Kidron Parts Catalog For optimum reliability and full life, insist on the parts that are produced and specified by the engineers who actually designed your Kidron Truck Bodies and Trailers. All authorized Kidron replacement parts are carefully engineered and produced to maintain the designed-in integrity of Kidron Products. Make sure your Kidron Truck Body or Trailer performs at its best – insist on authorized Kidron replacement parts! Kidron has a full staff of knowledgeable parts technicians to assist you in identifying and obtaining OEM replacement parts. For any questions, contact our expert parts staff for exceptional support. PHONE: 1-877-238-7278 FAX: 1-252-975-8368 www.kidronparts.com TABLE OF CONTENTS TRUCK AND TRAILER PARTS CATALOG KIDRON PRODUCTS I. Ultra Truck Bodies Dry Freight “RUD” Model Ultra Body Model Number Explanation Chart Front Assembly Illustration Parts and Body Description Rear Assembly Illustration Parts and Body Description Roof Assembly Illustration Parts and Body Description Sidewall Assembly Illustration Parts and Body Description Side Door Assembly Illustration Parts and Body Description Page 100-UD 105-UD 110-UD 115-UD 120-UD 125-UD II. Ultra Truck Bodies Insulated “RUI” Model Ultra Body Model Number Explanation Chart 130-UI Front Assembly Illustration Parts and Body Description Rear Assembly Illustration Parts and Body Description Roof Assembly Illustration Parts and Body Description Sidewall Assembly Illustration Parts and Body Description Side Door Assembly Illustration Parts and Body Description 135-UI 140-UI 145-UI 150 UI 155 UI 1 Section A Door & Lock Hardware “RUI” & “RUD” Models Page 160 A Cam Type Pipe Lock Parts Sheet and Description Lock-Rod Assembly w/ Safety Parts Sheet and Description Special Notations Mechanical Lock-Rod Parts Sheet and Description Lock-Rod Slider Door Parts Sheet and Description Door Hinge Slam Lock Parts Sheet and Description 165 A 170 A 175 A 180 A 181 A III. Ultra Trailers “RTP” Model Ultra Trailer Model Number Explanation Chart 185 UT Front Assembly Illustration Parts and Body Description Rear Assembly Illustration Parts and Body Description Roof Assembly Illustration Parts and Body Description Sidewall Illustration Parts and Body Description Side Door Assembly Illustration Parts and Body Description 190 UT 195 UT 200 UT 205 UT 210 UT Section B Door & Lock Hardware “RTP” Model Cam Type Pipe Lock Parts Sheet and Description Lock-Rod Assembly w/ Safety Parts Sheet and Description Mechanical Lock-Rod Parts Sheet and Description Lock-Rod Slider Door Parts Sheet and Description Door Hinge Slam Lock Parts Sheet and Description 215 B 220 B 225 B 230 B 235 B 236 B 2 IV. Emperor Trailers “RTPE” Model Emperor Trailer Model Number Explanation Chart Front & Sidewall Assembly Illustration Parts and Body Description Side Door Assembly Illustration Parts and Body Description Landing Gear Assembly Illustration Parts and Body Description Page 240 ET 245 ET 250 ET 255 ET V. Cargo Star Dry Freight “C5 & C9” Models Cargo Star Model Number Explanation Chart 260 CS Front Assembly Illustration Parts and Body Description Rear Assembly Illustration Parts and Body Description Inside Assembly Illustration Parts and Body Description Sidewall Illustration Parts and Body Description Side Door Assembly Illustration Parts and Body Description 265 CS 270 CS 275 CS 280 CS 282-CS VI. Hackney Insulated Truck Bodies Ultimate, Dairy “RHI” Classic “RCI” Models Model Number Explanation Charts Ultimate Dairy Classic Front Assembly Illustration Parts and Body Description Rear Assembly Illustration Parts and Body Description Roof Assembly Illustration Parts and Body Description Sidewall Illustration Parts and Body Description Side Door Assembly Illustration Parts and Body Description 285 HI 286 HI 287 HI 290 HI 295 HI 300 HI 305 HI 310 HI 3 Section C Door & Lock Hardware Hackney Model Page 315 C Cam Type Pipe Lock Parts Sheet and Description Lock-Rod Assembly w/ Safety Parts Sheet and Description Mechanical Lock-Rod Parts Sheet and Description Lock-Rod Slider Door Parts Sheet and Description Door Hinge Slam Lock Parts Sheet and Description 320 C 325 C 330 C 335 C 336 C VII. Glaciervan Truck Bodies Insulated “GV” Model Glaciervan Model Number Explanation Chart 340 GV Front Assembly Illustration Parts and Body Description Rear Assembly Illustration Parts and Body Description Roof Assembly Illustration Parts and Body Description Sidewall Illustration Parts and Body Description Side Door Assembly Illustration Parts and Body Description 345 GV 350 GV 355 GV 360 GV 365 GV Section D Door & Lock Hardware Glaciervan Model Cam Type Pipe Lock Parts Sheet and Description Lock-Rod Assembly w/ Safety Parts Sheet and Description Mechanical Lock-Rod Parts Sheet and Description Lock-Rod Slider Door Parts Sheet and Description Door Hinge Slam Lock Parts Sheet and Description 370 D 375 D 380 D 385 D 390 D 391 D 4 Section E Side Door Bumpers, Dock Bumpers Hardware Door, Dock Bumper Illustration Parts Sheet and Description 392 E VIII. Refrigeration Systems Page 395 RS Refrigeration Flyers Hardware Parts Illustration Parts Sheet and Description Hose Chart C Motor and Accessory Illustrations Copeland Motor and Accessory Illustrations Dole Motor and Accessory Illustrations Bulkhead Parts Sheet and Description 400 RS 401 RS 405 RS 406 RS 407 RS VIIII. Lighting Systems Lighting Parts Illustrations Exterior Bodies Parts Sheet and Description 415 LS Lighting Parts Illustrations Exterior Trailers Parts Sheet and Description 416 LS Lighting Parts Illustrations Interior Parts Sheet and Description 417 LS X. Kidron Replacement Door Panels Kidron Replacement Door Panel Program 420 KR XI. Eagle Eye Systems Eagle Eye Obstacle Detection System Truck and Fleet - Crash Avoidance Safety System 5 425 EE Ultra Dry Freight “RUD” MODEL PARTS & ILLUSTRATIONS I. Ultra Truck Bodies Dry Freight “RUD” Model Ultra Body Model Number Explanation Chart Front Assembly Illustration Parts and Body Description Rear Assembly Illustration Parts and Body Description Roof Assembly Illustration Parts and Body Description Sidewall Assembly Illustration Parts and Body Description Side Door Assembly Illustration Parts and Body Description Page 100-UD 105-UD 110-UD 115-UD 120-UD 125-UD ULTRA DRY FREIGHT BODY SERVICE PARTS MODEL NUMBER EXPLANATION CHART Page: 100-UD Revision: 3/15/2005 ULTRA TRUCK BODY DRY FREIGHT COMPONENTS FRONT ILLUSTRATION Page: 105-UD Revision: 3/15/2005 Item 6 – U-123 Front 12” Roof Radius Item 7 – U-126 & U-127 Front 12” Radius Castings – L.H. & R.H. Item 9 – U-3 Front Corner Post Item 12 – U-45 Front Lower Rail ULTRA TRUCK BODY DRY FREIGHT COMPONENTS FRONT SERVICE PARTS Item Description Part # 6 U-123 FRONT 12" ROOF RADIUS 111067 111088 199397 201075 STAINLESS STEEL OVERLAY Body Description Body Width 96 102 96 102 Page: 105-UD Revision: 3/15/2005 Notations Rail Width 93.5" 99.5" U-126 FRONT 12" RADIUS CASTING L.H. (ROADSIDE) 921313 Material Aluminum Castings U-127 FRONT 12" RADIUS CASTING R.H. (CURBSIDE) 921311 Aluminum Castings 8 U-9 FRONT UPPER RAIL 111003 111083 Body Width 96 Wide 102 Wide Rail Width 85" 91" 9 U-3 FRONT CORNER POST 111020 111021 111022 111023 Body Height 84 90 96 108 Post Height 77.87" 83.87" 89.87" 101.87" 10A U-5 CORNER CONNECTING STIFFENER (SMOOTH EXT. PANELS) 121063 121064 121065 121066 Body Height 84 90 96 108 Post Height 83" 89" 95" 107" 10B U-6 CORNER CONNECTING STIFFENER (CORRUGATED OR FIBERGLASS EXT. PANELS) 121067 121068 121069 121070 Body Height 84 90 96 108 Post Height 83" 89" 95" 107" 11 U-4 SIDE & FRONT LOWER RAIL (REPLACES U-2 SIDE RAIL) 121033 121034 121035 121037 121036 Body Height 84 90 96 102 108 Post Height 83" 89" 95" 101" 107" Rail Length 939834 941375 939836 939837 939838 939840 939841 939798 939842 939843 940800 Body Length 85" 10 ft. 12 ft. 14 ft. 16 ft. 18 ft. 20 ft. 22 ft. 24 ft. 26 ft. 28 ft. 7 12 U-45 SIDE & FRONT LOWER RAIL (REPLACES U-2 SIDE RAIL) 119" 143" 167" 191" 215" 239" 263" 287" 311" 346" ULTRA TRUCK BODY DRY FREIGHT COMPONENTS REAR ILLUSTRATION Page: 110-UD Revision: 3/15/2005 ULTRA TRUCK BODY DRY FREIGHT COMPONENTS REAR SERVICE PARTS Item 1 Description U-100 REAR FRAME HEADER Part # 180-68585 180-68612 191154 191155 2 3 U-108 REAR FRAME LOWER SILL * OVERHEAD REAR DOOR 180-68584 180-68611 191153 * PANEL REAR DOOR 196576 196577 Body Description Body Width 96 102 Notations 96 102 Header Width 95.38" Steel 101.38" Steel 95.38" Stainless 101.38" Stainless Body Width 96 102 96 & 102 Sill Width & Type 88.5" Steel 94.5" Steel 94.5" Stainless 96 102 180-68586 180-68587 191156 197241 180-68588 180-68589 191157 197242 180-68590 180-68591 191158 197243 180-68592 Body Height 84 RH 84 LH 84 RH 84 LH 90 RH 90 LH 90 RH 90 LH 96 RH 96 LH 96 RH 96 LH 108 RH 180-68593 108 LH 4" WIDE POST (USED PRIOR TO 191159 1197244 140006 108 RH 108 LH 108 RH 3.39" WIDE POST) 140007 108 LH 140116 140117 108 RH 108 LH U-104 REAR FRAME CORNER POST Page: 110-UD Revision: 3/15/2005 88.5" Steel 94.5" Steel Post Height & Type 87.53" Steel 87.53" Steel 87.53" Stainless 87.53" Stainless 93.53" Steel 93.53" Steel 93.53" Stainless 93.53" Stainless 99.53" Steel 99.53" Steel 99.53" Stainless 99.53" Stainless 111.53" Steel 111.53" Steel 111.53" Stainless 111.53" Stainless 111.53" Steel 111.53" Steel 111.53" Stainless 111.53" Stainless 4 REAR CORNER HINGE 916499 916500 Side Righthand Lefthand 5 HRG RUBBER DOOR SEAL 919041 Gender Male 6 RUBBER 919043 Female 7 DOOR-CHANNEL (HR ALUM) 919039 8 PLYMETAL-.75x48.0x 96.0 WHITE AL 919083 DOOR SEAL See Parts Rep ULTRA TRUCK BODY DRY FREIGHT COMPONENTS ROOF ILLUSTRATION Page: 115-UD Revision: 3/15/2005 Item 2 – Aluminum Roof Sheet Item 3 – U-117 Cambered Roof Bow Item 4 – U-118 Starter Roof Bow ULTRA TRUCK BODY DRY FREIGHT COMPONENTS ROOF SERVICE PARTS Item Description Part # Body Description Page: 115-UD Revision: 3/15/2005 Notations 1 U-14 REAR ROOF TRIM MOLDING 130051 130056 Body Width 96 Wide 102 Wide 2 ALUMINUM ROOF SHEET 920079 920075 920076 926098 940372 Body Width 96 Wide 96 Wide 102 Wide 96 Wide 102 Wide Dimensions .032 x 95.31" .040 x 95.31" .040 x 102.0" .060 x 95.31" .060 x 102.0" 932025 932024 932009 932032 Body Width 96 Wide 102 Wide 96 Wide 102 Wide Dimensions 93.19" Bow Width 99.18" Bow Width Body Width 96 Wide 102 Wide Dimensions 93.19" Bow Width 99.19" Bow Width TRANSLUCENT FIBERGLASS ROOF SHEET 3 U-117 CAMBERED ROOF BOW ANTI-SNAG ROOF BOW 4 U-118 STARTER ROOF BOW 130002 130055 5 K-38 SIDE ROOF TRIM MOLDING 130045 Dimensions 240" Length ULTRA TRUCK BODY DRY FREIGHT COMPONENTS SIDEWALL ILLUSTRATION Page: 120-UD Revision: 3/15/2005 Item 13 – U-1 Side Roof Rail Item 17 – Exterior Panel Item 20 – Side Door Hinge Item 12 – U-45 Side Lower Rail Item 19 – Cam Type Pipe Lock ULTRA TRUCK BODY DRY FREIGHT COMPONENTS SIDEWALL SERVICE PARTS Item Description Part # Body Description