Reference (Corporate and Product Information) September 2016 All Rights Reserved, Copyright(C)旭硝子株式会社 Asahi Glass Co., Ltd. Table of Contents Corporate information 3 Product information Architectural glass 15 Automotive glass 24 Glass for solar power systems 33 Glass for displays 39 New function glass 47 Electronic materials 55 Chemicals ― Chlor-Alkali /Urethane ― 65 Chemicals ― Fluorochemicals/Specialty Chemicals ― 70 Ceramics 80 2 All Rights Reserved, Copyright(C)旭硝子株式会社 Asahi Glass Co., Ltd. Corporate Information Name -for daily use- AGC ASAHI GLASS Name -official- ASAHI GLASS CO., LTD Head Office Incorporated President & CEO Book closing date Capital Subsidiaries Employees of consolidated companies As of December 2015 〒100-8405 Shin-Marunouchi Bldg., 1-5-1Marunouchi, Chiyoda-ku, Tokyo, JAPAN Tel : +81-(0)3-3218-5741 Corporate Communications & Investor Relations Div. (Shin- Marunouchi Bldg. 31F) Tel : +81-(0)3-3218-5603 Fax : +81-(0)3-3201-5390 June 1, 1950 〔Founded : September 8, 1907〕 Takuya Shimamura December 31 90,873 million yen 〔Number of shares outstanding : 1,186,705,905 shares〕 (as of December 31, 2015) Subsidiaries:227 including 183 companies overseas (Consolidated subsidiaries 204 including 166 companies overseas) Affiliate companies: 46 including 32 companies overseas 50,852 3 All Rights Reserved, Copyright(C)旭硝子株式会社 Asahi Glass Co., Ltd. Board of Directors, Corporate Auditors and Executive Officers Board of Directors Representative Director Representative Director Director Director Outside Director Outside Director Outside Director Corporate Auditors (as of August1, 2016) Kazuhiko Ishimura Takuya Shimamura Yoshinori Hirai Shinji Miyaji Masahiro Sakane Hiroshi Kimura Masako Egawa President of Electronics Company President of Chemicals Company Yoshinori Kobayashi Masao Nemoto GM of Strategy & Planning Office, Glass Company GM of General Affairs Div. President of AGC Ceramics Co., Ltd. GM of Innovative Technology Research Center, Technology General Div. Chief Representative of AGC Group for China Tadayuki Oi Shinichi Kawakami Akinobu Shimao Chief Representative of AGC Group for Southeast Asia Kimikazu Ichikawa GM of Display Glass General Div., Electronics Company Kazuyoshi Watanabe Deputy GM of Automotive General Div., Glass Company GM of Production Technology Div., Technology General Div. GM of New Product R&D Center , Technology General Div. Kihachiro Okamoto Shigekuni Inoue Hiroyuki Watanabe GM of Technology Management General Div., Chemicals Company Takayasu Ide Yoshiaki Tamura Deputy GM of Display Glass General Div., Electronics Company ; GM of Marketing & Sales, Management Div., Display Glass General Div., Electronics Company Seigo Washinoue Marehisa Ishiko GM of Essential Chemicals General Div., Chemicals Company Kazuaki Koga GM of Strategy & Planning Office, Corporate Planning Div. Kenzo Moriyama GM of Performance Chemicals General Div., Chemicals Company Takashizu Minato Deputy GM of Building & Industrial General Div., Glass Company; GM of Japan/Asia Pacific Div., Building & Industrial General Div., Glass Company Masahiro Takeda Auditor(On a full-time basis) Shukichi Umemoto Yasushi Marumori Auditor(On a full-time basis) * Toru Hara Auditor * Hiroshi Kawamura Auditor * * Outside Corporate Auditor Executive Officers President & CEO Takuya Shimamura CEO, Leader of AGC Group Improvement Activities Executive Vice President President of Glass Company Senior Executive Officers GM of Automotive General Div., Glass Company GM of Building & Industrial General Div., Glass Company; President & CEO of AGC Glass Europe CTO ,GM of Technology General Div. , Oversight of Electronics Company and Applied Glass Materials General Div. , Deputy Leader of AGC Group Improvement Activities GM of Finance & Control Div. CFO, GM of Corporate Planning Div. , GM of Export Compliance Control Directorate , Deputy Leader of AGC Group Improvement Activities Senior Executive Officers Jean-François Heris Yoshinori Hirai Tetsuo Tatsuno Shinji Miyaji Executive Officers Tomoya Takigawa Takashi Shimbo GM of Human Resources Div. GM of Japan/Asia Pacific Div., Automotive General Div., Glass Company Takashi Misu GM of Electronic Materials General Div., Electronics Company Takahisa Sugiyama Tatsuo Sugiyama "GM“ : General Manager 4 All Rights Reserved, Copyright(C)旭硝子株式会社 Asahi Glass Co., Ltd. Successive Presidents Position Name Term Memo 1 President Toshiya Iwasaki Sep. 1907 ~ Oct. 1930 2 Chairman Sanjiro Yamada Mar. 1931 ~ Jun. 1939 3 President Masakichi Ono Jul. 1939 ~ Dec. 1943 4 President Kamesaburo Ikeda Mar. 1943 ~ Mar. 1946 ※ 5 President Kanichi Morimoto Mar. 1946 ~ Dec. 1946 ※ 6 President Kikuo Mori Dec. 1946 ~ Apr. 1950 ※ 7 President Tokiichiro Kuwata Apr. 1950 ~ Jun. 1950 ※ 8 President Kiichi Watanabe Jun. 1950 ~ Feb. 1952 9 President Kanichi Morimoto Feb. 1952 ~ Aug. 1967 10 President Motoharu Kurata Aug. 1967 ~ Feb. 1973 11 President Hideaki Yamashita Feb. 1973 ~ Mar. 1981 12 President Takeo Sakabe Mar. 1981 ~ Jan. 1987 13 President Jiro Furumoto Jan. 1987 ~ Mar. 1992 14 President Hiromichi Seya Mar. 1992 ~ Jun. 1998 15 President Shinya Ishizu Jun. 1998 ~ Mar. 2004 16 President Masahiro Kadomatsu Mar. 2004 ~ Mar. 2008 17 President Kazuhiko Ishimura Mar. 2008 ~ Dec. 2014 18 President Takuya Shimamura Jan. 2015 ~ President position is vacant. ※ April, 1944 ~ May, 1950 , (Former)Mitsubishi Kasei Kogyo Co., Ltd. 5 All Rights Reserved, Copyright(C)旭硝子株式会社 Asahi Glass Co., Ltd. Organization Chart Management Committee Board of Directors As of January 1, 2016 Glass Company Corporate Planning Division Strategy& Planning Office Corporate Communications& Investor Relations Office Electronics Company General Affairs Division CSR Office Environment, Safety and Quality Office Chemicals Company Statutory Auditors Legal Division Human Resource Division Finance & Control Division Purchase & Logistics Division Applied Glass Materials General Division Information Systems Division Internal Audit Division Productivity Innovation Division Business Development Division AGC Ceramics Co., Ltd Technology General Division Planning Division Innovative Technology Research Center New Product R&D Center ・・・Subsidiary Production Technology Division Intellectual Property Division 6 All Rights Reserved, Copyright(C)旭硝子株式会社 Asahi Glass Co., Ltd. Stock Information Major Shareholders (as of June 31, 2015) Number of shares held (1,000 shares) Percentage of Total (%) 1.The Master Trust Bank of Japan, Ltd.(Trust Account) 60,775 5.12 2.Japan Trustee Services Bank, Ltd.(Trust Account) 59,618 5.02 3.Meiji Yasuda Life Insurance Company 48,078 4.05 4.Japan Trustee Services Bank, Ltd.(Trust Account 9) 31,886 2.69 5.Barclays Securities Japan Limited 30,000 2.53 6.Tokio Marine & Nichido Fire Insurance Co., Ltd. 27,247 2.30 7.The Asahi Glass Foundation 23,911 2.01 8.Mitsubishi Estate Co., Ltd. 22,703 1.91 9.Asahi Glass Business Partner Shareholding Association 20,301 1.71 10.Nippon Life Insurance Company 20,146 1.70 Shareholder Shareholder structure Individuals and Others, 20.5% Other Corporations 11.4% Financial Institution and Securities Firms, 43.1% Foreign Investors and Others, 25.0% 7 All Rights Reserved, Copyright(C)旭硝子株式会社 Asahi Glass Co., Ltd. Corporate History (1) 1907 1909 1914 1916 1917 1939 1944 1950 1954 1956 1959 1964 1965 1970 Asahi Glass Company is established. Flat glass production begins at Amagasaki (now Kansai) for the first time in Japan Makiyama (now Kitakyushu) Plant is established. Production of refractories begins and ceramics business launches. Tsurumi Plant is established. Production of soda ash begins. Iho (now Takasago) Plant is established. Merges with Nippon Chemical Industries and Mitsubishi Chemical Industries is formed. Pursuant to the Company Reconstruction and Improvement Law, Mitsubishi Chemical Industries is divided into Asahi Glass, Nippon Kasei Kogyo (now Mitsubishi Chemical) and Shinko Rayon (now Mitsubishi Rayon). Asahi Glass Company is re-established and lists its stock on the stock exchanges in Japan. Production of CRT glass bulbs begins. Production of automotive glass begins. The Indo Asahi Glass Co., Ltd. is established, and business launches in India. Chiba Plant is established. Caustic soda first is produced at Chiba Plant. Thai Asahi Glass Public Co., Ltd. is established and business launches in Thailand. Hazawa Research Center (now Research Center) is established. Thai Asahi Caustic Soda Co. (now AGC Chemicals (Thailand) Co., Ltd.) is established and production of chemicals products begins in Asia. Aichi Plant is established. 