caps, plugs, glides and protectors

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CAPS, PLUGS,
GLIDES AND
PROTECTORS
Vinyl-Dipped Caps and Protectors
SHORT CAPS
Flexible vinyl Short Caps fit snugly
without cracking or splitting. They have
excellent insulation qualities and resist
weather, moisture and chemicals. Suitable
for almost any application including
colour coding, thread protectors, insulators, seals, cable ends, electronic
wiring, tools, decorations, masks, etc.
Part Numbers
Please use the following system for part numbers:
VSC [ID in decimals] X [Length in decimals].
For instance, a cap with ID of .062" and length of 3/8" would be
part number VSC 062X.375.
Hundreds of stock sizes. Others can
be produced to your specs where quantities warrant.
Also available in high temperature
resistant material. Hi-temp series has
been used at up to 440oF for extended
periods without breakdown. Minimum
quantities will apply.
Stock Sizes
Most sizes stocked in 1/2", 1" and 1-1/2" lengths. Short Caps
are also available in almost any length in .062" increments with
a minimum length of .187". For sizes not shown here, please
see Standard Short Caps and Long Caps sections.
In-Stock Programme
The following sizes can be ordered from stock in black or red. Non-stock colours: white, blue, green, orange, yellow and gray.
Inside Diameters*
.062,
.112
.125,
.172,
.234,
.343,
.468,
.625,
.843,
.080, .093
.137,
.187,
.250,
.375,
.500,
.687,
.875,
.142,
.207,
.281,
.406,
.531,
.750,
.937,
X
X
X
.156
X
.219 .234, .250,
.313
.437
.562
.812
1.000
Inside Lengths
Inside Diameters*
3/8, 1/2, 3/4
3/8, 1/2, 3/4, 1
1/2, 3/4, 1, 1-1/2
1.062
1.187,
1.625,
2.000,
3.000,
1.375,
1.687,
2.250,
3.500,
X
X
1.500
X
1.750,
2.500, 2.750,
4.000
X
Inside Lengths
1, 1-1/2
1-1/2
1-3/4
Minimum order 1000.
Stock colours: Black or red.
*Use an undersized diameter for a tight fit.
For example, if your outside diameter is 1/2",
use a .437 cap.
LONG CAPS
Long Caps come in diameters ranging
from 3/16" through 3-1/2". Most sizes are
available in inside lengths up to 5-1/4", in
1/16" increments and many are available to
8" lengths. Excellent as pipe protectors,
grips, caps for boiler tubes, connectors and
cable end seals. Tough and durable, Long
Caps are also used in many masking
applications.
20
Cords Canada Ltd., 62 Densley Avenue, Toronto, ON M6M 5E1
Toronto/GTA: 416-242-6811 North America toll free: 1-800-363-5080 Fax: 416-242-6819 Email: cords@cordscanada.com
Vinyl-Dipped Caps and Protectors CONTINUED
STANDARD SHORT CAPS
C
A
Inside Dia.
A
Part No.
Max. Inside Nominal Wall
Length B
Thickness C
B
Part No.
NOTE: We suggest a slightly
undersized diameter for a
tight fit due to the softness and
flexibility of these caps. For
example, if the OD is .500, use
a .437 Short Cap.
Inside Dia.
A
Max. Inside Nominal Wall
Length B Thickness C
VSC
VSC
VSC
VSC
VSC
062X.500
080X.500
093X.750
112X1.000
125X1.500
.062
.080
.093
.112
.125
.500
.500
.750
1.000
1.500
.028
.028
.028
.030
.033
VSC
VSC
VSC
VSC
VSC
812X1.500
843X1.500
875X1.500
937X1.500
950X1.500
.812
.843
.875
.937
.950
1.500
1.500
1.500
1.500
1.500
.060
.060
.060
.060
.060
VSC
VSC
VSC
VSC
VSC
137X1.500
142X1.500
151X1.500
156X1.500
172X1.500
.137
.142
.151
.156
.172
1.500
1.500
1.500
1.500
1.500
.033
.033
.038
.038
.038
VSC
VSC
VSC
VSC
VSC
1000X1.500
1062X1.500
1125X1.500
1187X1.500
1250X1.500
1.000
1.062
1.125
1.187
1.250
1.500
1.500
1.500
1.500
1.500
.060
.065
.065
.065
.065
VSC
VSC
VSC
VSC
VSC
187X1.500
207X1.500
219X1.500
234X1.500
240X1.500
.187
.207
.219
.234
.240
1.500
1.500
1.500
1.500
1.500
.038
.038
.038
.038
.038
VSC
VSC
VSC
VSC
VSC
1313X1.500
1375X1.500
1500X1.500
1625X1.500
1687X1.500
1.313
1.375
1.500
1.625
1.687
2.000
1.500
1.500
1.500
1.500
.065
.065
.065
.065
.065
VSC
VSC
VSC
VSC
VSC
250X1.500
281X2.500
313X1.500
331X1.500
343X2.500
.250
.281
.313
.331
.343
1.500
2.500
1.500
1.500
2.500
.042
.042
.042
.042
.042
VSC
VSC
VSC
VSC
VSC
1750X1.500
1875X2.000
2000X1.500
2125X1.750
2250X1.500
1.750
1.875
2.000
2.125
2.250
1.500
2.000
1.500
1.750
1.500
.065
.065
.065
.065
.065
VSC
VSC
VSC
VSC
VSC
375X1.500
406X2.500
420X1.500
437X1.500
468X2.500
.375
.406
.420
.437
.468
1.500
2.500
1.500
1.500
2.500
.042
.055
.055
.055
.055
VSC
VSC
VSC
VSC
VSC
2375X1.500
2500X1.500
2625X1.750
2750X1.500
3000X1.500
2.375
2.500
2.625
2.750
3.000
1.500
1.500
1.750
1.500
1.500
.065
.065
.065
.065
.065
VSC
VSC
VSC
VSC
VSC
VSC
VSC
500X1.500
531X2.500
562X1.500
625X1.500
687X1.500
730X1.500
750X1.500
.500
.531
.562
.625
.687
.730
.750
1.500
2.500
1.500
1.500
1.500
1.500
1.500
.055
.060
.060
.060
.060
.060
.060
VSC
VSC
VSC
VSC
VSC
VSC
3125X1.750
3250X1.500
3500X1.500
3625X1.750
4000X1.750
4750X2.000
3.125
3.250
3.500
3.625
4.000
4.750
1.750
1.500
1.500
1.750
1.750
2.000
.065
.065
.065
.065
.065
.065
Standard colours: Black, red.
