CAPS, PLUGS, GLIDES AND PROTECTORS Vinyl-Dipped Caps and Protectors SHORT CAPS Flexible vinyl Short Caps fit snugly without cracking or splitting. They have excellent insulation qualities and resist weather, moisture and chemicals. Suitable for almost any application including colour coding, thread protectors, insulators, seals, cable ends, electronic wiring, tools, decorations, masks, etc. Part Numbers Please use the following system for part numbers: VSC [ID in decimals] X [Length in decimals]. For instance, a cap with ID of .062" and length of 3/8" would be part number VSC 062X.375. Hundreds of stock sizes. Others can be produced to your specs where quantities warrant. Also available in high temperature resistant material. Hi-temp series has been used at up to 440oF for extended periods without breakdown. Minimum quantities will apply. Stock Sizes Most sizes stocked in 1/2", 1" and 1-1/2" lengths. Short Caps are also available in almost any length in .062" increments with a minimum length of .187". For sizes not shown here, please see Standard Short Caps and Long Caps sections. In-Stock Programme The following sizes can be ordered from stock in black or red. Non-stock colours: white, blue, green, orange, yellow and gray. Inside Diameters* .062, .112 .125, .172, .234, .343, .468, .625, .843, .080, .093 .137, .187, .250, .375, .500, .687, .875, .142, .207, .281, .406, .531, .750, .937, X X X .156 X .219 .234, .250, .313 .437 .562 .812 1.000 Inside Lengths Inside Diameters* 3/8, 1/2, 3/4 3/8, 1/2, 3/4, 1 1/2, 3/4, 1, 1-1/2 1.062 1.187, 1.625, 2.000, 3.000, 1.375, 1.687, 2.250, 3.500, X X 1.500 X 1.750, 2.500, 2.750, 4.000 X Inside Lengths 1, 1-1/2 1-1/2 1-3/4 Minimum order 1000. Stock colours: Black or red. *Use an undersized diameter for a tight fit. For example, if your outside diameter is 1/2", use a .437 cap. LONG CAPS Long Caps come in diameters ranging from 3/16" through 3-1/2". Most sizes are available in inside lengths up to 5-1/4", in 1/16" increments and many are available to 8" lengths. Excellent as pipe protectors, grips, caps for boiler tubes, connectors and cable end seals. Tough and durable, Long Caps are also used in many masking applications. 20 Cords Canada Ltd., 62 Densley Avenue, Toronto, ON M6M 5E1 Toronto/GTA: 416-242-6811 North America toll free: 1-800-363-5080 Fax: 416-242-6819 Email: cords@cordscanada.com Vinyl-Dipped Caps and Protectors CONTINUED STANDARD SHORT CAPS C A Inside Dia. A Part No. Max. Inside Nominal Wall Length B Thickness C B Part No. NOTE: We suggest a slightly undersized diameter for a tight fit due to the softness and flexibility of these caps. For example, if the OD is .500, use a .437 Short Cap. Inside Dia. A Max. Inside Nominal Wall Length B Thickness C VSC VSC VSC VSC VSC 062X.500 080X.500 093X.750 112X1.000 125X1.500 .062 .080 .093 .112 .125 .500 .500 .750 1.000 1.500 .028 .028 .028 .030 .033 VSC VSC VSC VSC VSC 812X1.500 843X1.500 875X1.500 937X1.500 950X1.500 .812 .843 .875 .937 .950 1.500 1.500 1.500 1.500 1.500 .060 .060 .060 .060 .060 VSC VSC VSC VSC VSC 137X1.500 142X1.500 151X1.500 156X1.500 172X1.500 .137 .142 .151 .156 .172 1.500 1.500 1.500 1.500 1.500 .033 .033 .038 .038 .038 VSC VSC VSC VSC VSC 1000X1.500 1062X1.500 1125X1.500 1187X1.500 1250X1.500 1.000 1.062 1.125 1.187 1.250 1.500 1.500 1.500 1.500 1.500 .060 .065 .065 .065 .065 VSC VSC VSC VSC VSC 187X1.500 207X1.500 219X1.500 234X1.500 240X1.500 .187 .207 .219 .234 .240 1.500 1.500 1.500 1.500 1.500 .038 .038 .038 .038 .038 VSC VSC VSC VSC VSC 1313X1.500 1375X1.500 1500X1.500 1625X1.500 1687X1.500 1.313 1.375 1.500 1.625 1.687 2.000 1.500 1.500 1.500 1.500 .065 .065 .065 .065 .065 VSC VSC VSC VSC VSC 250X1.500 281X2.500 313X1.500 331X1.500 343X2.500 .250 .281 .313 .331 .343 1.500 2.500 1.500 1.500 2.500 .042 .042 .042 .042 .042 VSC VSC VSC VSC VSC 1750X1.500 1875X2.000 2000X1.500 2125X1.750 2250X1.500 1.750 1.875 2.000 2.125 2.250 1.500 2.000 1.500 1.750 1.500 .065 .065 .065 .065 .065 VSC VSC VSC VSC VSC 375X1.500 406X2.500 420X1.500 437X1.500 468X2.500 .375 .406 .420 .437 .468 1.500 2.500 1.500 1.500 2.500 .042 .055 .055 .055 .055 VSC VSC VSC VSC VSC 2375X1.500 2500X1.500 2625X1.750 2750X1.500 3000X1.500 2.375 2.500 2.625 2.750 3.000 1.500 1.500 1.750 1.500 