1972 1974 1981 1985 1986 1988 1991 1992 1995 1996 1997 8 Sagami Works (now Sagami Plant) is established. P.T. Asahimas Flat Glass Co., Ltd. is established and business launches in Indonesia. Kashima Plant is established. Thai Safety Glass Co., Ltd. (now AGC Automotive (Thailand) Co., Ltd.) is established and automotive glass production begins in Asia. Asahi Glass acquires Glaverbel S.A., (AGC Glass Europe) a glass company in Belgium, and launches business in Europe. AP Techno glass Co. (now AGC Flat Glass North America Inc) is established automotive glass production begins in the USA. Production of synthetic quartz glass begins. P.T. Asahimas SUBENTRA Chemical (now P.T. Asahimas Chemical) established in Indonesia. Makes capital participation into AFG Industries (now AGC Flat Glass North America) and flat glass production begins in the USA. Makes capital participation into Splintex S.A. (now AGC Automotive Europe Inc) and automotive glass production begins in Europe. Makes capital participation into Glavunion (now AGC Flat Glass Czech a.s. clen AGC Group) and launches business in Czech Republic. Dalian Asahi Float Glass Co., Ltd. (now AGC Flat Glass (Dalian) Co., Ltd.) is established and flat glass production begins in China. Production of TCO glass substrates for LCDs begins at Asahi Glass Fine Techno (now AGC Display Glass Yonezawa Co., Ltd.). Production of alkali-free glass for TFT-LCD glass substrates begins. Qinhuangdao Haiyan Safety Glass Co., Ltd. is established and production of automotive glass business begins in China. Production of glass substrates for Plasma Display Panels (PDPs) begins. Makes capital participation into Bor Glass Works (now OJSC AGC Bor Glassworks) and launches business in Russia. All Rights Reserved, Copyright(C)旭硝子株式会社 Asahi Glass Co., Ltd. Corporate History (2) 1999 2000 2002 2003 2004 2007 2008 2009 2010 2011 2012 2013 Acquires Imperial Chemical Industries PLC’s fluoropolymer business and launches production of fluorochemicals in Europe. Asahi Glass Fine Techno Taiwan Co., Ltd. (now AGC Display Glass Taiwan Co., Ltd.) is established and production of TFT-LCD glass substrates begins. Global In-House Company System is introduced. Production of PDP glass substrates begins at Hanwook Techno Glass Co., Ltd. AGC Automotive Hungary Ltd. is established and automotive glass production begins in Hungary. Asahi Glass Fine Techno Korea Co., Ltd. is established and production of TFT-LCD glass substrates begins in South Korea. The corporate brand of the AGC Group is unified to Transfers the shares of Asahi Fiberglass Co., Ltd., and withdraws from glass fiber business. Transfers the shares of Optrex Corporation and withdraws from LCD display device business. Terminates automotive glass business at Kitakyushu plant. Begins production of specialty glass for chemical strengthening for smart phones, tablet PCs, etc. AGC Display Glass (Kunshan) Co., Ltd. is established as a production base for TFT-LCD glass substrates in China. Terminates production of CRT glass bulbs at Hankuk Electric Glass Co., Ltd. and withdraws from CRT glass bulb business. AGC Glass Brazil inc. is established and business launches in Brazil. Strategic partnership with Interpane in Germany. AGC Automotive Mexico S. DE R.L. DE C.V. is established. 2014 2015 2016 9 Acquires a Vietnamese polyvinyl chloride (PVC) company, Phu My Plastics & Chemicals Co., Ltd.. AGC and Obeikan Glass agreed to set up a JV for architectural glass. Acquires NordGlass, automotive replacement glass company in Poland. AGC’s First Automotive Glass Production Base is established in North Africa(Morocco). All Rights Reserved, Copyright(C)旭硝子株式会社 Asahi Glass Co., Ltd. AGC’s Overseas Business Development 年 Europe/EMEA 2016 【Morocco】 Automotive Glass Production Base established in Morocco. 年 2014 2015 【Poland】 AGC acquires NordGlass, automotive replacement glass company in Poland. 2012 【Germany】 Strategic partnership with Interpane in Germany (Became a consolidated subsidiary) 2004 【Hungary】 AGC Automotive Hungary 2003 1999 【UK】 Imperial Chemical Industries PLC’s (AGC Chemicals Europe, Ltd.) fluoropolymers business acquired. Production of fluorochemicals begins in Europe 1992 2000 Ltd. established. Production of automotive glass begins in Hungary. 1997 【Russia】 Capital participation made in Bor Glassworks (OJSC AGC Bor Glassworks). First entry into the Russian market. 1981 【Belgium】 Asahi Glass acquires Glaverbel S.A., (AGC Glass Europe S.A.) a glass company in Belgium. First entry into Europe. 1972 1964 1956 1907 ASIA/Japan 年 Americas 【Vietnam】 AGC acquire a Vietnamese polyvinyl chloride (PVC) company, Phu My Plastics & Chemicals Co., Ltd.. 2013 【Mexico】 AGC Automotive Mexico S. DE R.L. DE C.V. established. 【Saudi Arabia】AGC and Obeikan Glass agreed to set up a JV for architectural glass. 2011 【Brazil】 AGC Glass Brazil, Inc. established. First entry into the Brazilian market. 【Korea】At Hanwook Techno Glass Co., Ltd., production of PDP glass substrates begins in Korea. 【Taiwan】Asahi Glass Fine Techno Taiwan Co., Ltd. (AGC Display Glass Taiwan Co., Ltd.) established. Production of LCD glass substrates begins in Taiwan. 【China】 Dalian Asahi Float Glass Co., Ltd. (now AGC Flat Glass (Dalian) Co., Ltd.) established in China. Production of flat glass begins in China. 【Indonesia】 P.T. Asahimas Flat Glass Co., Ltd. established in Indonesia. First entry into the Indonesian market. 【Thailand】Thai Asahi Glass Public Co., Ltd. (AGC Flat Glass (Thailand) Public Co., Ltd.) established. 【India】Glass production begins in India. AGC becomes one of the first Japanese private companies to enter the Indian market. 1985 【USA】 AP Technoglass Co. (Automotive glass division in AGC Flat Glass North America, Inc.) established. Production of automotive glass begins in the USA. 【Japan】1907 Asahi Glass Company founded. *This list shows AGC’s first entry into the region. 10 All Rights Reserved, Copyright(C)旭硝子株式会社 Asahi Glass Co., Ltd. AGC Group’s Global Network The Group operates in approximately 30 countries and regions in the world. Total 204 consolidated subsidiaries (38 in Japan/166 overseas) As of December 31, 2015 Europe 98 Japan/Asia 87 Major subsidiaries Europe Company Americas 19 Japan/Asia Country Company Americas Country AGC Glass Europe S.A Belgium AGC Glass Products Co., Ltd. Japan AGC Automotive Europe S.A. AGC Flat Glass Czech a.s., clen AGC Group AGC Flat Glass Klin LLC Belgium Czech Republic Russia AGC Glass Kenzai Co., Ltd. Japan AGC Techno Glass Co., Ltd. Japan AGC Display Glass Yonezawa Co., Ltd. Japan OJSC AGC Bor Glassworks Russia Ise Chemicals Corporation Japan AGC Ceramics Co., Ltd. Japan Asahi Glass Fine Techno Korea Co., Ltd. Korea AGC Display Glass Taiwan Co., Ltd. Taiwan PT Asahimas Chemical AGC Flat Glass (Thailand) Public Co,.Ltd Indonesia 11 Company Country AGC Glass Company North The United States America AGC Glass Brazil, Inc. Brazil Thailand All Rights Reserved, Copyright(C)旭硝子株式会社 Asahi Glass Co., Ltd. AGC’s R&D center & Plants in Japan As of December 2015 Name Address Product Kansai Plant 〒660-0857 2 Nishimukaijima-cho, Amagasaki-shi, Hyogo Pre. FPD glass substrates Kansai Plant 〒676-8655 5-6-1 Umei Takasago-shi Hyogo Pre. FPD glass substrates, Semiconductor production Keihin Plant 〒230-0045 1-1 Suehiro-cho, Tsurumi-ku, Yokohama-shi, Kanagawa Pre. FPD glass substrates, Figured glass Chiba Plant 〒290-8566 10 Goikaigan, Ichihara-shi, Chiba Pre. Chlor-alkali, Fluoropolymer, Intermediates, active ingredients and ASPEX Aichi Plant 〒470-2394 1 Asahi, Taketoyo-cho, Chita-gun, Aichi Pre. Automotive glass and Glass for Solar Cells Kashima Plant 〒314-0195 25 Higashiwada, Kamisu-shi, Ibaragi Pre. Flat glass, Fluoropolymer, Sodium bicarbonate Sagami Plant 〒243-0301 426-1 Sumida, Aikawamachi, Aiko-gun, Kanagawa Pre. Automotive glass Research Center 〒221-8755 1150 Hazawa-cho, Kanagawa-ku, Yojohama-shi, Kanagawa Pre. Research & Development (Amagasaki factory) (Takasago factory) 12 All Rights Reserved, Copyright(C)旭硝子株式会社 Asahi Glass Co., Ltd. AGC Group’s Approach to Innovation To chart a course for its R&D over the medium and long terms, the AGC Group draws its own technology roadmap called “Technology Outlook,” which is based on projections of the products and technologies that will be in high demand over the next 10 to 20 years. ■R&D Target Setting Process STEP 1 STEP 2 STEP 3 Identify seeds for innovative technology Predict the potential for commercialization Establish and follow a technology roadmap Establish and follow a business roadmap Analyze social trends and assess technical potential Set key objectives for R&D with a view to create new value Analyze suitability as a company business and assess business potential 13 Smart community-related markets Next-generation Mobility Heat Management Next generation Communication Life Science Security and Safety New Energy and New Green All Rights Reserved, Copyright(C)旭硝子株式会社 Asahi Glass Co., Ltd. AGC Group’s Glass Variation As a comprehensive glass manufacturer, the AGC Group