BalTec Maschinenbau AG
Obermattstrasse 65
CH - 8330 Pfäffikon ZH
Phone: +41 (0)44 953 13 33
Fax:
+41 (0)44 953 13 44
baltec@baltec.ch
http:\\www.baltec.com
OPERATING INSTRUCTIONS
Orbital riveting machine EcoLine
EN 05-15
Accessory pressure and path measurement
803353.000/ENG
803353.000/ENG
Introduction
2
Orbital riveting machine EcoLine EN 05-15
803353.000/ENG
Orbital riveting machine EcoLine EN 05-15
Introduction
Contents
1
Introduction ............................................................................................................... 4
2
Product description .................................................................................................. 5
2.1
2.2
3
3.1
3.1
3.1.1
3.2
4
4.1
5
5.1
5.1.1
5.2
5.2.1
5.2.2
5.2.3
5.2.4
6
Details sensors EN..............................................................................................................................5
Technical specifications pressure and path measuring sensors EN ..................................................6
Commissioning ......................................................................................................... 7
Sensors mount on an existent riveting machine .................................................................................7
Pressure measurement.......................................................................................................................9
Conversion piston area – riveting force .........................................................................................9
Path measurement............................................................................................................................10
Operation ................................................................................................................. 11
Adjustment initiator lower end position .............................................................................................11
Appendix.................................................................................................................. 12
Schemata ..........................................................................................................................................12
Connections sensors EN .............................................................................................................12
Spare parts lists ................................................................................................................................13
Path and pressure sensors EN 896508-a....................................................................................13
Pressure sensors EN 896060-a...................................................................................................15
Path measuring sensor EN 896070-a..........................................................................................17
Gauge block EN sensors 896071 ................................................................................................18
Index ........................................................................................................................ 20
803353.000/ENG
3
Introduction
1
Orbital riveting machine EcoLine EN 05-15
Introduction
We are certain that you have made the right choice with our product and thank you
for your trust.
For your personal safety
Before carrying out any activities on or with the riveting machine, please carefully
read these operating instructions first, in particular the chapter on "Safety
regulations".
Application area of these operating instructions
These operating instructions describe the mount and the operation of the auxiliary
sensors for pressure and path measuring on the riveting machine EN.
For information concerning the riveting machine, please consult the operating
instructions of the riveting machine or riveting unit EN.
For more information concerning path measuring sensor please consult the
operating instructions of the company “Balluff”.
Questions or unclear points
Please contact your supplier immediately if you have any questions or unclear
points. Please provide them with the document and page numbers located in the
footer and the machine number listed on the title page.
Property rights (Copyright)
Reproduction of these operating instructions - including excerpts - is prohibited.
Without the express written authorization from the manufacturer, nothing may be
reproduced in any form or edited, copied, distributed or translated using any form
of electronic media, in particular photocopiers, photographic, magnetic or other
recording methods.
All rights reserved, in particular the right to reproduction, distribution, translation
and patent or registration rights.
4
803353.000/ENG
Orbital riveting machine EcoLine EN 05-15
2
Product description
Product description
2.1
Details sensors EN
2
8
9
6
3
8
4
7
5
1
10
Pos.
Part name
Pos.
Part name
1
Path measuring sensor
6
Initiator upper end position
2
Pressure sensor
7
Initiator lower end position
3
Motor flange
8
Gauging block
4
Protection tube
9
Stop damping piece
5
Screw machine body (M8x110)
10
Upper flange machine body
With the mount of these sensors it is possible to evaluate the riveting force and the
riveting path.
Additionally it is possible to use these values to control the riveting machine.
Example: Reversion of riveting spindle when a defined riveting force or riveting
stroke is reached,
BalTec only provides the signals of the pressure and path measuring. An evalution
or control with this signals has to be realised by the customer.
803353.000/ENG
5
Product description
2.2
Orbital riveting machine EcoLine EN 05-15
Technical specifications pressure and path measuring sensors EN
Pressure sensors
Measuring range
bar
0-10
Signal
VDC
0-10
Supply
VDC
13…30
mm
40
Path measuring sensor
Measuring range
Output
RS422
A-Signal
Output signal
B-Signal
Supply
VDC
5 ± 5%
Pol width
mm
1
max. traverse speed
m/s
1
Resolution (edge distance A/B)
mm
0,005
mm
1
Magnetic tape path measurement
Pol width
6
803353.000/ENG
Orbital riveting machine EcoLine EN 05-15
3
Commissioning
Commissioning
3.1
Sensors mount on an existent riveting machine
2
8
9
6
3
8
4
7
5
1
10
To mount sensors on an existent riveting machine procede as follows:
1.
