PLANT TOUR Bright Lights, Big City: Brady Handles Hospitality in Las Vegas Independent operator upgrades its plant, while focusing on growth opportunities in the hospitality market By Jason Risley 30 T he Venetian/Palazzo. Bellagio. Mandalay Bay. Excalibur. Luxor. New York-New York. All of these are highly recognizable names to anybody that’s ever visited Las Vegas, or seen the famous Strip on film or TV, popularized by shows like CSI on CBS, for that matter. A less recognizable name to the common Las Vegas tourist is Brady Linen Services LLC, but this company plays a key role in ensuring that guests have a comfortable stay at almost any of “Sin City’s” hotels, resorts and casinos. BRANCHING INTO LAUNDERING Brady Industries Inc. was founded in 1947 by Eric’s grandfather, Herman Brady, as a provider of cleaning supplies in the Las Vegas market. Roughly 30 years ago, the company also began building laundries for large casinos and resorts in the Las Vegas area and around the globe. The company has built laundry facilities for MGM Grand, Caesars and other hotels, large and small. Then, in 2000, the company got its chance to move out of merely building laundry facilities and into processing sheets, towels and other The major player in the area’s hospitality items for a large Las hospitality market, Brady Linen Vegas casino. “In 2000, we had processes roughly 80% of the an opportunity to build a large “We truly consider our available laundry work on the central laundry for a customer Las Vegas strip, according to at Park Place, and to do that customers as partners President Eric Brady. Across its they centralized their laundry in service, and we like six area facilities, the company operations,” Brady says. “That to consider ourselves processes about 1 million lbs. left an available laundry, and as an extension of their of laundry daily, which equals Aladdin (a hotel and casino on roughly 1.4 million pieces per the strip that has since been operation to make their day. In a city known for its replaced by the Planet Hollyjob as easy as possible.” wood Resort and Casino) at the glitz and glamour, the company’s scale is massive. Out of time was interested in having us roughly 130,000 rooms in Las process their linen. It worked Vegas, Brady processes linens for nearly 80,000. out that there was an empty laundry available for us to purchase, as well as a customer that was And of the linen that isn’t available for processwilling to give us a shot. So in 2000 is when we ing, the company in many cases had a hand in opened up our own facility.” that as well, as its in-house laundry design and construction team helps build facilities in the With the Aladdin contract signed, Brady Linen Las Vegas area and worldwide. “For instance, at Services was formed. This company would focus a place like the Caesars Entertainment Central on laundering textiles for resorts and casinos Laundry,” says Jason Johnson, divisional manager, in the Las Vegas market, while Brady Industries sales, laundry and warewash for Brady Linen. would continue to focus on distributing laundry “They do the laundry for about 12 of their equipment, supplies and cleaning products to its properties there, so it’s not available for us to customers. process; however, we did build that facility.” Textile SERVICES An overview of Brady Linen’s recently upgraded wash aisle at its Mayflower plant. While the companies are two distinct entities, having the name identification associated with the already-established Brady Industries lent credibility to Brady Linen when it entered the textile services market. “We established a reputation over the last 60 years,” Brady says. “That helped us enter a market that was extremely competitive, but what allowed us to grow is the service and quality that we perform. We truly consider our customers as partners in service, and we like to consider ourselves as an extension of their operation to make their job as easy as possible.” GROWTH MODE As part of this customer focus, Brady Linen currently is looking to bring new clients into its current operation in Las Vegas. The company also is interested in expanding its reach into other markets with a large hotel base—places www.textileservices.org like New York, Orlando and Atlantic City, to name a few, seem like an ideal fit for this hospitality specialist. “We’re always open to and excited for growth, whether it’s in our current market or new markets,” Brady says. “If we feel we can add value to a hotel that’s currently doing laundry in house, we’d be very interested in exploring it.” The time seems right to make a move for more hotel business. Brady sees a trend toward hotel OPLs (on-premise laundries) outsourcing their work. For clients that are ready to make this move, the process begins with Brady Linen doing a detailed analysis of the hotel’s laundry operations. “If a hotel is interested in outsourcing, first we like to evaluate their current processes with them,” Brady says. “More often than not, we find that they have inaccurate information or misinformation— maybe incorrect measures of the total pounds they’re processing, or what the Out of roughly 130,000 rooms in Las Vegas, Brady processes linens for nearly 80,000. total cost is. First, we try to understand where they are, and if there’s a mutual understanding that we could reduce their costs, then we generally make that transition. We pride ourselves on quality. We’ve never had a situation where the quality was downgraded because of outsourcing. We’d never expect a customer to make a transition if it sacrificed their quality or total cost.” The transition typically allows the hotel to focus on its core business and upgrade its service to its guests, rather than having to focus on running the laundry. “It’s always nice to find somebody that specializes in something,” 31 PLANT TOUR It allows them to focus on what they do well. Run a hotel. Their core business is not the laundry. Ours is. We fill a pretty unique and specific niche when it comes to what we do and what we do well, and that is the hospitality industry. – Eric Brady, President Johnson says. “To let them take that work and that burden off of your shoulders. If it can essentially save you money and you get better quality, why wouldn’t you do that?” Brady adds that, “It allows them to focus on what they do well. Run a hotel. Their core business is not the laundry. Ours is. We fill a pretty unique and specific niche when it comes to what we do and what we do well, and that is the hospitality industry. Our core strength is the hospitality linen. This focus has allowed us to understand our customers and what’s important to them.” While the company will launder uniforms, it does so only when tied in with a larger hotel linen contract. “When the hospitality agreement contract is all encompassing, we’ll do uniforms,” Brady says. “We do 25,000 lbs. a day right now. When you look at the properties we service from a hospitality standpoint, that’s very small. 