Page: 120-UD Revision: 3/15/2005 Notations 10A U-5 CORNER CONNECTING STIFFENER (SMOOTH EXT. PANELS) 121063 121064 121065 121066 Body Height 84 90 96 108 Post Height 83" 89" 95" 107" 10B U-6 CORNER CONNECTING STIFFENER (CORRUGATED OR FIBERGLASS EXT. PANELS) 121067 121068 121069 121070 Body Height 84 90 96 108 Post Height 83" 89" 95" 107" 11 U-4 INTERMEDIATE WALL STIFFENER 121033 121034 121035 121037 121036 Body Height 84 90 96 102 108 Post Height 83" 89" 95" Rail Length 939834 941375 939836 939837 939838 939840 939841 939798 939842 939843 940800 Body Length 85" 10 ft. 12 ft. 14 ft. 16 ft. 18 ft. 20 ft. 22 ft. 24 ft. 26 ft. 28 ft. Rail Length Post Height 83" 89" 95" 101" 107" 12 U-45 SIDE & FRONT LOWER RAIL (REPLACES U-2 SIDE RAIL) 13 U-1 SIDE ROOF RAIL 121011 121012 121013 121014 121015 121016 121017 121018 121019 121020 121021 921141 Body Length 9 ft. 10 ft. 12 ft. 14 ft. 16 ft. 18 ft. 20 ft. 22 ft. 24 ft. 26 ft. 28 ft. 40 ft. 14 U-7 SIDE DOOR FRAME 921234 921156 935128 940256 921235 Body Height 84 90 96 102 108 107" 119" 143" 167" 191" 215" 239" 263" 287" 311" 346" 99" 111" 135" 159" 183" 207" 231" 255" 279" 303" 327" 480" ULTRA TRUCK BODY DRY FREIGHT COMPONENTS SIDEWALL SERVICE PARTS CONT. Item Description Part # HORIZONTAL HEADER 921234 15 U-13 LOWER RAIL CAP 111060 16 CROSSMEMBER 922047 922057 922048 922061 17 EXTERIOR PANEL (49" WIDE ALUMINUM, 33" OR 25" WIDE STAINLESS STEEL) 920069 920110 920114 926094 926093 18 Body Description Door Opening 33.0" 37.5" 40.0" 42.0" Page: 120-UD Revision: 3/15/2005 Notations Header Width 35.0" 39.5" 42.0" 44.0" U-13 x 4.31" Body Width 96 Wide 96 Wide 102 Wide 102 Wide X-Member Width 3" x 95.44" 4" x 95.44" 3" x 101.44" 4" x 101.44" Aluminum .040 x 49" White Stainless Steel .023 x 33" Type 430 Stainless Steel .021 x 25" Type 301 Fiberglass .080 White with aluminum hat section posts on 16" centers Fiberglass .080 White without posts Note: Specify panel size, color and number of corrugation lines on corrugated panels, along with model and serial number when ordering exterior panels U-125 WHEEL WELL EXTRUSION 121073 24" 121128 22" 43.71" 38.25" 19 CAM TYPE PIPE LOCK Refer to UD Model Door Parts/Hardware Section 20 SIDE DOOR HINGE Refer to UD Model Door Parts/Hardware Section ULTRA TRUCK BODY DRY FREIGHT COMPONENTS SIDE DOOR ILLUSTRATION Page: 125-UD Revision: 3/15/2005 ULTRA TRUCK BODY DRY FREIGHT COMPONENTS SIDE DOOR SERVICE PARTS Item Description Part # 1 U-7 DOOR FRAME HEADER 921234 2 HRG RUBBER DOOR SEAL 919041 3 ALUMINUM DOOR CHANNEL 919040 4 SIDE DOOR HINGE 916514 Body Description Page: 125-UD Revision: 3/15/2005 Notations All Door Openings & Header Widths OFFSET STRAP 5 6 U-7 DOOR FRAME POST PANEL WHITE Body Height Post Height 921234 84 83" 921156 90 89" 935128 96 95" 940256 102 101" 921235 108 107" Call Parts Rep Ultra Insulated “RUI” MODEL PARTS & ILLUSTRATIONS II. Ultra Truck Bodies Insulated “RUI” Model Ultra Body Model Number Explanation Chart 130-UI Front Assembly Illustration Parts and Body Description Rear Assembly Illustration Parts and Body Description Roof Assembly Illustration Parts and Body Description Sidewall Assembly Illustration Parts and Body Description Side Door Assembly Illustration Parts and Body Description 135-UI 140-UI 145-UI 150 UI 155 UI 1. 2. 3. 4. 5. 6. Heavy-duty rear frame is made from stainless steel and is the strongest in the industry. Up to 5" of foamed-in-place non-CFC insulation fills the entire cavity between aluminum outer skin and interior liner, totally surrounding the cargo. Pressure-Pillow Seals virtually eliminate air leakage with hinged panel doors. High-strength steel refrigeration frame is an integral part of the front wall. Radiused aluminum front corner post. Roof rail and corner caps maximize aerodynamics. They reduce drag and fuel costs. Fully welded, extruded aluminum floors are watertight and durable, while optional I-beam inserts add strength for heavy-duty service. ULTRA INSULATED BODY SERVICE PARTS MODEL NUMBER EXPLANATION CHART Page: 130-UI Revision: 3/15/2005 ULTRA TRUCK BODY INSULATED COMPONENTS FRONT ILLUSTRATION Page: 135-UI Revision: 3/15/2005 Item 6 – U-10 Front 5” Roof Radius Item 7 – U-128 & U-129 Front 5” Radius Corner Casting L.H. & R.H. Item 12 – U-3 Front Corner Post Item 15 – U-45 Front & Side Lower Rail Item 8 – U-119 Refrigeration Frame Header Item 9 – U-120 Refrigeration Frame Post Item 10 – Refrigeration Frame Lower Channel Item 11 – Refrigeration Frame Stiffener Item 13 – U-5 & U-6 Corner Connecting Stiffener ULTRA TRUCK BODY INSULATED COMPONENTS FRONT SERVICE PARTS Item 6 Description U-10 FRONT 5" ROOF RADIUS STAINLESS STEEL OVERLAY 7 8 Part # 111069 111086 199186 199364 Body Width 96 102 96 102 Notations Rail Width 93.5" 99.5" U-128 FRONT 5" RADIUS CORNER CASTING L.H. (ROADSIDE) 921319 Material Aluminum Castings U-129 FRONT 5" RADIUS CORNER CASTING R.H. (CURBSIDE) 921318 Aluminum Castings U-119 REFRIGERATION FRAME HEADER 112000 112016 112011 112036 112035 9 Body Description Page: 135-UI Revision: 3/15/2005 U-120 REFRIGERATION FRAME POST 190428 190429 190430 190431 190432 190433 190434 190435 Width & Opening 96 Wide 31" 96 Wide 37" 96 Wide 49" 102 Wide 49" 102 Wide Any Body Height 84 RH 84 LH 90 RH 90 LH 96 RH 96 LH 102 RH 102 LH 108 RH 108 LH Opening Width 31" 37" 49" Header Width 82.5" 82.5" 82.5" 88.5" 88.5" Post Height 83.69" 83.69" 89.69" 89.69" 95.69" 95.69" 107.69" 107.69 Channel Width 31" 37" 49" 10 REFRIGERATION FRAME LOWER CHANNEL 112003 112004 112005 11 REFRIGERATION FRAME STIFFENER S 932016 932018 Stiffener Length 83" 89" 932019 932021 95" 107" 12 U-3 FRONT CORNER POST 111024 111025 111026 111027 Body Height 84 90 96 102 108 Post Height 85.37" 91.37" 97.37" 109.37" ULTRA TRUCK BODY INSULATED COMPONENTS FRONT SERVICE PARTS Item Description Part # 13 A U-5 CORNER CONNECTING STIFFENER ( SMOOTH EXT. PANELS) 121063 121064 121065 15 U-6 CORNER CONNECTING STIFFENER (CORRUGATED OR FIBERGLASS PANELS) U-45 SIDE & FRONT LOWER RAIL U-2 (USED PRIOR) Notations Body Height 84 90 96 102 108 Post Height 83" 89" 95" 83" 89" 95" 121070 84 90 96 102 108 939834 941375 939836 939837 939838 939840 939841 939798 939842 939843 940800 Body Length 85" 10 ft. 12 ft. 14 ft. 16 ft. 18 ft. 20 ft. 22 ft. 24 ft. 26 ft. 28 ft. 121066 13 B Body Description Page: 135-UI Revision: 3/15/2005 121067 121068 121069 107" 107" Rail Length 119" 143" 167" 191" 215" 239" 263" 287" 311" 346" ULTRA TRUCK BODY INSULATED COMPONENTS REAR ILLUSTRATION Page: 140-UI Revision: 3/15/2005 ULTRA TRUCK BODY INSULATED COMPONENTS REAR SERVICE PARTS Part # Page: 140-UI Revision: 3/15/2005 Item Description Body Description Notations 1 U-102 REAR FRAME HEADER See Parts Rep 2 U-106 REAR FRAME CORNER POST See Parts Rep 3 REAR FRAME THRESHOLD See Parts Rep 4 U-109 REAR FRAME LOWER SILL See Parts Rep 5 REAR CORNER HINGE 916499 916500 6 SIDE DOOR HINGE 916514 7 U-90 INSULATED DOOR CHANNEL 918123 Gender Male 8 U-87 INSULATED DOOR CHANNEL 918124 Gender Female 9 U-89 BLACK RUBBER INSULATED DOOR SEAL 916141 10 U-86 WHITE RUBBER INSULATED DOOR SEAL 918123 Gender Male 11 U-84 WHITE RUBBER INSULATED DOOR SEAL 918124 Gender Female 12 U-80 ABS PLASTIC DOOR CHANNEL 918114 Side Righthand Lefthand ULTRA TRUCK BODY INSULATED COMPONENTS REAR SERVICE PARTS Item Description Part # Page: 140-UI Revision: 3/15/2005 Body Description Notations 13 U-70 REAR THRESHOLD CAP 177846 177850 Body Width 96 102 14 U-75 REAR THRESHOLD BAR 186512 186513 Body Width 96 102 15 EXTRUDED ALUMINUM FLOOR 16 U-85 ABS PLASTIC REAR HEADER CAP 918091 17 ABS PLASTIC REAR CORNER POST CAP 918093 918095 18 ABS PLASTIC ZEE STIFFENER 918006 19 A U-5 CORNER CONNECTING STIFFENER (SMOOTH EXT. PANELS) 121063 121064 121065 121066 Body Height 84 90 96 108 Post Height 83" 89" 95" 107" 19 B U-6 CORNER CONNECTING STIFFENER (CORRUGATED OR FIBERGLASS EXT. PANELS) 121067 121068 121069 121070 Body Height 84 90 96 108 Post Height 83" 89" 95" 107" See Parts Rep Size 3" 4" ULTRA TRUCK BODY INSULATED COMPONENTS ROOF ILLUSTRATION Page: 145-UI Revision: 3/15/2005 Item 1 – U-14 Rear Roof Trim Molding Item 2 – Aluminum Roof Sheet Item 3 – K-38 Side Roof Trim Molding Item 4 – U-10 Front 5” Roof Radius Item 5 – Flat Roof Bow Item 6 – Diagonal Angle Item 7 – Support Brace ULTRA TRUCK BODY INSULATED COMPONENTS ROOF SERVICE PARTS Item Description Part # Body Description Page: 145-UI Revision: 3/15/2005 Notations U-14 REAR ROOF TRIM MOLDING 130051 130056 Body Width 96 Wide 102 Wide Dimensions 1 2 ALUMINUM ROOF SHEET 920079 920075 920076 Body Width 96 Wide 96 Wide 102 Wide Dimensions .032 x 95.31" .040 x 95.31" .040 x 102.0" 3 K-38 SIDE ROOF TRIM MOLDING 130045 4 U-10 FRONT 5" ROOF RADIUS 111069 111086 199186 199364 Body Width 96 102 96 102 Body Width 96 Wide 102 Wide STAINLESS STEEL OVERLAY Dimensions 240" Length Rail Width 93.5" 99.5" Dimensions 93.19" Bow Width 99.19" Bow Width 5 FLAT ROOF BOW - 5" RADIUS 932027 932023 6 DIAGONAL ANGLE 112019 112020 Side RH LH 7 SUPPORT BRACE 112017 112018 Side RH LH 8* FRONT ROOF MOLDING 130053 130057 Body Width 96 Wide 102 Wide Dimensions 93.5" Bow Width 99.5" Bow Width * Not Pictured ULTRA TRUCK BODY INSULATED COMPONENTS SIDEWALL ILLUSTRATION Page: 150-UI Revision: 3/15/2005 Item 14 – U-1 Side Roof Rail Item 20 – Exterior Panel Item 22 – Cam Type Pipe Lock Item 23 – Side Door Hinge Item 15 – U-45 Side & Front Lower Rail Item 16 – U-4 Intermediate Wall Stiffener ULTRA TRUCK BODY INSULATED COMPONENTS SIDEWALL SERVICE PARTS Item Description Part # Body Description Page: 150-UI Revision: 3/15/2005 Notations 13 A U-5 CORNER CONNECTING STIFFENER (SMOOTH EXT. PANELS) 121063 121064 121065 121066 Body Height 84 90 96 108 Post Height 83" 89" 95" 107" 13 B U-6 CORNER CONNECTING STIFFENER (CORRUGATED OR FIBERGLASS EXT. PANELS) 121067 121068 121069 121070 Body Height 84 90 96 108 Post Height 83" 89" 95" 107" Rail Length 121022 121023 121024 121025 121026 121027 121028 121029 121030 121031 121032 921141 Body Length 9 ft. 10 ft. 12 ft. 14 ft. 16 ft. 18 ft. 20 ft. 22 ft. 24 ft. 26 ft. 28 ft. 40 ft. Body Length 85" 10 ft. 12 ft. 14 ft. 16 ft. 18 ft. 20 ft. 22 ft. 24 ft. 26 ft. 28 ft. Body Height 84 90 96 102 108 Rail Length 14 15 16 U-1 SIDE ROOF RAIL U-45 SIDE & FRONT LOWER RAIL (REPLACES U-2 SIDE RAIL) 939834 941375 939836 939837 939838 939840 939841 939798 939842 939843 940800 U-4 INTERMEDIATE WALL STIFFENER 121033 121034 121035 121037 121036 105" 117" 141" 165" 189" 213" 237" 261" 285" 309" 333" 480" 119" 143" 167" 191" 215" 239" 263" 287" 311" 346" Post Height 83" 89" 95" 101" 107" ULTRA TRUCK BODY INSULATED COMPONENTS SIDEWALL SERVICE PARTS Item Description 17 U-7 SIDE DOOR FRAME 20 EXTERIOR PANEL (49" WIDE ALUMINUM, 33" OR 25" WIDE STAINLESS STEEL) Part # 921234 921156 935128 940256 921235 920069 920110 920114 926094 926093 Body Description Body Height 84 90 96 102 108 Aluminum .040 x 49" White Page: 150-UI