1.500 .065 .065 .065 .065 .065 VSC VSC VSC VSC VSC VSC VSC 500X1.500 531X2.500 562X1.500 625X1.500 687X1.500 730X1.500 750X1.500 .500 .531 .562 .625 .687 .730 .750 1.500 2.500 1.500 1.500 1.500 1.500 1.500 .055 .060 .060 .060 .060 .060 .060 VSC VSC VSC VSC VSC VSC 3125X1.750 3250X1.500 3500X1.500 3625X1.750 4000X1.750 4750X2.000 3.125 3.250 3.500 3.625 4.000 4.750 1.750 1.500 1.500 1.750 1.750 2.000 .065 .065 .065 .065 .065 .065 Standard colours: Black, red. Also available in white, blue, green, orange, yellow, gray. Cords Canada Ltd., 62 Densley Avenue, Toronto, ON M6M 5E1 Toronto/GTA: 416-242-6811 North America toll free: 1-800-363-5080 Fax: 416-242-6819 Email: cords@cordscanada.com 21 Vinyl-Dipped Caps and Protectors CONTINUED RECTANGULAR VINYL CLOSURES R-Caps (Rectangular Caps) offer the largest variety of these normally hard-to-find caps in all popular sizes. Flexible and easy to work with, R-Caps are used on flat wire or bar stock as decorators, lever covers, identifiers, or handle grips. Choose the size, length and bright colour you need. FLANGE COVERS Tough, resilient, vinyl ASA flange covers protect critical flange faces and prevent interior damage and contamination. These covers fit most American Standard Association, Navy and Military sizes and work with most tubing, including Marman, flared and beaded. Tough and flexible, FC-series covers can also be used on joints and flanges. Fit most tubing sizes up to 6-1/2". Both types are available in bright yellow. E-Z TAB CAPS Tough, flexible vinyl caps with convenient extra-long pull tab that makes for easy removal and application. Go on snugly and stay put for a superior seal. Can be used as a paint mask, shipping cap or thread protector. 22 Cords Canada Ltd., 62 Densley Avenue, Toronto, ON M6M 5E1 Toronto/GTA: 416-242-6811 North America toll free: 1-800-363-5080 Fax: 416-242-6819 Email: cords@cordscanada.com Vinyl-Dipped Caps and Protectors CONTINUED PLUS-PLUGS Used as a cap or plug to keep out moisture or contamination, patented Plus-Plugs fit most popular threaded and NPT sizes. Flexible nonshredding material assures Plus-Plugs will not pop out during manufacturing or shipping. Patented 360° pull tab assures quick and easy removal. Most popular sizes shipped from stock. SILICONE CAPS The clear synthetic material will not contaminate paint systems. These caps can be reused numerous times at lower temperatures and can be used in extreme temperatures up to 600°F. NEOPRENE AND SILICONE TAPERED PLUGS Perfect for hard-to-fit small diameters. The V-shaped design allows one plug to fit multiple ports. No flange masks the surface immediately around the port opening. Neoprene plugs are best for onedirectional paint spray. Silicone plugs are for continuous use at 500°F and intermittent use at 600°F and are of particular use for the high bake temperatures found in powder coating applications. Cords Canada Ltd., 62 Densley Avenue, Toronto, ON M6M 5E1 Toronto/GTA: 416-242-6811 North America toll free: 1-800-363-5080 Fax: 416-242-6819 Email: cords@cordscanada.com 23 Masking Products In addition to the masking capabilities of our vinyl caps and plugs, we offer a variety of specialized masking products. FINISHING DISCS Painting discs are heat-resistant, adhesive-backed crepe paper that withstand bake temperatures of 300°F for one hour. They leave a clean line, with no “creeping” under edges and no residue or stain from the adhesive. Plating discs last for up to one hour at 200°F, resist more chemicals than similar vinyl discs and resist curling and shrinking. Powder coating discs are made of extra thick polyester, making them effective for up to one hour at 425°F. SILICONE TAPE Use this self-sticking tape to conveniently mask irregular shapes. No mess, no heat, no tools required and uses no adhesive. Polyethylene Sleeving Prevents damage to surfaces. Identifies various grades. Can cover Part No. irregular contours, from flat to round, and will stay in place until pushed off. Fits Diameter Colour Mini Coil (ft.) Maxi Coil (ft.) NG NG NG NG NG .25 .50 1.00 1.50 2.00 1/4 to 1/2 1/2 to 1 1 to 1-1/2 1-1/2 to 2 2 to 2-1/2 Yellow Blue Red Black White 650 550 340 180 160 3000 2750 1700 900 800 NG NG NG NG NG NG 2.50 3.00 4.00 5.00 6.00 7.00 2-1/2 