistant GMA-surfacing on steel
zzExcellent weldability, low spatter formation
zzVery good corrosion resistance
zzFor impact loading and mineral abrasion
zzHardness 40 – 43 HRC
zzMachinable with carbide tools
Standards
EN 14700
Chemical analysis
C
1.1
Cr
28
W
4
T Co2
Co
Rest
Shielding gas
M21
Expansion, A5
≥30 %
Approvals
CE
Hardness
40 - 43 HRC
Materials
Heavy-duty, corrosion-resistant surfacing on steel
Can be used in conditions with high abrasion, hard impacts and extreme temperature
fluctuations
Packing drum
BS300
132
A (DC+)
150 - 200
kg
15
Ø /mm
1.2
Item no.
097-003624-30012
www.ewm-group.com
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SZW 2016
2016-01-08
TIG
Overview
TIG
Page
Unalloyed
Low-alloy
High-alloy
Creep resistant
Weatherproof
Low-temperature tough
Stainless steel
Heat resistant
Creep resistant
Duplex
Nickel-based
Aluminium
Copper-based
Tool steels
Hardfacing
SZW 2016
2016-01-08
www.ewm-sales.com
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134
137
143
144
145
149
151
156
158
160
168
173
175
133
TIG
unalloyed
TR 70S G2
zzUnalloyed TIG welding rod
zzCopper-plated and stamped
zzSuitable for boiler and tube steels
zzSemi-fluid molten pool, good controllability
Standards
DIN EN ISO 636-A
AWS A-5.18
ER 70S-3
Material number
Chemical analysis
C
0.09
Si
0.6
W 2Si1
1.5112
Mn
1.15
Expansion, A5 Yield strength, Rp 0.2%
≥22 %
≥360 MPa
Tensile strength, Rm
≥510 MPa
Impact energy, Av
≥47 J (-20 °C) / ≥100 J (20 °C)
Length
1000 mm
Materials
S185 - S275JR, S355J0 - S355, S255N - S355N, P255NH - P355NH, P235GH,
P265GH,P310GH
kg
5.0
134
Ø /mm
1.0
1.6
2.0
2.4
3.0
Item no.
097-003580-10010
097-003580-10016
097-003580-10020
097-003580-10024
097-003580-10030
www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.
SZW 2016
2016-01-08
TIG
unalloyed
TR 70S G3
zzUnalloyed TIG welding rod
zzCopper-plated and stamped
zzSuitable for boiler and tube steels
zzSemi-fluid molten pool, good controllability
Standards
DIN EN ISO 636-A
AWS A-5.18
ER 70S-6
Material number
Chemical analysis
C
0.09
Si
0.85
W 46 5 / W3Si 1
1.5125
Mn
1.45
Expansion, A5 Yield strength, Rp 0.2%
≥22 %
≥420 MPa
Tensile strength, Rm
≥500 MPa
Impact energy, Av
≥47 J (-50 °C) / ≥100 J (20 °C)
Approvals
TÜV / DB / CE
Length
1000 mm
Materials
S185 - S275JR, S355JO - S335, S255N - S355N, P235GH, P265GH, P310GH
kg
5.0
SZW 2016
2016-01-08
Ø /mm
1.0
1.6
2.0
2.4
3.0
4.0
Item no.
097-003489-10010
097-003489-10016
097-003489-10020
097-003489-10024
097-003489-10030
097-003489-10040
www.ewm-sales.com
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135
TIG
unalloyed
TR 70S G4
zzUnalloyed TIG welding rod
zzCopper-plated and stamped
zzSuitable for boiler and tube steels
zzSemi-fluid molten pool, good controllability
zzLow-spatter thanks to high chemical purity
Standards
DIN EN ISO 636-A
AWS A-5.18
ER 70S-6
Material number
Chemical analysis
C
0.09
Si
0.95
W 46 4/ W4Si1
1.5130
Mn
1.65
Expansion, A5 Yield strength, Rp 0.2%
≥22 %
≥460 MPa
Tensile strength, Rm
≥530 MPa
Impact energy, Av
≥47 J (-40 °C) / ≥100 J (20 °C)
Length
1000 mm
Materials
S185 -S275JR, S355JO -S335, S255N - S355N, P235GH, P265GH, P310GH, S460N, S460M
kg
5.0
136
Ø /mm
1.6
2.0
2.4
3.0
Item no.
097-003574-10016
097-003574-10020
097-003574-10024
097-003574-10030
www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.
SZW 2016
2016-01-08
TIG
l low-alloy l creep resistant
TR CrMo5
zzLow-alloy TIG welding rod
zzCopper-plated and stamped
zzCreep resistant filler for pipe and container construction
zzMaximum operating temperature 600 °C
Standards
DIN EN ISO 21952-A
W CrMo5 Si
AWS A-5.28
ER 80S-B6
Material number
Chemical analysis
C
0.08
Si
0.35
Mn
0.55
1.7373
Mo
0.65
Cr
6
Expansion, A5 Yield strength, Rp 0.2%
≥18 %
≥450 MPa
Tensile strength, Rm
≥570 MPa
Impact energy, Av
≥100 J (20 °C)
Length
1000 mm
Materials
X12CrMo5, 12CrMo-5
kg
5.0
SZW 2016
2016-01-08
Ø /mm
1.6
2.4
3.0
Item no.
097-003585-10016
097-003585-10024
097-003585-10032
www.ewm-sales.com
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137
TIG
l low-alloy l creep resistant
TR 80S Mo
zzLow-alloy TIG welding rod
zzCopper-plated and stamped
zzCreep resistant filler for pipe and container construction
zzMaximum operating temperature 500 °C
DIN EN ISO 21952-A
W Mo Si
AWS A-5.28
ER 70S-A1 (ER 80S-G)
Material number
Chemical analysis
C
0.1
Si
0.6
Mn
1.15
1.5424
Mo
0.52
Expansion, A5 Yield strength, Rp 0.2%
>22 %
≥460 MPa
Tensile strength, Rm
≥560 MPa
Impact energy, Av
≥60 J (20 °C) / ≥47 J (-20 °C)
Approvals
TÜV / DB / CE
Length
1000 mm
Materials
P255NH-P355NH, P355NL1-P460NL1, P236GH, P265GH,P310GH, 16Mo3
kg
5.0
138
Ø /mm
1.6
2.0
2.4
3.0
Item no.
097-003487-10016
097-003487-10020
097-003487-10024
097-003487-10030
www.ewm-group.com
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SZW 2016
2016-01-08
TIG
l low-alloy l creep resistant
TR 80S CrMo1
zzLow-alloy TIG welding rod
zzCopper-plated and stamped
zzSuitable for alloyed, heat-resistant boiler and tube steels
zzMaximum operating temperature 550 °C
zzBruscato factor max. 12 ppm
Standards
DIN EN ISO 21952-A
W CrMo1 Si
AWS A-5.28
ER 80S-G
Material number
Chemical analysis
C
0.1
Si
0.6
Mn
1
1.7339
Mo
0.5
Cr
1.2
Expansion, A5 Yield strength, Rp 0.2%
≥22 %
≥305 MPa
Tensile strength, Rm
≥450 MPa
Impact energy, Av
≥100 J (20 °C) / ≥47 J (-10 °C)
Approvals
TÜV / DB / CE
Length
1000 mm
Materials
13CrMo4-5, 13CrMoSi5-5, G17CrMo5-5
kg
5.0
SZW 2016
2016-01-08
Ø /mm
1.6
2.0
2.4
3.0
Item no.
097-003500-10016
097-003500-10020
097-003500-10024
097-003500-10030
www.ewm-sales.com
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139
TIG
l low-alloy l creep resistant
TR 90S CrMo2
zzLow-alloy TIG welding rod
zzCopper-plated and stamped
zzSuitable for alloyed, heat-resistant boiler and tube steels
zzMaximum operating temperature 600 °C
zzBruscato factor max. 12 ppm
Standards
DIN EN ISO 21952-A
W CrMo2 Si
AWS A-5.28
ER 90S-G
Material number
Chemical analysis
C
0.08
Si
0.6
Mn
0.9
1.7384
Mo
1
Cr
2.45
Expansion, A5 Yield strength, Rp 0.2%
≥22 %
≥355 MPa
Tensile strength, Rm
≥540 MPa
Impact energy, Av
≥100 J (20 °C) / ≥47 J (-10 °C)
Length
1000 mm
Materials
10CrMo9-10, 12 CrMo19-5, 10CrSiMoV7
kg
5.0
140
Ø /mm
2.0
2.4
3.0
Item no.
097-003541-10020
097-003541-10024
097-003541-10030
www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.
SZW 2016
2016-01-08
TIG
l low-alloy l creep resistant
TR 90S CrMo91
zzLow-alloy TIG welding rod
zzFor welding highly heat-resistant steel T91/P91
Standards
DIN EN ISO 21952-A
W CrMo91
AWS A-5.28
Chemical analysis
C
0.1
Si
0.25
Mn
0.5
ER 90S-B9
Cr
8.7
Ni
0.6
Mo
1
V
0.2
Expansion, A5 Yield strength, Rp 0.2%
≥16 %
≥520 MPa
Tensile strength, Rm
≥620 MPa
Impact energy, Av
≥50 J (20 °C)
Length
1000 mm
Materials
A 213 T91, A 335 P91, X10CrMoVNb9-1
kg
5.0
SZW 2016
2016-01-08
Ø /mm
1.6
2.4
3.2
Item no.
097-003629-10016
097-003629-10024
097-003629-10032
www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.
141
TIG
l low-alloy l creep resistant
TR 90S CrMo2 VTi
zzLow-alloy TIG welding rod
zzFor welding high-temperature steels T/P24
Standards
DIN EN ISO 21952-A
W CrMo2VNb
AWS A-5.28
Chemical analysis
C
0.1
Si
0.25
Mn
0.9
ER 90S-G
Cr
2.3
Mo
1
V
0.3
Expansion, A5 Yield strength, Rp 0.2%
≥22 %
≥550 MPa
Tensile strength, Rm
≥650 MPa
Impact energy, Av
≥47 J (20 °C)
Length
1000 mm
Materials
S235JRW - S355J2G1W, 9CrNiCu3-2-4
kg
5.0
142
Ø /mm
1.6
2.0
2.4
3.0
Item no.
097-003560-10016
097-003560-10020
097-003560-10024
097-003560-10030
www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.
SZW 2016
2016-01-08
TIG
l low-alloy l Weatherproof
TR 80S NiCu
zzLow-alloy TIG welding rod
zzCopper-plated and stamped
zzFor welding weatherproof steels
Standards
DIN EN ISO 16834-A
W ZMn3N1Cu
AWS A-5.28
Chemical analysis
C
0.08
Si
0.8
Mn
1.4
ER 80S-G
Ni
0.8
Cu
0.4
Expansion, A5 Yield strength, Rp 0.2%
≥22 %
≥450 MPa
Tensile strength, Rm
≥550 MPa
Impact energy, Av
≥47 J (-20 °C) / ≥80 J (20 °C)
Length
1000 mm
Materials
S235JRW - S355J2G1W, 9CrNiCu3-2-4
kg
5.0
SZW 2016
2016-01-08
Ø /mm
1.6
2.0
2.4
3.0
Item no.
097-003555-10016
097-003555-10020
097-003555-10024
097-003555-10030
www.ewm-sales.com
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143
TIG
l low-alloy l Low-temperature tough
TR 80S Ni1
zzLow-alloy TIG welding rod
zzFor operating temperatures up to -60 °C
zzSuitable for cold tough fine-grain structural steels
zzCopper-plated and stamped
zzSemi-fluid molten pool, good controllability
Standards
DIN EN ISO 636-A
W 3Ni1
AWS A-5.28
Chemical analysis
C
0.09
Si
0.5
Mn
1.05
ER 80S-Ni1
Ni
0,9
Expansion, A5 Yield strength, Rp 0.2%
≥22 %
≥470 MPa
Tensile strength, Rm
≥560 MPa
Impact energy, Av
≥47 J (-60 °C)
Length
1000 mm
Materials
P355NL1 - P460NL1
kg
5.0
144
Ø /mm
1.6
2.4
3.0
Item no.
097-003618-10016
097-003618-10024
097-003618-10030
www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.
SZW 2016
2016-01-08
TIG
l high-alloy l stainless steel
TR 307 Si
zzHigh-alloy TIG welding rod
zzExcellent welding characteristics thanks to high Si content
zzSuitable for dissimilar joints and buffer layers
zzStrain-hardening
zzStamped
Standards
DIN EN ISO 14343-A
W 18 8 Mn Si
AWS A-5.9
ER 307 Si
Material number
Chemical analysis
C
0.08
Si
0.85
Mn
7
1.4370
Ni
8
Cr
18
Expansion, A5 Yield strength, Rp 0.2%
≥42 %
≥450 MPa
Tensile strength, Rm
≥650 MPa
Impact energy, Av
≥120 J (20 °C) / ≥60 J (-80 °C)
Length
1000 mm
Materials
1.3401
Difficult to weld steel, tool steel, spring steel, manganese steel, case-hardened steel,
Dissimilar joints
kg
5.0
SZW 2016
2016-01-08
Ø /mm
1.0
1.2
1.6
2.0
2.4
3.2
Item no.
097-003490-10010
097-003490-10012
097-003490-10016
097-003490-10020
097-003490-10024
097-003490-10032
www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.