manufactures a wide variety of glass products. Soda-lime glass Building Alkali-free glass Aluminosilicate glass TFT-LCD Chemical Strengthening glass Automotive TN/STN Quarts Synthetic quartz Borosilicate glass Heat-resistant cookware Bismuth-based glass Optics use Physics and chemistry equipment 14 All Rights Reserved, Copyright(C)旭硝子株式会社 Asahi Glass Co., Ltd. Architectural Glass All Rights Reserved, Copyright(C)旭硝子株式会社 Asahi Glass Co., Ltd. Architectural Glass Products General name Representative product name Product description Float glass Float glass Transparent flat sheet glass. The most common type of flat glass used for construction purposes. Can be produced with a thickness of between 3mm and 25mm, with the maximum size of about 3m in width and about 10m maximum in length. Laminated glass Lamisafe™ /SECU-RE Consists of two pieces of glass with an interlayer film inserted in between. Very few fragments scatter even when glass breaks and objects do not penetrate the glass easily. Excellent for disaster/crime prevention. Also has UV blocking properties. IGU (Insulated Glass Unit) Pairglass™ MyMute™ (noise reduction) Consists of two pieces of glass with dried air and heat-insulating gas enclosed in between. Provides excellent heat insulation, energy conservation and dew condensation prevention. Low-E IGU Sunbalance™ Pairplus™ (renovations) IGU with special metal film coating on the inner surface of one of the glass. Provides enhanced heat insulating/shielding performance. Tempered glass Temperlite™/School Temper™ Mistron Ace™/Home Mistron Safety glass with the strength 3~5 times greater than ordinary glass, produced through special heating and cooling processes. Superior resistance to breakage, and even when breaks, it fragments into small pebble-sized pieces. Heat-resistant Tempered Glass Myboka™ Fire-resistant glass with heat-resisting properties, produced through a special tempering process. This non-wired glass provides a clear view. Mirrors Sunmirror™G Environmentally friendly mirror with lead-free back paint coating. Colored glass LACOBEL™/MATELUX™ Painted glass produced by adding special paint coating on the back surface of glass. Mainly used as interior glass for commercial facilities. Figured glass Kasumi™ Flat glass with a template pattern on one side. Provides privacy while letting light through. Also brings interior effect . Wired glass Hishiwire™ /Crosswire Glass with wire mesh enclosed. Used for fire protection doors. 16 All Rights Reserved, Copyright(C)旭硝子株式会社 Asahi Glass Co., Ltd. Low-E Insulated Glass Units Ecoglass Energy-saving with Ecoglass (in Japan) Special metal coating (Low-E coating) selectively transmits/reflects light and heat . If every household in Japan uses Ecoglass, Ecoglass 6% IGU 23% Dry air/gas Outside Single glass windows 71% Inside 0% 20% 40% 60% 80% 100% 120% Household Ecoglass use in 2010 (estimated based on approx. 5000 households in total) Glass We can save the electricity equivalent to the amount generated by two nuclear reactors*. Moisture absorption material *100 million kilowatt/reactor A greater heat insulating/shielding performance achieved with a special metallic coating (Low-E coating) between the IG unit. 17 1 2 *Reference : Flat Glass Manufacturers Association of Japan All Rights Reserved, Copyright(C)旭硝子株式会社 Asahi Glass Co., Ltd. Energy-saving Home-improvement Products(1) PairPlus™ Mado2™ Heat insulation Heat insulation Solar control Anti condensation Anti condensation Noise reduction Solar control Ecoglass (Low-E insulating glass unit) inserted into an ordinary single-pane window sash. Additional layer of glass added to the existing glass/window sash to enhance the functionality. 18 All Rights Reserved, Copyright(C)旭硝子株式会社 Asahi Glass Co., Ltd. Energy-saving Home-improvement Products(2) Heat insulation ATTOCH™ Solar control Anti condensation ATTOCH™ converts single-pane fixed windows of office buildings and stores into energy-saving insulated glass units simply by installing low-E glass from the inside. Product Lines WILD ATTOCH™ WILD ATTOCH is enables single-story retail shops to do energy-saving reform without disrupting store operations. 19 ATTOCH™ SUNJOULE SUDARE ATTOCH with horizontal-striped PV module creates power while allowing sunlight to shine through. All Rights Reserved, Copyright(C)旭硝子株式会社 Asahi Glass Co., Ltd. Safety Glass/Fire-resistant Glass Safety Glass (Laminated glass) Fire-resistant Glass Special film Glass AGC’s fire-resistant product lineup consists of wired glass and non-wired heat-resistant tempered glass “Myboka™.” It serves as a good protection against crime and disasters. The interlayer film laminated between two pieces of glass will hold the shards in place even if the glass is broken. It also prevents the glass from being completely penetrated. Non-wired heat-resistant tempered glass: 1) Provides a clear view 2) No thermal breakage (as compared to wired glass) 3) Lighter-weight & easier open/close than wired glass 20 All Rights Reserved, Copyright(C)旭硝子株式会社 Asahi Glass Co., Ltd. Decorative Glass Clearsight™ Lacobel™ Anti-reflective Glass Ideal for Outdoor Use Colored glass for interior use Clearsight™ is anti-reflective glass with special coating applied on both surfaces, thereby reducing light reflectance on the glass surface. With improved coating durability, Clearsight can be used outdoor. Also, it can be processed into double glazing glass and laminated glass. Lacobel is painted glass for indoor applications, which is made by applying a layer of special coating onto the back surface of the glass. This product creates a beautiful color contrast, adding a stylish atmosphere to the room interior. 21 All Rights Reserved, Copyright(C)旭硝子株式会社 Asahi Glass Co., Ltd. Production of Flat Glass -Float Process- Raw materials charge Glass size; Maximum 10m×3m Fining furnace ( About 1,100~1,300 ℃) Raw materials Float bath Melting furnace (1,600℃ ~) Annealing Silica sand Soda ash Salt cake Dolomite Limestone Feldspar 22 Cutting All Rights Reserved, Copyright(C)旭硝子株式会社 Asahi Glass Co., Ltd. Manufacturing Bases for Architectural Glass Total: 36 float lines (three lines are managed by equity method affiliate) Europe (9 plants 17floats) City Moustier Boussois Seingbouse Osterweddingen (*) Cuneo Sagunto Retenice Nizhniy Novgorod Klin Country BEL FRA FRA DEU ITA ESP CZE RUS RUS Japan/Asia Pacific (11 plants 14floats) Number of FLs 4 2 1 1 1 1 3 2 2 City Kashima Aichi Dalian Suzhou Jakarta Surabaya Manila Samut Prakarn Chon Buri Taloja (*) Roorkee (*) Country JPN JPN CHN CHN IDN IDN PHL THA THA IND IND 23 Number of FLs 1 2 1 1 2 2 1 1 1 1 1 As of September 21, 2015 Americas (3 plants 4 floats) City Greenland Richmond Spring Hill State TN KY KS Number of FLs 2 1 1 South Americas(1plants 1 floats) City Guaratingueta Country/State Brazil / Sao Paulo Number of FLs 1 (*) Equity method affiliate All Rights Reserved, Copyright(C)旭硝子株式会社 Asahi Glass Co., Ltd. Automotive Glass All Rights Reserved, Copyright(C)旭硝子株式会社 Asahi Glass Co., Ltd. Automotive Glass General name Consists of two pieces of glass with an interlayer film in between. Very few fragments scatter even when glass breaks and objects do not penetrate the glass easily. Excellent for crime/disaster prevention. Basic Laminated glass automotive Glass Tempered glass Glass with enhanced strength and safety through heating and cooling processes. Tempered glass gets crumbled into small pebble-sized pieces at the time of breakage. 99% UV cut glass Cuts over 99% of ultraviolet rays. Effective in preventing sun burn and damage on interior materials. IR cut glass Heat-shielding glass that has good radio transmission and blocks approximately 90% of infrared rays with the special interlayer film between two pieces of glass. Effectively blocks the wavelength that causes frizzling sensations on skin. Heat-shielding glass that effectively reflects infrared rays with special coating on the inner surface. Comfort Value-add automotive glass Visibility Privacy glass Special colorant element added to the glass composition. Provides greater privacy and heat shielding effect. Acoustic glass Laminated glass with improved acoustic insulation. Provides a quieter driving experience. Laminated side window Laminated glass used in side doors. Provides greater crime prevention and acoustic insulation. Water repellent door glass Automotive door glass with high reactive fluorine and silicone coating. Provides excellent water repellency and strength as well as improved visibility in the rain. Snow-melting / Icemelting front glass Electro-thermal defogging glass Windshield with conductive ink (heating element) printed on the surface. Provides snow-melting and ice-melting functions using electric current. Rear glass with conductive ink (heating element) printed on