to 3 3 to 4 4 to 5 5 to 6 6 to 7 7 to 9 Yellow Green Orange Brown Blue Natural 120 90 70 60 50 40 600 450 350 300 250 200 Minimum order one roll. Sold in full rolls only. 24 Cords Canada Ltd., 62 Densley Avenue, Toronto, ON M6M 5E1 Toronto/GTA: 416-242-6811 North America toll free: 1-800-363-5080 Fax: 416-242-6819 Email: cords@cordscanada.com Tapered Caps and Plugs Tapered and flexible for easy installation and removal, these provide a snug fit as either a cap or plug. Protect threads and keep dirt and moisture out of pipes, valves, tubes, etc. When using as a cap, “I” dimension should be at least .020" per inch less than diameter to be capped. When using as a plug, “L” dimension should be at least .020" per inch larger than opening. Larger diameters may require more interference. N.P.T. Sizes Part No. G H I J K L NIA 234-A NIA 235-C NIA 235-T NIA 235-V NIA 236-X 5/16 3/8 29/64 3/8 15/32 13/32 13/32 11/32 11/32 3/8 .052 .110 .146 .150 .175 .117 .177 .211 .210 .239 .116 .174 .210 .209 .239 .181 .241 .275 .269 .303 NIA 236-L NIA 237-Y NIA 229-Z NIA 238-D NIA 1193 15/32 1/2 9/16 9/16 11/16 13/32 13/32 3/8 13/32 29/32 .205 .235 .267 .298 .375 .273 .303 .333 .364 .375 .267 .299 .331 .362 .437 .335 .367 .397 .428 .437 19/32 5/8 21/32 11/16 11/16 13/32 13/32 13/32 5/16 15/32 .328 .358 .384 .415 .408 .395 .422 .448 .485 .484 .392 .422 .448 .477 .472 .459 .486 .512 .547 .548 23/32 3/4 3/4 25/32 27/32 15/32 15/32 11/32 1/2 17/32 .436 .469 .490 .487 .518 .504 .544 .550 .569 .606 .500 .533 .552 .551 .580 .568 .608 .612 .633 .668 27/32 7/8 7/8 15/16 55/64 17/32 1/2 17/32 19/32 3/16 .549 .578 .614 .627 .688 .634 .665 .691 .723 .743 .610 .642 .678 .691 .750 .695 .729 .755 .787 .805 NIA 239-E NIA 181 NIA 240 NIA 189-C NIA 189 NIA 189-2 NIA 241 NIA 241-S NIA 188 NIA 242 NIA 242-2 NIA 243 NIA 191 NIA 203 NIA 710 Cap Plug 1/8 1/8 1/4 1/4 3/8 3/8 1/2 Minimums available on request. Continued Orange Low Density Polyethylene. Mil Spec (MIL-C-5501/7, MIL-C-52078). Cords Canada Ltd., 62 Densley Avenue, Toronto, ON M6M 5E1 Toronto/GTA: 416-242-6811 North America toll free: 1-800-363-5080 Fax: 416-242-6819 Email: cords@cordscanada.com 25 Tapered Caps and Plugs CONTINUED N.P.T. Sizes Part No. NIA 245 NIA 246 NIA 204 NIA 247 NIA 192-2-C Cap H I J K L 3/4 1 1 1-1/16 1-1/8 1-1/8 19/32 19/32 21/32 5/8 21/32 .663 .688 .739 .755 .790 .761 .785 .848 .869 .894 .727 .752 .803 .819 .854 .825 .849 .912 .933 .958 1-1/8 1-1/8 1-5/32 1-5/32 1-5/16 3/4 21/32 1/2 23/32 7/8 .805 .805 .878 .855 .940 .909 .909 .980 .980 .960 .869 .869 .942 .915 1.020 .973 .973 1.040 1.040 1.040 1-1/4 1-1/4 1-9/32 1-7/16 1-5/16 1/2 1-1/32 3/4 3/4 25/32 .918 .890 .903 .918 .933 .985 1.030 1.028 1.047 1.080 .980 .950 .967 .975 .997 1.049 1.090 1.092 1.104 1.144 1-13/32 1-7/16 1-43/64 1-7/16 1-3/8 25/32 21/32 21/32 3/4 9/16 1.029 1.113 1.113 1.115 1.155 1.155 1.223 1.222 1.222 1.190 1.093 1.180 1.175 1.179 1.276 1.219 1.284 1.284 1.286 1.312 1-1/2 1-1/2 1-1/2 1-5/8 1-5/8 3/4 27/32 3/4 17/32 3/4 1.162 1.175 1.231 1.286 1.248 1.290 1.300 1.295 1.401 1.401 1.226 1.233 1.292 1.350 1.312 1.354 1.358 1.356 1.465 1.465 1-3/4 1-49/64 1-3/4 1-3/4 1-25/32 51/64 15/16 7/8 3/4 3/4 1.340 1.282 1.384 1.387 1.455 1.420 1.450 1.537 1.537 1.538 1.435 1.344 1.447 1.451 1.519 1.500 1.507 1.600 1.601 1.602 1-7/8 1-7/8 1-15/16 2-1/32 2 25/32 5/8 3/4 3/4 25/32 1.498 1.514 1.569 1.664 1.688 1.620 1.628 1.686 1.794 1.818 1.560 1.574 1.633 1.720 1.752 1.682 1.688 1.750 1.850 1.882 2-5/32 2-3/8 2-1/8 2-13/64 2-1/4 1 43/64 1 3/4 1 1.743 1.785 1.783 1.885 1.839 1.874 1.895 1.936 2.000 2.014 1.807 1.865 1.847 1.950 1.903 1.938 1.975 2.000 2.065 2.078 2-1/4 2-19/32 2-5/16 2-7/16 2-19/32 1 3/8 3/4 1-1/32 1 1.917 2.060 1.953 2.000 2.074 2.069 2.076 2.083 2.174 2.265 1.981 2.100 2.017 2.070 2.136 2.133 2.140 2.147 2.244 2.312 3/4 3/4 3/4 NIA 193 NIA 250-S NIA 250-SW NIA 250 NIA 1153 NIA 251 NIA 205 NIA 252 NIA 253-S NIA 253 G 1/2 NIA 192-1 NIA 192-2 NIA 277 NIA 248 NIA 709 NIA 249-1 NIA 249-2 NIA 249 NIA 249-W NIA 153 Plug 1 1 NIA 727 NIA 253-2 NIA 254-S NIA 254 NIA 194 1-1/4 NIA 195-F NIA 195-S NIA 255 NIA 1972 NIA 196 1-1/4 1-1/4 NIA 206 NIA 911 NIA 256 NIA 806 NIA 257 1-1/2 1-1/2 1-1/2 NIA 258 NIA 258-S NIA 259 NIA 260 NIA 261 Minimums available on request. Continued Orange Low Density Polyethylene. Mil Spec (MIL-C-5501/7). 