The riveting machine has to be located on the upper position, disconnect the
riveting machine electrical and pneumatic from the mains
2.
Disconnect and lift the protection tube (Pos. 4)
3.
Disconnect and dissasemble the motor from the motor flange (pos. 3)
4.
Remove the protection tube (Pos. 4) (replaced by a new protection tube)
5.
Dismount and remove the motor flange (Pos. 3) from the spindle (replaced
by a new motor flange)
6.
Dismount upper flange of machine body and remove damping ring on the
underpart
Reason: By application of path measurement it have to be ensured, that the
riveting spindle pull out of the upper stop. Shock absorbing action is
executed in the assembly pressure sensors
7.
Install new protection tube
8.
Assemble the new motor flange, with mounted gauging block and stop
damping piece, on the spindle
9.
Mount again the motor flange on the motor
10.
Lock again the protection tube (Pos. 4) with the screw
803353.000/ENG
7
Commissioning
Orbital riveting machine EcoLine EN 05-15
11.
Mount assembly pressure sensors (assembly with Pos. 2) on the upper
flange of the machine body (Pos. 10). Therefore a screw has to be loosed
first from the riveting unit. These screw will be used subsequently again to fix
the base plate of the pressure sensors. By attaching the assembly pay
attention, that the damping piston is located on the stop damping piece (Pos.
9).
12.
According to drawing connect the pneumatic tubes on the assembly
pressure sensors
13.
Mount the assembly path measuring sensors (assembly with Pos. 1) on the
upper flange of the riveting machine. As the mounting of the pressure
sensors, a screw of the riveting unit (Pos. 5) has to be loosed here too first
Note
By mounting the assembly path measuring sensors, pay
attention, that the path measuring sensor is adjusted in a
distance of 0.01-0.35mm and laterally max. 1mm from the
magnetic tape (see notes on the following drawing).
8
803353.000/ENG
Orbital riveting machine EcoLine EN 05-15
3.1
Commissioning
Pressure measurement
By pressure difference measurement of the upper and lower pressure chamber
due to piston area the riveting force could be calculated.
3.1.1
Conversion piston area – riveting force
At riveting machine EN the upper and lower piston area is respectively identical:
Machine type
Active piston area
Theoretic resulting riveting
force with 6bar
EN 05
84,8 cm2
5088 N
EN 10
EN 15
2
10176 N
2
15270 N
169,6 cm
254,5 cm
The effective riveting force is calculated by the difference pressure of the upper
and lower pressure chamber and as a result of frictional loss could result a little
lower than the theoretic riveting force.
With a calibrated load cell a correction factor could be calculated, that has to be
considered with in the control unit.
803353.000/ENG
9
Commissioning
3.2
Orbital riveting machine EcoLine EN 05-15
Path measurement
Magnetic tape
Path measuring sensor
The installed path measuring sensor is based upon the principle of magnetic field
measurement.
The singular present magnetic fields on the magnetic tape are thereby analysed
from the sensor.
The signal of the path measurement sensor has to be analysed by an external
control unit.
Concerning connection and evaluation of signal see operating instructions of
company Balluff.
10
803353.000/ENG
Orbital riveting machine EcoLine EN 05-15
4
4.1
Operation
Operation
Adjustment initiator lower end position
If the riveting stroke is changing the cam lower end position has to be also
readjusted.
Initiator upper end position
Cam lower end position
Clamping screw
Initiator lower end position
Adjustment cam lower end position:
1.
Move the riveting machine in lower end position (example: with actuating
valve manually)
2.
Adjust the cam so that the initiator lower end position is switched
3.
Assure the cam with the clamping screw
Addicted of the used control unit it could be, that the initiator lower end position in
case of new start may not be active.