Also available in white, blue, green, orange, yellow, gray.
Cords Canada Ltd., 62 Densley Avenue, Toronto, ON M6M 5E1
Toronto/GTA: 416-242-6811 North America toll free: 1-800-363-5080 Fax: 416-242-6819 Email: cords@cordscanada.com
21
Vinyl-Dipped Caps and Protectors CONTINUED
RECTANGULAR VINYL CLOSURES
R-Caps (Rectangular Caps) offer the largest
variety of these normally hard-to-find caps in all
popular sizes. Flexible and easy to work with,
R-Caps are used on flat wire or bar stock as
decorators, lever covers, identifiers, or handle
grips. Choose the size, length and bright colour
you need.
FLANGE COVERS
Tough, resilient, vinyl ASA flange covers
protect critical flange faces and prevent interior
damage and contamination.
These covers fit most American Standard
Association, Navy and Military sizes and work
with most tubing, including Marman, flared and
beaded. Tough and flexible, FC-series covers
can also be used on joints and flanges. Fit
most tubing sizes up to 6-1/2". Both types are
available in bright yellow.
E-Z TAB CAPS
Tough, flexible vinyl caps with convenient
extra-long pull tab that makes for easy removal
and application. Go on snugly and stay put for a
superior seal. Can be used as a paint mask,
shipping cap or thread protector.
22
Cords Canada Ltd., 62 Densley Avenue, Toronto, ON M6M 5E1
Toronto/GTA: 416-242-6811 North America toll free: 1-800-363-5080 Fax: 416-242-6819 Email: cords@cordscanada.com
Vinyl-Dipped Caps and Protectors CONTINUED
PLUS-PLUGS
Used as a cap or plug to keep out moisture or
contamination, patented Plus-Plugs fit most
popular threaded and NPT sizes. Flexible nonshredding material assures Plus-Plugs will not
pop out during manufacturing or shipping.
Patented 360° pull tab assures quick and easy
removal. Most popular sizes shipped from stock.
SILICONE CAPS
The clear synthetic material will not
contaminate paint systems. These caps
can be reused numerous times at lower
temperatures and can be used in
extreme temperatures up to 600°F.
NEOPRENE AND SILICONE TAPERED PLUGS
Perfect for hard-to-fit small diameters.
The V-shaped design allows one plug to
fit multiple ports. No flange masks the
surface immediately around the port
opening.
Neoprene plugs are best for onedirectional paint spray. Silicone plugs
are for continuous use at 500°F and
intermittent use at 600°F and are of
particular use for the high bake
temperatures found in powder coating
applications.
Cords Canada Ltd., 62 Densley Avenue, Toronto, ON M6M 5E1
Toronto/GTA: 416-242-6811 North America toll free: 1-800-363-5080 Fax: 416-242-6819 Email: cords@cordscanada.com
23
Masking Products
In addition to the masking capabilities of our vinyl caps and plugs, we offer
a variety of specialized masking products.
FINISHING DISCS
Painting discs are heat-resistant,
adhesive-backed crepe paper that withstand bake temperatures of 300°F for
one hour. They leave a clean line, with
no “creeping” under edges and no
residue or stain from the adhesive.
Plating discs last for up to one hour
at 200°F, resist more chemicals than
similar vinyl discs and resist curling
and shrinking.
Powder coating discs are made
of extra thick polyester, making them
effective for up to one hour at 425°F.
SILICONE TAPE
Use this self-sticking tape to conveniently
mask irregular shapes. No mess, no heat,
no tools required and uses no adhesive.
Polyethylene Sleeving
Prevents damage to surfaces.
Identifies various grades. Can cover
Part No.
irregular contours, from flat to round,
and will stay in place until pushed off.
Fits Diameter
Colour
Mini Coil (ft.)
Maxi Coil (ft.)
NG
NG
NG
NG
NG
.25
.50
1.00
1.50
2.00
1/4 to 1/2
1/2 to 1
1 to 1-1/2
1-1/2 to 2
2 to 2-1/2
Yellow
Blue
Red
Black
White
650
550
340
180
160
3000
2750
1700
900
800
NG
NG
NG
NG
NG
NG
2.50
3.00
4.00
5.00
6.00
7.00
2-1/2 to 3
3 to 4
4 to 5
5 to 6
6 to 7
7 to 9
Yellow
Green
Orange
Brown
Blue
Natural
120
90
70
60
50
40
600
450
350
300
250
200
Minimum order one roll. Sold in full rolls only.
24
Cords Canada Ltd., 62 Densley Avenue, Toronto, ON M6M 5E1
Toronto/GTA: 416-242-6811 North America toll free: 1-800-363-5080 Fax: 416-242-6819 Email: cords@cordscanada.com
Tapered Caps and Plugs
Tapered and flexible for easy installation and removal, these
provide a snug fit as either a cap or plug. Protect threads and
keep dirt and moisture out of pipes, valves, tubes, etc.
When using as a cap, “I” dimension should be at least .020"
per inch less than diameter to be capped. When using as a
plug, “L” dimension should be at least .020" per inch larger
than opening. Larger diameters may require more interference.
N.P.T. Sizes
Part No.
