Glass Operations

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Chapter 1
Business
Overview
Glass Operations
Around the world, the AGC Group provides high-performance
products that bring new value to the fields of construction,
automobiles, and solar power generation.
Sunergy™, pyrolytic coated
glass, from the Glass
Company were used for
Naberezhnaya Tower in
Moscow (Russia)
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AGC Report 2012
Glass
Operations
Electronics
Operations
Chemicals
Operations
Ceramics/
Others
Description of Business
Glass Operations consist of businesses centered on the fields of flat glass
and automotive glass. In the flat glass business, the AGC Group offers an
array of flat glass products that meet the needs of each region: float glass,
fabricated glass for architectural use, decorative glass, glass for solar
power systems and other products. Emphasis is also placed on energysaving glass products that can contribute to the reduction of environmental impact, including products with heat insulation/shielding features and
CSP glass mirrors. In the automotive glass business, global marketing and
the Group’ s most advanced technologies are utilized in the pursuit of
value-greater safety, excellent design, interior comfort and environmental
performance. The value-added automotive glass products the AGC Group
offers include UV-cut glass, IR-cut glass, and glass antennae. The Group’ s
flat glass and automotive glass (new vehicle market) businesses hold a
leading share of the world market. In fiscal 2011, the Group’ s sales for the
flat glass sector and the automotive glass sector were 325.4 billion yen
and 229 billion yen respectively, resulting in net sales of 554.4 billion yen
and operating income of 9.9 billion yen for the Glass Operations.
Low emissivity (Low-E) double-glazing glass
Market share rankings of major products (AGC estimates)
Flat glass
Automotive glass
Sales Trends
No. 1 worldwide
No. 1 worldwide
Photovoltaic cover glass “Solite™”
(Billion yen)
600
500
525.0
570.9
554.4
400
300
200
100
“Vitro Color Glass™” and “Lacobel™” for interior
wall cladding
0
2009
2010
2011
(FY)
Sector-Based Sales Share
Automotive glass 41%
Glass
Operations
sales
Flat glass 59%
554.4
billion yen
“UV Verre Premium™” for automotive glass
AGC Report 2012
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Chapter 1
Business Overview
Glass Operations
Activity Highlights
Technology
UV-blocking tempered glass “UV Verre Premium™” automotive glass eliminates
approximately 99% of UV rays Winner, Nikkan Kogyo Shimbun’s “10 Best New Products of 2011” Award
Concern for health and beauty is resulting in mounting consciousness of protection from ultraviolet (UV) rays. In an independent AGC Group survey of drivers, many female drivers
said that they “were concerned about UV rays” in the areas
around car windows. In response to these customer concerns,
the Group began to develop high-performance UV-cut glass
for car windows. After overcoming many technological challenges, the Group successfully developed a high-performance
UV absorbent with scratch-resistant properties. The commer-
cial production of “UV Verre Premium™” began in December
2010. It is the first tempered automotive glass for automotive
door windows in the world 1 to cut approximately 99% of UV
rays2. Since its release, UV Verre Premium™ has been rated
highly by car manufacturers, and it is being used in an increasingly wide variety of cars, including the latest hybrids.
1 As of December 2010; survey conducted by AGC.
2 Measured by AGC based on ISO 9050 standards.
A test with a UV checker, which reacts when exposed
to ultraviolet rays.
UV Verre Premium™
The UV checker turned purple when the window was opened;
when shielded by UV Verre Premium™, the color fades away.
Global Business
Operating in Russia, the World’s Largest Glass Manufacturing Facility
At the AGC Group’ s Klin Plant, located approximately 80 km
northwest of Russia’ s capital, Moscow, the Group operates the
largest glass manufacturing facility in the world. This facility
was created to handle the future growth anticipated in the
Russian construction market, and is capable of producing
1,000 tons of glass per day, in thicknesses ranging from 4 to 12
mm. The plant also holds processing facilities for highperformance heat-insulating coated glass, laminated glass and
decorative glass, enabling the production of high value-added
products. Particular to the plant are technological innovations
incorporated throughout the plant to efficiently turn out high
quality products, as is the ability to reduce energy consumption during production. The AGC Group will continue to
advance into regions in which market expansion is anticipated
and actively expand its production capacity.
Klin Plant
Russia
Moscow
Klin Plant, located approximately 80 km
northwest of Moscow
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AGC Report 2012
One of the largest glass manufacturing
facilities in the world, in the Klin Plant
Glass
Operations
Electronics
Operations
Chemicals
Operations
Ceramics/
Others
Environment
Low-E Double-glazing Glass Contributes to Pleasant Living That’s Easier on
the Environment
Low-E double-glazing glass is energy-saving window glass in
which the heat insulating and solar control performance of
double-glazing glass have been further improved by coating
one pane with a special metallic film. As general environmental
awareness has risen in recent years, strict standards for heat
insulation have been introduced for window glass in homes
and buildings, particularly in Europe and North America.
Low-E double-glazing glass helps reduce energy consumption,
and its popularity is growing around the world. In response to
these needs, the AGC Group provides energy-saving glass for
use in the apertures of a variety of houses and buildings. For
Low-E Double-glazing
Glass Structure
Special
metallic film
Glass
Spacer
example, Stopray Ultravision 50 is a new energy-saving window
glass with three layers of silver coating. This product realizes
extremely high selectivity in solar energy transmittance, blocking
solar heat from outside at a level of 20% while allowing about
50% of visible light to penetrate. Stopray Ultravision 50 is a beautiful and highly efficient glass that leads the latest trends in architectural design and satisfies demands for energy conservation.
The AGC Group will continue to introduce state-of-the-art coating technologies and strive to develop even higher-performing
products, developing and providing ideal Low-E double-glazing
glass for every region.
Low-E Double-glazing Glass Mechanism
In warm/hot regions:
In summer, effectively shields solar
radiation and heat
from the outside
(solar control effect),
reducing air conditioning use.
In cold regions:
Exterior
Interior
In winter, effectively
blocks cold air from
entering and warm
air from escaping
(heat insulating
effect), reducing
heater use.
Exterior
Interior
Air space
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