26 Cords Canada Ltd., 62 Densley Avenue, Toronto, ON M6M 5E1 Toronto/GTA: 416-242-6811 North America toll free: 1-800-363-5080 Fax: 416-242-6819 Email: cords@cordscanada.com Tapered Caps and Plugs CONTINUED N.P.T. Sizes Part No. NIA 1230 NIA 262 NIA 207 NIA 708 NIA 263 Cap Plug 2 NIA 264 NIA 265 NIA 267 NIA 266 NIA 199 NIA 2156 2-1/2 G H I J K L 2-51/64 2-17/32 2-5/8 2-21/32 2-13/16 3/4 1-1/32 1 3/4 1-5/32 2.216 2.065 2.236 2.220 2.332 2.336 2.344 2.400 2.383 2.540 2.280 2.129 2.300 2.300 2.396 2.400 2.408 2.464 2.464 2.604 2-25/32 2-25/32 2-7/8 2-7/8 2-31/32 2-31/32 21/32 1 3/4 1 25/32 1/2 2.418 2.247 2.497 2.393 2.579 2.595 2.581 2.586 2.626 2.686 2.728 2.728 2.482 2.311 2.561 2.457 2.641 2.655 2.645 2.650 2.690 2.750 2.790 2.788 Minimums available on request. Orange Low Density Polyethylene. Mil Spec (MIL-C-5501/7). Extra Large Tapered Caps & Plugs Part No. NIA 862 NIA 268 NIA 208 NIA 2046 NIA 228 NIA 269 NIA 270 NIA 200 NIA 209 NIA 338 NIA 341 NIA 339 NIA 303 NIA 340 NIA 405 NIA 406 NIA 342 NIA 343 NIA 407 NIA 344 NIA 345 NIA 346 NIA 351 NIA 352 NIA 365 NIA 366 N.P.T. Sizes Cap Plug 2-1/2 3 3 3-1/2 3-1/2 4 4 5 5 6 6 NIA 367 NIA 368 NIA 369 NIA 370 NIA 390 G H I J K L M 3-1/16 3-1/4 3-1/8 3-11/32 3-13/32 3-3/8 23/32 3/4 1 3/4 15/32 1 2.626 2.786 2.656 2.915 2.916 2.910 2.790 2.918 2.926 3.041 3.079 3.174 2.706 2.850 2.720 2.975 2.996 2.980 2.870 2.982 2.990 3.103 3.159 3.244 .040 .030 .032 .033 .045 .035 3-1/2 3-5/8 3-11/16 3-7/8 4 1 3/4 1-1/8 3/4 1 3.018 3.250 3.200 3.406 3.478 3.297 3.382 3.492 3.542 3.658 3.088 3.320 3.270 3.466 3.552 3.367 3.452 3.562 3.602 3.732 .035 .035 .035 .045 .040 4 4-1/8 4-3/8 4-17/32 4-15/16 3/4 3/4 3/4 3/4 15/16 3.596 3.710 3.848 3.940 4.134 3.722 3.840 3.994 4.060 4.379 3.676 3.790 3.928 4.020 4.214 3.802 3.920 4.074 4.140 4.459 .040 .040 .040 .040 .060 5 5-1/4 5-7/16 5-7/8 6-1/8 1 7/8 11/16 7/8 1 4.288 4.568 4.900 5.217 5.390 4.542 4.782 5.020 5.385 5.544 4.368 4.638 4.980 5.326 5.470 4.622 4.852 5.100 5.494 5.620 .045 .060 .060 .060 .040 6-1/4 6-5/8 6-15/16 7-3/16 7-5/8 1 1 7/8 1-1/2 1 5.606 5.918 6.329 6.562 6.961 5.784 6.094 6.500 6.668 7.038 5.696 6.008 6.398 6.668 7.048 5.874 6.184 6.564 6.774 7.124 .065 .045 .065 .065 .065 7-15/16 8-1/8 8-3/8 9-1/8 10-1/2 1 1 1 1-1/2 1 7.253 7.574 7.877 8.558 9.810 7.576 7.762 8.058 8.622 9.980 7.338 7.658 7.968 8.668 9.950 7.656 7.846 8.146 8.736 10.130 .065 .070 .070 .070 .070 Minimums available on request. Orange Low Density Polyethylene. Tolerances on all decimal dimensions are ± .010 per inch (example: 2.500 ± .010 per inch = .025). Tolerances for fractional dimensions are ± 1/32" per inch. Heat distortion temperatures are as follows: Low Density Polyethylene: 100-121°F (66 P.S.I.) Medium Density Polyethylene: 120-165°F (66 P.S.I.) High Density Polyethylene: 140-180°F (66 P.S.I.) Cords Canada Ltd., 62 Densley Avenue, Toronto, ON M6M 5E1 Toronto/GTA: 416-242-6811 North America toll free: 1-800-363-5080 Fax: 416-242-6819 Email: cords@cordscanada.com 27 Cap Glides ROUND CAP GLIDES–STANDARD Part No. SQUARE CAP GLIDES Tube OD O/A Height CGC CGC CGC CGC CGC .312 .437 .500 .625 .750 5/16 7/16 1/2 5/8 3/4 .413 .610 .643 .661 .646 CGC CGC CGC CGC CGC .875 .937 .968 1.000 1.125 7/8 15/16 31/32 1 1-1/8 .653 .578 .655 .655 .669 CGC CGC CGC CGC CGC 1.250 1.500 1.625 1.750 2.000 1-1/4 1-1/2 1-5/8 1-3/4 2 .578 .625 .578 .570 .563 Part No. CGS CGS CGS CGS CGS CGS Tube OD .500 .625 .750 1.000 1.250 1.500 1/2 5/8 3/4 1 1-1/4 1-1/2 Standard colour: Black or white. Other sizes and colours available. RECTANGULAR CAP GLIDES ROUND CAP GLIDES–HEAVY DUTY Part No. CGC CGC CGC CGC CGC .625H .750H .875H .968H 1.000H Tube OD O/A Height 5/8 3/4 7/8 31/32 1 1.112 1.240 1.368 1.375 1.483 Standard colour: Black or white. Other sizes and colours available. Part No. W L CGR 1X2 CGR 1X3 CGR 2X3 1 1 2 2 3 3 Standard colour: Black or white. Other sizes and colours available. VINYL CANE TIPS–HEAVY DUTY Part No. Looking for a different kind of protector? Check out our Feet and Bumpers section. 