Revision: 3/15/2005 Notations Post Height 83" 89" 95" 101" 107" Stainless Steel .023 x 33" Type 430 Stainless Steel .021 x 25" Type 301 Fiberglass .080 White with aluminum hat section posts on 16" centers Fiberglass .080 White without posts Item Note: Specify panel size, color and number of corrugation lines on corrugated panels, along with model and serial number when ordering exterior panels Description Part # Body Description 21 U-125 WHEEL WELL EXTRUSION 22 CAM TYPE PIPE LOCK Refer to UI Model Door Parts/Hardware Section 23 SIDE DOOR HINGE Refer to UI Model Door Parts/Hardware Section 121073 121128 Radius 24" 22" Notations Length 43.71" 38.25" ULTRA TRUCK BODY INSULATED COMPONENTS SIDE DOOR ILLUSTRATION Page: 155-UI Revision: 3/15/2005 ULTRA TRUCK BODY INSULATED COMPONENTS SIDE DOOR SERVICE PARTS Item Description Part # 1 U-7 DOOR FRAME HEADER 921234 2 U-7 DOOR FRAME POST 921234 921156 935128 940256 921235 3 U-90 INSULATED DOOR CHANNEL 935115 4 SIDE DOOR HINGE - FLAT STRAP 916514 5 U-86 WHITE RUBBER INSULATED DOOR SEAL 918123 6 U-85 ABS PLASTIC DOOR FRAME CAP 918091 7 U-89 BLACK RUBBER INSULATED DOOR SEAL 916141 8 U-95 THRESHOLD CAP 9 U-75 THRESHOLD BAR 10 THRESHOLD LOWER RAIL CAP Body Description Page: 155-UI Revision: 3/15/2005 Notations All Door Openings & Header Widths Body Height 84 90 96 102 108 Post Height 83" 89" 95" 101" 107" See Parts Rep 186512 186513 Body Width 96 102 See Parts Rep Section A Ultra Dry Freight / Ultra Insulated “RUD” & “RUI” MODELS DOOR & LOCK HARDWARE PARTS & ILLUSTRATIONS Cam Type Pipe Lock Parts Sheet and Description Lock-Rod Assembly w/ Safety Parts Sheet and Description Special Notations Mechanical Lock-Rod Parts Sheet and Description Lock-Rod Slider Door Parts Sheet and Description Door Hinge Slam Lock Parts Sheet and Description Page 160 A 165 A 170 A 175 A 180 A 181 A ULTRA TRUCK BODY DOOR ASSEMBLY HARDWARE CAM TYPE PIPE LOCK ILLUSTRATION Page: 160-A Revision: 3/15/2005 ULTRA TRUCK BODY DOOR ASSEMBLY HARDWARE CAM TYPE PIPE LOCK SERVICE PARTS Item Description Part # Body Description Page: 160-A Revision: 3/15/2005 Notations 1 ROD SLEEVE 916535 2 GALVANIZED ROD 916633 916632 916631 916630 916629 3 INSIDE SAFETY RELEASE 916227 4 CAM LEVER 916536 5 KEEPER 916531 6 ROD BEARING BRKT. 916533 Description Outer Half Short Strap 7 ROD BEARING BRKT. 916534 Description Inner Half Long Strap 8 NYLON BUSHING - ROD BEARING BRKT. 916532 9 HANDLE CLIP 916634 10 HANDLE FASTENER PACKAGE 916527 11 HANDLE RETAINER 12 HANDLE RETAINER 13 HANDLE Dimensions 72.75" 80.75" 86.75" 92.75" 108" Location 916530 Upper * * Replaced by 916227 if inside safety release is used. 916528 Lower * * Replaced by 916227 if inside safety release is used. 916529 ULTRA TRUCK BODY DOOR ASSEMBLY HARDWARE LOCK ROD ASSEMBLY W/ SAFETY ILLUSTRATION Page: 165-A Revision: 3/15/2005 ULTRA TRUCK BODY DOOR ASSEMBLY HARDWARE LOCK ROD ASSEMBLY W/ SAFETY SERVICE PARTS Item Description Part # Quantity 1 CAM 943948 2 2 BEARING COVER 943950 2 3 BACKING PLATE 943951 2 4 TUBING 943952 1 5 PIPE STRAP 943953 2 6 BACKING PLATE 943954 2 7 HANDLE 943955 1 8 HANDLE CLIP 943956 1 9 INSIDE SAFETY RELEASE 916227 1 10 LOCKING STRIP & KEEPER 943957 1 11 RECESSED BOX 916427 1 12 RIVET-POP .187 X .89 GRIP 913164 4 13 BOLT-CARRIAGE .375-1.250 910853 15 14 15 BOLT-CARRIAGE .375-1.0 SEAL PIN, DIP GALV. 1969-7X 910868 916530 1 1 16 FASTENER PKG 13-1969-P-5 916527 1 17 BOLT-HEX 911473 1 18 NUT-HEX 911027 1 Page: 165-A Revision: 3/15/2005 Notations Material Material ULTRA TRUCK BODY DOOR ASSEMBLY HARDWARE LOCK ROD ASSEMBLY W/ SAFETY SERVICE PARTS SPECIAL NOTATIONS Item Notation 1 Cut out a 1.500" deep x 7.313" hole to accept item # 11. 2 The nut on handle connection must remain loose enough for handle to freely fall when released. 3 Drill .500 diameter hole thru center of pan & door. 4 Drill .187 diameter hole thru corners of recessed box (.500" from each edge of the box). Page: 165-A Revision: 3/15/2005 ULTRA TRUCK BODY DOOR ASSEMBLY HARDWARE MECHANICAL LOCK ROD ASSEMBLY ILLUSTRATION Page: 170-A Revision: 3/15/2005 ULTRA TRUCK BODY DOOR ASSEMBLY HARDWARE MECHANICAL LOCK ROD ASSEMBLY SERVICE PARTS Item Description Part # Quantity 1 HANDLE CLIP 916634 3 2 SLEEVE 916535 5 3 UPPER CAM LEVER BRACKET 916533 3 4 LOWER CAM LEVER BRACKET 916634 3 5 NYLON BUSHING 916532 3 6 CAM LOCK 916536 1 7 FASTENER PACKAGE 916527 3 8 HANDLE 916529 1 9 SEAL PIN 916530 1 10 RETAINER 916528 1 11 LOCK ROD 916631 12 LOWER LOCK ROD 199112 1 13 LOWER LOCK LINKAGE 199114 1 14 UPPER LOCK LINKAGE 199113 1 1 * Specify height when ordering. Page: 170-A Revision: 3/15/2005 Notations Length 86.75" ULTRA TRUCK BODY DOOR ASSEMBLY HARDWARE LOCK ROD SLIDER DOOR ILLUSTRATION Page: 175-A Revision: 3/15/2005 ULTRA TRUCK BODY DOOR ASSEMBLY HARDWARE LOCK ROD SLIDER DOOR SERVICE PARTS Item Description Part # Quantity 1 DOOR LOCKROD ASSEMBLY CM-3/4-TEL 942008 1 2 DOOR LOCK - ROD GUIDE 11/32 HOLES 942009 1 3 DOOR LOCK-BACKPLATE FOR 2477 942010 1 4 DOOR LOCK - CAM END GALV. 942011 1 5 DOOR LOCK - GUIDEPLATE GALV. FOR 11/32 HOLE 942014 2 6 DOOR LOCK-BACKPLATE FOR 2475 942015 2 7* DOOR HARDWARE - SAFETY RELEASE 1972 916227 1 8 SPACER LOCKROD MIDDLE 208062 1 9 SPACER LOCKROD TOP & BOTTOM 208061 2 10* SCREW - HEX MACH. 911460 10 11* INSERT AVK THREADED 941337 10 12* WASHER - LOCK 912114 10 * Note Parts not shown in illustration. Page: 175-A Revision: 3/15/2005 Notations Size & Material Stainless .312-18 x 1.25 Size .312-18 Size & Material Stainless 18-8 .312 ULTRA TRUCK BODY DOOR ASSEMBLY HARDWARE DOOR HINGE ILLUSTRATION Page: 180-A Revision: 3/15/2005 Item 1 – Kason Hinge Right Side – Top Left Side - Bottom Item 2 – Galv. Hinge Left Side – Top Right Side - Bottom Item 3 – Side Door Hinge ULTRA TRUCK BODY DOOR ASSEMBLY HARDWARE SLAM LOCKS ILLUSTRATION Page: 181-A Revision: 3/15/2005 Item 4 – Slam Lock K-51 Item 5 – Slam Lock K-50 Item 6 – Slam Lock K-51 Double Slam Complete ULTRA TRUCK BODY DOOR ASSEMBLY HARDWARE HINGE & SLAM LOCKS SERVICE PARTS Item Description Part # Body Description Page: 181-A Revision: 3/15/2005 Notations 1 KASON HINGE 934444-1 934444-2 Any Body Side Right Hand Left Hand 2 GALVANIZED HINGE 916499 916500 Any Body Side Right Hand Left Hand 3 SIDE DOOR HINGE 916514 4 K-51 SLAM LOCK 934440 5 K-50 SLAM LOCK 934478 6 K-51 DOUBLE SLAM LOCK 934442 7* K-50 DOUBLE SLAM LOCK 916287 *Not Pictured Ultra Trailers “RTP” MODEL PARTS & ILLUSTRATIONS III Ultra Trailers “RTP” Model Ultra Trailer Model Number Explanation Chart 185 UT Front Assembly Illustration Parts and Body Description Rear Assembly Illustration Parts and Body Description Roof Assembly Illustration Parts and Body Description Sidewall Assembly Illustration Parts and Body Description Side Door Assembly Illustration Parts and Body Description 190 UT 195 UT 200 UT 205 UT 210 UT ULTRA TRAILER SERVICE PARTS MODEL NUMBER EXPLANATION CHART Page: 185-UT Revision: 3/15/2005 ULTRA TRAILER INSULATED TRAILER COMPONENTS FRONT ILLUSTRATION Page: 190-UT Revision: 3/15/2005 Item 1– U-10 Front 5” Roof Radius Item 2 – U-128 & U-129 Front 5” Radius Corner Castings – L.H. & R.H. Item 3 – U-3 Front Corner Post Item 4 – U-45 Front Lower Rail Item 6 – Diagonal Angle Item 7 – Support Brace Item 8 – Reefer Header Item 9 – Refrigeration Frame Post Item 10 Frame Lower Channel Item 11 – Refrigeration Frame Stiffeners Item 12A & 12B – Connecting Stiffeners ULTRA TRAILER INSULATED TRAILER COMPONENTS FRONT SERVICE PARTS Item 1 Description U-10 FRONT 5" ROOF RADIUS STAINLESS STEEL OVERLAY 2 3 4 Part # 111069 111086 199186 199364 Trailer Description Trailer Width 96 102 96 102 Page: 190-UT Revision: 3/15/2005 Notations Rail Width 93.5" 99.5" U-128 FRONT 5" RADIUS CORNER CASTING L.H. (ROADSIDE) 921319 Material Aluminum Castings U-129 FRONT 5" RADIUS CORNER CASTING R.H. (CURBSIDE) 921318 Aluminum Castings U-3 FRONT CORNER POST U-45 SIDE & FRONT LOWER RAIL U-2 (USED PRIOR) Post Height 111027 Trailer Height 84 90 96 102 108 Rail Length 939834 941375 939836 939837 939838 939840 939841 939798 939842 939843 940800 Trailer Length 85" 10 ft. 12 ft. 14 ft. 16 ft. 18 ft. 20 ft. 22 ft. 24 ft. 26 ft. 28 ft. Trailer Width 96 Wide 102 Wide Dimensions 111024 111025 111026 85.37" 91.37" 97.37" 109.37" 119" 143" 167" 191" 215" 239" 263" 287" 311" 346" 5 FLAT ROOF BOW - 5" RADIUS NOT PICTURED 932027 932023 6 DIAGONAL ANGLE 112019 112020 Side RH LH 7 SUPPORT BRACE 112017 112018 Side RH LH 8 U-119 REFRIGERATION FRAME HEADER 112000 112016 112011 112036 112035 Width & Opening 96 Wide 31" 96 Wide 37" 96 Wide 49" 102 Wide 49" 102 Wide Any 93.19" Bow Width 99.19" Bow Width Header Width 82.5" 82.5" 82.5" 88.5" 88.5" ULTRA TRAILER INSULATED TRAILER COMPONENTS FRONT SERVICE PARTS 9 U-120 REFRIGERATION FRAME POST 190428 190429 190430 190431 190432 190433 190434 190435 Trailer Height 84 RH 84 LH 90 RH 90 LH 96 RH 96 LH 102 RH 102 LH 108 RH 108 LH Opening Width 31" 37" 49" Page: 190-UT Revision: 3/15/2005 Post Height 83.69" 83.69" 89.69" 89.69" 95.69" 95.69" 107.69" 107.69 Channel Width 31" 37" 49" 10 REFRIGERATION FRAME LOWER CHANNEL 112003 112004 112005 11 REFRIGERATION FRAME STIFFENER S 932016 932018 Stiffener Length 83" 89" 932019 932021 95" 107" 12 A U-5 CORNER CONNECTING STIFFENER ( SMOOTH EXT. PANELS) 121063 121064 121065 121066 12 B U-6 CORNER CONNECTING STIFFENER (CORRUGATED OR FIBERGLASS PANELS) 121067 121068 121069 121070 Trailer Height 84 90 96 102 108 Post Height 84 90 96 102 108 83" 89" 95" 83" 89" 95" 107" 107" ULTRA TRAILER INSULATED TRAILER COMPONENTS REAR ILLUSTRATION Page: 195-UT Revision: 3/15/2005 ULTRA TRAILER INSULATED TRAILER COMPONENTS REAR SERVICE PARTS Item Description Part # Trailer Description Page: 195-UT Revision: 3/15/2005 Notations 1 U-102 REAR FRAME HEADER See Parts Rep 2 U-106 REAR FRAME CORNER POST See Parts Rep 3 REAR FRAME THRESHOLD See Parts Rep 4 U-109 REAR FRAME LOWER SILL See Parts Rep 5 REAR CORNER HINGE 916499 916500 6 SIDE DOOR HINGE 916514 7 U-90 INSULATED DOOR CHANNEL 918123 Gender Male 8 U-87 INSULATED DOOR CHANNEL 918124 Gender Female 9 U-89 BLACK RUBBER INSULATED DOOR SEAL 916141 10 U-86 WHITE RUBBER INSULATED DOOR SEAL 918123 Gender Male 11 U-84 WHITE RUBBER INSULATED DOOR SEAL 918124 Gender Female 12 U-80 ABS PLASTIC DOOR CHANNEL 918114 13 U-70 REAR THRESHOLD CAP 14 U-75 REAR THRESHOLD BAR 15 EXTRUDED ALUMINUM FLOOR 16 U-85 ABS PLASTIC REAR HEADER CAP 177846 177850 186512 186513 Side Righthand Lefthand Trailer Width 96 102 96 102 See Parts Rep 918091 ULTRA TRAILER INSULATED TRAILER COMPONENTS REAR SERVICE PARTS Item Description Part # 17 ABS PLASTIC REAR CORNER POST CAP 918093 918095 18 ABS PLASTIC ZEE STIFFENER 918006 19 A 19 B U-5 CORNER CONNECTING STIFFENER (SMOOTH EXT. PANELS) U-6 CORNER CONNECTING STIFFENER (CORRUGATED OR FIBERGLASS EXT. PANELS) Trailer Description Page: 195-UT Revision: 3/15/2005 Notations Size 3" 4" Post Height 121063 121064 121065 121066 Trailer