G
H
I
J
K
L
NIA 234-A
NIA 235-C
NIA 235-T
NIA 235-V
NIA 236-X
5/16
3/8
29/64
3/8
15/32
13/32
13/32
11/32
11/32
3/8
.052
.110
.146
.150
.175
.117
.177
.211
.210
.239
.116
.174
.210
.209
.239
.181
.241
.275
.269
.303
NIA 236-L
NIA 237-Y
NIA 229-Z
NIA 238-D
NIA 1193
15/32
1/2
9/16
9/16
11/16
13/32
13/32
3/8
13/32
29/32
.205
.235
.267
.298
.375
.273
.303
.333
.364
.375
.267
.299
.331
.362
.437
.335
.367
.397
.428
.437
19/32
5/8
21/32
11/16
11/16
13/32
13/32
13/32
5/16
15/32
.328
.358
.384
.415
.408
.395
.422
.448
.485
.484
.392
.422
.448
.477
.472
.459
.486
.512
.547
.548
23/32
3/4
3/4
25/32
27/32
15/32
15/32
11/32
1/2
17/32
.436
.469
.490
.487
.518
.504
.544
.550
.569
.606
.500
.533
.552
.551
.580
.568
.608
.612
.633
.668
27/32
7/8
7/8
15/16
55/64
17/32
1/2
17/32
19/32
3/16
.549
.578
.614
.627
.688
.634
.665
.691
.723
.743
.610
.642
.678
.691
.750
.695
.729
.755
.787
.805
NIA 239-E
NIA 181
NIA 240
NIA 189-C
NIA 189
NIA 189-2
NIA 241
NIA 241-S
NIA 188
NIA 242
NIA 242-2
NIA 243
NIA 191
NIA 203
NIA 710
Cap
Plug
1/8
1/8
1/4
1/4
3/8
3/8
1/2
Minimums available on request.
Continued
Orange Low Density Polyethylene. Mil Spec (MIL-C-5501/7, MIL-C-52078).
Cords Canada Ltd., 62 Densley Avenue, Toronto, ON M6M 5E1
Toronto/GTA: 416-242-6811 North America toll free: 1-800-363-5080 Fax: 416-242-6819 Email: cords@cordscanada.com
25
Tapered Caps and Plugs CONTINUED
N.P.T. Sizes
Part No.
NIA 245
NIA 246
NIA 204
NIA 247
NIA 192-2-C
Cap
H
I
J
K
L
3/4
1
1
1-1/16
1-1/8
1-1/8
19/32
19/32
21/32
5/8
21/32
.663
.688
.739
.755
.790
.761
.785
.848
.869
.894
.727
.752
.803
.819
.854
.825
.849
.912
.933
.958
1-1/8
1-1/8
1-5/32
1-5/32
1-5/16
3/4
21/32
1/2
23/32
7/8
.805
.805
.878
.855
.940
.909
.909
.980
.980
.960
.869
.869
.942
.915
1.020
.973
.973
1.040
1.040
1.040
1-1/4
1-1/4
1-9/32
1-7/16
1-5/16
1/2
1-1/32
3/4
3/4
25/32
.918
.890
.903
.918
.933
.985
1.030
1.028
1.047
1.080
.980
.950
.967
.975
.997
1.049
1.090
1.092
1.104
1.144
1-13/32
1-7/16
1-43/64
1-7/16
1-3/8
25/32
21/32
21/32
3/4
9/16
1.029
1.113
1.113
1.115
1.155
1.155
1.223
1.222
1.222
1.190
1.093
1.180
1.175
1.179
1.276
1.219
1.284
1.284
1.286
1.312
1-1/2
1-1/2
1-1/2
1-5/8
1-5/8
3/4
27/32
3/4
17/32
3/4
1.162
1.175
1.231
1.286
1.248
1.290
1.300
1.295
1.401
1.401
1.226
1.233
1.292
1.350
1.312
1.354
1.358
1.356
1.465
1.465
1-3/4
1-49/64
1-3/4
1-3/4
1-25/32
51/64
15/16
7/8
3/4
3/4
1.340
1.282
1.384
1.387
1.455
1.420
1.450
1.537
1.537
1.538
1.435
1.344
1.447
1.451
1.519
1.500
1.507
1.600
1.601
1.602
1-7/8
1-7/8
1-15/16
2-1/32
2
25/32
5/8
3/4
3/4
25/32
1.498
1.514
1.569
1.664
1.688
1.620
1.628
1.686
1.794
1.818
1.560
1.574
1.633
1.720
1.752
1.682
1.688
1.750
1.850
1.882
2-5/32
2-3/8
2-1/8
2-13/64
2-1/4
1
43/64
1
3/4
1
1.743
1.785
1.783
1.885
1.839
1.874
1.895
1.936
2.000
2.014
1.807
1.865
1.847
1.950
1.903
1.938
1.975
2.000
2.065
2.078
2-1/4
2-19/32
2-5/16
2-7/16
2-19/32
1
3/8
3/4
1-1/32
1
1.917
2.060
1.953
2.000
2.074
2.069
2.076
2.083
2.174
2.265
1.981
2.100
2.017
2.070
2.136
2.133
2.140
2.147
2.244
2.312
3/4
3/4
3/4
NIA 193
NIA 250-S
NIA 250-SW
NIA 250
NIA 1153
NIA 251
NIA 205
NIA 252
NIA 253-S
NIA 253
G
1/2
NIA 192-1
NIA 192-2
NIA 277
NIA 248
NIA 709
NIA 249-1
NIA 249-2
NIA 249
NIA 249-W
NIA 153
Plug
1
1
NIA 727
NIA 253-2
NIA 254-S
NIA 254
NIA 194
1-1/4
NIA 195-F
NIA 195-S
NIA 255
NIA 1972
NIA 196
1-1/4
1-1/4
NIA 206
NIA 911
NIA 256
NIA 806
NIA 257
1-1/2
1-1/2
1-1/2
NIA 258
NIA 258-S
NIA 259
NIA 260
NIA 261
Minimums available on request.
Continued
Orange Low Density Polyethylene. Mil Spec (MIL-C-5501/7).
26
Cords Canada Ltd., 62 Densley Avenue, Toronto, ON M6M 5E1
Toronto/GTA: 416-242-6811 North America toll free: 1-800-363-5080 Fax: 416-242-6819 Email: cords@cordscanada.com
Tapered Caps and Plugs CONTINUED
N.P.T. Sizes
Part No.
NIA 1230
NIA 262
NIA 207
NIA 708
NIA 263
Cap
Plug
2
NIA 264
NIA 265
NIA 267
NIA 266
NIA 199
NIA 2156
2-1/2
G
H
I
J
K
L
2-51/64
2-17/32
2-5/8
2-21/32
2-13/16
3/4
1-1/32
1
3/4
1-5/32
2.216
2.065
2.236
2.220
2.332
2.336
2.344
2.400
2.383
2.540
2.280
2.129
2.300
2.300
2.396
2.400
2.408
2.464
2.464
2.604
2-25/32
2-25/32
2-7/8
2-7/8
2-31/32
2-31/32
21/32
1
3/4
1
25/32
1/2
2.418
2.247
2.497
2.393
2.579
2.595
2.581
2.586
2.626
2.686
2.728
2.728
2.482
2.311
2.561
2.457
2.641
2.655
2.645
2.650
2.690
2.750
2.790
2.788
Minimums available on request.