145
TIG
l high-alloy l stainless steel
TR 308 L Si
zzHigh-alloy TIG welding rod
zzExcellent welding characteristics thanks to high Si content
zzFor non-rusting Cr-Ni steels with low C content
zzMaximum operating temperature 350 °C
zzCold tough up to -196 °C
zzStamped
Standards
DIN EN ISO 14343-A
W 19 9 L Si
AWS A-5.9
ER 308 L Si
Material number
Chemical analysis
C
0.02
Si
0.8
Mn
1.75
1.4316
Cr
19
Ni
9
Expansion, A5 Yield strength, Rp 0.2%
≥40 %
≥400 MPa
Tensile strength, Rm
≥590 MPa
Impact energy, Av
≥120 J (20 °C) / ≥60 J (-196 °C)
Approvals
TÜV / DB / CE
Length
1000 mm
Materials
1.4301, 1.4303, 1.4306, 1.4308, 1.4310, 1.4311, 1.4319, 1.4541, 1.4550, 1.4552
kg
5.0
146
Ø /mm
1.0
1.2
1.6
2.0
2.4
3.2
Item no.
097-003491-10010
097-003491-10012
097-003491-10016
097-003491-10020
097-003491-10024
097-003491-10032
www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.
SZW 2016
2016-01-08
TIG
l high-alloy l stainless steel
TR 309 L Si
zzHigh-alloy TIG welding rod
zzExcellent welding characteristics thanks to high Si content
zzSuitable for dissimilar joints and buffer layers
zzMaximum operating temperature 300 °C
zzStamped
Standards
DIN EN ISO 14343-A
W 23 12 L Si
AWS A-5.9
ER 309 L Si
Material number
Chemical analysis
C
0.02
Si
0.8
Mn
1.8
1.4332
Cr
23
Ni
13
Expansion, A5 Yield strength, Rp 0.2%
≥35 %
≥450 MPa
Tensile strength, Rm
≥650 MPa
Impact energy, Av
≥130 J (20 °C) / ≥65 J (-120 °C)
Approvals
TÜV
Length
1000 mm
Materials
Austenite-ferrite joints (dissimilar), cladding, corrosion-resistant layers on non-alloyed
construction steels, buffer layers
kg
5.0
SZW 2016
2016-01-08
Ø /mm
1.0
1.6
2.0
2.4
3.2
Item no.
097-003539-10010
097-003539-10016
097-003539-10020
097-003539-10024
097-003539-10032
www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.
147
TIG
l high-alloy l stainless steel
TR 410 NiMo
zzHigh-alloy TIG welding rod
zzSuitable for soft martensitic chrome steels
zzIt is recommended to temper or anneal after welding
zzStamped
Standards
DIN EN ISO 14343-A
W 13 4
AWS A-5.9
ER 410 NiMo
Material number
Chemical analysis
C
0.08
Si
0.45
Mn
0.6
1.4351
Cr
12.5
Ni
4.5
Mo
0.6
P
0.03
S
0.03
Expansion, A5 Yield strength, Rp 0.2%
≥15 %
≥500 MPa
Tensile strength, Rm
≥760 MPa
Impact energy, Av
≥50 J (20 °C)
Length
1000 mm
Materials
martensitic chrome steels, fine castings and steel castings of type 13% Cr - 4% Ni
kg
5.0
148
Ø /mm
1.6
2.0
2.4
3.2
Item no.
097-003590-10016
097-003590-10020
097-003590-10024
097-003590-10032
www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.
SZW 2016
2016-01-08
TIG
l high-alloy l heat resistant
TR 309 H
zzJoint welding and surfacing of heat-resisting CrSi, CrAl and
CrNiSi steels
zzFor similar heat- and scale-resistant steels
zzHigh-alloy TIG welding rod
zzScale-resistant up to 950 °C
zzNot prone to hot crack formation due to high delta-ferrite
content
Standards
DIN EN ISO 14343-A
W 22 12 H
AWS A-5.9
ER 309 Si
Material number
Chemical analysis
C
0.1
Si
0.9
Mn
1.7
1.4829
Cr
22
Ni
11.5
Fe
Rest
Length
1000 mm
Materials
1.4828, 1.4826, 1.4833, 1.4713, 1.4724, 1.4742, 1.4710, 1.4740, 1.4829, 1.4832, 1.4878,
1.4713
kg
5.0
SZW 2016
2016-01-08
Ø /mm
1.2
1.6
2.0
2.4
3.2
Item no.
097-004879-10012
097-004879-10016
097-004879-10020
097-004879-10024
097-004879-10032
www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.
149
TIG
l high-alloy l heat resistant
TR 310
zzHigh-alloy TIG welding rod
zzWeld metal made of fully austenitic chrome nickel steel
zzFor welding heatproof steels
zzScale resistant up to 1100 °C
zzNot resistant in gases containing sulphur
zzStamped
Standards
DIN EN ISO 14343-A
W 25 20
AWS A-5.9
ER 310
Material number
Chemical analysis
C
0.1
Si
0.4
Mn
1.5
1.4842
Cr
25
Ni
20
Expansion, A5 Yield strength, Rp 0.2%
≥40 %
≥390 MPa
Tensile strength, Rm
≥590 MPa
Impact energy, Av
≥170 J (20 °C) / ≥60 J (-196 °C)
Length
1000 mm
Materials
1.4710, 1.4713, 1.4726, 1.4745, 1.4823, 1.4832, 1.4837, 1.4840, 1.4841, 1.4845, 1.4846,
1.4848, 1.4849
kg
5.0
150
Ø /mm
1.0
1.2
1.6
2.0
2.4
3.2
Item no.
097-003536-10010
097-003536-10012
097-003536-10016
097-003536-10020
097-003536-10024
097-003536-10032
www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.
SZW 2016
2016-01-08
TIG
l high-alloy l creep resistant
TR 312
zzHigh-alloy TIG welding rod
zzFor heavy-duty, corrosion-resistant GMA-surfacing on steel
zzHigh strength and wear resistance after welding
zzFor dissimilar joints and buffer layers
zzStrain-hardening
zzStamped
Standards
DIN EN ISO 14343-A
W 29 9
AWS A-5.9
ER 312
Material number
Chemical analysis
C
0.1
Si
0.5
Mn
1.9
1.4337
Cr
29
Ni
9
Expansion, A5 Yield strength, Rp 0.2%
≥25 %
≥600 MPa
Tensile strength, Rm
≥750 MPa
Impact energy, Av
≥50 J (20 °C)
Length
1000 mm
Materials
corrosion-resistant similar steel and cast steel (e.g. 1.4762, 1.4085), difficult to weld steel,
manganese steel, repairs and wear-resistant layers
kg
5.0
SZW 2016
2016-01-08
Ø /mm
1.0
1.2
1.6
2.0
2.4
3.2
Item no.
097-003538-10010
097-003538-10012
097-003538-10016
097-003538-10020
097-003538-10024
097-003538-10032
www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.
151
TIG
l high-alloy l creep resistant
TR 316 L Si
zzHigh-alloy TIG welding rod
zzExcellent welding characteristics thanks to high Si content
zzFor non-rusting Cr-Ni steels with low C content
zzMaximum operating temperature 400 °C
zzStamped
Standards
DIN EN ISO 14343-A
W 19 12 3 L Si
AWS A-5.9
ER 316 L Si
Material number
Chemical analysis
C
0.02
Si
0.85
Mn
1.75
1.4430
Cr
19
Ni
12
Mo
2.7
Expansion, A5 Yield strength, Rp 0.2%
≥40 %
≥400 MPa
Tensile strength, Rm
≥600 MPa
Impact energy, Av
≥120 J (20 °C) / ≥50 J (-196 °C)
Approvals
TÜV / DB / CE
Length
1000 mm
Materials
1.4401, 1.4404, 1.4406, 1.4408, 1.4429, 1.4435, 1.4436, 1.4541, 1.4550, 1.4571, 1.4580,
1.4581, 1.4583
kg
5.0
152
Ø /mm
1.0
1.2
1.6
2.0
2.4
3.2
Item no.
097-003492-10010
097-003492-10012
097-003492-10016
097-003492-10020
097-003492-10024
097-003492-10032
www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.
SZW 2016
2016-01-08
TIG
l high-alloy l creep resistant
TR 318 Si
zzHigh-alloy TIG welding rod
zzExcellent welding characteristics thanks to high Si content
zzCan be used for welding stabilised Cr-Ni steels
zzMaximum operating temperature 400 °C
zzStamped
Standards
DIN EN ISO 14343-A
W 19 12 3 Nb Si
AWS A-5.9
ER 318 Si
Material number
Chemical analysis
C
0.04
Si
0.8
Mn
1.8
1.4576
Cr
19
Ni
11
Mo
2.5
Nb
0.5
Expansion, A5 Yield strength, Rp 0.2%
≥34 %
≥400 MPa
Tensile strength, Rm
≥610 MPa
Impact energy, Av
≥90 J (20 °C) / ≥40 J (-120 °C)
Approvals
TÜV / DB / CE
Length
1000 mm
Materials
1.4401, 1.4406, 1.4408, 1.4429, 1.4436, 1.4571, 1.4580, 1.4581, 1.4583
kg
5.0
SZW 2016
2016-01-08
Ø /mm
1.0
1.2
1.6
2.0
2.4
3.2
Item no.
097-003493-10010
097-003493-10012
097-003493-10016
097-003493-10020
097-003493-10024
097-003493-10032
www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.
153
TIG
l high-alloy l creep resistant
TR 347
zzHigh-alloy TIG welding rod
zzSuitable for joint welding of stainless and heat-resistant steels
zzScale-resistant up to 800 °C
zzCold tough up to -196 °C
zzCan be used for welding stabilised Cr-Ni steels
zzStamped
Standards
DIN EN ISO 14343-A
W 19 9 Nb Si
AWS A-5.9
ER 347 Si
Material number
Chemical analysis
C
0.06
Si
0.95
Mn
2
1.4551
Cr
20
Ni
10
Mo
0.4
Cu
0.4
Nb
0.9
S
0.015
Pb
0.02
Expansion, A5 Yield strength, Rp 0.2%
≥35 %
≥400 MPa
Tensile strength, Rm
≥620 MPa
Impact energy, Av
≥130 J (20 °C) / ≥40 J (-196 °C)
Length
1000 mm
Materials
1.4541, 1.4550, 1.4552, 1.4301, 1.4312, 1.4546, 1.4311, 1.4306
kg
5.0
154
Ø /mm
1.0
1.2
1.6
2.0
2.4
3.2
Item no.
097-003581-10010
097-003581-10012
097-003581-10016
097-003581-10020
097-003581-10024
097-003581-10032
www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.
SZW 2016
2016-01-08
TIG
l high-alloy l creep resistant
TR 904 L
zzHigh-alloy TIG welding rod
zzSuitable for boiler and tube steels
zzResistant to media containing sulphur and chloride
zzMaximum operating temperature 400 °C
zzCold tough up to -196 °C
zzStamped
Standards
DIN EN ISO 14343-A
W 20 25 5 Cu L
AWS A-5.9
~ ER 385
Material number
Chemical analysis
C
0.02
Si
0.3
Mn
1.5
1.4539
Mo
4.2
Nb
0.05
Cr
19.8
Ni
25
Cu
1.4
Co
0.5
Al
0.5
Expansion, A5 Yield strength, Rp 0.2%
≥35 %
≥410 MPa
Tensile strength, Rm
≥600 MPa
Impact energy, Av
≥130 J (-196 °C)
Length
1000 mm
Materials
1.4529,1.4539
kg
5.0
SZW 2016
2016-01-08
Ø /mm
1.0
1.6
2.0
2.4
3.2
4.0
Item no.
097-003635-10010
097-003635-10016
097-003635-10020
097-003635-10024
097-003635-10032
097-003635-10040
www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.
155
TIG
l high-alloy l Duplex
TR 2209 Duplex
zzHigh-alloy TIG welding rod
zzUse in a temperature range from -40 °C to 250 °C
zzUse in offshore technology, e.g. in pipe construction
zzFor ferrite-austenitic Cr-Ni-Mo steels
zzResistant to products containing chloride and acid gases
zzStamped
Standards
DIN EN ISO 14343-A
W 22 9 3 N L
AWS A-5.9
Chemical analysis
C
0.02
Si
0.4
Mn
1.7
ER 2209
Cr
22.5
Ni
9
Mo
3
N
0.15
Expansion, A5 Yield strength, Rp 0.2%
≥30 %
≥620 MPa
Tensile strength, Rm
≥800 MPa
Impact energy, Av
≥100 J (-46 °C) / ≥85 J (-60 °C)
Approvals
TÜV / CE
Length
1000 mm
Materials
1.4462, 1.4417, 1.4460, 1.4362
Dissimilar joints
kg
5.0
156
Ø /mm
1.0
1.2
1.6
2.0
2.4
3.2
Item no.
097-003499-10010
097-003499-10012
097-003499-10016
097-003499-10020
097-003499-10024
097-003499-10032
www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.