Height 84 90 96 108 Post Height 121067 121068 121069 121070 Trailer Height 84 90 96 108 83" 89" 95" 107" 83" 89" 95" 107" ULTRA TRAILER INSULATED TRAILER COMPONENTS ROOF ILLUSTRATION Page: 200-UT Revision: 3/15/2005 Item 1 – U-14 Rear Roof Trim Molding Item 2 – Aluminum Roof Sheet Item 3 – K-38 Side Roof Trim Molding ULTRA TRAILER INSULATED TRAILER COMPONENTS ROOF SERVICE PARTS Item 1 Description U-14 REAR ROOF TRIM MOLDING Part # Dimensions 130051 130056 Trailer Width 96 Wide 96 Wide 102 Wide Dimensions ALUMINUM ROOF SHEET 920079 920075 920076 3 K-38 SIDE ROOF TRIM MOLDING 130045 FRONT ROOF MOLDING Notations Trailer Width 96 Wide 102 Wide 2 8* Trailer Description Page: 200-UT Revision: 3/15/2005 130053 130057 .032 x 95.31" .040 x 95.31" .040 x 102.0" Dimensions 240" Length Trailer Width 96 Wide 102 Wide Dimensions 93.5" Bow Width 99.5" Bow Width * Not Pictured ULTRA TRAILER INSULATED TRAILER COMPONENTS SIDEWALL ILLUSTRATION Page: 205-UT Revision: 3/15/2005 Item 14 – U-1 Side Roof Rail Item 21 – Exterior Panel Item 17 – Side Door Hinge Item 18 – Cam Type Pipe Lock Item 15 – U-45 Side Lower Rail ULTRA TRAILER INSULATED TRAILER COMPONENTS SIDEWALL SERVICE PARTS Item 13 A 13 B Description U-5 CORNER CONNECTING STIFFENER (SMOOTH EXT. PANELS) U-6 CORNER CONNECTING STIFFENER (CORRUGATED EXT. PANELS) Part # Page: 205-UT Revision: 3/15/2005 Body Description Notations Post Height 121063 121064 121065 121066 Trailer Height 84 90 96 108 Post Height 121067 121068 121069 121070 Trailer Height 84 90 96 108 Trailer Height All Post Height 83" 89" 95" 107" 83" 89" 95" 107" 13 C U-44 CORNER CONNECTING STIFFENER (CORRUGATED EXT. PANELS) 939764 14 U-42 SIDE & FRONT LOWER RAIL (U-28 USED PRIOR TO U-42) 939780 939781 939799 939800 940361 15 U-45 SIDE LOWER RAIL See Parts Rep 16 UPPER COUPLER See Parts Rep 17 SIDE DOOR HINGE Refer to Side Door Parts Section 18 CAM TYPE PIPE LOCK Refer to Side Door Parts Secton Trailer Length 28 32 37 40 48 107" Rail Length 327" 375" 435" 471" 567" ULTRA TRAILER INSULATED TRAILER COMPONENTS SIDEWALL SERVICE PARTS Item Description Part # 19 U-7 SIDE DOOR FRAME 921234 921156 935128 940256 921235 HORIZONTAL HEADER 921234 20 CROSSMEMBER 922057 922061 21 EXTERIOR PANEL (49" WIDE ALUMINUM, 33" OR 25" WIDE STAINLESS STEEL) 920069 920110 920114 926094 926093 Body Description Page: 205-UT Revision: 3/15/2005 Notations Trailer Height 84 90 96 102 108 Post Height 83" 89" 95" 101" 107" Door Opening 40.0" 42.0" Trailer Width 96 102 Header Width 42.0" 44.0" X-Member Width 4" x 95.44" 4" x 101.44" Aluminum .040 x 49" White Stainless Steel .023 x 33" Type 430 Stainless Steel .021 x 25" Type 301 Fiberglass .080 White with aluminum hat section posts on 16" centers Fiberglass .080 White without posts Note: Specify panel size, color and number of corrugation lines on corrugated panels, along with model and serial number when ordering exterior panels. 22 U-4 INTERMEDIATE WALL STIFFENER 121033 121034 121035 121037 121036 Body Height 84 90 96 102 108 Post Height 83" 89" 95" 101" 107" ULTRA TRAILER INSULATED TRAILER COMPONENTS SIDE DOOR ILLUSTRATION Page: 210-UT Revision: 3/15/2005 ULTRA TRAILER INSULATED TRAILER COMPONENTS SIDE DOOR SERVICE PARTS Item 1 Description HORIZONTAL HEADER Part # 921234 Trailer Description Door Opening 40.0" 42.0" Trailer Height 84 90 96 102 108 Page: 210-UT Revision: 3/15/2005 Notations Header Width 42.0" 44.0" Post Height 2 U-7 SIDE DOOR FRAME 921234 921156 935128 940256 921235 3 U-90 INSULATED DOOR CHANNEL 935115 Description 300" Male 4 SIDE DOOR HINGE - FLAT STRAP 916514 Description Insulated Doors 5 U-86 WHITE RUBBER INSULATED DOOR SEAL 918123 6 U-85 ABS PLASTIC DOOR FRAME CAP 918091 7 U-89 BLACK RUBBER INSULATED DOOR SEAL 916141 8 U-95 THRESHOLD CAP 9 U-75 THRESHOLD BAR 10 THRESHOLD LOWER RAIL CAP 83" 89" 95" 101" 107" See Parts Rep 186512 186513 Trailer Width 96 102 See Parts Rep Section B Ultra Insulated Trailer “RTP” MODEL DOOR & LOCK HARDWARE PARTS & ILLUSTRATIONS Cam Type Pipe Lock Parts Sheet and Description Lock-Rod Assembly w/ Safety Parts Sheet and Description Special Notations Mechanical Lock-Rod Parts Sheet and Description Lock-Rod Slider Door Parts Sheet and Description Door Hinge Slam Lock Parts Sheet and Description Page 215 B 220 B 225 B 230 B 235 B 236 B ULTRA TRAILER DOOR ASSEMBLY HARDWARE CAM TYPE PIPE LOCK ILLUSTRATION Page: 215-B Revision: 3/15/2005 ULTRA TRAILER DOOR ASSEMBLY HARDWARE CAM TYPE PIPE LOCK SERVICE PARTS Item Description Part # Trailer Description Page: 215-B Revision: 3/15/2005 Notations 1 ROD SLEEVE 916535 2 GALVANIZED ROD 916633 916632 916631 916630 916629 3 INSIDE SAFETY RELEASE 916227 4 CAM LEVER 916536 5 KEEPER 916531 6 ROD BEARING BRKT. 916533 Description Outer Half Short Strap 7 ROD BEARING BRKT. 916534 Description Inner Half Long Strap 8 NYLON BUSHING - ROD BEARING BRKT. 916532 9 HANDLE CLIP 916634 10 HANDLE FASTENER PACKAGE 916527 11 HANDLE RETAINER 12 HANDLE RETAINER 13 HANDLE Dimensions 72.75" 80.75" 86.75" 92.75" 108" Location 916530 Upper * * Replaced by 916227 if inside safety release is used. 916528 Lower * * Replaced by 916227 if inside safety release is used. 916529 ULTRA TRAILER DOOR ASSEMBLY HARDWARE LOCK ROD ASSEMBLY W/ SAFETY ILLUSTRATION Page: 220-B Revision: 3/15/2005 ULTRA TRAILER DOOR ASSEMBLY HARDWARE LOCK ROD ASSEMBLY W/ SAFETY SERVICE PARTS Item Description Part # Quantity 1 CAM 943948 2 2 BEARING COVER 943950 2 3 BACKING PLATE 943951 2 4 TUBING 943952 1 5 PIPE STRAP 943953 2 6 BACKING PLATE 943954 2 7 HANDLE 943955 1 8 HANDLE CLIP 943956 1 9 INSIDE SAFETY RELEASE 916227 1 10 LOCKING STRIP & KEEPER 943957 1 11 RECESSED BOX 916427 1 12 RIVET-POP .187 X .89 GRIP 913164 4 13 BOLT-CARRIAGE .375-1.250 910853 15 14 15 BOLT-CARRIAGE .375-1.0 SEAL PIN, DIP GALV. 1969-7X 910868 916530 1 1 16 FASTENER PKG 13-1969-P-5 916527 1 17 BOLT-HEX 911473 1 18 NUT-HEX 911027 1 Page: 220-B Revision: 3/15/2005 Notations Material Material ULTRA TRAILER DOOR ASSEMBLY HARDWARE LOCK ROD ASSEMBLY W/ SAFETY SERVICE PARTS SPECIAL NOTATIONS Item Notation 1 Cut out a 1.500" deep x 7.313" hole to accept item # 11. 2 The nut on handle connection must remain loose enough for handle to freely fall when released. 3 Drill .500 diameter hole thru center of pan & door. 4 Drill .187 diameter hole thru corners of recessed box (.500" from each edge of the box). Page: 220-B Revision: 3/15/2005 ULTRA TRAILER DOOR ASSEMBLY HARDWARE MECHANICAL LOCK ROD ASSEMBLY ILLUSTRATION Page: 225-B Revision: 3/15/2005 ULTRA TRAILER DOOR ASSEMBLY HARDWARE MECHANICAL LOCK ROD ASSEMBLY SERVICE PARTS Item Description Part # Quantity 1 HANDLE CLIP 916634 3 2 SLEEVE 916535 5 3 UPPER CAM LEVER BRACKET 916533 3 4 LOWER CAM LEVER BRACKET 916634 3 5 NYLON BUSHING 916532 3 6 CAM LOCK 916536 1 7 FASTENER PACKAGE 916527 3 8 HANDLE 916529 1 9 SEAL PIN 916530 1 10 RETAINER 916528 1 11 LOCK ROD 916631 12 LOWER LOCK ROD 199112 1 13 LOWER LOCK LINKAGE 199114 1 14 UPPER LOCK LINKAGE 199113 1 1 * Specify height when ordering. Page: 225-B Revision: 3/15/2005 Notations Length 86.75" ULTRA TRAILER DOOR ASSEMBLY HARDWARE LOCK ROD SLIDER DOOR ILLUSTRATION Page: 230-B Revision: 3/15/2005 ULTRA TRAILER DOOR ASSEMBLY HARDWARE LOCK ROD SLIDER DOOR SERVICE PARTS Item Description Part # Quantity 1 DOOR LOCKROD ASSEMBLY CM-3/4-TEL 942008 1 2 DOOR LOCK - ROD GUIDE 11/32 HOLES 942009 1 3 DOOR LOCK-BACKPLATE FOR 2477 942010 1 4 DOOR LOCK - CAM END GALV. 942011 1 5 DOOR LOCK - GUIDEPLATE GALV. FOR 11/32 HOLE 942014 2 6 DOOR LOCK-BACKPLATE FOR 2475 942015 2 7* DOOR HARDWARE - SAFETY RELEASE 1972 916227 1 8 SPACER LOCKROD MIDDLE 208062 1 9 SPACER LOCKROD TOP & BOTTOM 208061 2 10* SCREW - HEX MACH. 911460 10 11* INSERT AVK THREADED 941337 10 12* WASHER - LOCK 912114 10 * Note Parts not shown in illustration. Page: 230-B Revision: 3/15/2005 Notations Size & Material Stainless .312-18 x 1.25 Size .312-18 Size & Material Stainless 18-8 .312 ULTRA TRAILER DOOR ASSEMBLY HARDWARE DOOR HINGE ILLUSTRATION Page: 235-B Revision: 3/15/2005 Item 1 – Kason Hinge Right Side – Top Left Side - Bottom Item 2 – Galv. Hinge Left Side – Top Right Side - Bottom Item 3 – Side Door Hinge ULTRA TRAILER DOOR ASSEMBLY HARDWARE SLAM LOCKS ILLUSTRATION Page: 236-B Revision: 3/15/2005 Item 4 – Slam Lock K-51 Item 5 – Slam Lock K-50 Item 6 – Slam Lock K-51 Double Slam Complete ULTRA TRAILER DOOR ASSEMBLY HARDWARE HINGE & SLAM LOCKS SERVICE PARTS Item Description Part # Trailer Description Page: 236-B Revision: 3/15/2005 Notations 1 KASON HINGE 934444-1 934444-2 Any Trailer Side Right Hand Left Hand 2 GALVANIZED HINGE 916499 916500 Any Trailer Side Right Hand Left Hand 3 SIDE DOOR HINGE 916514 4 K-51 SLAM LOCK 934440 5 K-50 SLAM LOCK 934478 6 K-51 DOUBLE SLAM LOCK 934442 7* K-50 DOUBLE SLAM LOCK 916287 *Not Pictured Emperor Trailers “RTPE” MODEL PARTS & ILLUSTRATIONS IV. Emperor Trailers “RTPE” Model Emperor Trailer Model Number Explanation Chart Front & Sidewall Assembly Illustration Parts and Body Description Side Door Assembly Illustration Parts and Body Description Landing Gear Assembly Illustration Parts and Body Description Page 240 ET 245 ET 250 ET 255 ET 1. Up to 5 inches of foamed-in-place insulation fills the entire cavity between the aluminum outer skin and the interior liner panels, bonding the entire structure. 2. Insulation totally surrounds cargo area. 3. Fully welded extruded aluminum floors are watertight and durable. I-beam inserts add strength for lift truck support. 4. Rugged steel refrigeration frame, which accommodates all popular blower type refrigeration units, is an integral part of the front wall. 5. Heavy-duty full-width upper coupler assembly is fabricated from highstrength steel. 6. Pressure-Pillow Seal Doors(PPS)eliminate air passage. 