Orange Low Density Polyethylene. Mil Spec (MIL-C-5501/7).
Extra Large Tapered Caps & Plugs
Part No.
NIA 862
NIA 268
NIA 208
NIA 2046
NIA 228
NIA 269
NIA 270
NIA 200
NIA 209
NIA 338
NIA 341
NIA 339
NIA 303
NIA 340
NIA 405
NIA 406
NIA 342
NIA 343
NIA 407
NIA 344
NIA 345
NIA 346
NIA 351
NIA 352
NIA 365
NIA 366
N.P.T. Sizes
Cap
Plug
2-1/2
3
3
3-1/2
3-1/2
4
4
5
5
6
6
NIA 367
NIA 368
NIA 369
NIA 370
NIA 390
G
H
I
J
K
L
M
3-1/16
3-1/4
3-1/8
3-11/32
3-13/32
3-3/8
23/32
3/4
1
3/4
15/32
1
2.626
2.786
2.656
2.915
2.916
2.910
2.790
2.918
2.926
3.041
3.079
3.174
2.706
2.850
2.720
2.975
2.996
2.980
2.870
2.982
2.990
3.103
3.159
3.244
.040
.030
.032
.033
.045
.035
3-1/2
3-5/8
3-11/16
3-7/8
4
1
3/4
1-1/8
3/4
1
3.018
3.250
3.200
3.406
3.478
3.297
3.382
3.492
3.542
3.658
3.088
3.320
3.270
3.466
3.552
3.367
3.452
3.562
3.602
3.732
.035
.035
.035
.045
.040
4
4-1/8
4-3/8
4-17/32
4-15/16
3/4
3/4
3/4
3/4
15/16
3.596
3.710
3.848
3.940
4.134
3.722
3.840
3.994
4.060
4.379
3.676
3.790
3.928
4.020
4.214
3.802
3.920
4.074
4.140
4.459
.040
.040
.040
.040
.060
5
5-1/4
5-7/16
5-7/8
6-1/8
1
7/8
11/16
7/8
1
4.288
4.568
4.900
5.217
5.390
4.542
4.782
5.020
5.385
5.544
4.368
4.638
4.980
5.326
5.470
4.622
4.852
5.100
5.494
5.620
.045
.060
.060
.060
.040
6-1/4
6-5/8
6-15/16
7-3/16
7-5/8
1
1
7/8
1-1/2
1
5.606
5.918
6.329
6.562
6.961
5.784
6.094
6.500
6.668
7.038
5.696
6.008
6.398
6.668
7.048
5.874
6.184
6.564
6.774
7.124
.065
.045
.065
.065
.065
7-15/16
8-1/8
8-3/8
9-1/8
10-1/2
1
1
1
1-1/2
1
7.253
7.574
7.877
8.558
9.810
7.576
7.762
8.058
8.622
9.980
7.338
7.658
7.968
8.668
9.950
7.656
7.846
8.146
8.736
10.130
.065
.070
.070
.070
.070
Minimums available on request.
Orange Low Density Polyethylene.
Tolerances on all decimal dimensions are ± .010 per inch (example: 2.500 ± .010 per inch = .025).
Tolerances for fractional dimensions are ± 1/32" per inch.
Heat distortion temperatures are as follows:
Low Density Polyethylene: 100-121°F (66 P.S.I.)
Medium Density Polyethylene: 120-165°F (66 P.S.I.)
High Density Polyethylene: 140-180°F (66 P.S.I.)
Cords Canada Ltd., 62 Densley Avenue, Toronto, ON M6M 5E1
Toronto/GTA: 416-242-6811 North America toll free: 1-800-363-5080 Fax: 416-242-6819 Email: cords@cordscanada.com
27
Cap Glides
ROUND CAP GLIDES–STANDARD
Part No.
SQUARE CAP GLIDES
Tube OD
O/A Height
CGC
CGC
CGC
CGC
CGC
.312
.437
.500
.625
.750
5/16
7/16
1/2
5/8
3/4
.413
.610
.643
.661
.646
CGC
CGC
CGC
CGC
CGC
.875
.937
.968
1.000
1.125
7/8
15/16
31/32
1
1-1/8
.653
.578
.655
.655
.669
CGC
CGC
CGC
CGC
CGC
1.250
1.500
1.625
1.750
2.000
1-1/4
1-1/2
1-5/8
1-3/4
2
.578
.625
.578
.570
.563
Part No.
CGS
CGS
CGS
CGS
CGS
CGS
Tube OD
.500
.625
.750
1.000
1.250
1.500
1/2
5/8
3/4
1
1-1/4
1-1/2
Standard colour: Black or white.
Other sizes and colours available.
RECTANGULAR CAP GLIDES
ROUND CAP GLIDES–HEAVY DUTY
Part No.
CGC
CGC
CGC
CGC
CGC
.625H
.750H
.875H
.968H
1.000H
Tube OD
O/A Height
5/8
3/4
7/8
31/32
1
1.112
1.240
1.368
1.375
1.483
Standard colour: Black or white.
Other sizes and colours available.
Part No.
W
L
CGR 1X2
CGR 1X3
CGR 2X3
1
1
2
2
3
3
Standard colour: Black or white.
Other sizes and colours available.
VINYL CANE TIPS–HEAVY DUTY
Part No.
Looking for a different kind of protector?
Check out our Feet and Bumpers section.
28
Tube OD
CANE .625
CANE .750
Standard colour: Gray.
Cords Canada Ltd., 62 Densley Avenue, Toronto, ON M6M 5E1
Toronto/GTA: 416-242-6811 North America toll free: 1-800-363-5080 Fax: 416-242-6819 Email: cords@cordscanada.com
5/8
3/4
Tube Caps
Shallow, medium and long Tube Caps fit
almost every size of tubing diameter with a
snug friction fit.
Closures are primarily used to cap fittings,
threaded studs, machined parts and tubes
used for packaging drill bits and tools.