SZW 2016
2016-01-08
TIG
l high-alloy l Duplex
TR 2594 Super Duplex
zzHigh-alloy TIG welding rod
zzUse in offshore technology, e.g. in pipe construction
zzResistant to products containing chloride and acid gases
zzMaximum operating temperature of the end product: 250 °C
zzFor ferrite-austenitic super duplex steels
zzStamped
Standards
DIN EN ISO 14343-A
W 25 9 4 N L
AWS A-5.9
Chemical analysis
C
0.03
Si
0.45
Mn
0.6
ER 2594
Cr
25
Ni
9.2
Mo
4
N
0.25
S
0.01
P
0.025
Cu
0.5
Expansion, A5 Yield strength, Rp 0.2%
≥27 %
≥695 J
Tensile strength, Rm
≥900 MPa
Impact energy, Av
≥135 J (-50 °C)
Approvals
TÜV
Length
1000 mm
Materials
25% Cr super-duplex steels, e.g. 1.4501 X2CrNiMoCuWN 25-7-4 AND S 32750, S 32760
Dissimilar joints
kg
5.0
SZW 2016
2016-01-08
Ø /mm
1.2
1.6
2.0
2.4
3.2
Item no.
097-003584-10012
097-003584-10016
097-003584-10020
097-003584-10024
097-003584-10032
www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.
157
TIG
Nickel-based
TR NiCr82
zzHigh-alloy TIG welding rod
zzCold tough up to -196 °C
zzScale-resistant up to 1,200 °C
zzFor corrosion-resistant alloys with nickel, stainless steels and
carbon steels
zzResistant to embrittlement
zzHigh strength and creep strength values
zzDissimilar joints in the petrochemical industry and offshore
technology (e.g. furnaces)
zzStamped
Standards
DIN EN ISO 18274
S Ni 6082 (NiCr20Mn3Nb)
AWS A-5.14
Chemical analysis
C
0.05
Si
0.5
Mn
3.5
ER NiCr 3
Cr
22
Ni
67
Fe
3
Nb
3
Expansion, A5 Yield strength, Rp 0.2%
≥35 %
≥380 J
Tensile strength, Rm
≥620 MPa
Impact energy, Av
≥55 J (-196 °C) / ≥100 J (20 °C)
Length
1000 mm
Materials
1.4558, 1.4859, 1.4861, 1.4876, 1.4877, 1.4885, 1.4958, 1.4968, 2.4669, 2.4694,
2.4816,2.4817, 2.4867, 2.4867, 2.4869, 2.4951, 2.4952
kg
5.0
158
Ø /mm
1.6
2.0
2.4
3.2
Item no.
097-003608-10016
097-003608-10020
097-003608-10024
097-003608-10032
www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.
SZW 2016
2016-01-08
TIG
Nickel-based
TR 625
zzHigh-alloy TIG welding rod
zzFor austenite ferrite joints above 300 °C
zzCold tough up to -196 °C
zzScale resistant up to 1100 °C
zzStamped
Standards
DIN EN ISO 18274
W Ni 6625 (NiCr22Mo9Nb)
AWS A-5.14
Chemical analysis
C
0.01
Si
0.12
Mn
0.05
ER NiCrMo3
Cr
22
Mo
9
Nb
3.5
Ni
Rest
Expansion, A5 Yield strength, Rp 0.2%
≥35 %
≥480 MPa
Tensile strength, Rm
≥780 MPa
Impact energy, Av
>80 J (-196 °C)
Approvals
TÜV
Length
1000 mm
Materials
1.4529, 1.4539, 1.4558, 1.4876, 1.5680, 1.5681, 1.5662, 2.4605, 2.4618, 2.4856, 2.4858,
2.4951, 2.4952
High-molybdenum, corrosion-resistant steels, low-temperature tough nickel steels, alloy
625, Alloy 800
kg
5.0
SZW 2016
2016-01-08
Ø /mm
1.6
2.0
2.4
3.2
Item no.
097-003537-10016
097-003537-10020
097-003537-10024
097-003537-10032
www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.
159
TIG
Aluminium
TR 1450 99,5 Ti
zzTIG welding rod, aluminium
zzTitanium forms fine grains and increases the mechanical qualities
zzMore resistant to hot cracks than pure aluminium
Standards
DIN EN ISO 18273
AWS A-5.10
ER 1450
Material number
Chemical analysis
Ti
0.15
S AL 1450 (Al99,5Ti)
3.0805
Al
Rest
Expansion, A5 Yield strength, Rp 0.2%
>35 %
>20 MPa
Tensile strength, Rm
>65 MPa
Approvals
DB / CE
Length
1000 mm
Melting range
647 °C - 658 °C
Materials
Al99,5Ti, Al99,3, Al99,5, Al99,6, Al99,7, Al99,85,
kg
2.5
160
Ø /mm
1.6
2.0
2.4
3.2
4.0
Item no.
097-003512-10016
097-003512-10020
097-003512-10024
097-003512-10032
097-003512-10040
www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.
SZW 2016
2016-01-08
TIG
Aluminium
TR 3103 Mn1
zzTIG welding rod, aluminium
zzAlloy for ship building/marine and offshore technology
zzSeawater resistant
Standards
DIN EN ISO 18273
S AL 3103 (AlMn1)
AWS A-5.10
Chemical analysis
Mn
1.2
Si
0.3
Mg
0.2
ER 3103
Al
Rest
Expansion, A5 Yield strength, Rp 0.2%
≥24 %
≥35 MPa
Tensile strength, Rm
≥90 MPa
Length
1000 mm
Melting range
648 °C - 657 °C
Materials
AlMn0,6, AlMn1, AlMn0,2Mg0,1, AlMn1Mg0,5
kg
2.5
SZW 2016
2016-01-08
Ø /mm
1.6
2.0
2.4
3.2
4.0
Item no.
097-003575-10016
097-003575-10020
097-003575-10024
097-003575-10032
097-003575-10040
www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.
161
TIG
Aluminium
TR 4043 Si5
zzTIG welding rod, aluminium
zz5% silicon
zzUntreated low strength values
zzNot suitable for subsequent anodisation
zzResistant to hot cracks
zzMain areas of use are welds on cast aluminium
Standards
DIN EN ISO 18273
AWS A-5.10
ER 4043
Material number
Chemical analysis
Si
5
S Al 4043A (AlSi5(A))
3.2245
Al
Rest
Expansion, A5 Yield strength, Rp 0.2%
≥8 %
≥40 MPa
Tensile strength, Rm
≥120 MPa
Approvals
DB / CE
Length
1000 mm
Melting range
573 °C - 625 °C
Materials
AlSiMg, AlMgSi
kg
2.5
162
Ø /mm
1.6
2.0
2.4
3.2
4.0
Item no.
097-003497-10016
097-003497-10020
097-003497-10024
097-003497-10032
097-003497-10040
www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.
SZW 2016
2016-01-08
TIG
Aluminium
TR 4047 Si12
zzTIG welding rod, aluminium
zz12% silicon
zzUntreated low strength values
zzNot suitable for subsequent anodisation
zzResistant to hot cracks
zzMain areas of use are welds on cast aluminium
Standards
DIN EN ISO 18273
AWS A-5.10
ER 4047
Material number
Chemical analysis
Si
12
S AL 4047A (AlSi12(A))
3.2585
Al
Rest
Expansion, A5 Yield strength, Rp 0.2%
≥5 %
≥60 MPa
Tensile strength, Rm
≥130 MPa
Approvals
DB / CE
Length
1000 mm
Melting range
575 °C - 585 °C
Materials
AlSiMg, AlMgSi
kg
2.5
SZW 2016
2016-01-08
Ø /mm
1.6
2.0
2.4
3.2
4.0
Item no.
097-003510-10016
097-003510-10020
097-003510-10024
097-003510-10032
097-003510-10040
www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.
163
TIG
Aluminium
TR 5087 Mg4,5 MnZr
zzTIG welding rod, aluminium
zzHigh strength, extremely resistant to corrosion, resistant to sea
water
zzVery good mechanical quality values
Standards
DIN EN ISO 18273
S AL 5087 (AlMg4,5MnZr)
AWS A-5.10
ER 5087
Material number
Chemical analysis
Mg
4.5
Mn
1
Cr
0.15
3.3546
Zr
0.15
Al
Rest
Expansion, A5 Yield strength, Rp 0.2%
≥17 %
≥125 MPa
Tensile strength, Rm
≥275 MPa
Approvals
DB / GL / CE
Length
1000 mm
Melting range
574 °C - 638 °C
Materials
AlMg3,5, AlMg4,5, AlMg5, AlMg3,5Mn, AlMg3,5Mn0,4, AlMg4,5Mn0,7, AlMg5Mn0,4,
AlMg5Mn1, AlMgSi1, G-AlMg3, G-AlMg5
kg
2.5
164
Ø /mm
1.6
2.4
2.0
3.2
4.0
Item no.
097-003511-10016
097-003511-10020
097-003511-10024
097-003511-10032
097-003511-10040
www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.
SZW 2016
2016-01-08
TIG
Aluminium
TR 5183 Mg4,5 Mn
zzTIG welding rod, aluminium
zz4.5% magnesium, 0.7% manganese
zzHigh strength, extremely resistant to corrosion, resistant to sea
water
zzSuitable for subsequent anodisation
Standards
DIN EN ISO 18273
S AL 5183 (AlMg4,5Mn0,7)
AWS A-5.10
ER 5183
Material number
Chemical analysis
Mg
4.5
Mn
0.7
Cr
0.15
3.3548
Al
Rest
Expansion, A5 Yield strength, Rp 0.2%
≥17 %
≥125 MPa
Tensile strength, Rm
≥275 MPa
Approvals
TÜV / DB / GL / LR / CE
Length
1000 mm
Melting range
574 °C - 638 °C
Materials
AlMg3,5, AlMg4,5, AlMg5, AlMg3,5Mn, AlMg3,5Mn0,4, AlMg4,5Mn0,7, AlMg5Mn0,4,
AlMg5Mn1, AlMgSi1, G-AlMg3, G-AlMg5
kg
2.5
SZW 2016
2016-01-08
Ø /mm
1.6
2.0
2.4
3.2
4.0
Item no.
097-003495-10016
097-003495-10020
097-003495-10024
097-003495-10032
097-003495-10040
www.ewm-sales.com
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165
TIG
Aluminium
TR 5356 Mg5
zzTIG welding rod, aluminium
zz5% magnesium
zzHigh strength, extremely resistant to corrosion, resistant to sea
water
zzSuitable for subsequent anodisation
Standards
DIN EN ISO 18273
S AL 5356 (AlMg5Cr)
AWS A-5.10
ER 5356
Material number
Chemical analysis
Mg
5
Mn
0.15
Cr
0.1
3.3556
Ti
0.1
Al
Rest
Expansion, A5 Yield strength, Rp 0.2%
≥8 %
≥120 MPa
Tensile strength, Rm
≥250 MPa
Approvals
TÜV / DB / LR / CE
Length
1000 mm
Melting range
575 °C - 633 °C
Materials
AlMg3, AlMg4,5, AlMg5, AlMgSi1, G-AlMg3, G-AlMg3
kg
2.5
166
Ø /mm
1.6
2.0
2.4
3.2
4.0
Item no.
097-003496-10016
097-003496-10020
097-003496-10024
097-003496-10032
097-003496-10040
www.ewm-group.com
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SZW 2016
2016-01-08
TIG
Aluminium
TR 5754 Mg3
zzTIG welding rod, aluminium
zz3% magnesium
zzMedium strength, corrosion resistant
zzSuitable for subsequent anodisation
Standards
DIN EN ISO 18273
S Al 5754 (AlMg3)
AWS A-5.10
ER 5754
Material number
Chemical analysis
Mg
3
Mn
0.3
Cr
0.3
3.3536
Al
Rest
Expansion, A5 Yield strength, Rp 0.2%
≥22 %
≥80 MPa
Tensile strength, Rm
≥190 MPa
Approvals
TÜV / DB / CE
Length
1000 mm
Melting range
615 °C - 642 °C
Materials
AlMg1, AlMg2, AlMg2,5, AlMg3,5, AlMg0,5Mn, AlMg1Mn0,5, AlMg2Mn0,8, AlMgSi0,5,
AlMgSi0,7
kg
2.5
SZW 2016
2016-01-08
Ø /mm
1.6
2.0
2.4
3.2
4.0
Item no.
097-003494-10016
097-003494-10020
097-003494-10024
097-003494-10032
097-003494-10040
www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.
167
TIG
Copper-based
TR CuSi3
zzTIG welding rod, copper-based
zzResistant to high temperatures and corrosion
zzJoint welding of Cu materials and various steel sheets
zzGMA-surfacing on steel
Standards
DIN EN ISO 24373
S Cu 6560 (CuSi3Mn)
AWS A-5.7
ER CuSi-A
BS 2901 part 3
C9
Material number
Chemical analysis
Si
2.8
Mn
0.9
2.1461
Cu
Rest
Expansion, A5
≥40 %
Tensile strength, Rm
≥350 MPa
Impact energy, Av
≥60 J (20 °C)
Length
1000 mm
Hardness
80 HB
Melting range
965 °C - 1035 °C
Materials
CuZn5, CuZn10, CuZn15, CuSi2Mn, CuSi3Mn
kg
10
168
Ø /mm
1.6
2.0
2.4
3.2
4.0
Item no.
097-003540-11016
097-003540-11020
097-003540-11024
097-003540-11032
097-003540-11040
www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.
SZW 2016
2016-01-08
TIG
Copper-based
TR CuSn1
zzTIG welding rod, copper-based
zzJoint welding of copper joints and materials
zzResistant to high temperatures and corrosion
Standards
DIN EN ISO 24373
S Cu 1898 (CuSn1)
AWS A-5.7
ER Cu
Material number
2.1006
BS 2901 part 3
Chemical analysis
Sn
0.85
Mn
0.25
Si
0.2
C7
P
0.01
Cu
Rest
Expansion, A5
≥30 %
Tensile strength, Rm
≥220 MPa
Impact energy, Av
≥75 J (20 °C)
Length
1000 mm
Hardness
80 - 60 HB
Melting range
1020 °C - 1050 °C
Materials
OF-Cu, SE-Cu, SW-Cu, SF-Cu, CuZn0,5
kg
5
SZW 2016
2016-01-08
Ø /mm
2.0
2.4
3.2
Item no.