7. Heavy-duty rear frame made of highstrength steel or stainless steel. Nine standard rear door configurations available. EMPEROR TRAILER SERVICE PARTS MODEL NUMBER EXPLANATION CHART Sidewall Stiffeners R- Aluminum With Variable Stiffener Settings Trailer Length 28’ Length 30’ Length 32’ Length 34’ Length 36’ Length 38’ Length 40’ Length 42’ Length 45’ Length 48’ Length 53’ Length 28 Model Style TP- Even Length Trailer Page: 240-ET Revision: 3/15/2005 Side Panels A Pre Painted Aluminum R Stainless Steel Side Panel Fabrication S Smooth Model Series E- Emperor R TP E A S W 96 SP Trailer Width W Width 96” Outside EW Extra Width 102” SP- Special. Reductions in Length, Width, Height or any Structual Alteration Van Shell Inside Ht. 96-96” Van Shell I.S. Ht. 102-102” Van Shell I.S. Ht. 108-108” Van Shell I.S. Ht. . EMPEROR TRAILER INSULATED TRAILER COMPONENTS FRONT & SIDEWALL ILLUSTRATION Page: 245-ET Revision: 3/15/2005 Item 1 – Corner Caps Item 2 – Top Rail E-4 Item 3 - Branch Deflector Item 4 – Corner Radius E3 Item 5 – Bottom Rail E1 Item 6 – Front Top Rail Item 7 – Front Lower Rail Item 8 – Glad Hand Box EMPEROR TRAILER INSULATED TRAILER COMPONENTS FRONT & SIDEWALL SERVICE PARTS Item Description Part # Body Description Page: 245-ET Revision: 3/15/2005 Notations 1 CORNER CAPS 944638 2 E-4 TOP RAIL 945285-28 28 ft. 945285-32 32 ft. 945285-36 36 ft. 945285-40 40 ft. 945285-48 48 ft. 945285-53 53 ft. Rail Length 3 BRANCH DEFLECTOR 202498-10 4 E-3 CORNER RADIUS 944607-96 See Parts Rep 944607-98 944607-02 944607-08 Rail Length 5 6 E-1 BOTTOM RAIL FRONT TOP RAIL 944609-28 28 ft. 944609-32 32 ft. 944609-36 36 ft. 944609-40 40 ft. 944609-48 48 ft. 944609-53 53 ft. KP000516 Trailer Width 96 & 102 Wide Trailer Width 96 & 102 Wide 7 FRONT LOWER RAIL KP000517 8 GLAD HAND BOX 209335 9 E-5 SIDEWALL STIFFENER K945427-84 Model Height 84" K945427-90 90" K945427-96 96" K945427-02 102" K945427-08 108" Not Shown EMPEROR TRAILER INSULATED TRAILER COMPONENTS SIDE DOOR ASSEMBLY ILLUSTRATION Page: 250-ET Revision: 3/15/2005 Item 5 – White Alum .040 Panel Item 6 – Lock Bracket Lower Cam Item 1 – Side Door Hinges Item 2– Side Door Gussets Item 3 – Grab Handle EMPEROR TRAILER INSULATED TRAILER COMPONENTS SIDE DOOR ASSEMBLY SERVICE PARTS Item Description Part # 1 SIDE DOOR HINGES 916514 2 SIDE DOOR GUSSETS 209198 209199 3 GRAB HANDLE KP201849-4 KP201849-7 KP201849-10 4* STEP COVER 198662 Trailer Description Page: 250-ET Revision: 3/15/2005 Notations Side Righthand Lefthand Handle Length 24" 30" 48" Not Pictured See Parts Rep 5 ALUMINUM PANEL .040 WHITE 920069 6 LOCK BRACKET LOWER CAM LEVER 916534 EMPEROR TRAILER INSULATED TRAILER COMPONENTS LANDING GEAR ASSEMBLY ILLUSTRATION Item 2 – Mounting Bracket Bolt On Item 1 – Heavy Duty Brace Item 3– K-Brace Bolt On Page: 255-ET Revision: 3/15/2005 EMPEROR TRAILER INSULATED TRAILER COMPONENTS LANDING GEAR ASSEMBLY SERVICE PARTS Item Description Part # 1 HEAVY DUTY BRACE 944790 2 MOUNTING BRACKET BOLT ON 944788 944789 3 K-BRACE BOLT ON 944619-W 944619-E Trailer Description Page: 255-ET Revision: 3/15/2005 Notations Side Curb Side Road Side Trailer Width 96 Wide 102 Wide Cargo Star Dry Freight “C5” & “C9” MODELS PARTS & ILLUSTRATIONS V Cargo Star Dry Freight “C5 & C9” Models Cargo Star Model Number Explanation Chart 260 CS Front Assembly Illustration Parts and Body Description Rear Assembly Illustration Parts and Body Description Inside Assembly Illustration Parts and Body Description Sidewall Illustration Parts and Body Description Side Door Assembly Illustration Parts and Body Description 265 CS 270 CS 275 CS 280 CS 282-CS CARGO STAR DRY FREIGHT BODY SERVICE PARTS MODEL NUMBER EXPLANATION CHART Page: 260-CS Revision: 3/15/2005 CARGO STAR TRUCK BODY DRY FREIGHT COMPONENTS FRONT ILLUSTRATION Page: 265-CS Revision: 3/15/2005 Item 1 – D-9 Nose Radius Item 2 – Corner Caps Item 3 – Marker Lights Red & Amber Item 4 – D-4 Corner Post – Aluminum Item 5 – D-2 Lower Rail CARGO STAR TRUCK BODY DRY FREIGHT COMPONENTS FRONT SERVICE PARTS Item Description Part # Body Description Page: 265-CS Revision: 3/15/2005 Notations Body Width 96 Wide 102 Wide 1 D-9 NOSE RADIUS 945995-96 945995-102 1* D-5 NOSE RADIUS 211247 211246 2 CORNER CAPS 945912 945911 3 MARKER LIGHTS 940949 940948 945044 945053 4 D-4 CORNER POST 946067-84 946067-90 946067-96 946067-102 946067-108 Body Height 84 Tall 90 Tall 96 Tall 102 Tall 108 Tall 5 D-2 LOWER RAIL 946026-96 946026-102 Body Width 96 Wide 102 Wide 96 Wide 102 Wide Side Roadside Curbside Light Color Amber Marker Red Marker Amber Marker LED Red Marker LED CARGO STAR TRUCK BODY DRY FREIGHT COMPONENTS REAR ILLUSTRATION Page: 270-CS Revision: 3/15/2005 Item 1 – Drip Rail Item 2 – Corner Caps Item 3 – Door Header Item 4 – Door Post Curbside Item 5 – Door Post Roadside Item 6 – Bottom Sill Notation: Please Provide Serial Number For Order Accuracy. CARGO STAR TRUCK BODY DRY FREIGHT COMPONENTS REAR SERVICE PARTS Item Description Part # Body Description Body Width 96 Wide 102 Wide Page: 270-CS Revision: 3/15/2005 Notations Door Type Swing & O.H. Door Swing & O.H. Door 1 DRIP RAIL 500010-96 500010-102 2 CORNER CAPS 500003 500004 3 DOOR HEADER 500011-96 500011-102 Body Width 96 Wide 102 Wide Door Type Swing & O.H. Door Swing & O.H. Door 4 DOOR POST CURBSIDE 500018-84 500018-90 500018-96 500018-102 500018-108 Body Height 84 Tall 90 Tall 96 Tall 102 Tall 108 Tall Door Type Overhead Door Overhead Door Overhead Door Overhead Door Overhead Door 500768-84 500768-90 500768-96 500768-102 84 Tall 90 Tall 96 Tall 102 Tall 500019-84 500019-90 500019-96 500019-102 500019-108 Body Height 84 Tall 90 Tall 96 Tall 102 Tall 108 Tall 500769-84 500769-90 500769-96 500769-102 84 Tall 90 Tall 96 Tall 102 Tall 500012-96 500012-102 Body Width 96 Wide 102 Wide 500013-96 500013-102 96 Wide 102 Wide 5 6 DOOR POST ROADSIDE BOTTOM SILL Side R.H. L.H. Swing Door Swing Door Swing Door Swing Door Door Type Overhead Door Overhead Door Overhead Door Overhead Door Overhead Door Swing Door Swing Door Swing Door Swing Door Overhead Door Overhead Door Swing Door Swing Door CARGO STAR TRUCK BODY DRY FREIGHT COMPONENTS INSIDE ILLUSTRATION Page: 275-CS Revision: 3/15/2005 Item 1 – Roof Bow Item 2 – Dome Light Item 3 – Front Starter Roof Bow Item 4 – Roof Aluminum & Translucent Item 7 – Z-Post Aluminum Side & Front Item 5 – E-Track Item 6 – Galvanized Wear Band CARGO STAR TRUCK BODY DRY FREIGHT COMPONENTS INSIDE SERVICE PARTS Item Description Part # Body Description Page: 275-CS Revision: 3/15/2005 Notations Body Width 96 Wide 102 Wide 1 ROOF BOW 945987-96 945987-102 2 DOME LIGHT 914534 3 FRONT STARTER ROOF BOW 500699-96 500699-102 Body Width 96 Wide 102 Wide 4 ROOF 926098 940372 Body Width 96 Wide 102 Wide Type Translucent Roof 944503 920079 96 Wide 102 Wide Aluminum Roof 5 E-TRACK 945412-10 6 GALVINIZED CORRUGATED WEAR BAND 12" 945680 7 Z-POST - SIDE AND FRONT 945810-84 945810-90 945810-96 945810-102 945810-108 Body Height 84 Tall 90 Tall 96 Tall 102 Tall 108 Tall CARGO STAR TRUCK BODY DRY FREIGHT COMPONENTS SIDE WALL ILLUSTRATION Page: 280-CS Revision: 3/15/2005 Item 1 – D-10 Top Rail Item 2 – Side Door Hinges Item 3 – Cam Type Pipe Lock Item 4 – D-2 Bottom Rail CARGO STAR TRUCK BODY DRY FREIGHT COMPONENTS SIDE WALL SERVICE PARTS Item Description 1 D-10 TOP RAIL 2 SIDE DOOR HINGES 3 CAM TYPE PIPE LOCK 4 D-2 BOTTOM RAIL Part # Body Description Page: 280-CS Revision: 3/15/2005 Notations 945989-10 945989-12 945989-14 945989-16 945989-18 945989-20 945989-22 945989-24 945989-26 945989-28 Rail Length 10' 12' 14' 16' 18' 20' 22' 24' 26' 28' 946026-10 946026-12 946026-14 946026-16 946026-18 946026-20 946026-22 946026-24 946026-26 946026-28 Rail Length 10' 12' 14' 16' 18' 20' 22' 24' 26' 28' CARGO STAR TRUCK BODY DRY FREIGHT COMPONENTS SIDE DOOR ILLUSTRATION Page: 282-CS Revision: 3/15/2005 CARGO STAR TRUCK BODY DRY FREIGHT COMPONENTS SIDE DOOR SERVICE PARTS Item Description Part # 1 PLYMETAL 919042 2 "H" RUBBER SEAL 919042 3 DOOR EDGE EXTRUSION 919040 4 LOCK ROD WELDMENT 946015 946617 946618 946015-LH 946617-LH 946618-LH 5 8" HINGE 946020 6 CARRIAGE BOLT 910800 7 LOCK WASHER 912103 8 HEX NUT 911002 9 UPPER LOCK ROD BRACKET 946018 10 LOWER LOCK ROD BRACKET 946019 11 HEX SCREW 910108 12 KEEPER 946021 15 HANDLE 916529 17 HANDLE LOCK RETAINER 916528 18 HANDLE LOCK SEAL PIN 916530 Body Description Page: 282-CS Revision: 3/15/2005 Notations Contact Parts Rep Side Right hand Right hand Right hand Dimensions 68.00" Long 86.00" Long 92.00" Long Left hand Left hand Left hand 68.00" Long 86.00" Long 92.00" Long Hackney Insulated Ultimate, Dairy, Classic “RHI”, “RCI” MODEL PARTS & ILLUSTRATIONS VI. Hackney Insulated Truck Bodies Model Number Explanation Charts Ultimate Dairy Classic Front Assembly Illustration Parts and Body Description Rear Assembly Illustration Parts and Body Description Roof Assembly Illustration Parts and Body Description Sidewall Illustration Parts and Body Description Side Door Assembly Illustration Parts and Body Description 285 HI 286 HI 287 HI 290 HI 295 HI 300 HI 305 HI 310 HI ULTIMATE INSULATED BODY SERVICE PARTS MODEL NUMBER EXPLANATION CHART Page: 285-HI Revision: 3/15/2005 DAIRY INSULATED BODY SERVICE PARTS MODEL NUMBER EXPLANATION CHART Page: 286-HI Revision: 3/15/2005 CLASSIC INSULATED BODY SERVICE PARTS MODEL NUMBER EXPLANATION CHART Page: 287-HI Revision: 3/15/2005 HACKNEY TRUCK BODY INSULATED COMPONENTS FRONT ILLUSTRATION Page: 290-HI Revision: 3/15/2005 Item 6 – U-10 Front 5” Roof Radius Item 7 – U-128 & U-129 Front 5” Radius Corner Casting L.H. & R.H. Item 12 – U-3 Front Corner Post Item 15 – U-45 Front & Side Lower Rail Item 8 – U-119 Refrigeration Frame Header Item 9 – U-120 Refrigeration Frame Post Item 10 – Refrigeration Frame Lower Channel Item 11 – Refrigeration Frame Stiffener Item 13 – U-5 & U-6 Corner Connecting Stiffener HACKNEY TRUCK BODY INSULATED COMPONENTS FRONT SERVICE PARTS Item 6 Description U-10 FRONT 5" ROOF RADIUS STAINLESS STEEL OVERLAY 7 8 Part # 111069 111086 199186 199364 Body Width 96 102 96 102 Notations Rail Width 93.5" 99.5" U-128 FRONT 5" RADIUS CORNER CASTING L.H. (ROADSIDE) 921319 Material Aluminum Castings U-129 FRONT 5" RADIUS CORNER CASTING R.H. (CURBSIDE) 921318 Aluminum Castings U-119 REFRIGERATION FRAME HEADER 112000 112016 112011 112036 112035 9 Body Description Page: 290-HI Revision: 3/15/2005 U-120 REFRIGERATION FRAME POST 190428 190429 190430 190431 190432 190433 190434 190435 Width & Opening 96 Wide 31" 96 Wide 37" 96 Wide 49" 102 Wide 49" 102 Wide Any Body Height 84 RH 84 LH 90 RH 90 LH 96 RH 96 LH 102 RH 102 LH 108 RH 108 LH Opening Width 31" 37" 49" Header Width 82.5" 82.5" 82.5" 88.5" 88.5" Post Height 83.69" 83.69" 89.69" 89.69" 95.69" 95.69" 107.69" 107.69 Channel Width 31" 37" 49" 10 REFRIGERATION FRAME LOWER CHANNEL 112003 112004 112005 11 REFRIGERATION FRAME STIFFENER S 932016 932018 Stiffener Length 83" 89" 932019 932021 95" 107" 12 U-3 FRONT CORNER POST 111024 111025 111026 111027 Body Height 84 90 96 102 108 Post Height 85.37" 91.37" 97.37" 109.37" HACKNEY TRUCK BODY INSULATED COMPONENTS FRONT SERVICE PARTS Item Description Part # 13 A U-5 CORNER CONNECTING STIFFENER ( SMOOTH EXT. PANELS) 121063 121064 121065 15 U-6 CORNER CONNECTING STIFFENER (CORRUGATED OR FIBERGLASS PANELS) U-45 SIDE & FRONT LOWER RAIL U-2 (USED PRIOR) Notations Body Height 84 90 96 102 108 Post Height 83" 89" 95" 83" 89" 95" 121070 84 90 96 102 108 939834 941375 939836 939837 939838 939840 939841 939798 939842 939843 940800 Body Length 85" 10 ft. 12 ft. 14 ft. 16 ft. 18 ft. 20 ft. 22 ft. 24 ft. 26 ft. 28 ft. 121066 13 B Body Description Page: 290-HI Revision: 3/15/2005 121067 121068 121069 107" 107" Rail Length 119" 143" 167" 191" 215" 239" 263" 287" 311" 346" HACKNEY TRUCK BODY INSULATED COMPONENTS REAR ILLUSTRATION Page: 295-HI Revision: 3/15/2005 HACKNEY TRUCK BODY INSULATED COMPONENTS REAR SERVICE PARTS Part # Page: 295-HI Revision: 3/15/2005 Item Description Body Description Notations 1 U-102 REAR FRAME HEADER