28 Tube OD CANE .625 CANE .750 Standard colour: Gray. Cords Canada Ltd., 62 Densley Avenue, Toronto, ON M6M 5E1 Toronto/GTA: 416-242-6811 North America toll free: 1-800-363-5080 Fax: 416-242-6819 Email: cords@cordscanada.com 5/8 3/4 Tube Caps Shallow, medium and long Tube Caps fit almost every size of tubing diameter with a snug friction fit. Closures are primarily used to cap fittings, threaded studs, machined parts and tubes used for packaging drill bits and tools. Long Tube Caps TUBE CAPS SHALLOW TUBE CAPS Part No. To Fit OD L Part No. To Fit OD L Part No. To Fit OD L NIA 210-A NIA 211-B NIA 211-L NIA 212-C NIA 212-S 3/32 1/8 1/8 5/32 11/64 5/8 5/8 3/4 19/32 5/8 NIA 448 NIA 224 NIA 289 NIA 1783 NIA 760 1-1/16 1-1/8 1-1/4 1-5/16 1-3/8 1 7/8 1 1 5/8 NIA 213-S NIA 214-S NIA 1805 NIA 216-T NIA 773 3/16 1/4 5/16 3/8 7/16 15/32 1/2 3/8 15/32 7/32 NIA 213-D NIA 213-R NIA 214-J NIA 214-E NIA 274-G 3/16 13/64 7/32 1/4 9/32 5/8 5/8 3/4 7/8 3/4 NIA 225 NIA 290 NIA 291 NIA 291-2 NIA 1008 1-3/8 1-1/2 1-5/8 1-23/32 1-3/4 1 1 1 1 7/8 NIA 1031 NIA 218-S NIA 838 NIA 222-S NIA 1784 7/16 1/2 23/32 3/4 1 1/2 1/2 15/32 3/8 1/2 NIA 215-F NIA 216-H NIA 217 NIA 218 NIA 219 5/16 3/8 7/16 1/2 9/16 7/8 7/8 7/8 7/8 7/8 NIA 1008-1 NIA 1699 NIA 226 NIA 327 NIA 230 1-3/4 1-7/8 2 2-1/8 2-1/4 1 1 1 7/8 7/8 NIA 2003 NIA 1364 NIA 289-S NIA 985 NIA 1025 1 1 1-1/4 1-3/8 2-1/8 1/2 5/8 1/2 11/32 1/2 NIA 219-S NIA 220 NIA 981* NIA 220-H NIA 221 NIA 221-S 9/16 5/8 5/8 5/8 11/16 11/16 5/8 7/8 7/8 15/16 7/8 3/4 NIA 1365 NIA 227 NIA 372 NIA 374 NIA 232 2-1/4 2-1/2 2-19/32 2-5/8 2-3/4 1 7/8 1 1 1 NIA 222 NIA 222-H NIA 835 NIA 223 NIA 201-T† 3/4 3/4 13/16 13/16 7/8 7/8 15/16 11/16 7/8 5/8 NIA 387 NIA 373 NIA 1528 NIA 1563 NIA 1521 3 3-1/8 3-1/4 3-7/16 3-1/2 1 1-3/8 1 1 1 NIA 201-S NIA 201 NIA 748 NIA 1202 NIA 960 7/8 7/8 29/32 29/32 63/64 5/8 7/8 3/4 7/8 1 NIA 2215 NIA 1540 NIA 377 NIA 1400 NIA 1363 NIA 324-3 3-33/64 4 4-1/8 4-13/16 4-55/64 8 2 1-1/8 1-1/2 41/64 1 2-1/4 NIA 138 NIA 138-2 1 1 3/4 1 Minimums on request. Orange Low Density Polyethylene. Mil Spec (MIL-C-5501/9). * 2 internal rings. † .067 wall thickness. Tolerances on all decimal dimensions are ± .010 per inch (example: 2.500 ± .010 per inch = .025). Tolerances for fractional dimensions are ± 1/32" per inch. Heat distortion temperatures are as follows: Low Density Polyethylene: 100-121°F (66 P.S.I.) Medium Density Polyethylene: 120-165°F (66 P.S.I.) High Density Polyethylene: 140-180°F (66 P.S.I.) Minimums on request. Orange Low Density Polyethylene. Mil Spec (MIL-C-5501/9). LONG TUBE CAPS Part No. To Fit OD L NIA 214-L NIA 216-L NIA 1030 NIA 217-L NIA 1834 NIA 220-U 15/64 3/8 27/64 7/16 5/8 5/8 1-1/8 1-1/8 1-1/4 1-1/2 2-1/2 1-1/2 NIA 222-L NIA 201-M NIA 138-L NIA 289-M NIA 289-L 3/4 7/8 1 1-1/4 1-1/4 2-15/32 1-3/4 1-3/4 1-1/2 1-3/4 NIA 428 NIA 428-2 NIA 290-L NIA 291-L NIA 291-3 NIA 226-L 1-3/8 1-1/2 1-3/8 1-19/32 1-1/2 1-3/4 1-5/8 1-1/4 1-27/32 1-7/32 2 1-1/2 Minimums on request. Orange Low Density Polyethylene. Mil Spec (MIL-C-5501/9). Cords Canada Ltd., 62 Densley Avenue, Toronto, ON M6M 5E1 Toronto/GTA: 416-242-6811 North America toll free: 1-800-363-5080 Fax: 416-242-6819 Email: cords@cordscanada.com 29 Snap-In Plugs TYPE 1 (Flush – fits 14-26 gauge material) Fits Hole Size A 3/8 3/8 1/2 5/8 5/8 3/4 3/4 7/8 1-1/16 13/16 .410 .410 .540 .675 .675 .375 .375 .500 .615 .625 NIA 437 NIA 412 NIA 438 NIA 413 NIA 465 11/16 3/4 7/8 1 1-3/32 1-1/16 1 1-5/32 1-7/16 1-5/16 .710 .790 .910 1.070 1.150 NIA 457 NIA 414 NIA 415 NIA 416 NIA 417 1-3/16 1-1/4 1-1/2 1-3/4 2 1-9/16 1-5/8 1-7/8 2-1/8 2-7/16 NIA 419 NIA 472 NIA 421 NIA 425* NIA 425-S* 2-1/2 2-5/8 3 4 4 E F .310 .305 .400 .500 .545 .090 .090 .110 .090 .140 .060 .125 .090 .100 .080 .680 .750 .875 1.010 1.090 .556 .625 .750 .875 1.000 .094 .100 .100 .110 .125 .094 .090 .090 .094 .080 1.240 1.290 1.540 1.790 2.080 1.200 1.250 1.500 1.750 2.020 1.050 1.125 1.400 1.620 1.875 .100 .110 .110 .105 .100 .100 .090 .090 .094 .094 3 3-1/8 3-3/8 4-1/2 4-1/2 2.580 2.675 3.060 4.100 4.100 2.520 2.645 3.000 4.020 4.020 2.375 2.520 2.850 3.900 3.900 .100 .100 .110 .150 .090 .094 .094 .090 .080 .340 Part No. NIA 411-2 NIA 412-2 NIA 438-2 NIA 413-2 NIA 465-2 NIA 414-2 Fits Hole Size 1/2 3/4 7/8 1 1-3/32 1-1/4 A 7/8 1-5/32 1-1/4 1-3/8 1-7/16 1-5/8 B .538 .800 .915 1.050 1.125 1.308 C .500 .750 .875 1.000 1.090 1.250 D .430 .660 .795 .930 1.000 1.170 E .125 .170 .155 .160 .160 .140 F .285 .360 .350 .350 .350 .350 