Long Tube Caps
TUBE CAPS
SHALLOW TUBE CAPS
Part No.
To Fit
OD
L
Part No.
To Fit
OD
L
Part No.
To Fit
OD
L
NIA 210-A
NIA 211-B
NIA 211-L
NIA 212-C
NIA 212-S
3/32
1/8
1/8
5/32
11/64
5/8
5/8
3/4
19/32
5/8
NIA 448
NIA 224
NIA 289
NIA 1783
NIA 760
1-1/16
1-1/8
1-1/4
1-5/16
1-3/8
1
7/8
1
1
5/8
NIA 213-S
NIA 214-S
NIA 1805
NIA 216-T
NIA 773
3/16
1/4
5/16
3/8
7/16
15/32
1/2
3/8
15/32
7/32
NIA 213-D
NIA 213-R
NIA 214-J
NIA 214-E
NIA 274-G
3/16
13/64
7/32
1/4
9/32
5/8
5/8
3/4
7/8
3/4
NIA 225
NIA 290
NIA 291
NIA 291-2
NIA 1008
1-3/8
1-1/2
1-5/8
1-23/32
1-3/4
1
1
1
1
7/8
NIA 1031
NIA 218-S
NIA 838
NIA 222-S
NIA 1784
7/16
1/2
23/32
3/4
1
1/2
1/2
15/32
3/8
1/2
NIA 215-F
NIA 216-H
NIA 217
NIA 218
NIA 219
5/16
3/8
7/16
1/2
9/16
7/8
7/8
7/8
7/8
7/8
NIA 1008-1
NIA 1699
NIA 226
NIA 327
NIA 230
1-3/4
1-7/8
2
2-1/8
2-1/4
1
1
1
7/8
7/8
NIA 2003
NIA 1364
NIA 289-S
NIA 985
NIA 1025
1
1
1-1/4
1-3/8
2-1/8
1/2
5/8
1/2
11/32
1/2
NIA 219-S
NIA 220
NIA 981*
NIA 220-H
NIA 221
NIA 221-S
9/16
5/8
5/8
5/8
11/16
11/16
5/8
7/8
7/8
15/16
7/8
3/4
NIA 1365
NIA 227
NIA 372
NIA 374
NIA 232
2-1/4
2-1/2
2-19/32
2-5/8
2-3/4
1
7/8
1
1
1
NIA 222
NIA 222-H
NIA 835
NIA 223
NIA 201-T†
3/4
3/4
13/16
13/16
7/8
7/8
15/16
11/16
7/8
5/8
NIA 387
NIA 373
NIA 1528
NIA 1563
NIA 1521
3
3-1/8
3-1/4
3-7/16
3-1/2
1
1-3/8
1
1
1
NIA 201-S
NIA 201
NIA 748
NIA 1202
NIA 960
7/8
7/8
29/32
29/32
63/64
5/8
7/8
3/4
7/8
1
NIA 2215
NIA 1540
NIA 377
NIA 1400
NIA 1363
NIA 324-3
3-33/64
4
4-1/8
4-13/16
4-55/64
8
2
1-1/8
1-1/2
41/64
1
2-1/4
NIA 138
NIA 138-2
1
1
3/4
1
Minimums on request.
Orange Low Density Polyethylene.
Mil Spec (MIL-C-5501/9).
* 2 internal rings.
† .067 wall thickness.
Tolerances on all decimal dimensions are ± .010 per inch
(example: 2.500 ± .010 per inch = .025).
Tolerances for fractional dimensions are ± 1/32" per inch.
Heat distortion temperatures are as follows:
Low Density Polyethylene: 100-121°F (66 P.S.I.)
Medium Density Polyethylene: 120-165°F (66 P.S.I.)
High Density Polyethylene: 140-180°F (66 P.S.I.)
Minimums on request.
Orange Low Density Polyethylene.
Mil Spec (MIL-C-5501/9).
LONG TUBE CAPS
Part No.
To Fit
OD
L
NIA 214-L
NIA 216-L
NIA 1030
NIA 217-L
NIA 1834
NIA 220-U
15/64
3/8
27/64
7/16
5/8
5/8
1-1/8
1-1/8
1-1/4
1-1/2
2-1/2
1-1/2
NIA 222-L
NIA 201-M
NIA 138-L
NIA 289-M
NIA 289-L
3/4
7/8
1
1-1/4
1-1/4
2-15/32
1-3/4
1-3/4
1-1/2
1-3/4
NIA 428
NIA 428-2
NIA 290-L
NIA 291-L
NIA 291-3
NIA 226-L
1-3/8
1-1/2
1-3/8
1-19/32
1-1/2
1-3/4
1-5/8
1-1/4
1-27/32 1-7/32
2
1-1/2
Minimums on request.
Orange Low Density Polyethylene.
Mil Spec (MIL-C-5501/9).
Cords Canada Ltd., 62 Densley Avenue, Toronto, ON M6M 5E1
Toronto/GTA: 416-242-6811 North America toll free: 1-800-363-5080 Fax: 416-242-6819 Email: cords@cordscanada.com
29
Snap-In Plugs
TYPE 1 (Flush – fits 14-26 gauge material)
Fits
Hole
Size
A
3/8
3/8
1/2
5/8
5/8
3/4
3/4
7/8
1-1/16
13/16
.410
.410
.540
.675
.675
.375
.375
.500
.615
.625
NIA 437
NIA 412
NIA 438
NIA 413
NIA 465
11/16
3/4
7/8
1
1-3/32
1-1/16
1
1-5/32
1-7/16
1-5/16
.710
.790
.910
1.070
1.150
NIA 457
NIA 414
NIA 415
NIA 416
NIA 417
1-3/16
1-1/4
1-1/2
1-3/4
2
1-9/16
1-5/8
1-7/8
2-1/8
2-7/16
NIA 419
NIA 472
NIA 421
NIA 425*
NIA 425-S*
2-1/2
2-5/8
3
4
4
E
F
.310
.305
.400
.500
.545
.090
.090
.110
.090
.140
.060
.125
.090
.100
.080
.680
.750
.875
1.010
1.090
.556
.625
.750
.875
1.000
.094
.100
.100
.110
.125
.094
.090
.090
.094
.080
1.240
1.290
1.540
1.790
2.080
1.200
1.250
1.500
1.750
2.020
1.050
1.125
1.400
1.620
1.875
.100
.110
.110
.105
.100
.100
.090
.090
.094
.094
3
3-1/8
3-3/8
4-1/2
4-1/2
2.580
2.675
3.060
4.100
4.100
2.520
2.645
3.000
4.020
4.020
2.375
2.520
2.850
3.900
3.900
.100
.100
.110
.150
.090
.094
.094
.090
.080
.340
Part No.