097-003609-10020
097-003609-10024
097-003609-10032
www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.
169
TIG
Copper-based
TR CuSn6
zzTIG welding rod, copper-based
zzResistant to high temperatures and corrosion
zzJoint welding of Cu materials and low-alloy steels and cast iron
Standards
DIN EN ISO 24373
S Cu 5180A (CuSn6P)
AWS A-5.7
ER CuSn-A
BS 2901 part 3
C 11
Material number
Chemical analysis
Sn
6.3
P
0.22
2.1022
Cu
Rest
Expansion, A5
≥30 %
Tensile strength, Rm
≥260 MPa
Impact energy, Av
≥32 J (20 °C)
Length
1000 mm
Hardness
80 - 60 HB
Melting range
1020 °C - 1050 °C
Materials
OF-Cu, SE-Cu, SW-Cu, SF-Cu, CuZn0,5
kg
10
170
Ø /mm
1.6
2.0
2.4
3.2
4.0
Item no.
097-003613-10016
097-003613-10020
097-003613-10024
097-003613-10032
097-003613-10040
www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.
SZW 2016
2016-01-08
TIG
Copper-based
TR CuNi30 Fe
zzTIG welding rod, copper-based
zzEspecially suitable for joint welding and surfacing using CuNi
materials up to 30% Ni
zzVery good corrosion resistance
zzShipbuilding, pipe construction and chemical industry
zzSeawater resistant
Standards
DIN EN ISO 24373
S Cu 7158 (CuNi30Mn1FeTi)
AWS A-5.7
ER CuNi
Material number
Chemical analysis
Ni
31
Mn
0.8
Fe
0.5
2.0837
Ti
0.4
Cu
Rest
Expansion, A5
≥36 %
Tensile strength, Rm
≥420 MPa
Impact energy, Av
≥240 J (20 °C)
Length
1000 mm
Hardness
115 HB
Melting range
1180 °C - 1240 °C
Materials
CuNi20Fe (2.0878), CuNi30Fe (2.0882), CuNi10Fe1Mn (2.0872), CuNi25
kg
10
SZW 2016
2016-01-08
Ø /mm
1.6
2.0
2.4
3.2
Item no.
097-003501-10016
097-003501-10020
097-003501-10024
097-003501-10032
www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.
171
TIG
Copper-based
TR CuAl8
zzTIG welding rod, copper-based
zzConsiderably temperature-resistant
zzVery good corrosion resistance
zzWear-resistant GMA-surfacing on steel
zzSeawater resistant
Standards
DIN EN ISO 24373
S Cu 6100 (CuAl7)
AWS A-5.7
ER CuAl-A1
Material number
Chemical analysis
Al
7.7
Mn
0.2
Ni
0.3
2.0923
Cu
Rest
Expansion, A5
≥40 %
Tensile strength, Rm
≥430 MPa
Impact energy, Av
≥100 J (20 °C)
Approvals
CE
Length
1000 mm
Hardness
100 HB
Melting range
1030 °C - 1040 °C
Materials
CuAl5, CuAl8, CuAl9, CuZn20Al
kg
10
172
Ø /mm
1.6
2.0
2.4
3.2
4.0
Item no.
097-003682-10016
097-003682-10020
097-003682-10024
097-003682-10032
097-003682-10040
www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.
SZW 2016
2016-01-08
TIG
Tool steels
TR Tool 45 T
zzTIG welding rod for deposits on highly stressed moulds made of
hot-work steel
zzHard and tough, creep-resistant deposits on similar or analogue
hot-work steels and their welds for fabricating purposes
zzFor low-alloy and unalloyed steels
zzVery good resistance to thermal shock
zzOperating temperatures up to 550 °C
Standards
EN 14700
S Fe 3
DIN 8555
WSG 3-GZ-45 T
Material number
Chemical analysis
C
0.3
Si
0.2
Mn
0.3
~ 1.2567
Cr
2.4
Wo
4.3
V
0.6
Fe
Rest
Length
1000 mm
Hardness
43 HRC
Materials
Die-casting moulds, plastic moulds, dies, pressing mandrels, die plates, swaging tools,
pressing swages
kg
5.0
SZW 2016
2016-01-08
Ø /mm
1.6
2.0
2.4
3.0
Item no.
097-004876-10016
097-004876-10020
097-004876-10024
097-004876-10032
www.ewm-sales.com
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173
TIG
Tool steels
TR Tool 55 T
zzTIG welding rod for deposits on hot-work steels
zzHighly wear-resistant deposits on tools at elevated temperatures
zzSuitable for new fabrication of hot-work tools
zzOperating temperatures up to 550 °C
Standards
EN 14700
S Fe 3
DIN 8555
WSG 6-GZ-55 ST
Material number
Chemical analysis
~ 1.2367
C
Si
Mn
Cr
Mn
Ti
0.35
0.4
1.3
7
2.2
Rest
Fe
Length
1000 mm
Hardness
56 HRC
Materials
Hot-work shear blades, clamshell sprockets, punching knives, mangle rolls
Production of wear-resistant surfaces on low-alloy steels, further processing of weld
metal only with grinding or carbide-tipped tools
kg
5.0
174
Ø /mm
1.6
2.0
2.4
3.0
Item no.
097-004877-10016
097-004877-10020
097-004877-10024
097-004877-10032
www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.
SZW 2016
2016-01-08
TIG
Hardfacing
TR COBALT1
zzCobalt-based, high-alloy TIG welding rod
zzExcellent wear resistance
zzCan be used in conditions with high abrasion, hard impacts and
extreme temperature fluctuations
zzFor heavy-duty, corrosion-resistant GMA-surfacing on steel
zzVery good corrosion resistance
zzFor impact loading and mineral abrasion
zzMachinable with carbide tools
zzHardens up to 45 HRC in use
zzStamped
Standards
EN 14700
Chemical analysis
C
0.25
Si
1
Mn
1
W Co1
Cr
27
Ni
2.5
Mo
5
Fe
3
Co
Rest
Length
1000 mm
Hardness
45 HRC
Materials
Hot stamping tools, exhaust valves, vapour and acid-proof fittings, valves in combustion
engines
kg
5.0
SZW 2016
2016-01-08
Ø /mm
3.2
Item no.
097-003625-10032
www.ewm-sales.com
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175
TIG
Hardfacing
TR COBALT2
zzCobalt-based, high-alloy TIG welding rod
zzExcellent wear resistance
zzCan be used in conditions with high abrasion, hard impacts and
extreme temperature fluctuations
zzFor heavy-duty, corrosion-resistant GMA-surfacing on steel
zzVery good corrosion resistance
zzFor impact loading and mineral abrasion
zzHardness 40 – 43 HRC
zzMachinable with carbide tools
zzStamped
Standards
EN 14700
Chemical analysis
C
1.1
Si
1
Mn
1
W Co2
Cr
28
W
4.5
Fe
3
Co
Rest
Length
1000 mm
Hardness
40 - 43 HRC
Materials
Steam valves, fittings, high-temperature liquid pumps, hot-stamped matrices, valve seats
from combustion engines, shears
kg
5.0
176
Ø /mm
3.2
Item no.
097-003633-10032
www.ewm-group.com
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SZW 2016
2016-01-08
Gas welding rods
Overview
Gas welding rods
SZW 2016
2016-01-08
Page
178
Unalloyed
www.ewm-sales.com
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177
Gas welding rods
unalloyed
GFR R60
zzUnalloyed oxyacetylene welding rod
zzCopper-plated and stamped
zzSemi-fluid molten pool, good controllability
zzRecommended for seal welds
Standards
DIN EN 12536
O III
AWS A-5.2
R60
Material number
Chemical analysis
C
0.08
Si
0.1
Mn
1.1
1.6215
Ni
0.4
Expansion, A5 Yield strength, Rp 0.2%
≥22 %
≥310 MPa
Tensile strength, Rm
≥400 MPa
Impact energy, Av
≥50 J (20 °C)
Approvals
TÜV / DB
Length
1000 mm
Materials
S235G2T - S255GT, S235JO - S275JO, P235G1TH, P255G1TH, P235GH, P265GH, P285NH,
P295GH
kg
5.0
178
Ø /mm
2.0
2.5
3.0
4.0
Item no.
097-003488-10020
097-003488-10025
097-003488-10030
097-003488-10040
www.ewm-group.com
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SZW 2016
2016-01-08
MMA
Overview
MMA
Page
Unalloyed
Low-alloy, creep-resistant
High-alloy
Stainless steel
Heat resistant
Creep resistant
Duplex
Nickel-based
Hardfacing
SZW 2016
2016-01-08
www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.
180
188
191
195
196
200
201
205
179
MMA
unalloyed
SE 6010 CEL
zzCellulose-coated stick electrode
zzCan be welded in any position, including vertically down
zzParticularly suitable for vertical down welding of root, filler and
final passes
zzExcellent mechanical quality values
Standards
DIN EN ISO 2560-A
AWS A-5.1
Coating type
Cellulose
Baking
not necessary
Chemical analysis
C
0.14
Si
0.2
E 35 2 C 21
E 6010
Mn
0.8
Expansion, A5 Yield strength, Rp 0.2%
≥22 %
≥390 MPa
Tensile strength, Rm
450 MPa - 550 MPa
Impact energy, Av
≥47 J (-20 °C)
Approvals
CE
Materials
S235J2G3 - S355J2G3, L290MB (X42), L320 (X46), L320M (X52), L385N (X56), StE 210.7,
StE 240.7, StE 290.7 TM, StE 320.7 TM, StE 360.7 TM, P235G1TH, P255G1TH,
A (DC-/+)
50 - 65
90 - 120
110 - 140
180
kg
4.0
5.0
Ø /mm
2.5
3.2
4.0
l/mm
300
350
PU/Pc.
304
195
129
Item no.
097-003576-25300
097-003576-32350
097-003576-40350
www.ewm-group.com
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SZW 2016
2016-01-08
MMA
unalloyed
SE 6013 RC
zzRutile/cellulose coated stick electrode
zzCan be welded in any position, including vertically down
zzGood slag removal characteristics, medium spatter tendency
zzVery good ignition and reignition characteristics
zzPerfect for roots
zzHigh mechanical quality
Standards
DIN EN ISO 2560-A
E 38 0 RC 11
AWS A-5.1
E 6012
Coating type
Rutile cellulose
Baking
not necessary / (120 °C / 1 h / possible)
Chemical analysis
C
0.06
Si
0.3
Mn
0.4
Expansion, A5 Yield strength, Rp 0.2%
≥22 %
≥380 MPa
Tensile strength, Rm
450 MPa - 550 MPa
Impact energy, Av
≥47 J (20 °C)
Approvals
TÜV / DB / LR / CE
Materials
S235J2G3 - S355J2G3, L290MB (X42), L320 (X46), L320M (X52), L385N (X56), StE 210.7,
StE 240.7, StE 290.7 TM, StE 320.7 TM
Shipbuilding steels A, B, D
Cast steel GS-38–GS-52
A (DC-/+)
55 - 70
55 - 85
115 - 145
145 - 190
200 - 250
SZW 2016
2016-01-08
kg
4.0
4.4
5.0
4.4
6.0
Ø /mm
2.0
2.5
3.2
4.0
5.0
l/mm
300
350
450
PU/Pc.
419
250
169
98
65
Item no.
097-003461-20300
097-003461-25350
097-003461-32350
097-003461-40350
097-003461-50450
www.ewm-sales.com
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181
MMA
unalloyed
SE 6013 RC Blau
zzRutile/cellulose coated stick electrode
zzCan be welded in any position, including vertically down
zzExcellent ignition and reignition characteristics
zzEven with rusty, primed and galvanised workpieces thanks to the
aggressive arc
zzVery good mechanical quality values
Standards
DIN EN ISO 2560-A
E 42 0 RC 11
AWS A-5.1
E 6013
Coating type
Rutile cellulose
Baking
not necessary / (120 °C / 1 h / possible)
Chemical analysis
C
0.06
Si
0.3
Mn
0.4
Expansion, A5 Yield strength, Rp 0.2%
≥22 %
≥420 MPa
Tensile strength, Rm
510 MPa - 610 MPa
Impact energy, Av
≥47 J (0 °C)
Approvals
TÜV / DB / CE
Materials
S235J2G3 - S355J2G3, L290MB (X42), L320 (X46), L320M (X52), L385N (X56), StE 210.7,
StE 240.7, StE 290.7 TM, StE 320.7 TM, StE 360.7 TM, P235G1TH, P255G1TH,
Shipbuilding steels A, B, D
Cast steel GS-38–GS-52
A (AC)
50 - 60
65 - 80
110 - 140
125 - 180
160 - 230
182
kg
4.0
4.4
5.4
Ø /mm
2.0
2.5
3.2
4.0
5.0
l/mm
300
350
450
PU/Pc.
380
230
136
91
64
Item no.
097-003530-20300
097-003530-25350
097-003530-32350
097-003530-40350
097-003530-50450
www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.