the surface, which provides anti-fogging function using electric current. Automotive antenna with conductive ink printed on the glass surface. Provides flexibility in design and excellent durability. DTV (Digital Television) antenna that is sealed on the windshield. Provides flexibility in design and excellent durability. Printed glass antenna Information telecommunications Design Product description Embedded DTV glass antenna Glass for head-up display Module assy window Windshield with a speed meter and other indicators displayed on the glass. Glass with the peripheral resin parts all integrated in a single unit. 25 All Rights Reserved, Copyright(C)旭硝子株式会社 Asahi Glass Co., Ltd. IR-blocking Glass Coolverre™ Increased comfort by cutting both IR & UV rays Comparison in the Penetration of Sunrays Efficiently blocks middle infrared rays (IR), which cause the skin to feel heat under the sun, and reduces irritations caused by direct sunlight. Visible light Near-infrared Middle -infrared Normal green glass Penetration (%) Provides greater interior comfort and improves fuel efficiency by controlling temperature increase inside the vehicle. UV A significant cut in middle infrared rays, which cause the skin to feel heat Filters out approximately 99% of UV rays, which can cause aging of the skin IR-Cut Glass Good radio-wave transmission IR Absorbent UV absorbent kneaded into interlayer Wavelength (nm) Glass Interlayer 26 All Rights Reserved, Copyright(C)旭硝子株式会社 Asahi Glass Co., Ltd. UV-blocking Tempered Glass UV Verre Premium™ The world first*1 approx. 99%*2 UV blocking tempered glass for automotive front door windows, developed from women’s standpoint According to a face to face survey with a particular focus on female drivers in Japan, what they are most concerned about automotive glass/windows is UV rays. Excellent UV blocking performance is achieved with a newly developed highperformance UV absorbing layer on the surface of existing UV blocking glass UV Verre Premium ™ blocks UV rays as effectively as wearing sun-protection gloves Structure of UV blocking tempered glass New UV blocking tempered glass Existing UV blocking tempered glass “UV Verre” “UV Verre Premium” Existing UV blocking tempered glass High-performance UV absorbing layer UV absorbent UV absorbent kneaded into glass UV exposure test results: Existing UV blocking tempered glass +High-performance UV absorbing layer UV checker turns UV checker turns Almost no color change occurs. Direct sunlight ガラス無し “UV Verre” “UV Verre Premium” (Approx. 90% UV block) (Approx. 99% UV block) into dark red. into pale red. ※ The same heat absorption function as UV Verre *1 Based on AGC data as of Dec 2010. *2 AGC’s survey data, based on ISO9050-1990. 27 All Rights Reserved, Copyright(C)旭硝子株式会社 Asahi Glass Co., Ltd. IR&UV-blocking Tempered Glass UV Verre Premium™ Cool on The world first*1 tempered glass for automotive front door windows, blocking approx. 99%*2 of UV rays while reducing uncomfortable frizzing sensation Blocks infrared (IR) rays as well as UV rays, effectively eliminating discomfort caused by infrared rays, such as “uncomfortable heat inside the car” and “frizzling sensation on the arms while driving.” Provides driving comfort and, by mitigating heat inside the car and enabling drivers to reduce air conditioning use, helps to lower environment impacts. *1 Based on AGC data as of Dec 2012. *2 AGC’s survey data, based on ISO9050. Structure of UV blocking tempered glass onto which UV absorbent is applied Outside the car Inside the car Results of infrared rays irradiation test Skin surface temperature 41.4 degrees C, feeling a frizzling sensation High-performance UV and IR absorbing layer Two degrees lower, with no frizzling sensation Skin surface temperature 39.4 degrees C *Results may differ depending on the testing conditions. Ordinary tempered glass for automotive front door windows 28 All Rights Reserved, Copyright(C)旭硝子株式会社 Asahi Glass Co., Ltd. IR&UV-blocking Tempered Glass UV Verre Premium Privashield™ The world first*1 tempered glass for automotive front door windows, blocking approx. 99%*2 of UV rays while reducing uncomfortable frizzing sensation. AGC has achieved the world’s first*3 approximately 99% UV-cut for all windows covering all directions. Through employing UV absorption component of existing Privact Glass, realized 99% UV cut with high level of heat insulation. *1 Based on AGC data as of Dec 2012. *2 AGC’s survey data, based on ISO9050. *3 As of Nov. 2015 according to AGC survey. First in the world to achieve with single sheet of glass. (excluding the windshield) 29 All Rights Reserved, Copyright(C)旭硝子株式会社 Asahi Glass Co., Ltd. Production of Automotive Laminated Glass Bending furnace Inner sheet printing Glass Loading of new glass Cutting Mold Beveling Pre-press Layer Outer sheet Inner sheet Lay up outskirt trimming Pressing (Autoclave) Washing Inspection Packing Shipment 30 30 All Rights Reserved, Copyright(C)旭硝子株式会社 Asahi Glass Co., Ltd. Production of Automotive Tempered Glass Loading of new glass Washing Cutting Beveling New Gravity Furnace Cooling device Heating furnace Printing Cooling device Inspection Gas Furnace Heating furnace Packing Shipment 31 All Rights Reserved, Copyright(C)旭硝子株式会社 Asahi Glass Co., Ltd. Manufacturing Bases for Automotive Glass Automotive Glass Plants Japan/Asia Pacific (12 plants) Europe (6 plants) City Fleurus Aniche Roccasecca Chuderice Nizhniy Novgorod Tatabanya As of December 31, 2015 Country BEL FRA ITA CZE RUS HUN City North Americas (3 plants) Country Aichi Sagami Yunki -gun (Cheonan) (*1) Qinhuangdao Foshan Suzhou Cikampek Bangpakong Rewari (*1) Chennai (*1) Roorkee (*1) Taloja (*1) 32 JPN JPN KOR CHN CHN CHN IDN THA IND IND IND IND City State Elizabethtown KY Bellefontaine OH San Luis Potosí(*2) San Luis Potosí Country USA USA Mexico South Americas(1 plants) City Guaratingueta State Sao Paulo Country Brazil (*1) Equity method affiliate (*2) Start production:2016Q1 All Rights Reserved, Copyright(C)旭硝子株式会社 Asahi Glass Co., Ltd. Glass for Solar Power System All Rights Reserved, Copyright(C)旭硝子株式会社 Asahi Glass Co., Ltd. Glass for Solar Power System General name Product name Product description TCO glass substrates ANS/VU/HU Based on over 30 year’s research and development, AGC successfully developed TCO glass substrates that enhance power generation efficiency of thin-film silicon PV devices. It has high transmission rate and low resistivity and its uniquely textured surface is optimal for scattering light from the sun. AR coated cover glass Solite™ Plus AGC’s high-transmission figured glass ensures high energy transmission over the whole solar spectrum because of its glass composition, production technology and low-reflection coating that are optimized specially for PV devices. Higher strain point glass substrates PV200 The higher strain point glass substrates are developed based on AGC’s wide range of glass composition development technologies and production technologies. No distortion under the temperature range of around 600 degrees; this type of glass substrates enables high-temperature thin-film coating for compound PV modules (CIS, CdTe, etc.), contributing to the formation of greater efficiency optical absorbing layers. CSP mirror Sun Mirox™ High-reflection mirror is manufactured by using high-transmission float glass created based on AGC’s glass composition development and production technologies. This mirror has a high energy reflection over the whole solar spectrum. Ultra-lightweight Solar Panel Light Joule™ Its excellent strength and thinness makes ultra-lightweight solar panels a reality. 34 All Rights Reserved, Copyright(C)旭硝子株式会社 Asahi Glass Co., Ltd. TCO Glass Substrates for Thin Film Silicon PV Devices AN/VU/HU AN/VU/HU: High-performance high-transmission glass transmits more sunlight and helps increase power generation efficiency of PV devices. TCO film with a unique surface texture coated on the glass scatters incoming light and store more light within the electrode layer. High-transmission float glass Transparent Conductive Oxide (TCO) Film. AN/VU/HU AGC possesses advanced technology both in On-line TCO films, which are coated on the glass during the float glass production, and Off-line TCO films, which are coated after the glass production. Thin Film Silicon layer Back electrode Glass 35 All Rights Reserved, Copyright(C)旭硝子株式会社 Asahi Glass Co., Ltd. Cover Glass for Crystaline Silicon PV Devices SOLITE™ Plus SOLITE™Plus: High-performance high-transmission glass that transmits more sunlight and helps increase power generation efficiency. SOLITE™Plus reduces reflection and increases light transmittance SOLITE™Plus AR coating Figured glass with uneven surface (Anti-reflection film) minimizes the reflection and reduces glaring (anti-glaring effect). High-transmission figured glass Anti-reflection (AR) coating on the surface reduces the reflection and increases power generation efficiency. Transparent resin Electrode Silicon wafer Glass 36 All Rights Reserved, Copyright(C)旭硝子株式会社 Asahi Glass Co., Ltd. Concentrated Solar Power (CSP) Mirror SUN Mirox™ Reflection rate 94.8% Hightransmission glass substrate Sun Mirox™ High-performance high transmission glass with minimal light absorption. High-reflection mirror coating Pliable ultra-thin sheet glass is optimal for collecting sunlight. 