NIA 411-2
NIA 412-2
NIA 438-2
NIA 413-2
NIA 465-2
NIA 414-2
Fits
Hole
Size
1/2
3/4
7/8
1
1-3/32
1-1/4
A
7/8
1-5/32
1-1/4
1-3/8
1-7/16
1-5/8
B
.538
.800
.915
1.050
1.125
1.308
C
.500
.750
.875
1.000
1.090
1.250
D
.430
.660
.795
.930
1.000
1.170
E
.125
.170
.155
.160
.160
.140
F
.285
.360
.350
.350
.350
.350
NIA 415-2
NIA 418-2
NIA 416-2
NIA 417-2
NIA 419-2
NIA 421-2
1-1/2
1-5/8
1-3/4
2
2-1/2
3
1-7/8
2
2-1/8
2-3/8
3
3-1/2
1.550
1.675
1.800
2.050
2.570
3.060
1.500
1.625
1.750
2.000
2.500
3.000
1.420
1.540
1.670
1.910
2.400
2.910
.150
.160
.160
.180
.160
.190
.370
.350
.350
.360
.380
.410
Part No.
Flush Front
Type 1: Flush front.
Type 2: Recessed front.
Snap-In Plugs are tough, flexible
“finishing” plugs used extensively in all
sheet metal work to seal access holes.
Insertion is a snap. Thanks to an internal bead, they hold on tight when the
handling gets tough.
Snap-In Plugs are used by auto
rustproofers, on refrigeration units,
water heaters, steel doors, paint cans,
lawn mowers–even piggy banks!
These can be hot stamped with your
logo to provide a unique and attractive
solution for product identification. Call
us for a quote on hot stamping.
NIA 659*
NIA 659-1
NIA 411
NIA 430
NIA 430-S
B
C
D
TYPE 2 (Recessed)
Minimums available on request.
Black Low Density Polyethylene.
Tolerances on all decimal dimensions are ± .010 per inch (example: 2.500 ± .010 per inch = .025).
Tolerances for fractional dimensions are ± 1/32" per inch.
Heat distortion temperatures are as follows:
Low Density Polyethylene: 100-121°F (66 P.S.I.)
30
Medium Density Polyethylene: 120-165°F (66 P.S.I.)
High Density Polyethylene: 140-180°F (66 P.S.I.)
Cords Canada Ltd., 62 Densley Avenue, Toronto, ON M6M 5E1
Toronto/GTA: 416-242-6811 North America toll free: 1-800-363-5080 Fax: 416-242-6819 Email: cords@cordscanada.com
Knock-Out Seals
These nylon electrical knock-out seals are moulded
in gray colour to resemble galvanized steel and lock
firmly in boxes up to 1/4". They install quickly with fingertip pressure (no tools required).
Part No.
Trade Size
Mounting Hole
Diameter
A
Head Diameter
B
Overall Height
Max. Chassis
Thickness
KOS1/2
KOS3/4
KOS1
KOS1-1/4
KOS1-1/2
KOS2
1/2
3/4
1
1-1/4
1-1/2
2
.875
1.093
1.375
1.750
2.000
2.500
1.015
1.218
1.500
1.906
2.140
2.750
.453
.453
.453
.453
.453
.750
.125
.125
.125
.125
.125
.250
Standard colour: Gray.
Paper Tube Plugs
The 1" to 6" polyethylene paper tube
plugs come with convenient fingerpull
tabs (one or two, depending on size),
and are 1/2" deep.
The 8" to 12" plugs have a wide
flange for easy removal from tubes and
are 1-1/4" deep.
Part No.
Fits Tube ID
Part No.
Fits Tube ID
TP 1000
TP 1250
TP 1375
TP 1500
1
1-1/4
1-3/8
1-1/2
TP 2750
TP 3000
TP 3500
TP 4000
2-3/4
3
3-1/2
4
TP 1750
TP 2000
TP 2250
TP 2500
1-3/4
2
2-1/4
2-1/2
TP 5000
TP 6000
TP 8000
TP 10000
TP 12000
5
6
8
10
12
Standard colour: Natural white (1" to 6")
or black HDPE (8" to 12").
Other colours available for 1" to 6" sizes
(minimum order 10,000).
Cords Canada Ltd., 62 Densley Avenue, Toronto, ON M6M 5E1
Toronto/GTA: 416-242-6811 North America toll free: 1-800-363-5080 Fax: 416-242-6819 Email: cords@cordscanada.com
31
Shorty Plugs
Use when space inside the panel is a
problem. Shorty plugs have a limited
(1/8") protrusion inside the panel. They
have a matte finish head tapering to a
thin edge for a smooth finished look.
Quickly and easily installed.
Mounting
Hole Diameter
Head
Thickness
A
Head
Diameter
B
Overall
Height
Maximum
Chassis
Thickness
SP218
SP281
SP312
SP343
SP375
.218
.281
.312
.343
.375
1/16
1/16
1/16
1/16
1/16
9/32
11/32
3/8
13/32
15/32
1/4
1/4
1/4
1/4
1/4
.062
.062
.062
.062
SP406
SP437
SP468
SP500
SP531
.406
.437
.468
.500
.531
1/16
1/16
1/16
1/16
1/16
15/32
17/32
17/32
37/64
19/32
1/4
1/4
1/4
1/4
1/4
.593
.625
.750
.781
.875
1.000
1/16
1/16
1/16
1/16
1/16
1/16
11/16
23/32
27/32
57/64
31/32
1-13/64
1/4
1/4
1/4
1/4
1/4
1/4
Part No.
SP593
SP625
SP750
SP781
SP875
SP1000*
+010/-.000
Minimum order 1000.
Standard colour: Black. Other colours available at premium charge if quantities are sufficient.
*UL and CSA approvals pending.