NIA 415-2 NIA 418-2 NIA 416-2 NIA 417-2 NIA 419-2 NIA 421-2 1-1/2 1-5/8 1-3/4 2 2-1/2 3 1-7/8 2 2-1/8 2-3/8 3 3-1/2 1.550 1.675 1.800 2.050 2.570 3.060 1.500 1.625 1.750 2.000 2.500 3.000 1.420 1.540 1.670 1.910 2.400 2.910 .150 .160 .160 .180 .160 .190 .370 .350 .350 .360 .380 .410 Part No. Flush Front Type 1: Flush front. Type 2: Recessed front. Snap-In Plugs are tough, flexible “finishing” plugs used extensively in all sheet metal work to seal access holes. Insertion is a snap. Thanks to an internal bead, they hold on tight when the handling gets tough. Snap-In Plugs are used by auto rustproofers, on refrigeration units, water heaters, steel doors, paint cans, lawn mowers–even piggy banks! These can be hot stamped with your logo to provide a unique and attractive solution for product identification. Call us for a quote on hot stamping. NIA 659* NIA 659-1 NIA 411 NIA 430 NIA 430-S B C D TYPE 2 (Recessed) Minimums available on request. Black Low Density Polyethylene. Tolerances on all decimal dimensions are ± .010 per inch (example: 2.500 ± .010 per inch = .025). Tolerances for fractional dimensions are ± 1/32" per inch. Heat distortion temperatures are as follows: Low Density Polyethylene: 100-121°F (66 P.S.I.) 30 Medium Density Polyethylene: 120-165°F (66 P.S.I.) High Density Polyethylene: 140-180°F (66 P.S.I.) Cords Canada Ltd., 62 Densley Avenue, Toronto, ON M6M 5E1 Toronto/GTA: 416-242-6811 North America toll free: 1-800-363-5080 Fax: 416-242-6819 Email: cords@cordscanada.com Knock-Out Seals These nylon electrical knock-out seals are moulded in gray colour to resemble galvanized steel and lock firmly in boxes up to 1/4". They install quickly with fingertip pressure (no tools required). Part No. Trade Size Mounting Hole Diameter A Head Diameter B Overall Height Max. Chassis Thickness KOS1/2 KOS3/4 KOS1 KOS1-1/4 KOS1-1/2 KOS2 1/2 3/4 1 1-1/4 1-1/2 2 .875 1.093 1.375 1.750 2.000 2.500 1.015 1.218 1.500 1.906 2.140 2.750 .453 .453 .453 .453 .453 .750 .125 .125 .125 .125 .125 .250 Standard colour: Gray. Paper Tube Plugs The 1" to 6" polyethylene paper tube plugs come with convenient fingerpull tabs (one or two, depending on size), and are 1/2" deep. The 8" to 12" plugs have a wide flange for easy removal from tubes and are 1-1/4" deep. Part No. Fits Tube ID Part No. Fits Tube ID TP 1000 TP 1250 TP 1375 TP 1500 1 1-1/4 1-3/8 1-1/2 TP 2750 TP 3000 TP 3500 TP 4000 2-3/4 3 3-1/2 4 TP 1750 TP 2000 TP 2250 TP 2500 1-3/4 2 2-1/4 2-1/2 TP 5000 TP 6000 TP 8000 TP 10000 TP 12000 5 6 8 10 12 Standard colour: Natural white (1" to 6") or black HDPE (8" to 12"). Other colours available for 1" to 6" sizes (minimum order 10,000). Cords Canada Ltd., 62 Densley Avenue, Toronto, ON M6M 5E1 Toronto/GTA: 416-242-6811 North America toll free: 1-800-363-5080 Fax: 416-242-6819 Email: cords@cordscanada.com 31 Shorty Plugs Use when space inside the panel is a problem. Shorty plugs have a limited (1/8") protrusion inside the panel. They have a matte finish head tapering to a thin edge for a smooth finished look. Quickly and easily installed. Mounting Hole Diameter Head Thickness A Head Diameter B Overall Height Maximum Chassis Thickness SP218 SP281 SP312 SP343 SP375 .218 .281 .312 .343 .375 1/16 1/16 1/16 1/16 1/16 9/32 11/32 3/8 13/32 15/32 1/4 1/4 1/4 1/4 1/4 .062 .062 .062 .062 SP406 SP437 SP468 SP500 SP531 .406 .437 .468 .500 .531 1/16 1/16 1/16 1/16 1/16 15/32 17/32 17/32 37/64 19/32 1/4 1/4 1/4 1/4 1/4 .593 .625 .750 .781 .875 1.000 1/16 1/16 1/16 1/16 1/16 1/16 11/16 23/32 27/32 57/64 31/32 1-13/64 1/4 1/4 1/4 1/4 1/4 1/4 Part No. SP593 SP625 SP750 SP781 SP875 SP1000* +010/-.000 Minimum order 1000. Standard colour: Black. Other colours available at premium charge if quantities are sufficient. *UL and CSA approvals pending. ALSO AVAILABLE: PRY OUT PLUGS 32 INSULATION PLUGS Cords Canada Ltd., 62 Densley Avenue, Toronto, ON M6M 5E1 Toronto/GTA: 416-242-6811 North America toll free: 1-800-363-5080 Fax: 416-242-6819 Email: cords@cordscanada.com .062 .062 .062 .062 .062 .062 .062 .062 .062 .062 .062 .062 Dome Plugs Close unneeded chassis holes. Moulded of black nylon, these feature a convex, matte finish head that tapers to a thin edge. Gives your product an uninterrupted, completed surface you can