37 All Rights Reserved, Copyright(C)旭硝子株式会社 Asahi Glass Co., Ltd. Ultra-lightweight Solar Panel Lightjoule™ Its excellent strength and thinness makes ultra-lightweight solar panels a reality. Leoflex helps to reduce the weight of solar panels to less than half. Leoflex “ Weight of solar panel: less than 6kg/m2 0.8mm 3.2mm Conventional cover glass Chemically strengthened specialty glass “Leoflex” Weight of solar panel: approx. 12kg/m2 Leoflex reduces the panel weight by 50% 38 All Rights Reserved, Copyright(C)旭硝子株式会社 Asahi Glass Co., Ltd. Glass for Displays All Rights Reserved, Copyright(C)旭硝子株式会社 Asahi Glass Co., Ltd. Display Glass Products Display glass products (including some of new function glass) General name Product name Product description Alkali-free aluminosilicate glass substrates manufactured by the float process. This display material has an exceptionally smooth and flat surface, excellent transparency and thermal resistance. TFT Glass Substrates AN100 TFT Glass Substrates AN Wizus Specialty Glass for Chemical Strengthening Dragontrail Glass Substrates for Touchscreen Panels 0.23mm glass substrate for touchscreen panels Glass substrates with the world’s lowest level of thermal shrinkage. Optimal for use in highresolution display panels on smartphones and tablets, etc. TM TM series A specialty glass for chemical strengthening used as a cover glass for touchscreens on electronic devices such as smartphones, tablets, and TVs. World’s thinnest glass substrate, measuring just 0.23 mm, used for touchscreens on electronic devices such as smartphones and tablets, etc. 40 All Rights Reserved, Copyright(C)旭硝子株式会社 Asahi Glass Co., Ltd. TFT Glass Substrates AN100 Cross-section diagram of a LCD TV 加飾フィルター TFT glass substrates: AN100 Surface AN100 is alkali-free glass. It does not contain alkaline substances (soda ash) バックライト用ガラス管 that are harmful to TFTs. Design filter Polarizing film Glass substrate Color filter LCD Glass substrate Polarizing film Backlight 41 All Rights Reserved, Copyright(C)旭硝子株式会社 Asahi Glass Co., Ltd. Ⅰ.“Grow Beyond-2015” Progress Review TFT Glass Substrates AN Wizus™ Display glass substrates with world’s lowest thermal shrinkage Resolution AN WizusTM a-Si Spec High-resolution LTPS Full HD model 500ppi~ ~500ppi HD (High Definition) model ~400ppi ~300ppi AN100 G4.5 & G6 ~G4.5 Thermal Compaction(10minutes, Heated to 600℃) AN Wizus 7ppm AN100 0 One-fifth 33ppm 10 20 30 (AGC) 41 All Rights Reserved, Copyright(C)旭硝子株式会社 Asahi Glass Co., Ltd. Manufacturing Process for TFT-LCD Glass Substrates Float Process Packing and shipping Cleaning One-sided polishing Beveling <Precision Cutting and Polishing Process> Cutting (substrates) Cutting (raw float glass) Annealing Thin glass forming Melting <Raw Glass Production Process> Inline Polishing Process (very flat precision surface form) (mass production, large size and low cost) 43 All Rights Reserved, Copyright(C)旭硝子株式会社 Asahi Glass Co., Ltd. TFT-LCD Glass Substrates Production Method Float Process Feeder of Materials Melting Furnace Fining Furnace Regenerator Float Bath (Forming) Annealing Cutting Inspection AGC’s Float Process Cutting Image G5 The float process has greater effective width, which allows the production of a multiple number of large-sized glass substrates at a time. 44 G8 All Rights Reserved, Copyright(C)旭硝子株式会社 Asahi Glass Co., Ltd. Size Trend of TFT-LCD Glass Substrates 400×300 G1 1994 470×370 G2 1996 650×550 G3 20” TV 2000 1300×1100 G4 28” TV 32” TV 880×680 Unit:mm 1850×1500 2003 37” TV 2500×2200 2004 45” TV 52” TV 3130×2880 2250×1950 G5 G6 57”× 8 2005 65” TV G7.5 2006 Substrate Thickness:0.7mm 2009 G8 G10 108” TV 45 All Rights Reserved, Copyright(C)旭硝子株式会社 Asahi Glass Co., Ltd. Manufacturing Bases Glass substrates for displays (including some new function glass products) Product TFT-LCD Glass Substrates Specialty glass for display applications 0.23mm Glass substrates for touchscreen panels Plants County Kansai Plant (Amagasaki factory) Japan Kansai Plant (Takasago factory) Japan AGC Display Glass Yonezawa Japan AGC Display Glass Taiwan Taiwan Asahi Glass Fine Techno Korea Korea AGC Display Glass Ochang Korea AGC Display Glass (Kunshan) China AGC Display Glass (Shenzhen) China Kansai Plant (Amagasaki factory) Japan Kansai Plant (Takasago factory) Japan Hanwook Techno Glass Korea AGC Flat Glass Thailand Thailand AGC Flat Glass Thailand Thailand 46 All Rights Reserved, Copyright(C)旭硝子株式会社 Asahi Glass Co., Ltd. New Function Glass All Rights Reserved, Copyright(C)旭硝子株式会社 Asahi Glass Co., Ltd. Specialty Glass for Chemical Strengthening Dragontrail™ series Structure of touchscreen devices Cover material Touchscreen glass LCD panel Backlight Electric circuit board A specialty glass for chemical strengthening used as a cover glass for touchscreens of smartphones, tablet PCs, TVs and other electronic devices Realizes a level of strength far beyond that of conventional soda-lime glass Highly resistant to scratches and features a beautiful, pristine finish compared with resin. Dragontrail™ is manufactured by using the float method, a highly efficient production method as compared with fusion method and other manufacturing process. Strength Comparison of Dragontrail™ series Characteristics of Dragontrail™ series Strength test (three-point bend test on 1.1 mm-thick glass plate) 8 times stronger 6 times stronger Abrasion Test (Comparison with acrylic resin) Acrylic Dragontrail Dragontrail X has 30% greater strength than Dragontrail Ordinary soda lime glass 48 Dragontrail Dragontrail X *When compared with glass of the same thickness All Rights Reserved, Copyright(C)旭硝子株式会社 Asahi Glass Co., Ltd. “0.23 mm” Glass Substrate for Touchscreens Glass substrate for touchscreens, measuring just 0.23 mm helps create lighter-weight smart phones and tablet PCs. AGC also succeeded in the development of 0.20mm thick prototype. Soda-lime glass has resistance to discoloring under ultraviolet radiation and heat deformation. It serves as a highly durable touch sensor. Good workability: the glass can be cut after chemical strengthening or electric circuit coating. Manufactured using the float method for high-efficiency production Thicknesses can vary from 0.23mm to 1.1mm, in response to a wide variety of needs of customers. Comparison of 0.28 mm glass substrate for touchscreens with a coin Structure of Touchscreen LCDs Cover material Touchscreen glass LCD panel Backlight Electric circuit board Easy to Assemble and Install! 49 All Rights Reserved, Copyright(C)旭硝子株式会社 Asahi Glass Co., Ltd. Self-adhesive Glass for Optical Bonding AGC’s newly developed direct bonding technology improves display quality. The newly-developed resin enables optical bonding with no air bubbles, as the bubbles formed during the bonding process are automatically absorbed in the resin on the bonding surface. Structure of liquid crystal displays Self-adhesive glass for optical bonding Cover glass AGC’s proprietary resin for direct bonding Improved bonding technology successfully eliminates complex manufacturing processes, including high-temperature & high-pressure treatment, thereby achieving greater productivity compared with Cover glass Layer of air conventional methods. This new bonding technology is expected to be used for large-sized displays. It is also suitable for IPS-mode LCDs, which is prone to have ununiform image quality due to the pressure created when the cover glass is bonded to the LCDs. Going forward, AGC’s new cover glass is expected to be used in these and many other types of LCDs. Self-adhesive glass for optical bonding as seen from the adhesive side Front Back frame Front Display Device Back frame AGC’s direct bonding technology improves display quality Resin layer for direct bonding Display Device Cover glass such as DragontrailTM 50 All Rights Reserved, Copyright(C)旭硝子株式会社 Asahi Glass Co., Ltd. Digital signage on the glass ―Glass signage― infoverre™ infoverre™ is a new-generation signage that has a LCD monitor directly attached onto a glass surface. Minimizing light reflection, it offers great viewing experience. LCD monitor attached directly onto window glass: It minimizes glare and reflection, and delivers clear and high-contrast images. No cooling fan