ALSO AVAILABLE:
PRY OUT PLUGS
32
INSULATION PLUGS
Cords Canada Ltd., 62 Densley Avenue, Toronto, ON M6M 5E1
Toronto/GTA: 416-242-6811 North America toll free: 1-800-363-5080 Fax: 416-242-6819 Email: cords@cordscanada.com
.062
.062
.062
.062
.062
.062
.062
.062
.062
.062
.062
.062
Dome Plugs
Close unneeded chassis holes. Moulded of
black nylon, these feature a convex, matte finish
head that tapers to a thin edge. Gives your product
an uninterrupted, completed surface you can even
paint over. No tools required. Just a quick push
locks these firmly into chassis up to 1/4" thick.
Part No.
Mounting
Hole Diameter
Head
Thickness
A
Head
Diameter
B
Overall
Height
Maximum
Chassis
Thickness
Minimum
Order
Qty.
DP187
DP250
DP312
DP375
DP437
.187
.250
.312
.375
.437
1/16
1/16
1/16
1/16
1/16
1/4
5/16
3/8
15/32
17/32
15/64
5/16
5/16
13/32
13/32
.062
.062
.062
.125
.125
1,000
1,000
1,000
1,000
1,000
DP500
DP562
DP625
DP687
DP750
.500
.562
.625
.687
.750
1/16
1/16
1/16
1/16
1/16
37/64
21/32
23/32
25/32
59/64
13/32
13/32
13/32
13/32
13/32
.125
.125
.125
.125
.125
1,000
1,000
1,000
1,000
1,000
DP812
DP875
DP1000
DP1093
DP1187
.812
.875
1.000
1.093*
1.187
1/16
1/16
1/16
1/16
1/16
57/64
1-1/64
1-13/64
1-7/32
1-5/16
13/32
29/64
29/64
29/64
29/64
.125
.125
.125
.125
.125
1,000
1,000
500
500
500
DP1250
DP1375
DP1500
DP1750
DP2000
1.250
1.375
1.500
1.750
2.000
1/16
1/16
1/16
1/16
5/64
1-3/8
1-1/2
1-43/64
1-29/32
2-9/64
29/64
29/64
29/64
29/64
15/32
.125
.125
.125
.125
.125
500
500
500
300
300
DP2.093
DP2.25
DP2.5
DP3.0
DP3.375
2.093**
2.250
2.500
3.000
3.375
7/64
7/64
7/64
7/64
7/64
2-1/4
2-27/64
2-23/32
3-11/64
3-21/32
3/4
3/4
3/4
3/4
3/4
.250
.250
.250
.250
.250
200
200
100
100
100
DP3.5
DP4.0
DP5.0
DP6.0
3.500
4.000
5.000
6.000
7/64
7/64
7/64
7/64
3-21/32
4-5/32
5-7/32
6-7/32
3/4
3/4
25/32
25/32
.250
.250
.250
.250
100
50
150
130
Standard colour: Black. Other colours available at premium charge if quantities are sufficient.
* can be used up to 1.125 diameter.
** can be used up to 2.125 diameter.
Cords Canada Ltd., 62 Densley Avenue, Toronto, ON M6M 5E1
Toronto/GTA: 416-242-6811 North America toll free: 1-800-363-5080 Fax: 416-242-6819 Email: cords@cordscanada.com
33
Dome Plugs CONTINUED
DOUBLE “D”
Got a strain relief hole where it shouldn’t be? Don’t
start again; just fill it with a double “D” plug. These work
for other chorded or “DD” holes as well (holes punched
or moulded with two opposing flats). The convex, matte
finish head tapers to a thin edge, giving your chassis a
completed look. All sizes have a head thickness of
1/16", and fit a maximum chassis thickness of .125".
Part No.
Mounting
Hole Diameter
D
To Prevent
Rotation
A
Head
Diameter
B
Overall
Height
.437
.500
.562
.625
.750
.875
.390
.445
.530
.550
.625
.770
17/32
37/64
21/32
23/32
59/64
1-1/64
13/32
13/32
13/32
13/32
13/32
29/64
DD437-390
DD500-445
DD562-530
DD625-550
DD750-625
DD875-770
Minimum order 1000.
THICKER PANEL DOME
Closes unneeded panel holes and electrical knock-outs.
All-nylon construction. Convex matte finish head tapers to a
thin edge. (Approximate head thickness .063".)
Locking fingers ‘snap’ into holes with fingertip pressure
for quick and easy installation.
Withstands a push-back force of 35 pounds.
Part No.
Mounting
Hole Diameter
A
Head
Diameter
B
Overall
Height
Maximum
Chassis
Thickness
DPT500
DPT625
DPT750
DPT875
DPT1000
.500
.625
.750
.875
1.000
.578
.718
.921
1.015
1.203
.562
.562
.562
.562
.562
.250
.250
.250
.250
.250
DPT1093
DPT1187
DPT1250
DPT1375
DPT1500
1.093 -1.125
1.187
1.250
1.375
1.500
1.218
1.312
1.375
1.500
1.671
.562
.562
.562
.562
.562
.250
.250
.250
.250
.250
1.906
2.170
.562
.580
.250
.250
DPT1750
1.750
DPT2000
2.000
Standard Colour: Black or White.
34
Cords Canada Ltd., 62 Densley Avenue, Toronto, ON M6M 5E1
Toronto/GTA: 416-242-6811 North America toll free: 1-800-363-5080 Fax: 416-242-6819 Email: cords@cordscanada.com
Vent Plugs
Permits the passage of air for heat dissipation and
ventilation.
Convex, matte finish head tapers to a thin edge.
Locks firmly into chassis up to 1/4" thick.
Quick and easy installation with only fingertip pressure.
Part No.
Mounting Hole
Diameter
A
Head
Diameter
B
Overall
Height
Maximum
Chassis
Thickness
No. of
Holes
VP500
VP625
VP750
VP875
VP1000
.500
.625
.750
.875
1.000
.578
.734
.906
1.015
1.203
.406
.406
.406
.453
.453
.125
.125
.125
.125
.125
4
5
8
9
9
1.093-1.125
1.187
1.250
1.250
1.375
1.218
1.312
1.375
1.375
1.500
.453
.453
.453
.453
.453
.125
.125
.125
.125
.125
9
10
10
4
11
1.500
1.750
2.000
2.500
3.000
3.500
4.000
1.671
1.906
2.140
2.718
3.171
3.656
4.156
.453
.453
.468
.750
.750
.750
.750
.125
.125
.125
.250
.250
.250
.250
13
13
19
19
26
38
48
VP1093
VP1187
VP1250
SVP1250
VP1375
VP1500
VP1750
VP2000
VP2.5
VP3.0
VP3.5
VP4.0
Standard colour: Black. White and other colours available at premium charge if quantities are sufficient.