even paint over. No tools required. Just a quick push locks these firmly into chassis up to 1/4" thick. Part No. Mounting Hole Diameter Head Thickness A Head Diameter B Overall Height Maximum Chassis Thickness Minimum Order Qty. DP187 DP250 DP312 DP375 DP437 .187 .250 .312 .375 .437 1/16 1/16 1/16 1/16 1/16 1/4 5/16 3/8 15/32 17/32 15/64 5/16 5/16 13/32 13/32 .062 .062 .062 .125 .125 1,000 1,000 1,000 1,000 1,000 DP500 DP562 DP625 DP687 DP750 .500 .562 .625 .687 .750 1/16 1/16 1/16 1/16 1/16 37/64 21/32 23/32 25/32 59/64 13/32 13/32 13/32 13/32 13/32 .125 .125 .125 .125 .125 1,000 1,000 1,000 1,000 1,000 DP812 DP875 DP1000 DP1093 DP1187 .812 .875 1.000 1.093* 1.187 1/16 1/16 1/16 1/16 1/16 57/64 1-1/64 1-13/64 1-7/32 1-5/16 13/32 29/64 29/64 29/64 29/64 .125 .125 .125 .125 .125 1,000 1,000 500 500 500 DP1250 DP1375 DP1500 DP1750 DP2000 1.250 1.375 1.500 1.750 2.000 1/16 1/16 1/16 1/16 5/64 1-3/8 1-1/2 1-43/64 1-29/32 2-9/64 29/64 29/64 29/64 29/64 15/32 .125 .125 .125 .125 .125 500 500 500 300 300 DP2.093 DP2.25 DP2.5 DP3.0 DP3.375 2.093** 2.250 2.500 3.000 3.375 7/64 7/64 7/64 7/64 7/64 2-1/4 2-27/64 2-23/32 3-11/64 3-21/32 3/4 3/4 3/4 3/4 3/4 .250 .250 .250 .250 .250 200 200 100 100 100 DP3.5 DP4.0 DP5.0 DP6.0 3.500 4.000 5.000 6.000 7/64 7/64 7/64 7/64 3-21/32 4-5/32 5-7/32 6-7/32 3/4 3/4 25/32 25/32 .250 .250 .250 .250 100 50 150 130 Standard colour: Black. Other colours available at premium charge if quantities are sufficient. * can be used up to 1.125 diameter. ** can be used up to 2.125 diameter. Cords Canada Ltd., 62 Densley Avenue, Toronto, ON M6M 5E1 Toronto/GTA: 416-242-6811 North America toll free: 1-800-363-5080 Fax: 416-242-6819 Email: cords@cordscanada.com 33 Dome Plugs CONTINUED DOUBLE “D” Got a strain relief hole where it shouldn’t be? Don’t start again; just fill it with a double “D” plug. These work for other chorded or “DD” holes as well (holes punched or moulded with two opposing flats). The convex, matte finish head tapers to a thin edge, giving your chassis a completed look. All sizes have a head thickness of 1/16", and fit a maximum chassis thickness of .125". Part No. Mounting Hole Diameter D To Prevent Rotation A Head Diameter B Overall Height .437 .500 .562 .625 .750 .875 .390 .445 .530 .550 .625 .770 17/32 37/64 21/32 23/32 59/64 1-1/64 13/32 13/32 13/32 13/32 13/32 29/64 DD437-390 DD500-445 DD562-530 DD625-550 DD750-625 DD875-770 Minimum order 1000. THICKER PANEL DOME Closes unneeded panel holes and electrical knock-outs. All-nylon construction. Convex matte finish head tapers to a thin edge. (Approximate head thickness .063".) Locking fingers ‘snap’ into holes with fingertip pressure for quick and easy installation. Withstands a push-back force of 35 pounds. Part No. Mounting Hole Diameter A Head Diameter B Overall Height Maximum Chassis Thickness DPT500 DPT625 DPT750 DPT875 DPT1000 .500 .625 .750 .875 1.000 .578 .718 .921 1.015 1.203 .562 .562 .562 .562 .562 .250 .250 .250 .250 .250 DPT1093 DPT1187 DPT1250 DPT1375 DPT1500 1.093 -1.125 1.187 1.250 1.375 1.500 1.218 1.312 1.375 1.500 1.671 .562 .562 .562 .562 .562 .250 .250 .250 .250 .250 1.906 2.170 .562 .580 .250 .250 DPT1750 1.750 DPT2000 2.000 Standard Colour: Black or White. 34 Cords Canada Ltd., 62 Densley Avenue, Toronto, ON M6M 5E1 Toronto/GTA: 416-242-6811 North America toll free: 1-800-363-5080 Fax: 416-242-6819 Email: cords@cordscanada.com Vent Plugs Permits the passage of air for heat dissipation and ventilation. Convex, matte finish head tapers to a thin edge. Locks firmly into chassis up to 1/4" thick. Quick and easy installation with only fingertip pressure. Part No. Mounting Hole Diameter A Head Diameter B Overall Height Maximum Chassis Thickness No. of Holes VP500 VP625 VP750 VP875 VP1000 .500 .625 .750 .875 1.000 .578 .734 .906 1.015 1.203 .406 .406 .406 .453 .453 .125 .125 .125 .125 .125 4 5 8 9 9 1.093-1.125 1.187 1.250 1.250 1.375 1.218 1.312 1.375 1.375 1.500 .453 .453 .453 .453 .453 .125 .125 .125 .125 .125 9 10 10 4 11 1.500 1.750 2.000 2.500 3.000 3.500 4.000 1.671 1.906 2.140 2.718 3.171 3.656 4.156 .453 .453 .468 .750 .750 .750 .750 .125 .125 .125 .250 .250 .250 .250 13 13 19 19 26 38 48 VP1093 VP1187 VP1250 SVP1250 VP1375 VP1500 VP1750 VP2000 VP2.5 VP3.0 VP3.5 VP4.0 