required: Low power consumption as compared to conventional digital signage. Space saving: Thin and lightweight LCD module is firmly attached onto the glass surface. Can be installed onto existing glass walls &windows. (Preliminary glass check will be necessary.) Display monitor can be detached from the glass wall for removal. AGC's optical bonding technology Infoverre™ WINDOW 51 All Rights Reserved, Copyright(C)旭硝子株式会社 Asahi Glass Co., Ltd. Glass Signage “ infoverre™ ” Used in Various Ways The infoverre series has been steadily expanding its applications. Window type has been adopted for use at commercial facilities Table top type has been used at the Milan Expo 2015. Mirror type uses black mirror instead of transparent glass, allowing unique and innovative information display. Application examples: infoverre™ WINDOW Window installation type at Shin-marunouchi building, Tokyo infoverre™ TABLETOP Table-top type used at Milan Expo Japan pavilion 52 infoverre™ MIRROR Mirror type used at Milan Design Week 2015 All Rights Reserved, Copyright(C)旭硝子株式会社 Asahi Glass Co., Ltd. Transparent Glass Screen ―Glass signage― Glascene™ Glascene™ is a transparent glass screen that clearly displays images from a projector while retaining its transparency. There are front and rear projection types available, allowing flexibility in the location of the projector. Large size available, can be installed on a curved surface No battery required Easy maintenance Retains transparency during image projection Clearer image and less haze as compared with conventional products. Offers sharp images with very little distortion as compared with conventional products. Compatible with various projectors Power ON Power OFF 53 All Rights Reserved, Copyright(C)旭硝子株式会社 Asahi Glass Co., Ltd. For Practical Applications of Spool™ SPOOL™ Ultra thin Glass “Spool” Thickness: 50μm AGC is working to develop practical applications for the rollto-roll process. Ultra thin glass rolled into a coil AGC’s technology is expected to contribute to the development of flexible displays and lighterweight displays Carrier Glass Technology Ultra thin glass (Thickness: 100μm) Carrier glass (Thickness: 0.5mm) AGC’s unique carrier glass technology allows customers to process ultra thin glass without altering their existing production process. 54 All Rights Reserved, Copyright(C)旭硝子株式会社 Asahi Glass Co., Ltd. Electronic Materials All Rights Reserved, Copyright(C)旭硝子株式会社 Asahi Glass Co., Ltd. Electronic Materials General name Product name Product description Synthetic quartz lens materials Synthetic quartz Synthetic quartz glass optimally designed for use in the range between vacuum ultraviolet and near infrared Glass frit/paste Glass frit, glass paste Glass materials used mainly in the field of electronics for insulation, airtight sealing, and protection purposes. Optical planar devices Optical planar devices World-first optical devices that integrate glass substrate technology, organic thin film technology, and optical design technology. Developed exclusively by AGC, these optical devices are used in optical pickups for CDs, DVDs, Blu-Rays, and HD-DVDs, and various optical devices including optical imaging devices and optical communication devices. Micro glass Aspherical glass mold lenses High form-accuracy lenses developed based on AGC’s accumulated technologies in materials development, press molding, optical design and optical assessment. Used for digital cameras and digital video cameras, etc. Glass-ceramics substrate GCHP™ for high-power LED lighting GCHP™ Glass-ceramics substrate for high-power LED lighting Plastic optical fiber cable FONTEX™ World-first optical fiber capable of high-capacity data communication at 10Gbps and above. FONTEX™ can transmit data even when bended or knotted tightly, which cannot be done with conventional silica-based fiber or POF. 56 All Rights Reserved, Copyright(C)旭硝子株式会社 Asahi Glass Co., Ltd. Semiconductor Process Materials and Parts High-temperature Diffusion Process Lithography Process Lithography Process Materials and parts Extremely-High Purity SiC Materials Dimensional accuracy is achieved to meet the needs of customers, utilizing the leading-edge coating facilities, despite its difficulty of processing Highly-pure synthetic quartz developed by combining AGC’s long-established technological expertise and know-how in the fields of fine glass, chemicals and ceramics Supply substrates for photomasks and stepper lens materials and others, with excellent properties such as low thermal expansion coefficients, high optical transmission at deep ultraviolet rays, and outstanding chemical durability etc. Ceria Slurry for Polishing(CMP) Process Customized slurry and polishing solutions that accommodate customer’s design policies and CMP processes, taking advantage of our integrated production process, starting from abrasive manufacture through to slurry. Application Example 57 Sputtering High-purity SiC (silicon carbide) All Rights Reserved, Copyright(C)旭硝子株式会社 Asahi Glass Co., Ltd. Digital Camera Materials CMOS/CCD sensor CMOS/CCD blue filters CCD blue filter is used to adjust the wavelength sensitivity between picture elements and naked eyes. Available from 0.2mm thickness, AGC’s blue filters contribute to the development of thinner cameras. Digital camera lenses Based on its accumulated technologies in materials development, press molding, optical design and optical assessment, AGC offers lenses with high form accuracy for a wide variety of camera lenses from single-lens reflex cameras to mobile phones. Aspherical lenses for digital cameras Aspherical lenses for cameraequipped mobile phones CMOS/CCD blue filters 58 All Rights Reserved, Copyright(C)旭硝子株式会社 Asahi Glass Co., Ltd. Glass-Ceramics Substrate for High-power LED Lighting GCHP™ Glass-ceramics substrate GCHP™ enables highbrightness and high-durability for LED lighting. Structure of GCHP™ High reflectivity Respond to high-output LED applications that require high-brightness, such as automotive headlights and outdoor lighting and illumination LED Even in thinner substrates, high-reflectivity ensures high-brightness. Glass-Ceramics Substrate “GCHP™” Excellent heat dispassion design improved the durability of the substrate under the strong heat generated by increased power output. Also, the reflectivity does not deteriorate over a prolonged period. High heat dissipation Glass-Ceramics Substrate “GCHP™” Suitable for a wide range of applications, as excellent moldability enables a compact and complex cavity structure. 59 All Rights Reserved, Copyright(C)旭硝子株式会社 Asahi Glass Co., Ltd. Plastic Optical Fiber Cable FONTEX™ Double clad structure of FONTEX™ Low refractive index material (2nd clad) Refractive No light leakage even when tightly bent Achieves a minimum bending radius of 5 mm. A consumer fluorine-based plastic fiber featuring high transmission speed and ease of handling and connection FONTEX™ is the world's first optical fiber that enables high bandwidth and large capacity data communication with a transmission speed of 10Gbps or more. The cable features resistance to tight bending, allowing data communication which could not have achieved with existing silica-based fibers or POFs. Double cladding structure successfully prevents light from leaking out of the core. (See the figure in the upper left.) FONTEX™ is an incredibly easy to handle optical fiber that doesn’t have any kinks that inherently form in plastic and, above all, allows data communication under tight knots or bends. (See the figure in the lower left.) FONTEX™ adopts a tight cord which the cable covering is directly attached to the fiber circumference (See the figure in the lower left.) This leads to cost reduction and simplified terminal treatment processing, allowing anyone to handle the cable with ease. Easy to Assemble and Install! FONTEX is a safe and reliable plastic optical fiber (POF) for general household use. It is suitable for largevolume data transmissions, which are essential for next-generation 4K-TVs, and enables transmission even when it is handled roughly or is sharply bent. 60 All Rights Reserved, Copyright(C)旭硝子株式会社 Asahi Glass Co., Ltd. Aspherical Glass Lens for Automotives Aspherical glass lens for automotives AGC realizes luminous intensity distribution characteristics in compliance with laws and regulations applicable for automotive head lamps. Back focus リフレクター Ref Shade 61 All Rights Reserved, Copyright(C)旭硝子株式会社 Asahi Glass Co., Ltd. Radiophotoluminesscent Radiophtoluminesscent glass for dosemeters is a type of glass for measuring devices that detect radiation dose using ultraviolet ray excitation. It can measure from low-dose range (natural radiation) to high-dose range (radiotherapy dose). This product is used for occupationally personal dose monitoring, and environmental dose monitoring around nuclear power plants. In recent years, it is also used for dose evaluation for medical use. For personal use For medical use For environmental monitoring リフレクター 62 All Rights Reserved, Copyright(C)旭硝子株式会社 Asahi Glass Co., Ltd. Tissue Culture Ware ECM coated products Glass based products Various extracellular matrixes (ECM) are available. Provides clear images and excellent cell adhesion for high magnification microscope observation Tissue culture ware Low cell adhesion coating Other products Minimize the adhesion of cells and protein Enable efficient formation of uniformly-sized spheroids in large quantity Various other products are available. 