SZW 2016
2016-01-08
MMA
unalloyed
SE 6013 RR
zzThick rutile-coated stick electrode
zzCan be welded in any position except vertical down
zzSelf-removing slag, very low spatter tendency
zzExcellent ignition and reignition characteristics
zzVery homogeneous seam finish
zzExcellent mechanical quality values
Standards
DIN EN ISO 2560-A
E 42 0 RR 12
AWS A-5.1
E 6013
Coating type
Rutile
Baking
not necessary / (140 °C / 1 h / possible)
Chemical analysis
C
0.09
Si
0.5
Mn
0.7
Expansion, A5 Yield strength, Rp 0.2%
≥22 %
≥420 MPa
Tensile strength, Rm
510 MPa - 610 MPa
Impact energy, Av
≥47 J (0 °C)
Approvals
TÜV / DB / CE
Materials
S185 - S355, P235G1TH, P265G1TH, P295G1TH, L210 - L360, E235 - E355, GP240GH
Shipbuilding steels A, B, D
Cast steel GS-38–GS-52
A (DC-/+)
50 - 70
55 - 85
90 - 135
130 - 170
175 - 220
220 - 270
SZW 2016
2016-01-08
kg
4.0
4.4
4.0
5.4
Ø /mm
2.0
2.5
3.2
l/mm
300
350
4.0
5.0
6.0
450
PU/Pc.
340
205
122
77
80
50
42
Item no.
097-003459-20300
097-003459-25350
097-003459-32350
097-003459-40350
097-003459-40450
097-003459-50450
097-003459-60450
www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.
183
MMA
unalloyed
SE 6013 RRB
zzThick rutile/basic coated stick electrode
zzCan be welded in any position except vertical down
zzGood slag removal characteristics, medium spatter tendency
zzVery good ignition and reignition characteristics
zzEven with rusty, primed and galvanised workpieces thanks to the
aggressive arc
zzSatisfactory mechanical quality values
Standards
DIN EN ISO 2560-A
E 38 2 RB 12
AWS A-5.1
E 6013
Coating type
Rutile/basic
Baking
not necessary / (140 °C / 1 h / possible)
Chemical analysis
C
0.1
Si
0.2
Mn
0.55
Expansion, A5 Yield strength, Rp 0.2%
≥24 %
≥360 MPa
Tensile strength, Rm
450 MPa - 540 MPa
Impact energy, Av
≥47 J (-20 °C)
Approvals
TÜV / DB / LR / CE
Materials
S185 - S355, P235GH, P265GH, P295GH, P235 - P355, L210 - L360, S(P)275 - S(P)355,
GP240R
Shipbuilding steels A, B, D, E
Cast steel GS-38–GS-52
A (AC)
70 - 90
115 - 145
145 - 190
200 - 250
184
kg
4.0
4.4
5.4
Ø /mm
2.0
2.5
3.2
4.0
5.0
l/mm
PU/Pc.
300
234
350
450
230
134
90
86
54
Item no.
097-003460-20300
097-003460-25300
097-003460-25350
097-003460-32350
097-003460-40350
097-003460-40450
097-003460-50450
www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.
SZW 2016
2016-01-08
MMA
unalloyed
SE 6013 RRC
zzThick rutile/cellulose coated stick electrode
zzCan be welded in any position, including vertically down
zzGood slag removal characteristics, low spatter tendency
zzVery good ignition and reignition characteristics
zzEven with rusty, primed and galvanised workpieces thanks to the
aggressive arc
zzSatisfactory mechanical quality values
Standards
DIN EN ISO 2560-A
E 42 0 RC 11
AWS A-5.1
E 6013
Coating type
Rutile cellulose
Baking
not necessary / (140 °C / 1 h / possible)
Chemical analysis
C
0.08
Si
0.4
Mn
0.6
Expansion, A5 Yield strength, Rp 0.2%
≥22 %
≥420 MPa
Tensile strength, Rm
500 MPa - 640 MPa
Impact energy, Av
≥47 J (22 °C)
Approvals
TÜV / DB / CE
Materials
S185 - S355, P235GH, P265GH, P295GH, P235 - P355, L210 - L360, S(P)275 - S(P)355,
GP240R
Shipbuilding steels A, B, D
Cast steel GS-38–GS-52
A (DC-/+)
40 - 55
55 - 85
90 - 135
130 - 170
175 - 220
SZW 2016
2016-01-08
kg
4.0
4.4
4.0
5.4
Ø /mm
2.0
2.5
3.2
4.0
5.0
l/mm
300
350
450
PU/Pc.
370
218
118
77
49
Item no.
097-003462-20300
097-003462-25350
097-003462-32350
097-003462-40350
097-003462-50450
www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.
185
MMA
unalloyed
SE 7016 BR
zzBasic, double-coated, hydrogen-reduced stick electrode
zzCan be welded in any position except vertical down
zzGood slag removal characteristics, low spatter tendency
zzVery good ignition characteristics
zzExcellent for positional welding
zzVery good mechanical quality values
zzCTOD tested welding material
Standards
DIN EN ISO 2560-A
AWS A-5.1
Coating type
Basic-coated
Baking
380 °C / 1 h)
Chemical analysis
C
0.05
Si
0.65
E 42 4 B 12 H10
E 7016
Mn
1
Expansion, A5 Yield strength, Rp 0.2%
≥22 %
≥420 MPa
Tensile strength, Rm
500 MPa - 640 MPa
Impact energy, Av
≥47 J (-20 °C)
Approvals
TÜV / DB / CE
Materials
S185 - S355, P235GH, P265GH, P295GH, P235 - P355, L210 - L360, S(P)275 - S(P)355,
GP240R
Shipbuilding steels A, B, D, E
Cast steel GS-38–GS-52
A (DC-/+)
60 - 90
90 - 140
140 - 190
190 - 250
186
kg
4.0
5.0
Ø /mm
2.5
3.2
4.0
5.0
l/mm
350
450
PU/Pc.
202
122
75
50
Item no.
097-003464-25350
097-003464-32350
097-003464-40450
097-003464-50450
www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.
SZW 2016
2016-01-08
MMA
unalloyed
SE 7018 BH5
zzBasic coated, reduced hydrogen stick electrode
zzCan be welded in any position except vertical down
zzGood slag removal characteristics, low spatter tendency
zzVery good ignition characteristics
zzExcellent for positional welding
zzVery good mechanical quality values
zzCTOD tested welding material
zzHydrogen content under 5%
Standards
DIN EN ISO 2560-A
AWS A-5.1
Coating type
Basic
Baking
400 °C / 1 h)
Chemical analysis
C
0.07
Si
0.6
E 42 4 B 32 H5
E 7018
Mn
1
Expansion, A5 Yield strength, Rp 0.2%
≥24 %
≥440 MPa
Tensile strength, Rm
510 MPa - 610 MPa
Impact energy, Av
≥47 J (-40 °C)
Approvals
TÜV / DB / GL / LR / CE
Materials
S185 - S355, E295, E335, P235GH, P265GH, P295GH, P235 - P460, L210 - L460, S(P)275 S(P)460, GP240R
Shipbuilding steels A, B, D, E
Cast steel GS-38–GS-52
A (DC-/+)
50 - 70
65 - 90
110 - 140
140 - 180
180 - 230
60-90
90-140
140-190
60-90
90-140
140-190
kg
4.0
5.4
2,0
0.8
Ø /mm
2.0
2.5
3.2
4.0
5.0
2.5
3.2
4
2.5
3.2
4
l/mm
300
350
450
350
PU/Pc.
270
171
110
78
53
86
55
37
34
22
15
Item no.
097-003463-20300
097-003463-25350
097-003463-32350
097-003463-40350
097-003463-50450
097-003463-2535V*
097-003463-3235V*
097-003463-4035V*
097-S03463-2535V*
097-S03463-3235V*
097-S03463-4035V*
* vacuum package
SZW 2016
2016-07-05
www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.
187
MMA
Low-alloy, creep-resistant
SE 7018 Mo
zzBasic coated, reduced hydrogen stick electrode
zzCan be welded in any position except vertical down
zzGood slag removal characteristics, low spatter tendency
zzVery good ignition characteristics
zzExcellent for positional welding
zzExcellent mechanical quality values
zzCreep resistant and super strength characteristics
DIN EN ISO 3580-A
E Mo B42 H5
AWS A-5.5
Coating type
Basic
Baking
400 °C / 1 h)
Chemical analysis
C
0.05
Si
0.6
Mn
0.95
E 7018-A1
Mo
0.5
Expansion, A5 Yield strength, Rp 0.2%
>20 %
>460 MPa
Tensile strength, Rm
530 MPa - 680 MPa
Impact energy, Av
>47 J (-20 °C) / >47 J (-40 °C)
Approvals
TÜV / CE
Materials
S235JR - S355J2G3, P380NH - P460NH, P235GH - P285NH, P295GH, 20MnNb6, 16 Mo 3
Cast steel GS-22 Mo4
A (DC-/+)
65 - 95
110 - 140
140 - 180
180 - 250
188
kg
4.0
5.4
Ø /mm
2.5
3.2
4.0
5.0
l/mm
350
450
PU/Pc.
183
110
79
60
Item no.
097-003472-25350
097-003472-32350
097-003472-40450
097-003472-50450
www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.
SZW 2016
2016-01-08
MMA
Low-alloy, creep-resistant
SE 8018 CrMo1
zzBasic coated, reduced hydrogen stick electrode
zzCan be welded in any position except vertical down
zzGood slag removal characteristics, low spatter tendency
zzVery good ignition characteristics
zzExcellent for positional welding
zzExcellent mechanical quality values
zzCreep resistant characteristics
zzMaximum operating temperature 550 °C
zzHydrogen content under 5%
Standards
DIN EN ISO 3580-A
E CrMo1 B 42 H5
AWS A-5.5
Coating type
Basic
Baking
400 °C / 1 h)
Chemical analysis
C
0.06
Si
0.6
Mn
0.95
E 8018-B2
Cr
1.1
Mo
0.5
Expansion, A5 Yield strength, Rp 0.2%
≥20 %
≥470 MPa
Tensile strength, Rm
570 MPa - 670 MPa
Impact energy, Av
≥95 J (20 °C)
Approvals
TÜV / DB / CE
Materials
13CrMo 4 4 (1.7335), 15CrMo3 (1.3566), 13CrMoV 5 8 (1.7734), 15Cr3 (1.7015), 16MnCr5
(1.7131), 20MnCr5 (1.7147), 15CrMo5 (1.7262), 25CrMo4 (1.7218)
Cast steel GS-22CrMo 5, GS-22CrMo 5 4
A (DC-/+)
65 - 95
100 - 130
140 - 180
SZW 2016
2016-01-08
kg
3.4
4.0
5.4
Ø /mm
2.5
3.2
4.0
l/mm
300
350
450
PU/Pc.
171
110
81
Item no.
097-003471-25300
097-003471-32350
097-003471-40450
www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.
189
MMA
Low-alloy, creep-resistant
SE 9018 CrMo2
zzBasic coated, reduced hydrogen stick electrode
zzCan be welded in any position except vertical down
zzGood slag removal characteristics, low spatter tendency
zzVery good ignition characteristics
zzMaximum operating temperature 600 °C
zzExcellent mechanical quality values
zzHydrogen content under 5%
Standards
DIN EN ISO 3580-A
E CrMo2 B 42 H5
AWS A-5.5
E 9018-B3
Material number
Coating type
Basic
Baking
400 °C / 1 h)
Chemical analysis
C
0.06
Si
0.6
Mn
0.9
1.7384
Cr
2.4
Mo
1
Expansion, A5 Yield strength, Rp 0.2%
≥20 %
≥470 MPa
Tensile strength, Rm
570 MPa - 670 MPa
Impact energy, Av
≥95 J (20 °C)
Approvals
CE
Materials
10CrMo9-10 (1.7380), 10CrSiMoV7 (1.8075), 30CrMoV9 (1.7707)
Cast steel G17CrMo9-10
A (DC-/+)
65 - 95
100 - 130
140 - 180
190
kg
3.4
4.0
5.4
Ø /mm
2.5
3.2
4.0
l/mm
300
350
450
PU/Pc.
171
110
81
Item no.
097-003542-25300
097-003542-32350
097-003542-40450
www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.
SZW 2016
2016-01-08
MMA
l high-alloy l stainless steel
SE 307
zzRutile basic coated, high-alloy stick electrode
zzSelf-removing slag, very low spatter tendency
zzSuitable for dissimilar joints and buffer layers
zzExcellent ignition and reignition characteristics
zzMaximum operating temperature 300 °C
zzStrain-hardening
zzWeld metal made of austenitic chrome-nickel-manganese steel
Standards
DIN EN ISO 3581-A
E 18 8 Mn R12
AWS A-5.4
E 307 L -16
Material number
1.4370
Coating type
Rutile/basic
Baking
seldom necessary / (300 °C / 2 h)
Chemical analysis
C
0.1
Cr
19
Ni
9
Mn
7
Expansion, A5 Yield strength, Rp 0.2%
≥40 %
≥350 MPa
Tensile strength, Rm
≥600 MPa
Impact energy, Av
≥70 J (20 °C)
Materials
Dissimilar joints, cladding, buffer layers for hardfacing, high C-content and difficult to
weld steels, manganese steel (example: 1.3401)
A (DC-/+)
60 - 90
80 - 110
100 - 150
150 - 200
SZW 2016
2016-01-08
kg
3.0
3.5
4.5
Ø /mm
2.5
3.2
4.0
5.0
l/mm
300
350
450
PU/Pc.