100% of those uniforms are for team members that work inside these hotels.” The company also processes specialty items for VIP guests at the hotels, Johnson notes. “We call it guest valet,” Brady says. “If a customer wants their clothes pressed or cleaned, we’ll do that for the hotel.” MAYFLOWER FACILITY Brady Linens’ corporate headquarters is located in its Mayflower Avenue plant in North Las Vegas, which the company took over when it purchased the resort laundry division of Mission Industries in 2011. The facility recently received extensive upgrades to its wash aisle and has the capacity to process 400,000 lbs. daily as a result of the renovation, which included four new tunnel washers and a state-of-the-art sorting system. During the summer, Brady Linen wrapped up the installation of four new Pellerin Milnor PulseFlow® CBW tunnel washers—three nine-module, 250 lb. tunnels and one eight-module, 250 lb. tunnel. One of these tunnels is designed for specialty items such as shower curtains and mats, and is equipped with a twin centrifugal extractor. In a city that never sleeps, it was a huge undertaking to continue processing linens for a large number of the city’s casinos and resorts 24/7, while undergoing dramatic renovations. The $13 million upgrades to the 180,000-square-foot plant took seven months to complete. Brady Linens’ first priority was to upgrade the wash aisle in the plant. The finishing area is the focus of the second phase of upgrades, Johnson says. The first new tunnel washer was installed in January, the second in March, the third in June and the final one in July, coinciding with Textile Services visit to the facility. “It’s been challenging, but one luxury that we have is other laundry facilities that have been able to support us throughout this process,” Brady says. “Without that, our customers would have felt that negatively. But we have a staff of in-house engineers that have done a great job in keeping the plant operational, so that production has been able to continue. We transferred Clean linens are stored according to delivery location and type of textile item before being placed on the truck for delivery to the customer. 32 Textile SERVICES gallons of fresh water will be saved THIS YEAR ALONE.* More than 100 PulseFlow® Batch Washers are operating around the world and the effects are staggering. Together, Milnor PBWTM tunnel customers are saving millions of gallons of fresh water... over 500 million gallons this year alone. But that is just the tip of the iceberg-sized savings. Thanks to Milnor’s revolutionary PulseFlow® Technology, True Top transfer and RecircONE® pump arrangements, their laundry is getting cleaner than ever before. Learn more about this radical approach to tunnel washing and how you can save. Contact an authorized Milnor distributor or call 504-712-7656. To see how a PBWTM works, scan this code. www.milnor.com/pulseflow_technology *Based on replacement of washer-extractors, 1st and 2nd generation tunnel washers. / pellerinmilnor PLANT TOUR some work to other plants, but it was more on an emergency basis. Generally speaking, I think the engineering staff did a good job in managing the construction to support the production. We did that all in house through our laundry design and construction team.” In addition to the four tunnel washers, Brady Linen installed 16, 500 lb. dryers and six 300 lb. dryers manufactured by Pellerin Milnor Corp. These dryers are equipped with Milnor Autolint technology—a central vacuum that collects the lint from all the dryers and gathers it in one central location. Every detail of cleanliness is important when you’re processing high-end linens for five-diamond resorts like The Venetian/ Palazzo. While the renovations were challenging at the time, they were also fruitful. As a result of the renovations to the plant’s wash aisle, Brady Linen estimates an average savings of 1.9 gallons of water per lb. of laundered goods. On the new PulseFlow tunnels alone, the company averages 0.4 gallons of water per lb. of linen, Johnson notes. “We believe that the water savings has a positive impact, especially in Las Vegas, where water is a scarce resource,” Brady says. (clockwise from top) A sign hangs in the plant touting the company’s dedication to safe operations; recent upgrades to the facility’s wash aisle have increased throughput; employees sort linens from a hotel customer; and a control screen keeps track of operations on one of the plant’s four tunnel washers. 34 Johnson adds that, “The water savings is huge. The chemical usage will go down, and the sewage will go down as well. All the new dryers have upgraded low NoX burners on them, so we’re using less natural gas. The decreased water use is key, especially in the desert. If we were only gauging the use out of the PulseFlows, our water use would be lower, but we also run a separate area for food and beverage and uniforms, and there is old technology in that area, so it’s a cumulative number. We’re using less water and improving the quality of the linen. The properties Textile SERVICES PLANT TOUR can see it, and they call and ask what we’ve done differently.” In addition to the new tunnels, another major upgrade is the E-Tech sorting deck, which will be a critical feature handling the volume that comes through the Mayflower plant on a daily basis. The mezzanine-level system is one of the largest sorting platforms in the world, according to Johnson, with 38 sorting compartments. The system features two sides and has an electronic screen which directs laundry staff as to what property the item is from, what the item is, where it’s going and how full that area of the laundry is. The dual-sided capacity allows the laundry to sort different properties simultaneously, or different types of linen at the same time. “The sorting system is what’s going to allow us to do 400,000 lbs. in 16 hours,” Brady says. “It allows us to handle the type of volume that we process here. As well as it better allows us to track and report the linen on an individual customer basis.” The finishing area is the next area of the plant that will undergo upgrades. Right now, Brady Linen has begun installing new Chicago Skyline folders with Chi Touch software. This will continue until the plant has the latest technology available throughout the facility. With its upgrades in technology and keen eye on quality, Brady Linen is poised for growth in the Las Vegas hospitality market and beyond. TS Jason Risley is associate editor of Textile Services. Contact him at 877.770.9274 or jrisley@trsa.org. www.textileservices.org Golden Star mops are manufactured to the highest quality standards in the industry. They are specifically designed to withstand the demands of tough industrial and commercial maintenance applications. Golden Star products are made with the highest level of recycled content possible while still maintaining the integrity and quality of our products. 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