Standard colour: Black. White and other colours available at premium charge if quantities are sufficient. PLUG ASSORTMENT LABKIT Our labkits are perfect for product design departments, experimental labs and for all prototype work. LABKIT 3 is an assortment of plugs with approximately the following quantities and part numbers. (Content may vary.) 25 each 15 each 10 each 8 each 5 each 4 each 3 each DP250, DP312, POP375, POP250, G437, G500, GPT500 GPT625, DPT625 DPT750, SP750, WP750 SP875 WP1000 VP1000, VPT1000, DP1250 DP1500 Cords Canada Ltd., 62 Densley Avenue, Toronto, ON M6M 5E1 Toronto/GTA: 416-242-6811 North America toll free: 1-800-363-5080 Fax: 416-242-6819 Email: cords@cordscanada.com 35 Universal Plug Glides FLAT HEAD – 14-23 gauge Part No. UC UC UC UC UC UC 1/2 5/8 3/4 7/8 1 1X* Tube OD 1/2 5/8 3/4 7/8 1 1 Part No. UC UC UC UC UC 1-1/8 1-1/4 1-1/2 1-3/4 2 Tube OD 1-1/8 1-1/4 1-1/2 1-3/4 2 *10-14 gauge. SQUARE Part No. UT 3/4 UT 7/8 UT 1 NIA SQ 8-1-1EAE* UT 1-1/4 Tube OD 3/4 7/8 1 1 1-1/4 Part No. UT UT UT UT 1-1/2 2 2X* 2-1/2 Tube OD 1-1/2 2 2 2-1/2 *10-14 gauge. *10-14 gauge. BALL HEAD Part No. UB UB UB UB 3/4 7/8 31/32 1 Tube OD Part No. Tube OD 3/4 7/8 31/32 1 UB 1-1/4 UB 1-1/2 UB 1-3/4 1-1/4 1-1/2 1-3/4 RECTANGULAR 36 Part No. Tube OD UP 1 X 2 UP 1-1/2 X 3 UP 2 X 3-1/2 1X2 1-1/2 X 3 2 X 3-1/2 Cords Canada Ltd., 62 Densley Avenue, Toronto, ON M6M 5E1 Toronto/GTA: 416-242-6811 North America toll free: 1-800-363-5080 Fax: 416-242-6819 Email: cords@cordscanada.com Plug Glides Plug glides are made of polyethylene. Also available in ABS by special request. As with most parts we offer, we can also have glides designed to your custom specifications. ROUND Part No. Size Gauge Part No. Size Gauge PGC PGC PGC PGC PGC PGC 5/8 3/4 7/8 1 1-1/8 1-1/4 16-18 16-18 16-18 16-18 16-18 16-18 PGC PGC PGC PGC PGC PGC 1-3/8 1-1/2 1-3/4 2 2-1/4 2-1/2 16 16-18 16-18 16-18 16 16 or 18 .625-D .750 .875 1.000 1.125 1.250 1.375 1.500 1.750 2.000 2.250 2.500 D is slightly domed. SQUARE Part No. Size Gauge PGS PGS PGS PGS .500 .625 .750 .875 1/2 5/8 3/4 7/8 16-18 16-18 16-18 16-18 PGS PGS PGS PGS 1.000 1.250 1.500 2.000 1 1-1/4 1-1/2 2 16-18 16-18 12, 14-16 or 18 16-18 Size Gauge 1/2 X 1 1/2 X 1-1/2 3/4 X 1-1/2 1X2 16-18 16-18 16-18 16-18 RECTANGULAR Part No. PGR PGR PGR PGR .500X1 .500X1.5 .750X1.5 1.000X2 Ask about our Ball Glides and Oval Glides. ANGLED SQUARE Part No. Size Gauge PGA .750 PGA .875 3/4 7/8 16-18 16-18 Standard Colour: Black. Also available: White. Other sizes and gauges available for all styles. Other styles also available. Cords Canada Ltd., 62 Densley Avenue, Toronto, ON M6M 5E1 Toronto/GTA: 416-242-6811 North America toll free: 1-800-363-5080 Fax: 416-242-6819 Email: cords@cordscanada.com 37 Pipe Thread Protectors Both open end and closed end protectors are made to completely cover the threads of conduit pipe. Smooth sided caps are designed to work well with automatic vibrating feeders; they use an internal bead to hold on tight when the handling gets rough. Major producers of iron, steel and aluminum pipe and tubing use these unique protectors for safer, damage-free shipments. STANDARD THREADED CAPS Ribbed, threaded caps provide durable protection for male threads on standard threaded studs and fittings. Because of their excellent seal, they are a popular mask for painting and plating. THREADED PIPE PLUGS Threaded Square Head - hollow threaded plug prevents damage to tapped holes and provides low-cost protection (less than metal) during low pressure testing, shipping or in-plant handling. Durable plug is easily tightened with fingers or wrench. Flanged Square Head - hollow threaded plug locks into position for an extratight seal due to flanged sealing surface and cannot be forced through opening. Plug will withstand testing at a higher pressure than standard threaded plug and offers low cost protection against damage of tapped holes. Hexagonal Socket - a solid threaded plug offering exceptional strength as a temporary or permanent closure. Hex socket accepts standard Allen wrench sizes for easy tightening. 38 Cords Canada Ltd., 62 Densley Avenue, Toronto, ON M6M 5E1 Toronto/GTA: 416-242-6811 North America toll free: 1-800-363-5080 Fax: 416-242-6819 Email: cords@cordscanada.com