174
106
89
87
Item no.
097-003527-25300
097-003527-32350
097-003527-40350
097-003527-50350
097-003527-50450
www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.
191
MMA
l high-alloy l stainless steel
SE 308 L
zzRutile-basic coated, high-alloy stick electrode
zzCan be welded in any position except vertical down
zzSelf-removing slag, very low spatter tendency
zzExcellent ignition and reignition characteristics
zzVery homogeneous seam finish
zzCold tough up to -196 °C
Standards
DIN EN ISO 3581-A
AWS A-5.4
E 19 9 LR 12
E 308 L -16
Material number
1.4316
Coating type
Rutile/basic
Baking
seldom necessary / (300 °C / 2 h)
Chemical analysis
C
0.03
Cr
20
Ni
11
Expansion, A5 Yield strength, Rp 0.2%
≥35 %
≥320 MPa
Tensile strength, Rm
≥550 MPa
Impact energy, Av
≥70 J (20 °C)
Approvals
TÜV / DB / CE
Materials
1.4300, 1.4301, 1.4303, 1.4306, 1.4308, 1.4311, 1.4312, 1.4371, 1.4541, 1.4543, 1.4552
A (DC-/+)
50 - 90
80 - 110
100 - 150
150 - 200
192
kg
3.0
3.2
4.3
5.4
Ø /mm
2.0
2.5
3.2
4.0
5.0
l/mm
300
350
450
PU/Pc.
256
162
163
87
78
49
Item no.
097-003465-20300
097-003465-25300
097-003465-25350
097-003465-32350
097-003465-40350
097-003465-50450
www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.
SZW 2016
2016-01-08
MMA
l high-alloy l stainless steel
SE 309 L
zzRutile-basic coated, high-alloy stick electrode
zzCan be welded in any position except vertical down
zzJoint welding on heat-resistant CrNi steels
zzSelf-removing slag, very low spatter tendency
zzFor dissimilar joints and buffer layers
zzExcellent ignition and reignition characteristics
zzMaximum operating temperature 300 °C
Standards
DIN EN ISO 3581-A
AWS A-5.4
E 23 12 LR 32
E 309 L-26
Material number
1.4332
Coating type
Rutile/basic
Baking
seldom necessary / (300 °C / 2 h)
Chemical analysis
C
0.03
Cr
23
Ni
12
Expansion, A5 Yield strength, Rp 0.2%
≥30 %
≥400 MPa
Tensile strength, Rm
≥550 MPa
Impact energy, Av
≥55 J (20 °C)
Materials
Austenite-ferrite joints (dissimilar), cladding, corrosion-resistant layers on non-alloyed
construction steels, buffer layers
A (DC+)
40 - 60
60 - 90
80 - 110
100 - 150
SZW 2016
2016-01-08
kg
3.0
3.2
4.3
Ø /mm
2.0
2.5
3.2
4.0
l/mm
300
350
PU/Pc.
256
161
88
79
Item no.
097-003556-20300
097-003556-25300
097-003556-32350
097-003556-40350
www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.
193
MMA
l high-alloy l stainless steel
SE 309 MoL
zzRutile-basic coated, high-alloy stick electrode
zzCan be welded in any position except vertical down
zzSelf-removing slag, very low spatter tendency
zzExcellent ignition and reignition characteristics
zzMaximum operating temperature 300 °C
zzVery homogeneous seam finish
zzSuitable for dissimilar joints
Standards
DIN EN ISO 3581-A
E 23 12 2 LR 32
AWS A-5.4
E 309 Mo - 26
Material number
1.4459
Coating type
Rutile/basic
Baking
seldom necessary / (300 °C / 2 h)
Chemical analysis
C
0.03
Cr
23
Ni
12
Mo
3.5
Expansion, A5 Yield strength, Rp 0.2%
≥30 %
≥460 MPa
Tensile strength, Rm
≥650 MPa
Impact energy, Av
≥55 J (20 °C)
Approvals
TÜV / DB / CE
Materials
Austenite-ferrite joints (dissimilar), cladding, corrosion-resistant layers on non-alloyed
construction steels, buffer layers
A (DC-/+)
50 - 70
60 - 90
80 - 110
100 - 150
150 - 200
194
kg
3.0
3.2
4.3
5.4
Ø /mm
2.0
2.5
3.2
4.0
5.0
l/mm
300
350
450
PU/Pc.
254
162
87
78
49
Item no.
097-003466-20300
097-003466-25300
097-003466-32350
097-003466-40350
097-003466-50450
www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.
SZW 2016
2016-01-08
MMA
l high-alloy l heat resistant
SE 310
zzRutile basic coated, high-alloy stick electrode
zzWeld metal made of fully austenitic chrome nickel steel
zzFor welding heatproof steels
zzSelf-removing slag, very low spatter tendency
zzScale resistant up to 1150 °C
zzExcellent ignition and reignition characteristics
zzNot resistant in gases containing sulphur
Standards
DIN EN ISO 3581-A
E 25 20 LR 12
AWS A-5.4
E 310 - 16
Material number
1.4842
Coating type
Rutile/basic
Baking
seldom necessary / (300 °C / 2 h)
Chemical analysis
C
0.1
Cr
25
Ni
20
Mn
3
Expansion, A5 Yield strength, Rp 0.2%
≥35 %
≥380 MPa
Tensile strength, Rm
≥750 MPa
Impact energy, Av
≥70 J (20 °C)
Materials
1.4710, 1.4713, 1.4726, 1.4745, 1.4823, 1.4832, 1.4837, 1.4840, 1.4841, 1.4845, 1.4846,
1.4848, 1.4849
A (DC-/+)
80 - 110
100 - 150
150 - 190
160 - 210
SZW 2016
2016-01-08
kg
3.2
3.5
4.5
4.9
Ø /mm
2.5
3.2
4.0
5.0
l/mm
300
350
PU/Pc.
181
99
83
51
Item no.
097-003529-25300
097-003529-32350
097-003529-40350
097-003529-50350
www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.
195
MMA
l high-alloy l creep resistant
SE 312
zzRutile basic coated, high-alloy stick electrode
zzCan be welded in any position except vertical down
zzSelf-removing slag, very low spatter tendency
zzSuitable for dissimilar joints and buffer layers
zzExcellent ignition and reignition characteristics
zzVery homogeneous seam finish
zzScale resistant up to 1100 °C
Standards
DIN EN ISO 3581-A
E 29 9 R 12
AWS A-5.4
E 312 - 16
Material number
1.4337
Coating type
Rutile
Baking
seldom necessary / (300 °C / 2 h)
Chemical analysis
C
0.1
Cr
29
Ni
9
Fe
Rest
Expansion, A5 Yield strength, Rp 0.2%
≥20 %
≥500 MPa
Tensile strength, Rm
≥750 MPa
Impact energy, Av
≥40 J (20 °C)
Approvals
DB / CE
Materials
corrosion-resistant similar steel and cast steel (e.g. 1.4762, 1.4085), difficult to weld steel,
manganese steel, repairs and wear-resistant layers
A (DC+)
40 - 60
60 - 90
80 - 100
100 - 150
150 - 200
196
kg
3.0
3.2
4.3
4.2
Ø /mm
2.0
2.5
3.2
4.0
5.0
l/mm
300
350
PU/Pc.
249
162
89
80
49
Item no.
097-003467-20300
097-003467-25300
097-003467-32350
097-003467-40350
097-003467-50350
www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.
SZW 2016
2016-01-08
MMA
l high-alloy l creep resistant
SE 316-L
zzRutile, high-alloy stick electrode
zzCan be welded in any position except vertical down
zzSelf-removing slag, very low spatter tendency
zzExcellent ignition and reignition characteristics
zzMaximum operating temperature 400 °C
zzVery homogeneous seam finish
Standards
DIN EN ISO 3581-A
E 19 12 3 LR 12
AWS A-5.4
E 316 L - 17
Material number
1.4430
Coating type
Rutile
Baking
seldom necessary / (300 °C / 2 h)
Chemical analysis
C
0.03
Si
0.8
Mn
0.7
Cr
18.5
Ni
11.5
Mo
2.7
Expansion, A5 Yield strength, Rp 0.2%
≥35 %
≥380 MPa
Tensile strength, Rm
≥560 MPa
Impact energy, Av
≥60 J (20 °C)
Approvals
TÜV / CE
Materials
1. 4401, 1.4404, 1.4406, 1.4408, 1.4420, 1.4435, 1.4436, 1.4571, 1.4573, 1.4580, 1.4581,
1.4583
A (DC-/+)
30 - 50
50 - 85
70 - 125
110 - 165
165 - 230
SZW 2016
2016-01-08
kg
4.0
5.0
6.0
Ø /mm
2.0
2.5
3.2
4.0
5.0
l/mm
300
350
450
PU/Pc.
348
223
138
85
55
Item no.
097-004824-20300
097-004824-25300
097-004824-32350
097-004824-40450
097-004824-50450
www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.
197
MMA
l high-alloy l creep resistant
SE 318
zzRutile-basic coated, high-alloy stick electrode
zzCan be welded in any position except vertical down
zzSelf-removing slag, very low spatter tendency
zzExcellent ignition and reignition characteristics
zzMaximum operating temperature 400 °C
zzVery homogeneous seam finish
zzCan be used for welding stabilised Cr-Ni steels
Standards
DIN EN ISO 3581-A
E 19 12 3 Nb R 12
AWS A-5.4
E 318 - 16
Material number
1.4576
Coating type
Rutile/basic
Baking
seldom necessary / (300 °C / 2 h)
Chemical analysis
C
0.03
Cr
19
Ni
12
Mo
3
Nb
0.3
Expansion, A5 Yield strength, Rp 0.2%
≥30 %
≥440 MPa
Tensile strength, Rm
≥600 J
Impact energy, Av
≥70 J (20 °C)
Approvals
TÜV / DB / CE
Materials
1.4401, 1.4404, 1.4408, 1.4420, 1.4435, 1.4436, 1.4571, 1.4573, 1.4580, 1.4581, 1.4583
A (DC-/+)
40 - 60
50 - 90
80 - 110
100 - 150
150 - 200
198
kg
3.0
3.2
4.3
5.4
Ø /mm
2.0
2.5
3.2
4.0
5.0
l/mm
300
350
450
PU/Pc.
249
162
89
80
49
Item no.
097-003469-20300
097-003469-25300
097-003469-32350
097-003469-40350
097-003469-50450
www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.
SZW 2016
2016-01-08
MMA
l high-alloy l creep resistant
SE 347
zzRutile basic coated, high-alloy stick electrode
zzCan be welded in any position except vertical down
zzCan be used for welding stabilised Cr-Ni steels
zzSelf-removing slag, very low spatter tendency
zzExcellent ignition and reignition characteristics
zzMaximum operating temperature 400 °C
Standards
DIN EN ISO 3581-A
E 19 9 Nb R 12
AWS A-5.4
E 347-16
Material number
1.4551
Coating type
Rutile/basic
Baking
seldom necessary / (300 °C / 2 h)
Chemical analysis
C
0.03
Cr
19
Ni
9
Nb
0.3
Expansion, A5 Yield strength, Rp 0.2%
≥40 %
≥350 MPa
Tensile strength, Rm
≥600 MPa
Impact energy, Av
≥65 J (20 °C)
Approvals
CE
Materials
1.4300, 1.4301, 1.4303, 1.4306, 1.4308, 1.4311, 1.4312, 1.4371, 1.4541, 1.4543, 1.4552
A (DC+)
40 - 60
50 - 90
80 - 110
100 - 150
150 - 200
SZW 2016
2016-01-08
kg
3.0
3.2
4.5
5.0
Ø /mm
2.0
2.5
3.2
4.0
5.0
l/mm
300
350
450
PU/Pc.
250
160
98
84
50
Item no.
097-003587-20300
097-003587-25300
097-003587-32350
097-003587-40350
097-003587-50450
www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.
199
MMA
l high-alloy l Duplex
SE 2209 Duplex
zzRutile coated, high-alloy stick electrode
zzFor ferrite-austenitic Cr-Ni-Mo steels
zzResistant to products containing chloride and acid gases
zzSelf-removing slag, very low spatter tendency
zzUse in offshore technology e.g. in pipe construction
zzExcellent ignition and reignition characteristics
zzMaximum operating temperature of the end product: 250 °C
Standards
DIN EN ISO 3581-A
E 22 9 3 R 32
AWS A-5.4
E 2209 L-16
Coating type
Rutile/basic
Baking
seldom necessary / (300 °C / 2 h)
Chemical analysis
C
0.03
Cr
22
Ni
9
Mo
3.3
N
0.15
Expansion, A5 Yield strength, Rp 0.2%
≥25 %
≥480 MPa
Tensile strength, Rm
≥690 MPa
Impact energy, Av
≥50 J (20 °C)
Materials
1.4462, 1.4417, 1.4460, 1.4362
A (DC-/+)
60 - 90
80 - 120
110 - 170
200
kg
3.2
3.5
4.5
Ø /mm
2.5
3.2
4.0
l/mm
300
350
PU/Pc.
181
99
83
Item no.
097-003528-25300
097-003528-32350
097-003528-40350
www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.