63 All Rights Reserved, Copyright(C)旭硝子株式会社 Asahi Glass Co., Ltd. Manufacturing Bases Electronic materials Product GCHP™ Plants Country AGC Electronics Taiwan Taiwan Kansai Plant (Takasago factory) Japan AGC Electronics (Japan) Japan AGC Seimi Chemical (Japan) Japan AGC Electronics America USA AGC Electronics (Japan) Japan AGC Techno Glass (Japan) Japan AGC Micro Glass Japan AGC Micro Glass (Thailand) Thailand Optical Coatings Japan Japan Semiconductor process materials Glass frit/paste Optical materials for digital cameras Optical Coating Products 64 All Rights Reserved, Copyright(C)旭硝子株式会社 Asahi Glass Co., Ltd. Chemicals Chlor-alkali/Urethane Products 65 All Rights Reserved, Copyright(C)旭硝子株式会社 Asahi Glass Co., Ltd. Chlor-alkali/Urethane Products General name Product usage Caustic Soda Chemicals, chemical fibers, paper/pulp, etc. Caustic potash Chemicals, potassium carbonate raw materials Potassium carbonate Food additives, detergent feedstock Hydrochloric acid Inorganic chemicals, steel, and chemical seasoning Sodium hypochlorite Bleaching pulp and textile, and sterilizing tap water Liquid chlorine Bleaching pulp and sterilizing tap water Vinyl chloride monomer Polyvinyl chloride raw materials (VCM) Polyvinyl chloride Polyvinyl chloride (PVC) Trichloroethylene, Perchloroethylen Industrial cleaner, dry-cleaning solvent, fluorinated gas feedstock Methyl and ethylene chloride Silicone resin, industrial cleaner, extracting solvent for pharmaceuticals and agrochemicals, paint stripper Chloroform Fluorochemicals Epi-chlorohydrin Epoxy resin Propylene oxide Raw materials for propylene glycol, dipropylene glycol and polyols, raw materials for nonion surfactants Propylene glycol Raw materials for unsaturated polyester resins and plasticizers, surfactants, antifreeze and coolants, food additives, perfume and tobacco, tooth paste, cosmetics and medical supplies Polyols Rigid and flexible polyurethane foams, coating, adhesives and sealant, elastomers Sodium bicarbonate Food additives, pharmaceuticals, bath salts, industrial applications and animal feeds 66 All Rights Reserved, Copyright(C)旭硝子株式会社 Asahi Glass Co., Ltd. Caustic Soda Caustic soda is a typical alkaline product, produced from electrolysis of salt. AGC uses its ion-exchange membrane (Flemion) for the production of caustic soda. A wide range of applications, including chemical fibers, paper, pulp, chemicals, food industry, soap, etc. Crude salt is a raw material for basic chemicals. Electrolysis system 67 All Rights Reserved, Copyright(C)旭硝子株式会社 Asahi Glass Co., Ltd. Sodium Bicarbonate Sodium Bicarbonate is used in various fields, ranging from home products, medical products to advanced technologies. As the largest sodium bicarbonate manufacture in Japan, AGC will expand the grades of available products, and develop new products to meet diversifying needs. Applications Before Industrial cleaning Blast cleaning media, Chemical cleaning new system Flue gas treatment Flue gas neutralization Pharmaceuticals Stomach medicine (antacid), dialysis Home products Cleaners, bath salts, deodorant Food products Baking powder, PH control chemicals Agricultural/ Livestock industries Civil engineering/ construction Formula feed ingredients, Animal pharmaceuticals, Agrochemicals ingredients Liquid glass soil hardening agents Industry Fire extinguisher, metal surface treatment agents, neutralizer After Flue gas neutralization effectively eliminates acidic components (SO3 and sulfuric acid mist, etc.) from flue gases Eco-friendly detergent and cleanser 68 All Rights Reserved, Copyright(C)旭硝子株式会社 Asahi Glass Co., Ltd. Chemicals Manufacturing Bases Chlor-alkali & urethane General name Production base ※ Production capacity shown in brackets Country Chiba plant Japan Kashima plant Japan Hokkaido Soda Japan P.T.Asahimas Chemical Indonesia AGC Chemicals (Thailand) Thailand Caustic potash Chiba plant Japan (130,000 tons) AGC Chemicals (Thailand) Thailand Potassium carbonate Chiba plant AGC Chemicals (Thailand) Caustic Soda (1.5 million tons) (70,000 tons) Hydrochloric acid Sodium hypochlorite General name Production base Country Chiba plant Japan Kashima plant Japan P.T.Asahimas Chemical Indonesia AGC Chemicals (Thailand) Thailand Keiyo Monomer Japan (600,000 tons) P.T.Asahimas Chemical Indonesia Polyvinyl chloride P.T.Asahimas Chemical Indonesia Japan (400,000 tons) Phu My Plastics & Chemicals Vietnam Thailand Trichloroethylene, Perchloroethylen Chiba plant Japan Liquid chlorine Vinyl chloride monomer (30,000 tons) Chiba plant Japan Kashima plant Japan Ethylene chloride Kashima plant Japan Hokkaido Soda Japan Methyl chloride Chiba plant Japan P.T.Asahimas Chemical Indonesia Chloroform Chiba plant Japan AGC Chemicals (Thailand) Thailand Kashima Chemical Co., Ltd. Japan Chiba plant Japan Propylene oxide Kashima plant Japan Kashima plant Japan Propylene glycol Hokkaido Soda Japan (40,000 tons) Kashima plant Japan P.T.Asahimas Chemical Indonesia (80,000 tons) Kashima plant Japan AGC Chemicals (Thailand) Thailand Kashima plant Japan Epi-chlorohydrin (60,000 tons) (110,000 tons) Polyols Sodium bicarbonate (50,000 tons) 69 All Rights Reserved, Copyright(C)旭硝子株式会社 Asahi Glass Co., Ltd. Chemicals Fluorochemicals/Specialty Chemicals 70 All Rights Reserved, Copyright(C)旭硝子株式会社 Asahi Glass Co., Ltd. Fluorochemicals/Specialty Chemicals Products General name “Product name” Product usage Fluoropolymers “FluonⓇ ” Tubing, sealing, wire insulation, films, filaments, lining, etc. for various industries Fluoroelastomers “AFLAS™” Wire insulation, sealing, etc. Fluoropolymer film “AFLEX”“FluonⓇ ETFE FILM” Green house film “F-CLEAN™” Mold releasing films, roofing and architectural facades, interior finishing and photovoltaics Green houses Transparent Fluoropolymers “CYTOPTM” Optical materials, semiconductor processing, hi-performance Fluoropolymer resin for coatings “Lumiflon™” Architectural structures, bridges and aircrafts Fluorinated water and oil repellents “Asahi Guard™ E SERIES” Textiles, paper , nonwoven, carpet, and leather Ion-exchange membranes “Flemion™” Ion-exchange membrane for electrolytic caustic soda production Fluorinated gases and solvents “ASAHIKLIN™”, HFO-1234yf, AMOLEA™ Refrigerants for freezer/refrigeration equipment, and air conditioners Fluorinated solvent “AK-225” Precision cleaning, defluxing, cleaning plastic parts, dewatering, drying, coolant, and career solvent Pharmaceutical and agrochemical intermediates and active ingredients Intermediate and active pharmaceutical ingredients, intermediate and active agricultural ingredients Fine silica Liquid chromatography packing, cosmetic materials Fluorosurfactant “SURFLONTM” Improved leveling performance for such as floor wax. Resin dispersant, resin surface modifier Fluorocoating agents “SFCOATTM” Damp-proof coating for electronics devices, oil barrier, anti-flux migration, anti-resin adhesion 71 All Rights Reserved, Copyright(C)旭硝子株式会社 Asahi Glass Co., Ltd. Fluon® ETFE Film Fluoropolymer film with excellent heat-resistance and weatherability AGC manufactures Fluon® ETFE Film from raw materials Major applications (see below) 200℃ & more heatresistance Applications Mold releasing film Weatherability Light transmittance ○ PV protection film ○ PV back sheet ○ Kitchen wall surface materials ○ Incombustibility Nonviscidity Insulation Mechanical property ○ ○ ○ ○ ○ ○ ○ ○ ○ Building Chemical resistance ○ ○ ○ ○ ○ ○ ○ ○ Credits: Inês Campelo/Itaipava Arena Pernambuco 72 All Rights Reserved, Copyright(C)旭硝子株式会社 Asahi Glass Co., Ltd. Fluoropolymer Resin for Coatings Lumiflon™ Lumiflon™ is the world's first solvent-soluble fluoropolymer, developed based on AGC’s fluorine technologies and commercialized in 1982. Chemically-stable fluoropolymer demonstrates greater weatherability than conventional coating materials. Proven credibility based on more than 20 years of experience, used for over 200,000 buildings and facilities. ■Economic comparison ■Excellent weatherability ■ Lumiflon is used for: Cost index Lumiflon’s good weatherability reduces the life-cycle costs Bridge pier without