803353.000/ENG
11
Appendix
5
Orbital riveting machine EcoLine EN 05-15
Appendix
5.1
5.1.1
Schemata
Connections sensors EN
Pressure sensor 540342
Connector: Hirschmann, MAS 3100
Pin
Cable
Signal
1
BN brown
+ V (24VDC)
2
WH white
Signal
3
GN green
0 V (GND)
Magnetic field sensor 540402
Type: BML-S1A1-Q61F-M300-10-S184
With connector BKS-S184-PU-05
Pin
Cable
Signal
1
WH white
A
2
BN brown
/A
3
GN green
B
4
YE yellow
/B
5
GY grey
Z (not used)
6
PK pink
/Z (not used)
7
BU blue
GND
8
RD red
+5 V
For further information see operating instructions Balluff
Initiators upper / lower end position
connector 522532
12
803353.000/ENG
Orbital riveting machine EcoLine EN 05-15
5.2
5.2.1
Appendix
Spare parts lists
Path and pressure sensors EN 896508-a
803353.000/ENG
13
Appendix
Orbital riveting machine EcoLine EN 05-15
Pos.
No.
Part Name
Part No.
1
1
Assembly path measuring sensor
896070
2
1
Assembly pressure sensors
896060
3
1
Assembly gauge block
896071
4
1
Stop damping piece
896058
5
1
Plug connection
367766
6
1
Coupling piece
367767
7
1
Protection tube
896069
8
1
Motor flange
896059
9
2
Screw
341031
In-6kt M8x20
10
2
Screw
341119
In-6kt M4x30
11
2
Screw
341018
In-6kt M5x16
14
803353.000/ENG
Remarks
d10
Orbital riveting machine EcoLine EN 05-15
5.2.2
Appendix
Pressure sensors EN 896060-a
803353.000/ENG
15
Appendix
Orbital riveting machine EcoLine EN 05-15
Pos.
No.
Part name
Part no.
1
1
Support pressure sensor
896056
2
1
Cap damping
896056
3
1
Base plate pressure sensors
896057
4
1
Damping bushing
896054
5
1
Damping piston
896055
6
1
Cover pressure sensors
896061
7
1
One-way restrictor
368618
8
2
Pressure transmitter
540324
9
2
Elbow connection
367764
10
1
Non-return valve
367765
11
2
Elbow connection
367762
90°
13
2
Screw
341018
In-6kt M5x16
14
2
Countersunk screw
342810
In-6kt M5x10
15
2
Washer
348923
90° M5
16
1
O-Ring
362021
11-2
17
1
O-Ring
362215
11-1,5
18
1
O-Ring
362009
5-1,5
19
1
Pressure spring
316081
0,8/6,6/9,6 L0=68mm
16
803353.000/ENG
Remarks
45°
Orbital riveting machine EcoLine EN 05-15
Appendix
5.2.3
Path measuring sensor EN 896070-a
Pos.
No.
Part name
Part no.
1
1
Base plate
896062
2
1
Support
896063
3
1
Mounting angle initiators
896064
4
1
Cover
896065
5
2
Initiator
896065
6
2
Connector initiator
522532
7
1
Magnetic field sensor
540402
8
4
Screw nut
522519_2
9
4
Locking washer
522519_3
10
3
Countersunk screw
342802
In-6kt M3x8
11
3
Washer
348921
90° M3
12
2
Screw
341023
In-6kt M6x12
13
2
Screw
341015
In-6kt M5x8
14
2
Screw
341069
In-6kt M3x16
15
1
Cable with plug
540403
M9 BKS-S184-PU-05
803353.000/ENG
Remarks
M8
BML-S1A1-Q61F-M300-10-S184
17
Appendix
Orbital riveting machine EcoLine EN 05-15
5.2.4
Gauge block EN sensors 896071
Pos.
No.
Part Name
Part No.
1
1
Gauge block
896066
2
1
Cam
896067
3
1
Cam switch above
896068
4
1
Clamping screw
896048
5
2
Screw
341005
6
1
Magnetic tape
540404
18
803353.000/ENG
Remarks
In-6kt M3x10
BML-M01-I34-A0-M0031-R0000
L= 42mm
Orbital riveting machine EcoLine EN 05-15
803353.000/ENG
Appendix
19
Index
6
Orbital riveting machine EcoLine EN 05-15
Index
A
Q
Adjustment initiator lower end position .......................11
Questions or unclear points ..........................................4
C
S
Connections sensors EN ............................................12
Conversion piston area – riveting force ........................9
Schemata....................................................................12
Sensors mount on an existent riveting machine............7
Spare parts lists ..........................................................13
D
Details sensors EN .......................................................5
T
P
Technical specifications pressure and path measuring
sensors EN ...............................................................6
Path measurement .....................................................10
Pressure measurement ................................................9
Property rights (Copyright)............................................4
20
803353.000/ENG