SZW 2016
2016-01-08
MMA
Nickel-based
SE Ni
zzBasic graphite-coated stick electrode
zzCold welding of grey and malleable cast iron
zzSoft, low spatter arc
zzGood slag removal characteristics, low spatter tendency
zzGraphitic separation of the carbon in the weld metal
zzOptimum for the repair and maintenance of cast iron
Standards
DIN EN ISO 1071
E C Ni-Cl 1
AWS
E Ni-CI
Coating type
Basic-graphitic
Baking
seldom necessary / (150 °C / 2 h)
Chemical analysis
C
0.5
Fe
2.5
Ni
Rest
Length
350 mm
Hardness
160 HB
Materials
EN-GJL-100 - EN-GJL-350, EN-GJMB-350 - EN-GJMB-550, EN-GJMW-350 - EN-GJMW-550
A (DC-/+)
60 - 90
90 - 120
110 - 150
SZW 2016
2016-01-08
kg
4.5
5.0
Ø /mm
2.5
3.2
4.0
l/mm
350
PU/Pc.
230
135
100
Item no.
097-003532-25350
097-003532-32350
097-003532-40350
www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.
201
MMA
Nickel-based
SE NiFe
zzBasic graphite-coated stick electrode
zzCold welding of grey cast iron, malleable cast iron and spheroidal
cast iron
zzGood slag removal characteristics, low spatter tendency
zzGraphitic separation of the carbon in the weld metal
zzOptimum for the repair and maintenance of cast iron
Standards
DIN EN ISO 1071
E C NiFe 1 1
AWS A-5.15
E NiFeCl
Coating type
Basic-graphitic coated
Baking
seldom necessary / (150 °C / 2 h)
Chemical analysis
C
1.5
Ni
55
Fe
Rest
Hardness
200 HB
Materials
EN-GJL-100 - EN-GJL-350, EN-GJMB-350 - EN-GJMB-550, EN-GJMW-350 - EN-GJMW-550,
EN-GJS-400 - EN-GJS-700
A (DC-/+)
60 - 90
90 - 120
110 - 150
202
kg
3.5
4.0
5.0
Ø /mm
2.5
3.2
4.0
l/mm
300
350
PU/Pc.
212
124
101
Item no.
097-003533-25300
097-003533-32350
097-003533-40350
www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.
SZW 2016
2016-01-08
MMA
Nickel-based
SE NiCr82
zzBasic coated, high alloy nickel based stick electrode
zzCold tough up to -196 °C
zzScale-resistant up to 1,000 °C
zzMaximum operating temperature 800 °C
zzResistant to embrittlement
zzIn sulphurous atmospheres up to 500 °C
Standards
DIN EN ISO 14172
E Ni 6082 (NiCr20Mn3Nb)
AWS A-5.11
E NiCrFe-3
Coating type
Basic-coated
Baking
seldom necessary / (300 °C / 2 h)
Chemical analysis
C
0.05
Cr
21
Ni
Rest
Mn
5
Nb
2.4
Fe
5
Expansion, A5 Yield strength, Rp 0.2%
≥35 %
≥380 MPa
Tensile strength, Rm
>620 J
Impact energy, Av
>70 J (-196 °C)
Materials
1.4429, 1.4539, 1.4876, 1.4922, 1.5662, 2.4816, 2.4867, 2.4870
Dissimilar joints at operating temperatures of -196 °C to +650 °C
A (DC+)
60 - 90
80 - 120
110 - 160
SZW 2016
2016-01-08
kg
3.0
3.5
4.5
Ø /mm
2.5
3.2
4.0
l/mm
300
350
PU/Pc.
168
98
81
Item no.
097-003579-25300
097-003579-32350
097-003579-40350
www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.
203
MMA
Nickel-based
SE 625
zzBasic coated, high alloy nickel based stick electrode
zzSelf-removing slag, very low spatter tendency
zzExcellent ignition and reignition characteristics
zzMaximum operating temperature of the components 1000 °C
zzCold tough up to -196 °C
zzScale resistant up to 1100 °C
zzSuitable for transformer
zzAlloy core rod
Standards
DIN EN ISO 14172
E Ni 6625 (NiCr22Mo9Nb)
AWS A-5.11
E NiCrMo3
Material number
2.4621
Coating type
Rutile/basic
Baking
seldom necessary / (300 °C / 2 h)
Chemical analysis
C
0.03
Cr
19.5
Mo
11
Nb
4
Ni
Rest
Expansion, A5 Yield strength, Rp 0.2%
≥30 %
≥450 MPa
Tensile strength, Rm
≥760 MPa
Impact energy, Av
≥75 J (20 °C) / ≥60 J (-196 °C)
Materials
Alloy 625, alloy 800 and similar Ni-Cr alloys
A (DC-/+)
60 - 90
80 - 110
100 - 150
150 - 200
204
kg
3.2
3.5
4.7
4.9
Ø /mm
2.5
3.2
4.0
5.0
l/mm
300
350
PU/Pc.
170
96
91
53
Item no.
097-003531-25300
097-003531-32350
097-003531-40350
097-003531-50350
www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.
SZW 2016
2016-01-08
MMA
Hardfacing
SE Hard 300 P
zzBasic coated electrode with a metal recovery of 120%
zzFor crack-free application of wear-resistant and impact-resistant
passes
zzWeld metal consists of low-alloy chrome-manganese steel
Standards
EN 14700
E Fe 1
DIN 8555
Baking
300 °C / 2 h)
Chemical analysis
C
0.3
Cr
2.5
E1-UM-300 P
Mn
1
Hardness
300 HB
Fields of application
For crack-free application of wear-resistant and impact-resistant layers such as rollers,
guides, idler pulley support surfaces, rope winches
A (DC+)
60 - 90
95 - 150
140 - 190
190 - 250
SZW 2016
2016-01-08
kg
5.0
6.0
Ø /mm
2.5
3.2
4.0
5.0
l/mm
350
450
PU/Pc.
230
133
83
53
Item no.
097-004806-25350
097-004806-32350
097-004806-40450
097-004806-50450
www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.
205
MMA
Hardfacing
SE Hard 350 GP
zzBasic-coated high-performance electrode
zzSuitable for repair and production welding on medium-alloy
steels
zzAlso suitable for difficult to weld steels
zzBroad range of applications with problem free processing at the
same time
zzVery strong and highly resistant to cracking
Standards
EN 14700
E Fe3
DIN 8555
Baking
300 °C / 2 h)
Chemical analysis
C
0.1
Cr
2.5
E3 UM / 350 GP
Si
0.5
Mo
2.3
Mn
1
Fe
Rest
Yield strength, Rp 0.2%
810 J
Tensile strength, Rm
1200 MPa
Length
350 mm
Hardness
350 HB
Fields of application
For medium-alloy and hard-to-weld steels for shock stress and low fretting, tool steels,
machine parts, armour steels
A (DC+)
60 - 90
95 - 150
140 - 190
206
kg
5.0
6.0
Ø /mm
2.5
3.2
4.0
5.0
PU/Pc.
218
130
81
56
Item no.
097-004807-25350
097-004807-32350
097-004807-40450
097-004807-50450
www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.
SZW 2016
2016-01-08
MMA
Hardfacing
SE Hard 60
zzBasic coated Cr-Mo-V alloyed electrode
zz120% metal recovery
zzFor very hard surfacing under friction-impact wear conditions
Standards
EN 14700
E Fe 8
DIN 8555
E 6-UM-60
Material number
Baking
300 °C / 2 h)
Chemical analysis
C
0.6
Cr
8
Mn
0.6
~ 1.4718
Mo
0.7
V
1
Fe
Rest
Hardness
60 HRC
Fields of application
Mixer arms, excavator parts, impact jaws, anvils, roller crushers, power hammers, screw
conveyors,caterpillar tracks, rolling mill guides, rotors, cams, clamping jaws, anvils
A (DC+)
60 - 90
95 - 150
140 - 190
190 - 240
200 - 260
SZW 2016
2016-01-08
kg
5,0
6,0
Ø /mm
2,5
3,25
4,0
5,0
6,0
l/mm
350
450
PU/Pc.
230
135
88
56
Item no.
097-004808-25350
097-004808-32350
097-004808-40450
097-004808-50450
097-004808-60450
www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.
207
MMA
Hardfacing
SE Hard 61 GRZ
zzRutile high-performance electrode
zz160% metal recovery
zzFor welding of highly wear-resistant and abrasion-resistant build-
up with a low pressure or impact load
Standards
EN 14700
E Fe 14
DIN 8555
Coating type
Rutile
Baking
300 °C / 2 h)
Chemical analysis
C
4
Cr
30
E10-UM-60-GRZ
Fe
Rest
Hardness
57 - 61 HRC
Fields of application
Slides, excavator teeth, mixer blades, press dies, conveyor systems
A (DC-/+)
80 - 120
100 - 160
160 - 220
190 - 260
208
kg
4.0
6.0
Ø /mm
2.5
3.2
4.0
5.0
l/mm
350
450
PU/Pc.
137
78
65
40
Item no.
097-004809-25350
097-004809-32350
097-004809-40450
097-004809-50450
www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.
SZW 2016
2016-01-08
MMA
Hardfacing
SE Hard 61 GTZ spezial
zzPipe-shaped special electrode
zzHardfacing of parts exposed to especially heavy abrasive and
impact wear
zzHigh hardness values already in the first pass due to low current
Standards
EN 14700
E Fe 15
DIN 8555
Baking
150 °C / 1 h)
Chemical analysis
C
Mn
Cr
5.5
1.5
40
E10-GF-UM-65-GTZ
Other
2
Length
457 mm
Hardness
61 - 63 HRC
Fields of application
Pump parts, mixer blades, agitator arms, concrete pumps, screw conveyors, excavation
machinery and agricultural machinery
A (DC-/+)
80 - 110
120 - 140
140 - 180
SZW 2016
2016-01-08
kg
5.0
Ø /mm
6.0
8.0
11
PU/Pc.
67
38
22
Item no.
097-004789-60457
097-004789-80457
097-004789-11457
www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.
209
MMA
Hardfacing
SE Hard 68 CZ
zzBasic-graphitic coated stick electrode with 180% metal recovery
zzFor depositing layers of extreme resistance to abrasion
zzSuitable for use under ore, gravel, sand, slag or cement
Standards
EN 14700
E Fe 15
DIN 8555
Coating type
Basic-graphitic
Baking
300 °C / 2 h)
Chemical analysis
C
Cr
4.5
28
Other
5
E 10-UM-70 CZ
Fe
Rest
Hardness
66 - 68 HRC
Fields of application
Robot intermediate hose package, 2 x 95 sq mm, water cooled, ribbed hose, 7/12-pole
A (DC+)
80 - 120
100 - 160
160 - 220
190 - 260
210
kg
4.0
6.0
Ø /mm
2.0
3.2
4.0
5.0
l/mm
350
450
PU/Pc.
138
80
63
41
Item no.
097-004810-25350
097-004810-32350
097-004810-40450
097-004810-50450
www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.
SZW 2016
2016-01-08
Submerged arc welding
Overview
Submerged arc welding
SZW 2016
2016-01-08
Page
212
216
Flux
Wire electrodes
www.ewm-sales.com
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211
Submerged arc welding
flux
FW AB 1 67
zzNeutral, medium-basic agglomerated welding flux
zzSuitable for fillet and joint welding of low-alloy steels, fine-
grained and boiler steels
zzConstant metallurgical behaviour
zzGood weld forming ability and self-detaching slag
zzConstant grades and low-temperature ductility in connection
with Mo, Ni or NiMo alloy wires
zzVery low hydrogen contents (H2diff. <4 mIll OOg) in the weld
metal
Standards
DIN EN ISO 14174-A
SA AB 1 67 AC H5
Baking
In dry rooms, welding flux in original packaging can be stored for up to 3 years from the
delivery date. Moist welding flux is to be dried at an effective powder temperature of 200
± 50 °C.
Welding current
1000 A
Approvals
TÜV: SMA S2
Weight
25 kg
Density
1100 g/cm³
Grain size
DIN EN ISO 14174-A: 3 - 20
Materials
Construction steels up to 420 N/mm² yield strength, fine-grained steels up to 460 N/mm²
upper yield strength
Pressure vessel steels up to P 355 N/mm²
Creep-resistant steels such as 16Mo3, tube steels up to L480 or X 70, high tensile shipbuilding steels up to EH36
Welding
current
1000 A
212
kg
Item no.
25
097-003711-00025
www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.
SZW 2016
2016-01-08
Submerged arc welding
flux
FW AB 1 67
Main constituents
Si02 + Ti02
Al2O3 + MnO
CaO +MgO
CaF2
20%
30%
30%
15%
Basicity according to Boniszewski: ~1.7
Chemical analysis of the weld metal in acc. with EN ISO 15792-1 and AWS A5.17/5.23
Guideline values in per cent by weight
Solid wires
C
Si
Mn
S1 (EL12)
0.05-0.08
0.2-0.4
0.7-1.0
S2 (EM12)
0.05-0.08
0.2-0.4
1.1-1.5
S3Si (EH12K)
0.05-0.08
0.3-0.5
1.5-1.9
Mechanical quality values in acc. with AWS A5.17/5.23: (Guideline values)
Charpy impact
ISO-V (Joule) at
Solid wires
ReH N/mm²
RM N/mm²
A5 %
- 40°C
S1 (EL12)
> 380
> 470
> 22
(> 47 bei -30°C)
S2 (EM12)
> 420
> 510
> 22
> 47
S3Si (EH12K)
> 420
> 510
> 22
> 47
SZW 2016
2016-01-08
www.ewm-sales.com
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213
Submerged arc welding
flux
FW CS 1 63 DC
zzMolten neutral welding flux
zzSuitable for high-alloy stainless steels, Ni-based alloys and low-
alloy steels
zzEspecially crack-resistant in connection with similar or over-
alloyed wire electrodes (solid or flux cored wire)
Standards
DIN EN ISO 14174-A
SF CS 2 DC
DIN EN ISO 14174-A
SF CS 163 DC
Baking
In dry rooms, welding flux in original packaging can be stored for up to 3 years from the
delivery date. Moist welding flux is to be dried at an effective powder temperature of 200
± 50 °C.