See Parts Rep 2 U-106 REAR FRAME CORNER POST See Parts Rep 3 REAR FRAME THRESHOLD See Parts Rep 4 U-109 REAR FRAME LOWER SILL See Parts Rep 5 REAR CORNER HINGE 916499 916500 6 SIDE DOOR HINGE 916514 7 U-90 INSULATED DOOR CHANNEL 918123 Gender Male 8 U-87 INSULATED DOOR CHANNEL 918124 Gender Female 9 U-89 BLACK RUBBER INSULATED DOOR SEAL 916141 10 U-86 WHITE RUBBER INSULATED DOOR SEAL 918123 Gender Male 11 U-84 WHITE RUBBER INSULATED DOOR SEAL 918124 Gender Female 12 U-80 ABS PLASTIC DOOR CHANNEL 918114 Side Righthand Lefthand HACKNEY TRUCK BODY INSULATED COMPONENTS REAR SERVICE PARTS Item Description Part # Page: 295-HI Revision: 3/15/2005 Body Description Notations 13 U-70 REAR THRESHOLD CAP 177846 177850 Body Width 96 102 14 U-75 REAR THRESHOLD BAR 186512 186513 Body Width 96 102 15 EXTRUDED ALUMINUM FLOOR 16 U-85 ABS PLASTIC REAR HEADER CAP 918091 17 ABS PLASTIC REAR CORNER POST CAP 918093 918095 18 ABS PLASTIC ZEE STIFFENER 918006 19 A U-5 CORNER CONNECTING STIFFENER (SMOOTH EXT. PANELS) 121063 121064 121065 121066 Body Height 84 90 96 108 Post Height 83" 89" 95" 107" 19 B U-6 CORNER CONNECTING STIFFENER (CORRUGATED OR FIBERGLASS EXT. PANELS) 121067 121068 121069 121070 Body Height 84 90 96 108 Post Height 83" 89" 95" 107" See Parts Rep Size 3" 4" HACKNEY TRUCK BODY INSULATED COMPONENTS ROOF ILLUSTRATION Page: 300-HI Revision: 3/15/2005 Item 1 – U-14 Rear Roof Trim Molding Item 2 – Aluminum Roof Sheet Item 3 – K-38 Side Roof Trim Molding Item 4 – U-10 Front 5” Roof Radius Item 5 – Flat Roof Bow Item 6 – Diagonal Angle Item 7 – Support Brace HACKNEY TRUCK BODY INSULATED COMPONENTS ROOF SERVICE PARTS Item Description Part # Body Description Page: 300-HI Revision: 3/15/2005 Notations U-14 REAR ROOF TRIM MOLDING 130051 130056 Body Width 96 Wide 102 Wide Dimensions 1 2 ALUMINUM ROOF SHEET 920079 920075 920076 Body Width 96 Wide 96 Wide 102 Wide Dimensions .032 x 95.31" .040 x 95.31" .040 x 102.0" 3 K-38 SIDE ROOF TRIM MOLDING 130045 4 U-10 FRONT 5" ROOF RADIUS 111069 111086 199186 199364 Body Width 96 102 96 102 Body Width 96 Wide 102 Wide STAINLESS STEEL OVERLAY Dimensions 240" Length Rail Width 93.5" 99.5" Dimensions 93.19" Bow Width 99.19" Bow Width 5 FLAT ROOF BOW - 5" RADIUS 932027 932023 6 DIAGONAL ANGLE 112019 112020 Side RH LH 7 SUPPORT BRACE 112017 112018 Side RH LH 8* FRONT ROOF MOLDING 130053 130057 Body Width 96 Wide 102 Wide Dimensions 93.5" Bow Width 99.5" Bow Width * Not Pictured HACKNEY TRUCK BODY INSULATED COMPONENTS SIDEWALL ILLUSTRATION Page: 305-HI Revision: 3/15/2005 Item 14 – U-1 Side Roof Rail Item 20 – Exterior Panel Item 22 – Cam Type Pipe Lock Item 23 – Side Door Hinge Item 15 – U-45 Side & Front Lower Rail Item 16 – U-4 Intermediate Wall Stiffener HACKNEY TRUCK BODY INSULATED COMPONENTS SIDEWALL SERVICE PARTS Item Description Part # Body Description Page: 305-HI Revision: 3/15/2005 Notations 13 A U-5 CORNER CONNECTING STIFFENER (SMOOTH EXT. PANELS) 121063 121064 121065 121066 Body Height 84 90 96 108 Post Height 83" 89" 95" 107" 13 B U-6 CORNER CONNECTING STIFFENER (CORRUGATED OR FIBERGLASS EXT. PANELS) 121067 121068 121069 121070 Body Height 84 90 96 108 Post Height 83" 89" 95" 107" Rail Length 121022 121023 121024 121025 121026 121027 121028 121029 121030 121031 121032 921141 Body Length 9 ft. 10 ft. 12 ft. 14 ft. 16 ft. 18 ft. 20 ft. 22 ft. 24 ft. 26 ft. 28 ft. 40 ft. Body Length 85" 10 ft. 12 ft. 14 ft. 16 ft. 18 ft. 20 ft. 22 ft. 24 ft. 26 ft. 28 ft. Body Height 84 90 96 102 108 Rail Length 14 15 16 U-1 SIDE ROOF RAIL U-45 SIDE & FRONT LOWER RAIL (REPLACES U-2 SIDE RAIL) 939834 941375 939836 939837 939838 939840 939841 939798 939842 939843 940800 U-4 INTERMEDIATE WALL STIFFENER 121033 121034 121035 121037 121036 105" 117" 141" 165" 189" 213" 237" 261" 285" 309" 333" 480" 119" 143" 167" 191" 215" 239" 263" 287" 311" 346" Post Height 83" 89" 95" 101" 107" HACKNEY TRUCK BODY INSULATED COMPONENTS SIDEWALL SERVICE PARTS Item 17 Description U-7 SIDE DOOR FRAME Page: 305-HI Revision: 3/15/2005 Part # Body Description Body Height Notations Post Height 921234 84 83" 921156 90 89" 935128 96 95" 940256 102 101" 921235 108 107" 921234 33.0" 35.0" 37.5" 39.5" 40.0" 42.0" 42.0" 44.0" Door Opening HORIZONTAL HEADER 18 U-13 LOWER RAIL CAP 111060 U-13 x 4.31" Body Width 19 20 CROSSMEMBER EXTERIOR PANEL Header Width X-Member Width 922047 96 Wide 922057 96 Wide 3" x 95.44" 4" x 95.44" 922048 102 Wide 3" x 101.44" 922061 102 Wide 4" x 101.44" 920069 Aluminum White Smooth Horizontal 926094 Fiberglass .080 White with aluminum hat section posts on 16" centers 926093 Fiberglass .080 White without posts Note: Specify panel size, color and number of corrugation lines on corrugated panels, along with model and serial number when ordering exterior panels 21 U-125 WHEEL WELL EXTRUSION Radius Length 121073 24" 43.71" 121128 22" 38.25" 22 CAM TYPE PIPE LOCK Refer to UI Model Door Parts/Hardware Section 23 SIDE DOOR HINGE Refer to UI Model Door Parts/Hardware Section HACKNEY TRUCK BODY INSULATED COMPONENTS SIDE DOOR ILLUSTRATION Page: 310-HI Revision: 3/15/2005 HACKNEY TRUCK BODY INSULATED COMPONENTS SIDE DOOR SERVICE PARTS Item Description Part # 1 U-7 DOOR FRAME HEADER 921234 2 U-7 DOOR FRAME POST 921234 921156 935128 940256 921235 3 U-90 INSULATED DOOR CHANNEL 935115 4 SIDE DOOR HINGE - FLAT STRAP 916514 5 U-86 WHITE RUBBER INSULATED DOOR SEAL 918123 6 U-85 ABS PLASTIC DOOR FRAME CAP 918091 7 U-89 BLACK RUBBER INSULATED DOOR SEAL 916141 8 U-95 THRESHOLD CAP 9 U-75 THRESHOLD BAR 10 THRESHOLD LOWER RAIL CAP Body Description Page: 310-HI Revision: 3/15/2005 Notations All Door Openings & Header Widths Body Height 84 90 96 102 108 Post Height 83" 89" 95" 101" 107" See Parts Rep 186512 186513 Body Width 96 102 See Parts Rep Section C Hackney Insulated “RHI” & “RCI” MODELS DOOR & LOCK HARDWARE PARTS & ILLUSTRATIONS Cam Type Pipe Lock Parts Sheet and Description Lock-Rod Assembly w/ Safety Parts Sheet and Description Special Notations Mechanical Lock-Rod Parts Sheet and Description Lock-Rod Slider Door Parts Sheet and Description Door Hinge Slam Lock Parts Sheet and Description Page 315 C 320 C 325 C 330 C 335 C 336 C HACKNEY TRUCK BODY DOOR ASSEMBLY HARDWARE CAM TYPE PIPE LOCK ILLUSTRATION Page: 315-C Revision: 3/15/2005 HACKNEY TRUCK BODY DOOR ASSEMBLY HARDWARE CAM TYPE PIPE LOCK SERVICE PARTS Item Description Part # Body Description Page: 315-C Revision: 3/15/2005 Notations 1 ROD SLEEVE 916535 2 GALVANIZED ROD 916633 916632 916631 916630 916629 3 INSIDE SAFETY RELEASE 916227 4 CAM LEVER 916536 5 KEEPER 916531 6 ROD BEARING BRKT. 916533 Description Outer Half Short Strap 7 ROD BEARING BRKT. 916534 Description Inner Half Long Strap 8 NYLON BUSHING - ROD BEARING BRKT. 916532 9 HANDLE CLIP 916634 10 HANDLE FASTENER PACKAGE 916527 11 HANDLE RETAINER 12 HANDLE RETAINER 13 HANDLE Dimensions 72.75" 80.75" 86.75" 92.75" 108" Location 916530 Upper * * Replaced by 916227 if inside safety release is used. 916528 Lower * * Replaced by 916227 if inside safety release is used. 916529 HACKNEY TRUCK BODY DOOR ASSEMBLY HARDWARE LOCK ROD ASSEMBLY W/ SAFETY ILLUSTRATION Page: 320-C Revision: 3/15/2005 HACKNEY TRUCK BODY DOOR ASSEMBLY HARDWARE LOCK ROD ASSEMBLY W/ SAFETY SERVICE PARTS Item Description Part # Quantity 1 CAM 943948 2 2 BEARING COVER 943950 2 3 BACKING PLATE 943951 2 4 TUBING 943952 1 5 PIPE STRAP 943953 2 6 BACKING PLATE 943954 2 7 HANDLE 943955 1 8 HANDLE CLIP 943956 1 9 INSIDE SAFETY RELEASE 916227 1 10 LOCKING STRIP & KEEPER 943957 1 11 RECESSED BOX 916427 1 12 RIVET-POP .187 X .89 GRIP 913164 4 13 BOLT-CARRIAGE .375-1.250 910853 15 14 15 BOLT-CARRIAGE .375-1.0 SEAL PIN, DIP GALV. 1969-7X 910868 916530 1 1 16 FASTENER PKG 13-1969-P-5 916527 1 17 BOLT-HEX 911473 1 18 NUT-HEX 911027 1 Page: 320-C Revision: 3/15/2005 Notations Material Material HACKNEY TRUCK BODY DOOR ASSEMBLY HARDWARE LOCK ROD ASSEMBLY W/ SAFETY SERVICE PARTS SPECIAL NOTATIONS Item Notation 1 Cut out a 1.500" deep x 7.313" hole to accept item # 11. 2 The nut on handle connection must remain loose enough for handle to freely fall when released. 3 Drill .500 diameter hole thru center of pan & door. 4 Drill .187 diameter hole thru corners of recessed box (.500" from each edge of the box). Page: 320-C Revision: 3/15/2005 HACKNEY TRUCK BODY DOOR ASSEMBLY HARDWARE MECHANICAL LOCK ROD ASSEMBLY ILLUSTRATION Page: 325-C Revision: 3/15/2005 HACKNEY TRUCK BODY DOOR ASSEMBLY HARDWARE MECHANICAL LOCK ROD ASSEMBLY SERVICE PARTS Item Description Part # Quantity 1 HANDLE CLIP 916634 3 2 SLEEVE 916535 5 3 UPPER CAM LEVER BRACKET 916533 3 4 LOWER CAM LEVER BRACKET 916634 3 5 NYLON BUSHING 916532 3 6 CAM LOCK 916536 1 7 FASTENER PACKAGE 916527 3 8 HANDLE 916529 1 9 SEAL PIN 916530 1 10 RETAINER 916528 1 11 LOCK ROD 916631 12 LOWER LOCK ROD 199112 1 13 LOWER LOCK LINKAGE 199114 1 14 UPPER LOCK LINKAGE 199113 1 1 * Specify height when ordering. Page: 325-C Revision: 3/15/2005 Notations Length 86.75" HACKNEY TRUCK BODY DOOR ASSEMBLY HARDWARE LOCK ROD SLIDER DOOR ILLUSTRATION Page: 330-C Revision: 3/15/2005 HACKNEY TRUCK BODY DOOR ASSEMBLY HARDWARE LOCK ROD SLIDER DOOR SERVICE PARTS Item Description Part # Quantity 1 DOOR LOCKROD ASSEMBLY CM-3/4-TEL 942008 1 2 DOOR LOCK - ROD GUIDE 11/32 HOLES 942009 1 3 DOOR LOCK-BACKPLATE FOR 2477 942010 1 4 DOOR LOCK - CAM END GALV. 942011 1 5 DOOR LOCK - GUIDEPLATE GALV. FOR 11/32 HOLE 942014 2 6 DOOR LOCK-BACKPLATE FOR 2475 942015 2 7* DOOR HARDWARE - SAFETY RELEASE 1972 916227 1 8 SPACER LOCKROD MIDDLE 208062 1 9 SPACER LOCKROD TOP & BOTTOM 208061 2 10* SCREW - HEX MACH. 911460 10 11* INSERT AVK THREADED 941337 10 12* WASHER - LOCK 912114 10 * Note Parts not shown in illustration. Page: 330-C Revision: 3/15/2005 Notations Size & Material Stainless .312-18 x 1.25 Size .312-18 Size & Material Stainless 18-8 .312 HACKNEY TRUCK BODY DOOR ASSEMBLY HARDWARE DOOR HINGE ILLUSTRATION Page: 335-C Revision: 3/15/2005 Item 1 – Kason Hinge Right Side – Top Left Side - Bottom Item 2 – Galv. Hinge Left Side – Top Right Side - Bottom Item 3 – Side Door Hinge HACKNEY TRUCK BODY DOOR ASSEMBLY HARDWARE SLAM LOCKS ILLUSTRATION Page: 336-C Revision: 3/15/2005 Item 4 – Slam Lock K-51 Item 5 – Slam Lock K-50 Item 6 – Slam Lock K-51 Double Slam Complete HACKNEY TRUCK BODY DOOR ASSEMBLY HARDWARE HINGE & SLAM LOCKS SERVICE PARTS Item Description Part # Body Description Page: 336-C Revision: 3/15/2005 Notations 1 KASON HINGE 934444-1 934444-2 Any Body Side Right Hand Left Hand 2 GALVANIZED HINGE 916499 916500 Any Body Side Right Hand Left Hand 3 SIDE DOOR HINGE 916514 4 K-51 SLAM LOCK 934440 5 K-50 SLAM LOCK 934478 6 K-51 DOUBLE SLAM LOCK 934442 7* K-50 DOUBLE SLAM LOCK 916287 *Not Pictured Glaciervan Insulated “GV” MODEL PARTS & ILLUSTRATIONS VII Glaciervan Truck Bodies Insulated “GV” Model Glaciervan Model Number Explanation Chart 340 GV Front Assembly Illustration Parts