Lumiflon (16 year-old) Phthalic acid Urethane Acrylic/silicon Lumiflon family Durability (year) Tokyo skytree Bridge pier with Lumiflon coating (21 year-old) 73 Akashi Kaikyo Bridge All Rights Reserved, Copyright(C)旭硝子株式会社 Asahi Glass Co., Ltd. Fluorinated Water and Oil Repellents AsahiGuard® E-SERIES Highly durable fluorinated Water and Oil Repellent Both high performance and improved environmental profiles at the same time PFOA and PFOS free* (*at or above detection limits) Products available for textile, paper and non-woven fabrics For paper, well-suited to food packaging applications with FDA and BfR approval. Applications Textile Car seats, Carpet tiles, Outdoor clothing, Protective clothing, Furniture(fabric-coated), Sportswear/sports items, Swimwear, Tablecloths, Umbrellas/waterproof clothing, Uniforms, Shoes Non-woven Air filters, Automotive interiors, Masks, Medical gowns, Surgery cover cloth, Wallpaper Paper and others Regular paper (not greaseproof) Greaseproof paper ■Treated fabric (treated with AsahiGuard™ E-SERIES) with AsahiGuard™ E-SERIES Fast food packaging, Food packaging boxes/bags, Pet food packaging, Paper trays/tableware, Natural/synthetic leather, Stone/tile and other 69 All Rights Reserved, Copyright(C)旭硝子株式会社 Asahi Glass Co., Ltd. Refrigerants with Low Environmental Impact AMOLEA™ (Under development) New Refrigerant for Air-conditioners AGC successfully reduced the global-warming potential (GWP) to about one-sixth that of conventional products, while delivering equivalent performance. AMOLEA™ helps achieve both low GWP and energy saving. HFO-1234yf New-generation Automobile Refrigerant AGC established production technologies for HFO-1234yf ahead of its competitors. 1234yf is a new environmentally-friendly refrigerant for automobile air conditioning with a very low GWP which is 1/1,300 or less than that of conventional products. *Comparison with HFC-410A. **Comparison with 134a for automobile air-conditioning systems 75 All Rights Reserved, Copyright(C)旭硝子株式会社 Asahi Glass Co., Ltd. Fuel Cell Components AGC develops and manufactures electrolyte membrane for fuel cells and fluoropolymer used as a raw material, and offers components optimal for MEA (membrane-electrode assembly) which determines the performance of fuel cells. AGC’s focus areas Stack Electrocatalysis (Electrolyte/Resin) 【Membranes】 AGC Material makers 【Resin】 AGC Material makers Air (MEA) (Stack) (Power generation system) ・Auto makers AGC MEA makers Auto makers ・Auto makers ・Household appliance manufacturers ・Others 76 Peripheral devices Fuel Processor system Hydrogen ・Household appliance manufacturers ・Others All Rights Reserved, Copyright(C)旭硝子株式会社 Asahi Glass Co., Ltd. Contract Manufacturing of Biopharmaceuticals AGC offers biopharmaceutical (recombinant protein) manufacturing services. Under the PMDA license, AGC conducts production of biopharmaceutical APIs in compliance with GMP. AGC also offers protein expression and process development services. Culture Main fermentation tank for recombinant microorganisms (Up to 4,500L) Purification Separation Separation of culture supernatant and cells High-level purification of target protein Production process All Rights Reserved, Copyright(C)旭硝子株式会社 Asahi Glass Co., Ltd. AGC’s Chemical Chain Fluorochemicals / Specialty Chlor-Alkali / Polyurethanes Methane Fluorinated gas recovery and processing Hydrofluoric acid Fluorite Fluorinated solvents ASAHIKLINTM (AK-225,AE-3000,AC-6000), HFO-1234yf Fluorinated water & oil repellents Chlorine Chloroform Raw salt HCFC-22 Tetrafluoroethylene Fluoropolymer FluonⓇ PTFE Liquid chlorine Sodium hypochlorite Fluoropolymer FluonⓇ ETFE Electrolysis Fluoropolymer film Potassium chloride Vinyl chloride monomer Caustic soda Sodium bicarbonate Caustic potash Potassium carbonate Fluon Ⓡ ETFE film F-CLEANTM Vinyl chloride polymer Fluoroelastomers AFLASTM Chlorinated solvents Transparent amorphous fluoropolymer CYTOPTM Fluoropolymer ionexchange membrane FlemionTM Epichlorohydrin Fluorine containing pharmaceutical & agrochemical intermediates & active ingredients Hydrogen Fluorochemicals Basic Chemicals AsahiGuardTM E-SERIES Propylene oxide(PO) Propylene glycol(PG) Polyurethanes 78 Polypropylene glycol(PPG) Polyurethanes Iodine Fluoroplymer resin for coatings LUMIFLONTM Fine silica Specialty All Rights Reserved, Copyright(C)旭硝子株式会社 Asahi Glass Co., Ltd. Chemicals Manufacturing Bases Fluorochemicals & specialty chemicals General name “Product name” Production base Country Chiba plant Japan Kashima plant Japan AGC Chemicals Europe, Ltd. England AGC Chemicals Americas Inc. Americas Fluoroelastomers “AFLAS™ ” Chiba plant Japan Fluoropolymer film “AFLEX”“FluonⓇ ETFE FILM” Green house film “F-CLEAN™” Chiba plant Japan Transparent Fluoropolymers “CYTOPTM” Kashima plant Japan Fluoropolymer resin for coatings “Lumiflon™” Chiba plant Japan Fluorinated water and oil repellents “AsahiGuard™ E SERIES” Chiba plant Japan Ion-exchange membranes “Flemion™” Chiba plant Japan Fluorinated gases and solvents “ASAHIKLIN™” Chiba plant Japan Chiba plant Japan Kashima plant Japan Chiba plant Japan AGC Wakasa Chemicals Japan AGC Seimi Chemical Japan Fine silica Asahi Glass Si-Tech Japan Fluorosurfactant “SURFLONTM” Fluorocoating agents “SFCOATTM” AGC Seimi Chemical Japan Fluoropolymers “FluonⓇ ” Fluorinated solvent “AK-225” Pharmaceutical and agrochemical intermediates and active ingredients 79 All Rights Reserved, Copyright(C)旭硝子株式会社 Asahi Glass Co., Ltd. Ceramics All Rights Reserved, Copyright(C)旭硝子株式会社 Asahi Glass Co., Ltd. Fused Cast Refractories AGC offers a full line-up of fused cast refractories for glass melting furnaces to meet various customer needs. Zirconia fused cast refractories: Optimal for use in melting furnaces for high-quality specialty glass, particularly in the areas that come into direct contact with molten glass. AZS fused cast refractories: Excellent resistance to corrosion Alumina fused refractories: Excellent performance against contamination to molten glass Zirconia fused cast refractories “ZB-X950” series AZS fused cast refractories ZilconiteTM (ZB) series 81 Alumina fused cast refractories MarsniteTM (MB) series All Rights Reserved, Copyright(C)旭硝子株式会社 Asahi Glass Co., Ltd. Monolithic Refractories (1) Asahi Caster™ Excellent strength and fireproof castable refractory composed of carefully selected fireproof aggregates and AGC’s alumina cement. Ramcrete™ Low-cement castable with excellent strength, erosion-resistance, and extremely low porosity. It also has high corrosion resistance and excellent high temperature strength. 82 All Rights Reserved, Copyright(C)旭硝子株式会社 Asahi Glass Co., Ltd. Monolithic Refractories (2) THERMOTECT™ Excellent thermal Insulating property equivalent to that of fiber and insulating bricks. It is an environmentally-friendly non-fiber material made from AGC’s special raw material. THERMOTECT Wall™ is a high thermal insulation furnace wall for industrial furnaces. The product is a composite structure that uses a high thermal insulation grade THERMOTECTTM and it boasts the highest-level thermal insulation properties in the industry and durability. The material contributes to energy conservation in industrial furnaces spanning various fields where conventional ceramic fiber could not be used. Glass Iron/steel Cement Aluminum THERMOTECT WALL™ Won “Director-General’s Prize, The Agency for Natural Resources and Energy” of “Product Category & Business Model Category” at Grand Prize for Excellence in Energy Efficiency and Conservation in 2015. 83 THRMOTECT WALLTM All Rights Reserved, Copyright(C)旭硝子株式会社 Asahi Glass Co., Ltd. Refractory Bricks for Cement Kilns AGC’s chrome-free bricks for cement kilns are used by various domestic and international cement manufactures. To burn various waste materials in a cement kiln requires severe operational conditions. AGC’s refractory bricks ensure high durability without using chrome materials, which has high environmentally hazardous impacts. Lining of a cement rotary kiln Chrome-free bricks for cement kilns BNCTM series 84 All Rights Reserved, Copyright(C)旭硝子株式会社 Asahi Glass Co., Ltd. Ceramics Pigments for Road Surface Coatings AGC’s ceramics pigments for road surface coating include colored anti-skid aggregates, which allow greater flexibility in design, and heat-shielding road surface coatings, which improve the abrasion resistance of the road surface. Tough Bahn™ Colored anti-skid aggregate Tough Bahn Tough Coore™ Pigments for heat-shielding road surface coatings Tough Coore 51℃ 61℃ Reference: Road surface temperature reduce to 50℃ when the initial temperature is 60℃. 85 Thermographic view (summertime) All Rights Reserved, Copyright(C)旭硝子株式会社 Asahi Glass Co., Ltd. END 86 All Rights Reserved, Copyright(C)旭硝子株式会社 Asahi Glass Co., Ltd.