Welding current
900 A
Approvals
TÜV: SMA 316L
Grain size
DIN EN ISO 14174-A: 1 - 16
Materials
Creep-resistant CrMo steels such as 12 CrMo 19 5/A378 gr. 5 or X 20 CrMoWV 12 1/A351
for boiler, container and pipe construction
Martensitic (soft martensite) and ferritic Cr(NiMo) steels in acc. w. DIN EN 10088 and
austenitic CrNi(Mo) steels in acc. w. DIN EN 10088
Low-temperature tough and heat-resisting high-alloy CrNi(Mo) steels, dissimilar joints
and nickel-base alloys
Welding
current
900 A
214
kg
g/cm³
Item no.
15
25
1500
097-004848-00015
097-004848-00025
www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.
SZW 2016
2016-01-08
Submerged arc welding
flux
FW CS 1 63 DC
Main constituents
Si02
Al2O3
CaO +MgO
CaF2
30%
5%
35%
20%
Basicity according to Boniszewski: ~1.3
Chemical analysis of the weld metal in acc. with EN ISO 15792-1 and AWS A5.17/5.23
Guideline values in per cent by weight
Solid wires
S 19 9 L
C
Si
Mn
Cr
Ni
< 0.03
< 1.0
< 1.6
18.5-20.5
9.0-11.0
11.0-14.0
S 19 12 3 L
< 0.03
< 1.0
< 1.6
17.5-19.5
S 22 9 3 N L
< 0.03
< 1.0
< 1.6
20.5-23.5
S Mo
< 0.08
< 0.5
< 1.0
Mo
andere
> 2.5
> 2.5
N < 0.2
0.5
S CrMo5
< 0.08
< 0.7
< 0.6
5.5
S CrMo91
< 0.15
< 0.8
< 1.0
8.0-10.0
8,7
0.6
>1.2
V < 0.3
Mechanical quality values in acc. with AWS A5.17/5.23: (Guideline values)
Charpy impact
ISO-V (Joule) at
Solid wires
Heat treatment
Rp 0.2 %
N/mm²
Rp 1,0 %
N/mm²
RM N/
mm²
A5 %
+20 °C
S 19 9 L
U*
>340
>370
>540
>30
>70
S 19 12 3 L
U*
>350
>380
>550
>30
>70
S 22 9 3 N L
U*
> 550
> 600
> 750
> 25
> 80
S 2 Mo
S*
> 440
> 540
> 20
> 90
S CrMo5
A*
> 470
> 600
> 18
> 70
S CrMo91
A*
>470
>620
>18
>45
- 60°C
-196 °C
>40
>40
> 40
*S = stress-relieved 620°C/1 5 Std; A = annealed 740 - 760 °C; U= untreated, as-welded
SZW 2016
2016-01-08
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215
Submerged arc welding
Wire electrodes
SMA S2
zzSubmerged arc welding wire for welding unalloyed and low-
alloy construction steels
Standards
DIN EN ISO 14171-A
S2
AWS A-5.17
EM12
AWS A-5.23
EM12
Material number
Chemical analysis
C
0.09
Si
0.08
1.0494
Mn
1.05
Approvals
TÜV: FW AB 1 67
DB
Processing information
Welding parameters, including preheating and interpass temperature and heat treatment, depending on the parent metal to be welded, the panel thickness and the sets of
regulations to be applied.
Materials
Shipbuilding, pressure vessel construction and steel construction S185-E360, S235JRS355JR, S235J0-S355J0, S235J2-S355J2, S275N-S355N, S275MS355M,P235GH-P355GH,
P275N-P355N, P355M, P355Q
Pipeline steels L210-360, shipbuilding steels A-E, AH36, DH36
ASTM: A36, A106 grades A/B/C, A139, A210 grades A1/C, A216 grades WCA/WCB/
WCC,A234 grade WPB, A266 grades 1/2/4, A283 grades A/B/C/D, A285 grades A/B/C,
A299grades A/B, A515 grades 60, A516 grades 55, A656 grade 50API: 5L grades X42-X56
216
Packing drum
kg
K 415
25
Ø /mm
2.0
2.5
3.0
4.0
Item no.
097-003700-02520
097-003700-02525
097-003700-02530
097-003700-02540
www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.
SZW 2016
2016-01-08
Submerged arc welding
Wire electrodes
SMA S3Si
zzSubmerged arc welding wire for welding unalloyed and low-
alloy construction steels
Standards
DIN EN ISO 14171-A
S3Si
AWS A-5.17
EH12K
AWS A-5.23
EH12K
Material number
Chemical analysis
C
0.11
Si
0.3
~ 1.0497
Mn
1.72
Approvals
TÜV: FW AB 1 67
Processing information
Welding parameters, including preheating and interpass temperature and heat treatment, depending on the parent metal to be welded, the panel thickness and the sets of
regulations to be applied.
Materials
Fine-grained steels, unalloyed and low-alloy steels
S355J0, S355J2, S355N-S460N, S355NL-S460NL, S355M-S460M, S355ML-S460ML, S460Q,
S460QL, P355GH, P355N-P460N, P355NL2-P460NL2, P355M-P460M, P355ML2-P460ML2,
P355Q-P460Q
Pipeline steels L210-450, shipbuilding steels AH40-FH40, ASTM: A36, A106 grades A/B/C,
A139, A210 grades A1/C, A216 grades WCA/WCB/WCC, A234 grade WPB, A266 grades
1/2/4, A283 grades A/B/C/D, A285 grades A/B/C, A299 grades A/B, A515 grades 60/65/70,
A516 grades 55-70, A656 grade 50/60 API: 5L grades X42-X65
Packing drum
kg
K 415
25
SZW 2016
2016-01-08
Ø /mm
2.0
2.5
3.0
4.0
Item no.
097-004839-02520
097-004839-02525
097-004839-02530
097-004839-02540
www.ewm-sales.com
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217
Submerged arc welding
Wire electrodes
SMA 316
zzHigh-alloy submerged arc welding wire electrode
zzMaximum operating temperature 400 °C
zzCan be used for stabilised and non-stabilised Cr-Ni steels
Standards
DIN EN ISO 14343-A
S 19 9 3 L
AWS A-5.9
ER 316L
Material number
Chemical analysis
C
0.11
C
0.25
Si
0.4
1.4430
Mn
1.7
Cr
19
Ni
12.5
Mo
2.8
Fe
Rest
Approvals
TÜV: FW CS 1 63 DC
Materials
1.4401, 1.4404, 1.4406, 1.4408, 1.4429, 1.4435, 1.4436, 1.4541, 1.4550, 1.4571, 1.4580,
1.4581, 1.4583
218
kg
Packing drum
25
K 415
Drum Ø /mm
2.0
2.4
3.0
4.0
Item no.
097-004880-02520
097-004880-02524
097-004880-02530
097-004880-02540
www.ewm-group.com
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SZW 2016
2016-01-08
Accessories
Drum covers
Page
220
220
Covers
Connectors
SZW 2016
2016-01-08
www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.
219
Accessories
Drum covers and connectors
BC rund mit Lippe
zzDrum cover with lip
zzFor connection to drums
Packing
Drum
220
Ø/mm
510
580
Item no.
097-003592-00510
097-003592-00580
www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.
SZW 2016
2016-01-08
Accessories
Drum covers and connectors
BC rund, flach
zzDrum cover with lip
zzFor connection to drums
Packing
Drum
SZW 2016
2016-01-08
Ø/mm
520
590
Item no.
097-003591-00520
097-003591-00590
www.ewm-sales.com
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221
Accessories
Wire guide
Wire Lead
7.1
Pos.
7
7
7
7
7
7
7
7.1
7.1
7.2
7.2
-
7.2
7
Type
WIRE LEAD 1,5M
WIRE LEAD 3M
WIRE LEAD 5M
WIRE LEAD 6,5M
WIRE LEAD 8M
WIRE LEAD 10M
WIRE LEAD PRO
CONNECTOR BARREL WIRE
LEAD
CONNECTOR DV-CAB WIRE
LEAD
CONNECTOR DRIVE ROB2
WIRE LEAD
CONNECTOR DRIVE ROB3
WIRE LEAD
CONNECTOR WIRE LEAD
PRO
Wire Lead
zzFor steel wire, round wires
zzOutside dia.: 13 mm
zzWire dia. up to 1.6 mm
Designation
Wire guide, material sold by the metre
Connection for large spool/drum
Item no.
094-018280-00000
094-018281-00000
094-018282-00000
094-018283-00000
094-018284-00000
094-018285-00000
094-018279-00001
094-018277-00000
DV-CAB connection
092-007931-00000
Wire guide
Connection set for Rob 2 wire conduit
092-007913-00000
Connection set for Rob 3 wire conduit
092-007912-00000
End piece wire guide for material sold by
the metre
094-018278-00000
Wire Lead Soft
Wire Lead Soft
zzFor aluminium and stainless steel wire, round wires
zzOutside dia.: 12 mm
zzWire dia. up to 1.6 mm
Pos.
7
7
7
7
7
7
7
7
7.1
7.1
7.2
7.2
7.5
7.6
222
Type
WIRE LEAD SOFT 1,5M
WIRE LEAD SOFT 3M
WIRE LEAD SOFT 5M
WIRE LEAD SOFT 6,5M
WIRE LEAD SOFT 8M
WIRE LEAD SOFT 10M
WIRE LEAD SOFT 12M
WIRE LEAD SOFT
CONNECTOR BARREL WIRE
LEAD
CONNECTOR DV-CAB WIRE
LEAD
CONNECTOR DRIVE ROB2
WIRE LEAD
CONNECTOR DRIVE ROB3
WIRE LEAD
CONNECTOR WIRE LEAD
SOFT
UEDFS WLS 2,5x4,5mm
150mm
Designation
Wire guide, material sold by the metre
Connection for large spool/drum
Item no.
094-020383-00000
094-020383-00001
094-020383-00002
094-020383-00003
094-020383-00004
094-020383-00005
094-020383-00006
094-020382-00000
094-018277-00000
DV-CAB connection
092-007931-00000
Connection set for Rob 2 wire conduit
092-007913-00000
Wire guide
Connection set for Rob 3 wire conduit
092-007912-00000
End piece wire guide for material sold by
the metre
Transition liner for soft wire lead
094-020381-00000
www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.
094-020380-00000
SZW 2016
2016-01-08
Accessories
Wire guide
Wire Conduit
7.1
Pos.
7
7
7
7
7
7.1
7.1
7.2
7.2
7.2
7
Type
WIRE CONDUIT 1,8M
WIRE CONDUIT 3M
WIRE CONDUIT 4,5M
WIRE CONDUIT 8M
WIRE CONDUIT 12M
CONNECTOR BARREL
CONNECTOR DV-CAB WIRE
CONDUIT
CONNECTOR DRIVE ROB2
WIRE CONDUIT
CONNECTOR DRIVE ROB3
WIRE CONDUIT
Wire Conduit
zzRugged design
zzFor steel wire, round wires
zzOutside dia.: 16 mm
zzWire dia. up to 1.6 mm
Designation
Connection for large spool/drum
DV-CAB connection
Item no.
094-011515-00004
094-011515-00000
094-011515-00001
094-011515-00002
094-011515-00003
094-011517-00000
092-007741-00000
Connection set for Rob 2 wire conduit
092-008205-00000
Connection set for Rob 3 wire conduit
092-007916-00000
Wire guide
Rolliner HD
7
7.2
7.1
Pos.
7
7
7
7
7
7.1
7.1
7.2
7.2
SZW 2016
2016-01-08
Type
ROLLINER 5M
ROLLINER 10M
ROLLINER 15M
ROLLINER 20M
ROLLINER 25M
ROLLINER CONNECTOR
BARREL
ROLLINER CONNECTOR
DV-CAB
ROLLINER CONNECTOR
DRIVE ROB2
ROLLINER CONNECTOR
DRIVE ROB3
Rolliner HD
zzFor all material types,
round wires
zzOutside dia.: 50 mm
zzWire dia. up to 4.0 mm
zzWeight: Approx. 600 g/m
Designation
Connection for large spool/drum
Item no.
092-002575-00000
092-002575-00001
092-002575-00002
092-002575-00003
092-002575-00004
094-014623-00000
DV-CAB connection
092-007930-00000
Wire guide with plastic rollers
Connection set for Rob 2 wire conduit
092-007917-00000
Connection set for Rob 3 wire conduit
092-007918-00000
www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.
223
Notes
Notes
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Sales and Logistics Centre
Headquaters
EWM AG
Sälzerstr. 20
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Tel: +49 2623 9276-0 · Fax: -244
www.ewm-sales.com
info@ewm-sales.com
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Dr. Günter-Henle-Straße 8
D-56271 Mündersbach
Tel: +49 2680 181-0 · Fax: -244
www.ewm-group.com
www.ewm-sales.com
Sales / Consultancy / Service
© EWM AG WM.0924.01 / 2014-10
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