and Body Description Rear Assembly Illustration Parts and Body Description Roof Assembly Illustration Parts and Body Description Sidewall Illustration Parts and Body Description Side Door Assembly Illustration Parts and Body Description 345 GV 350 GV 355 GV 360 GV 365 GV GLACIERVAN INSULATED BODY SERVICE PARTS MODEL NUMBER EXPLANATION CHART Body Length 9’ Length 10’ Length 12’ Length 14’ Length 16’ Length 18’ Length 20’ Length 22’ Length 24’ Length 26’ Length Model Series GV- Glaciervan Standard Crossills Note 1 GVP- Glaviervan Plus Crossills on 16” Ctrs 9’-26’ Crossills on 12” Ctrs 14’-26’ Side Panels A Pre Painted Aluminum Side Panel Fabrication S Smooth Front Radius I- 5” Nose Radius 18 GVP I A S W 90 Body Width W Width 96” Outside EW Extra Width 102” Page: 340-GV Revision: 3/15/2005 Van Shell Inside Ht. 84-84” Van Shell I.S. Ht. 90-90” Van Shell I.S. Ht. 96-96” Van Shell I.S. Ht. 102-102” Van Shell I.S. Ht. 108-108” Van Shell I.S. Ht. GLACIERVAN TRUCK BODY INSULATED COMPONENTS FRONT ILLUSTRATION Page: 345-GV Revision: 3/15/2005 Item 6 – U-10 Front 5” Roof Radius Item 7 – U-128 & U-129 Front 5” Radius Corner Casting L.H. & R.H. Item 12 – U-3 Front Corner Post Item 15 – U-45 Front & Side Lower Rail Item 8 – U-119 Refrigeration Frame Header Item 9 – U-120 Refrigeration Frame Post Item 10 – Refrigeration Frame Lower Channel Item 11 – Refrigeration Frame Stiffener Item 13 – U-5 & U-6 Corner Connecting Stiffener GLACIERVAN TRUCK BODY INSULATED COMPONENTS FRONT SERVICE PARTS Item 6 Description U-10 FRONT 5" ROOF RADIUS STAINLESS STEEL OVERLAY 7 8 Part # 111069 111086 199186 199364 Body Width 96 102 96 102 Notations Rail Width 93.5" 99.5" U-128 FRONT 5" RADIUS CORNER CASTING L.H. (ROADSIDE) 921319 Material Aluminum Castings U-129 FRONT 5" RADIUS CORNER CASTING R.H. (CURBSIDE) 921318 Aluminum Castings U-119 REFRIGERATION FRAME HEADER 112000 112016 112011 112036 112035 9 Body Description Page: 345-GV Revision: 3/15/2005 U-120 REFRIGERATION FRAME POST 190428 190429 190430 190431 190432 190433 190434 190435 Width & Opening 96 Wide 31" 96 Wide 37" 96 Wide 49" 102 Wide 49" 102 Wide Any Body Height 84 RH 84 LH 90 RH 90 LH 96 RH 96 LH 102 RH 102 LH 108 RH 108 LH Opening Width 31" 37" 49" Header Width 82.5" 82.5" 82.5" 88.5" 88.5" Post Height 83.69" 83.69" 89.69" 89.69" 95.69" 95.69" 107.69" 107.69 Channel Width 31" 37" 49" 10 REFRIGERATION FRAME LOWER CHANNEL 112003 112004 112005 11 REFRIGERATION FRAME STIFFENER S 932016 932018 Stiffener Length 83" 89" 932019 932021 95" 107" 12 U-3 FRONT CORNER POST 111024 111025 111026 111027 Body Height 84 90 96 102 108 Post Height 85.37" 91.37" 97.37" 109.37" GLACIERVAN TRUCK BODY INSULATED COMPONENTS FRONT SERVICE PARTS Item Description Part # 13 A U-5 CORNER CONNECTING STIFFENER ( SMOOTH EXT. PANELS) 121063 121064 121065 15 U-6 CORNER CONNECTING STIFFENER (CORRUGATED OR FIBERGLASS PANELS) U-45 SIDE & FRONT LOWER RAIL U-2 (USED PRIOR) Notations Body Height 84 90 96 102 108 Post Height 83" 89" 95" 83" 89" 95" 121070 84 90 96 102 108 939834 941375 939836 939837 939838 939840 939841 939798 939842 939843 940800 Body Length 85" 10 ft. 12 ft. 14 ft. 16 ft. 18 ft. 20 ft. 22 ft. 24 ft. 26 ft. 28 ft. 121066 13 B Body Description Page: 345-GV Revision: 3/15/2005 121067 121068 121069 107" 107" Rail Length 119" 143" 167" 191" 215" 239" 263" 287" 311" 346" GLACIERVAN TRUCK BODY INSULATED COMPONENTS REAR ILLUSTRATION Page: 350-GV Revision: 3/15/2005 GLACIERVAN TRUCK BODY INSULATED COMPONENTS REAR SERVICE PARTS Part # Page: 350-GV Revision: 3/15/2005 Item Description Body Description Notations 1 U-102 REAR FRAME HEADER See Parts Rep 2 U-106 REAR FRAME CORNER POST See Parts Rep 3 REAR FRAME THRESHOLD See Parts Rep 4 U-109 REAR FRAME LOWER SILL See Parts Rep 5 REAR CORNER HINGE 916499 916500 6 SIDE DOOR HINGE 916514 7 U-90 INSULATED DOOR CHANNEL 918123 Gender Male 8 U-87 INSULATED DOOR CHANNEL 918124 Gender Female 9 U-89 BLACK RUBBER INSULATED DOOR SEAL 916141 10 U-86 WHITE RUBBER INSULATED DOOR SEAL 918123 Gender Male 11 U-84 WHITE RUBBER INSULATED DOOR SEAL 918124 Gender Female 12 U-80 ABS PLASTIC DOOR CHANNEL 918114 Side Righthand Lefthand GLACIERVAN TRUCK BODY INSULATED COMPONENTS REAR SERVICE PARTS Item Description Part # Page: 350-GV Revision: 3/15/2005 Body Description Notations 13 U-70 REAR THRESHOLD CAP 177846 177850 Body Width 96 102 14 U-75 REAR THRESHOLD BAR 186512 186513 Body Width 96 102 15 EXTRUDED ALUMINUM FLOOR 16 U-85 ABS PLASTIC REAR HEADER CAP 918091 17 ABS PLASTIC REAR CORNER POST CAP 918093 918095 18 ABS PLASTIC ZEE STIFFENER 918006 19 A U-5 CORNER CONNECTING STIFFENER (SMOOTH EXT. PANELS) 121063 121064 121065 121066 Body Height 84 90 96 108 Post Height 83" 89" 95" 107" 19 B U-6 CORNER CONNECTING STIFFENER (CORRUGATED OR FIBERGLASS EXT. PANELS) 121067 121068 121069 121070 Body Height 84 90 96 108 Post Height 83" 89" 95" 107" See Parts Rep Size 3" 4" GLACIERVAN TRUCK BODY INSULATED COMPONENTS ROOF ILLUSTRATION Page: 355-GV Revision: 3/15/2005 Item 1 – U-14 Rear Roof Trim Molding Item 2 – Aluminum Roof Sheet Item 3 – K-38 Side Roof Trim Molding Item 4 – U-10 Front 5” Roof Radius Item 5 – Flat Roof Bow Item 6 – Diagonal Angle Item 7 – Support Brace GLACIERVAN TRUCK BODY INSULATED COMPONENTS ROOF SERVICE PARTS Item Description Part # Body Description Page: 355-GV Revision: 3/15/2005 Notations U-14 REAR ROOF TRIM MOLDING 130051 130056 Body Width 96 Wide 102 Wide Dimensions 1 2 ALUMINUM ROOF SHEET 920079 920075 920076 Body Width 96 Wide 96 Wide 102 Wide Dimensions .032 x 95.31" .040 x 95.31" .040 x 102.0" 3 K-38 SIDE ROOF TRIM MOLDING 130045 4 U-10 FRONT 5" ROOF RADIUS 111069 111086 199186 199364 Body Width 96 102 96 102 Body Width 96 Wide 102 Wide STAINLESS STEEL OVERLAY Dimensions 240" Length Rail Width 93.5" 99.5" Dimensions 93.19" Bow Width 99.19" Bow Width 5 FLAT ROOF BOW - 5" RADIUS 932027 932023 6 DIAGONAL ANGLE 112019 112020 Side RH LH 7 SUPPORT BRACE 112017 112018 Side RH LH 8* FRONT ROOF MOLDING 130053 130057 Body Width 96 Wide 102 Wide Dimensions 93.5" Bow Width 99.5" Bow Width * Not Pictured GLACIERVAN TRUCK BODY INSULATED COMPONENTS SIDEWALL ILLUSTRATION Page: 360-GV Revision: 3/15/2005 Item 14 – U-1 Side Roof Rail Item 20 – Exterior Panel Item 22 – Cam Type Pipe Lock Item 23 – Side Door Hinge Item 15 – U-45 Side & Front Lower Rail Item 16 – U-4 Intermediate Wall Stiffener GLACIERVAN TRUCK BODY INSULATED COMPONENTS SIDEWALL SERVICE PARTS Item Description Part # Body Description Page: 360-GV Revision: 3/15/2005 Notations 13 A U-5 CORNER CONNECTING STIFFENER (SMOOTH EXT. PANELS) 121063 121064 121065 121066 Body Height 84 90 96 108 Post Height 83" 89" 95" 107" 13 B U-6 CORNER CONNECTING STIFFENER (CORRUGATED OR FIBERGLASS EXT. PANELS) 121067 121068 121069 121070 Body Height 84 90 96 108 Post Height 83" 89" 95" 107" Rail Length 121022 121023 121024 121025 121026 121027 121028 121029 121030 121031 121032 921141 Body Length 9 ft. 10 ft. 12 ft. 14 ft. 16 ft. 18 ft. 20 ft. 22 ft. 24 ft. 26 ft. 28 ft. 40 ft. Body Length 85" 10 ft. 12 ft. 14 ft. 16 ft. 18 ft. 20 ft. 22 ft. 24 ft. 26 ft. 28 ft. Body Height 84 90 96 102 108 Rail Length 14 15 16 U-1 SIDE ROOF RAIL U-45 SIDE & FRONT LOWER RAIL (REPLACES U-2 SIDE RAIL) 939834 941375 939836 939837 939838 939840 939841 939798 939842 939843 940800 U-4 INTERMEDIATE WALL STIFFENER 121033 121034 121035 121037 121036 105" 117" 141" 165" 189" 213" 237" 261" 285" 309" 333" 480" 119" 143" 167" 191" 215" 239" 263" 287" 311" 346" Post Height 83" 89" 95" 101" 107" GLACIERVAN TRUCK BODY INSULATED COMPONENTS SIDEWALL SERVICE PARTS Item Description 17 U-7 SIDE DOOR FRAME 20 EXTERIOR PANEL (49" WIDE ALUMINUM, 33" OR 25" WIDE STAINLESS STEEL) Part # 921234 921156 935128 940256 921235 920069 920110 920114 926094 926093 Body Description Body Height 84 90 96 102 108 Aluminum .040 x 49" White Page: 360-GV Revision: 3/15/2005 Notations Post Height 83" 89" 95" 101" 107" Stainless Steel .023 x 33" Type 430 Stainless Steel .021 x 25" Type 301 Fiberglass .080 White with aluminum hat section posts on 16" centers Fiberglass .080 White without posts Note: Specify panel size, color and number of corrugation lines on corrugated panels, along with model and serial number when ordering exterior panels GLACIERVAN TRUCK BODY INSULATED COMPONENTS SIDE DOOR ILLUSTRATION Page: 365-GV Revision: 3/15/2005 GLACIERVAN TRUCK BODY INSULATED COMPONENTS SIDE DOOR SERVICE PARTS Item Description Part # 1 U-7 DOOR FRAME HEADER 921234 2 U-7 DOOR FRAME POST 921234 921156 935128 940256 921235 3 U-90 INSULATED DOOR CHANNEL 935115 4 SIDE DOOR HINGE - FLAT STRAP 916514 5 U-86 WHITE RUBBER INSULATED DOOR SEAL 918123 6 U-85 ABS PLASTIC DOOR FRAME CAP 918091 7 U-89 BLACK RUBBER INSULATED DOOR SEAL 916141 8 U-95 THRESHOLD CAP 9 U-75 THRESHOLD BAR 10 THRESHOLD LOWER RAIL CAP Body Description Page: 365-GV Revision: 3/15/2005 Notations All Door Openings & Header Widths Body Height 84 90 96 102 108 Post Height 83" 89" 95" 101" 107" See Parts Rep 186512 186513 Body Width 96 102 See Parts Rep Section D Glaciervan Insulated “GV” MODEL DOOR & LOCK HARDWARE PARTS & ILLUSTRATIONS Cam Type Pipe Lock Parts Sheet and Description Lock-Rod Assembly w/ Safety Parts Sheet and Description Special Notations Mechanical Lock-Rod Parts Sheet and Description Lock-Rod Slider Door Parts Sheet and Description Door Hinge Slam Lock Parts Sheet and Description Page 370 D 375 D 380 D 385 D 390 D 391 D GLACIERVAN TRUCK BODY DOOR ASSEMBLY HARDWARE CAM TYPE PIPE LOCK ILLUSTRATION Page: 370-D Revision: 3/15/2005 GLACIERVAN TRUCK BODY DOOR ASSEMBLY HARDWARE CAM TYPE PIPE LOCK SERVICE PARTS Item Description Part # Body Description Page: 370-D Revision: 3/15/2005 Notations 1 ROD SLEEVE 916535 2 GALVANIZED ROD 916633 916632 916631 916630 916629 3 INSIDE SAFETY RELEASE 916227 4 CAM LEVER 916536 5 KEEPER 916531 6 ROD BEARING BRKT. 916533 Description Outer Half Short Strap 7 ROD BEARING BRKT. 916534 Description Inner Half Long Strap 8 NYLON BUSHING - ROD BEARING BRKT. 916532 9 HANDLE CLIP 916634 10 HANDLE FASTENER PACKAGE 916527 11 HANDLE RETAINER 12 HANDLE RETAINER 13 HANDLE Dimensions 72.75" 80.75" 86.75" 92.75" 108" Location 916530 Upper * * Replaced by 916227 if inside safety release is used. 916528 Lower * * Replaced by 916227 if inside safety release is used. 916529 GLACIERVAN TRUCK BODY DOOR ASSEMBLY HARDWARE LOCK ROD ASSEMBLY W/ SAFETY ILLUSTRATION Page: 375-D Revision: 3/15/2005 GLACIERVAN TRUCK BODY DOOR ASSEMBLY HARDWARE LOCK ROD ASSEMBLY W/ SAFETY SERVICE PARTS Item Description Part # Quantity 1 CAM 943948 2 2 BEARING COVER 943950 2 3 BACKING PLATE 943951 2 4 TUBING 943952 1 5 PIPE STRAP 943953 2 6 BACKING PLATE 943954 2 7 HANDLE 943955 1 8 HANDLE CLIP 943956 1 9 INSIDE SAFETY RELEASE 916227 1 10 LOCKING STRIP & KEEPER 943957 1 11 RECESSED BOX 916427 1 12 RIVET-POP .187 X .89 GRIP 913164 4 13 BOLT-CARRIAGE .375-1.250 910853 15 14 15 BOLT-CARRIAGE .375-1.0 SEAL PIN, DIP GALV. 1969-7X 910868 916530 1 1 16 FASTENER PKG 13-1969-P-5 916527 1 17 BOLT-HEX 911473 1 18 NUT-HEX 911027 1 Page: 375-D Revision: 3/15/2005 Notations Material Material GLACIERVAN TRUCK BODY DOOR ASSEMBLY HARDWARE LOCK ROD ASSEMBLY W/ SAFETY SERVICE PARTS SPECIAL NOTATIONS Item Notation 1 Cut out a 1.500" deep x 7.313" hole to accept item # 11. 