PLUG ASSORTMENT LABKIT
Our labkits are perfect for product design departments, experimental labs and
for all prototype work.
LABKIT 3 is an assortment of plugs with approximately the following quantities
and part numbers. (Content may vary.)
25 each
15 each
10 each
8 each
5 each
4 each
3 each
DP250, DP312, POP375, POP250, G437, G500, GPT500
GPT625, DPT625
DPT750, SP750, WP750
SP875
WP1000
VP1000, VPT1000, DP1250
DP1500
Cords Canada Ltd., 62 Densley Avenue, Toronto, ON M6M 5E1
Toronto/GTA: 416-242-6811 North America toll free: 1-800-363-5080 Fax: 416-242-6819 Email: cords@cordscanada.com
35
Universal Plug Glides
FLAT HEAD – 14-23 gauge
Part No.
UC
UC
UC
UC
UC
UC
1/2
5/8
3/4
7/8
1
1X*
Tube OD
1/2
5/8
3/4
7/8
1
1
Part No.
UC
UC
UC
UC
UC
1-1/8
1-1/4
1-1/2
1-3/4
2
Tube OD
1-1/8
1-1/4
1-1/2
1-3/4
2
*10-14 gauge.
SQUARE
Part No.
UT 3/4
UT 7/8
UT 1
NIA SQ 8-1-1EAE*
UT 1-1/4
Tube OD
3/4
7/8
1
1
1-1/4
Part No.
UT
UT
UT
UT
1-1/2
2
2X*
2-1/2
Tube OD
1-1/2
2
2
2-1/2
*10-14 gauge.
*10-14 gauge.
BALL HEAD
Part No.
UB
UB
UB
UB
3/4
7/8
31/32
1
Tube OD
Part No.
Tube OD
3/4
7/8
31/32
1
UB 1-1/4
UB 1-1/2
UB 1-3/4
1-1/4
1-1/2
1-3/4
RECTANGULAR
36
Part No.
Tube OD
UP 1 X 2
UP 1-1/2 X 3
UP 2 X 3-1/2
1X2
1-1/2 X 3
2 X 3-1/2
Cords Canada Ltd., 62 Densley Avenue, Toronto, ON M6M 5E1
Toronto/GTA: 416-242-6811 North America toll free: 1-800-363-5080 Fax: 416-242-6819 Email: cords@cordscanada.com
Plug Glides
Plug glides are made of polyethylene. Also available in ABS by special
request.
As with most parts we offer, we
can also have glides designed to
your custom specifications.
ROUND
Part No.
Size
Gauge
Part No.
Size
Gauge
PGC
PGC
PGC
PGC
PGC
PGC
5/8
3/4
7/8
1
1-1/8
1-1/4
16-18
16-18
16-18
16-18
16-18
16-18
PGC
PGC
PGC
PGC
PGC
PGC
1-3/8
1-1/2
1-3/4
2
2-1/4
2-1/2
16
16-18
16-18
16-18
16
16 or 18
.625-D
.750
.875
1.000
1.125
1.250
1.375
1.500
1.750
2.000
2.250
2.500
D is slightly domed.
SQUARE
Part No.
Size
Gauge
PGS
PGS
PGS
PGS
.500
.625
.750
.875
1/2
5/8
3/4
7/8
16-18
16-18
16-18
16-18
PGS
PGS
PGS
PGS
1.000
1.250
1.500
2.000
1
1-1/4
1-1/2
2
16-18
16-18
12, 14-16 or 18
16-18
Size
Gauge
1/2 X 1
1/2 X 1-1/2
3/4 X 1-1/2
1X2
16-18
16-18
16-18
16-18
RECTANGULAR
Part No.
PGR
PGR
PGR
PGR
.500X1
.500X1.5
.750X1.5
1.000X2
Ask about our
Ball Glides
and Oval Glides.
ANGLED SQUARE
Part No.
Size
Gauge
PGA .750
PGA .875
3/4
7/8
16-18
16-18
Standard Colour: Black.
Also available: White.
Other sizes and gauges available for all styles.
Other styles also available.
Cords Canada Ltd., 62 Densley Avenue, Toronto, ON M6M 5E1
Toronto/GTA: 416-242-6811 North America toll free: 1-800-363-5080 Fax: 416-242-6819 Email: cords@cordscanada.com
37
Pipe Thread Protectors
Both open end and closed end protectors are made to completely
cover the threads of conduit pipe.
Smooth sided caps are designed to work well with automatic vibrating
feeders; they use an internal bead to hold on tight when the handling gets
rough.
Major producers of iron, steel and aluminum pipe and tubing use these
unique protectors for safer, damage-free shipments.
STANDARD THREADED CAPS
Ribbed, threaded caps provide durable protection for male
threads on standard threaded studs and fittings.
Because of their excellent seal, they are a popular mask
for painting and plating.
THREADED PIPE PLUGS
Threaded Square Head - hollow threaded plug prevents damage to tapped
holes and provides low-cost protection (less than metal) during low pressure
testing, shipping or in-plant handling. Durable plug is easily tightened with fingers
or wrench.
Flanged Square Head - hollow threaded plug locks into position for an extratight seal due to flanged sealing surface and cannot be forced through opening.
Plug will withstand testing at a higher pressure than standard threaded plug and
offers low cost protection against damage of tapped holes.
Hexagonal Socket - a solid threaded plug offering exceptional strength as a
temporary or permanent closure. Hex socket accepts standard Allen wrench
sizes for easy tightening.
38
Cords Canada Ltd., 62 Densley Avenue, Toronto, ON M6M 5E1
Toronto/GTA: 416-242-6811 North America toll free: 1-800-363-5080 Fax: 416-242-6819 Email: cords@cordscanada.com
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