2 The nut on handle connection must remain loose enough for handle to freely fall when released. 3 Drill .500 diameter hole thru center of pan & door. 4 Drill .187 diameter hole thru corners of recessed box (.500" from each edge of the box). Page: 375-D Revision: 3/15/2005 GLACIERVAN TRUCK BODY DOOR ASSEMBLY HARDWARE MECHANICAL LOCK ROD ASSEMBLY ILLUSTRATION Page: 380-D Revision: 3/15/2005 GLACIERVAN TRUCK BODY DOOR ASSEMBLY HARDWARE MECHANICAL LOCK ROD ASSEMBLY SERVICE PARTS Item Description Part # Quantity 1 HANDLE CLIP 916634 3 2 SLEEVE 916535 5 3 UPPER CAM LEVER BRACKET 916533 3 4 LOWER CAM LEVER BRACKET 916634 3 5 NYLON BUSHING 916532 3 6 CAM LOCK 916536 1 7 FASTENER PACKAGE 916527 3 8 HANDLE 916529 1 9 SEAL PIN 916530 1 10 RETAINER 916528 1 11 LOCK ROD 916631 12 LOWER LOCK ROD 199112 1 13 LOWER LOCK LINKAGE 199114 1 14 UPPER LOCK LINKAGE 199113 1 1 * Specify height when ordering. Page: 380-D Revision: 3/15/2005 Notations Length 86.75" GLACIERVAN TRUCK BODY DOOR ASSEMBLY HARDWARE LOCK ROD SLIDER DOOR ILLUSTRATION Page: 385-D Revision: 3/15/2005 GLACIERVAN TRUCK BODY DOOR ASSEMBLY HARDWARE LOCK ROD SLIDER DOOR SERVICE PARTS Item Description Part # Quantity 1 DOOR LOCKROD ASSEMBLY CM-3/4-TEL 942008 1 2 DOOR LOCK - ROD GUIDE 11/32 HOLES 942009 1 3 DOOR LOCK-BACKPLATE FOR 2477 942010 1 4 DOOR LOCK - CAM END GALV. 942011 1 5 DOOR LOCK - GUIDEPLATE GALV. FOR 11/32 HOLE 942014 2 6 DOOR LOCK-BACKPLATE FOR 2475 942015 2 7* DOOR HARDWARE - SAFETY RELEASE 1972 916227 1 8 SPACER LOCKROD MIDDLE 208062 1 9 SPACER LOCKROD TOP & BOTTOM 208061 2 10* SCREW - HEX MACH. 911460 10 11* INSERT AVK THREADED 941337 10 12* WASHER - LOCK 912114 10 * Note Parts not shown in illustration. Page: 385-D Revision: 3/15/2005 Notations Size & Material Stainless .312-18 x 1.25 Size .312-18 Size & Material Stainless 18-8 .312 GLACIERVAN TRUCK BODY DOOR ASSEMBLY HARDWARE DOOR HINGE ILLUSTRATION Page: 390-D Revision: 3/15/2005 Item 1 – Kason Hinge Right Side – Top Left Side - Bottom Item 2 – Galv. Hinge Left Side – Top Right Side - Bottom Item 3 – Side Door Hinge GLACIERVAN TRUCK BODY DOOR ASSEMBLY HARDWARE SLAM LOCKS ILLUSTRATION Page: 391-D Revision: 3/15/2005 Item 4 – Slam Lock K-51 Item 5 – Slam Lock K-50 Item 6 – Slam Lock K-51 Double Slam Complete GLACIERVAN TRUCK BODY DOOR ASSEMBLY HARDWARE HINGE & SLAM LOCKS SERVICE PARTS Item Description Part # Body Description Page: 391-D Revision: 3/15/2005 Notations 1 KASON HINGE 934444-1 934444-2 Any Body Side Right Hand Left Hand 2 GALVANIZED HINGE 916499 916500 Any Body Side Right Hand Left Hand 3 SIDE DOOR HINGE 916514 4 K-51 SLAM LOCK 934440 5 K-50 SLAM LOCK 934478 6 K-51 DOUBLE SLAM LOCK 934442 7* K-50 DOUBLE SLAM LOCK 916287 *Not Pictured DOOR DOCK BUMPER HARDWARE ILLUSTRATION Page: 392-E Revision: 3/15/2005 Item 8 – Door Bumper 6-1/2 & 3-1/2 Bumper Retainer Plate Item 9 – Dock Bumper Item 10 – Dock Bumper 6” x 8” DOOR DOCK BUMPER HARDWARE ILLUSTRATION Page: 392-E Revision: 3/15/2005 Item 11 – Door Bumper Item 12 – Round Door Bumper & Bracket DOOR DOCK BUMPER HARDWARE SERVICE PARTS Item 8 Description DOOR BUMPER RETAINER PLATES Part # 916140 916139 180-67388 180-67385 9 DOCK BUMPER 930385 10 DOCK BUMPER 930003 11 DOOR BUMPER 12 ROUND DOOR BUMPER BRACKET 941957 2164900014 Body Description Page: 392-E Revision: 3/15/2005 Notations 6-1/2" 3-1/2" 6-1/2" 3-1/2" 6" X 8" VIII. Refrigeration Systems Refrigeration Flyers Hardware Parts Illustration Parts Sheet and Description Hose Chart C Motor and Accessory Illustrations Copeland Motor and Accessory Illustrations Dole Motor and Accessory Illustrations Bulkhead Parts Sheet and Description Page 395 RS 400 RS 405 RS 406 RS 407 RS REFRIGERATION SYSTEMS REFRIGERATION FLYERS Page: 395-RS Revision: 3/15/2005 REFRIGERATION SYSTEMS REFRIGERATION FLYERS Page: 395-RS Revision: 3/15/2005 REFRIGERATION SYSTEMS HARDWARE PARTS ILLUSTRATION Page: 400-RS Revision: 3/15/2005 Item 1 – Transformer Item 2 – Relay Item 3 Diode REFRIGERATION SYSTEMS HARDWARE PARTS ILLUSTRATION CONT. Page: 400-RS Revision: 3/15/2005 Item 4 – Magnetic Switch Pair Item 5 – M608 Switch Item 7 – 3-1/2 Thermometer REFRIGERATION SYSTEMS HARDWARE SERVICE PARTS Item Description Page: 400-RS Revision: 3/15/2005 Part # 1 TRANSFORMER 528-0041-003 2 RELAY 528-0021-001 3 DIODE 528-0030-050 4 MAGNETIC SWITCH 528-0012-042 5 M608 SWITCH 528-0012-007 7 3 - 1/2 INCH THERMOMETER 2 - 1/2 INCH THERMOMETER 534-1009-016 534-1009-017 Description Switch Pair Off - When Out On - When In 3 - 1/2 INCH PICTURED REFRIGERATION SYSTEMS HOSE CHART C 6 HOSE ASSEMBLIES A B C *C Page: 401-RS Revision: 3/15/2005 537-0015-003 537-0015-004 *See Chart CHART FOR HOSE C A 3/8" 3/4" L 32 34 END E 3/8 ID 7/8 ID END F 3/8 ID 7/8 OD USAGE LIQUID SUCTION PART NUMBER 537-0020-001 537-0020-004 REFRIGERATION SYSTEMS COPELAND MOTOR & ACCESSORIES Page: 405-RS Revision: 3/15/2005 Item 1 – Copeland Motor (Fan Blade Sold Separately) Accessories – Fan Blades 16” Blade 32 Degree Pitch 14” Blade 33 Degree Pitch ACCESSORIES Accessories – Fan Blades 16” Blade 32 Degree Pitch 14” Blade 33 Degree Pitch Accessories – Contactor (Shown with top cover plate removed for detail) REFRIGERATION SYSTEMS DOLE 12V DC MOTOR & ACCESSORIES Page: 406-RS Revision: 3/15/2005 Item 2 – Dole Motor ACCESSORIES Accessories – Fan Blades Left and Right Sides. Specify when ordering. Accessories –Brush REFRIGERATION SYSTEMS BULKHEAD MOTOR & ACCESSORIES Page: 407-RS Revision: 3/15/2005 Item 3 – Bulkhead Motor (Silver Gray in Color) ACCESSORIES Accessories – Fan Guard Accessories – Fan Motor Mount Accessories – Brush & Cap REFRIGERATION SYSTEMS MOTOR & ACCESSORIES SERVICE PARTS Item Copeland 1 Dole 2 Bulkhead 3 Description Accessories COPELAND MOTOR 1/3 HP Part # Page: 407-RS Revision: 3/15/2005 Description 528-0040-003 CONDENSER FANS 528-0042-207 528-0042-205 CONTACTOR 528-0023-001 DOLE 12V DC MOTOR 16" Fan - 32 Degree Pitch 14" Fan - 33 Degree Pitch 528-0040-009 FAN BLADES 528-0040-011 528-0040-012 BRUSH 528-0040-210 BULKHEAD MOUNTED MOTOR - SILVER GRAY 12V DC Fan Blade CW LH Fan Blade CCW RH 528-0040-004 FAN BLADE FAN MOTOR MOUNT FAN GUARD 528-0042-201 528-0042-220 528-0042-206 10 Inch Diameter BRUSH BRUSH CAP 528-0040-207 528-0040-206 WZ1V044 & YY1S066 VIIII. Lighting Systems Lighting Parts Illustrations Exterior Bodies Parts Sheet and Description 415 LS Lighting Parts Illustrations Exterior Trailers Parts Sheet and Description 416 LS Lighting Parts Illustrations Interior Parts Sheet and Description 417 LS LIGHTING SYSTEMS EXTERIOR / BODIES Page: 415-LS Revision: 3/15/2005 Item 1 – Front Marker Light (For Bodies) Item 2 – Side Marker Light (For Bodies) Amber or Red Item 3 – Rear Stop Turn And Tail Light (For Bodies) Item 4 – Pigtail (For Bodies) LIGHTING SYSTEMS EXTERIOR / BODIES SERVICE PARTS Page: 415-LS Revision: 3/15/2005 Item Description Part # Description 1 MARKER LIGHT 916332 MARKER LIGHT, LED 940039 Amber Marker Amber Marker Color 2 SIDE MARKER LIGHT 916332 Red Marker SIDE MARKER LIGHT 916333 Amber Marker SIDE MARKER LIGHT, LED SIDE MARKER LIGHT, LED 940039 Red Marker 940612 Amber Marker REAR STT LIGHT 942078 Red Marker REAR STT LIGHT 942079 White Backup REAR STT LIGHT, LED 944570 Red Marker REAR STT LIGHT, for LED 942713 White Backup (not LED) WIRE HARNESS 942074 Curbside WIRE HARNESS 942075 Roadside WIRE HARNESS, LED 942281 Curbside WIRE HARNESS, LED 942282 Roadside RUBBER GROMMET 942080 PIGTAIL (FOR ITEMS 1,2) 941787 PIGTAIL (FOR ITEMS 1,2) 914156 Color 3 4 LED LIGHTING SYSTEMS EXTERIOR / TRAILERS Page: 416-LS Revision: 3/15/2005 Item 1 – Front Marker Light (For Trailers) Item 2 – Rear Stop Turn & Taillight (For Trailers) Item 3 – Rear Marker Lights (For Trailers) Item 4 – Wide Turn Signal (For Trailers) LIGHTING SYSTEMS EXTERIOR / TRAILERS SERVICE PARTS Item 1 Description Page: 416-LS Revision: 3/15/2005 Part # Description MARKER LIGHT 940949 Amber Marker MARKER LIGHT, LED 945044 Amber Marker REAR STT LIGHT 945056 Red Marker REAR STT LIGHT, LED 940555 Red Marker ABS INDICATOR LAMP 945050 Not Shown ABS INDICATOR LAMP, LED 945049 Not Shown LICENSE LIGHT 945058 Not Shown LICENSE LIGHT, LED 945511 Not Shown REAR MARKER LIGHT 945054 Red Marker REAR MARKER LIGHT, LED 945053 Red Marker WIDE TURN SIGNAL (TRAILER) 943406 Color 2 Color 3 4 LIGHTING SYSTEMS INTERIOR Page: 417-LS Revision: 3/15/2005 Item 1 – Dome Light (Arrow) Item 2 – Recessed Box Item 3 – Fluorescent Light (Grote) Item 4 – Fluorescent Light (Phillips) Item 5 – Pilot Light LIGHTING SYSTEMS INTERIOR SERVICE PARTS Item Description Part # 1 DOME LIGHT (ARROW) 914534 2 ABS RECESSED PLASTIC BOX 916427 3 FLUORESCENT LIGHT (GROTE) 943470 4 FLUORESCENT LIGHT (PHILLIPS) 945717 5 PILOT LIGHT 914582 Page: 417-LS Revision: 3/15/2005 Description KIDRON REPLACEMENT DOOR PANEL PROGRAM Page: 420-KR Revision: 3/15/2005 Kidron Parts… your one stop shop for Todco & Whiting insulated replacement doors, door panels, & accessory parts R * Count on Kidron’s Parts team to deliver your after-market Todco & Whiting insulated doors and door panels. * Need a quick delivery? Why wait 2 or 3 weeks? We have Todco & Whiting OEM insulated doors and door panels in-stock. * Sized & delivered to you’re exact specifications. * Need hardware or other accessory items? Choose from our large inventory. * Insulated doors and door panels available for all OEM Trailer and Truck Body manufacturers using Todco and Whiting doors. KIDRON INSULATED PANEL ORDER ACKNOWLEDGEMENT DATE: CUSTOMER NAME: SHIP TO: ADDRESS: CITY/STATE/ZIP: TELEPHONE #: P.O. #: FAX #: SERIAL # (if available): (Located roadside / 2nd panel from top) MEDIUM-TEMP PANELS: (Please Circle): PANEL TYPE (Top, Interm, Bottom*) QTY LOW-TEMP PANELS: (Please Circle): PANEL TYPE (Top, Interm, Bottom*) QTY 1-1/8” POLARGUARD - TODCO PANEL HEIGHT (11” or 15” - Todco) (13-5/16” or 15-5/16 - Whiting) ACTUAL PANEL LENGTH 2-1/2” POLARGUARD – TODCO PANEL HEIGHT (12” or 15” - Todco) (12-1/2”, 13-1/2” or 14-1/2 - Whiting) 1-1/2” TEMPGUARD - WHITING LOCK PART NUMBER * 2-1/8” COLDSAVER - WHITING ACTUAL PANEL LENGTH LOCK PART NUMBER * * IF BOTTOM PANEL, PLEASE SUPPLY TYPE OF LOCK NONE - TODCO 69807 LIFEGUARD LOCK ASSEMBLY - TODCO 69571 MAX SECURITY LOCK ASSEMBLY - TODCO 69648 SLAM LOCK ASSEMBLY - TODCO 69771 TWO-POINT SLAM LOCK ASSEMBLY - TODCO OTHER: WHITING 77 – LOCK ASSEMBLY COLDSAVER 77-1 TEMPGUARD PLEASE CHECK THE ABOVE INFORMATION, SIGN and RETURN VIA FAX TO KIDRON (330) 857-4571 Eagle Eye Obstacle Detection System Page: 425-EE Revision: 3/15/2005