WIRE PREPARATION
EQUIPMENT
ENHANCE YOUR WIRE PROCESSING EFFICIENCY
TE APPLICATION TOOLING /// WIRE PREPARATION EQUIPMENT
WIRE PREPARATION EQUIPMENT
Application Tooling and Equipment
Portfolio
Enabling our customers to make the wire preparation
process as effective as possible, TE Connectivity (TE)
provides you with high-performance and operator friendly
equipment. Thanks to our enhanced, innovative
techniques, high and precise production solutions can be
achieved.
Our tooling portfolio covers almost all processing
requirements. We offer processing solutions for both
standard, as well as specialized stripping and cutting
challenges for demanding insulation materials.
You can draw from a full range of add-on modules
to allow your system to grow right along with your
requirements for optimum flexibility and reliable process
control.
Your local representative will be happy to advise on
equipment that meets your production challenges.
TE APPLICATION TOOLING /// WIRE PREPARATION EQUIPMENT
Table of Contents
Page
Cutting Machines • K 206
Wire Cutting Machine
4
Stripping Machines
• Cosmic 60R and 60R-W
Rotary Jacket Stripping Machines
5
• Cosmic 927R and 927RX
Rotary Wire Stripping Machines
6
• Cosmic 48R and 48RX
Coaxial Wire Stripping Machines
8
• Cosmic 42R
Coaxial Wire Stripping Machine
9
• Cosmic 32M and 32M CD
Wire Stripping Machines
11
Cutting and Stripping Machines
• Kappa 331
Universal and Coax Wire Cutting
and Stripping Machine
12
• Kappa 310
Cutting and Stripping Machine
14
• Kappa 320
Cutting and Stripping Machine
14
• Kappa 322
Cutting and Stripping Machine
15
• Kappa 330
Cutting and Stripping Machine
15
• Kappa 350
Cutting and Stripping Machine
16
Kappa Cutting and Stripping Machines
Application Samples/Overview
TE APPLICATION TOOLING /// WIRE PREPARATION EQUIPMENT
17/18
PAGE 3
WIRE PREPARATION EQUIPMENT
WIRE CUTTING MACHINES
K 206 Wire Cutting Machine
The K 206 is the all-round wire cutting machine and
demonstrates how versatile it is when cutting round
and flat conductors, hose, PVC strips, various types of
foil, paper, textiles, etc. Rated for high power, the
cutting unit performs perfect cuts to stranded wires
up to 35 mm2 in diameter. Ribbon cable and round
materials are guided directly to the blade through a
wire guide featuring adjustable parallel positioning.
This ensures a clean and perfectly right-angled cut.
The K 206 also has a feed monitoring unit that
includes knot detection and slip control.
The K 206 has a feed belt that will not damage the
wire but will withstand very high tensile forces.
With a pressure regulator and a manometer, the feed
pressure and cutting force can be set precisely.
Optional dereelers, markers and work tables can be
integrated with the K 206 machine.
Product Features
• Ease of operation
• High wire feed forces due to the efficent belt drive
• Precise settings for roller pressure and cutting force
• Short conversion time, no tools required
• Diverse range of accessories
• High degree of flexibility
• Small footprint
TE APPLICATION TOOLING /// WIRE PREPARATION EQUIPMENT
PAGE 4
WIRE PREPARATION EQUIPMENT
WIRE STRIPPING MACHINES
Cosmic 60R and Cosmic 60R-W
Rotary Jacket Stripping Machines Patented rotary 4-blade system, for larger diameter
multi-conductor cable
The Cosmic 60R is designed for jacket stripping of
multi-conductor or single cable. Its patented rotary
4-blade system can strip various insulation material
cables without changing the blades. It comes equipped
with a digital display for setting the wire or cable
diameters.
Product Features
• It is possible to strip different wire sizes without the need to change the stripping blades
• Easy to adjust the cutting diameter by micrometer dial
• Digital display for stripping diameter selection
• Easy to select full or partial strip
• Powered by electricity only
• Optimal cutting performed by rotary blade system Technical Data
Application
Max. insulation
diameter
Stripping length
Form and Number
of blades
Weight
Machine Dimensions
LxWxH
2.5 – 10 mm
(0.1 – 0.4 in)
3 – 90 mm
(0.43 – 0.7 in)
4-blade rotary system
20 kg
(44 pounds)
241 x 230 x 640 mm
(9.5 x 9.1 x 25.2 in)
11 – 18 mm
(0.43 – 0.7 in)
3 – 90 mm
(0.43 – 0.7 in)
4-blade rotary system
20 kg
(44 pounds)
241 x 230 x 640 mm
(9.5 x 9.1 x 25.2 in)
Cosmic 60R
Discrete wires, jacket of multi-core wires
Hard and tough insulation material
Braided or textile layers
Cosmic 60R-W
Discrete wires, jacket of multi-core wires
Hard and tough insulation material
Braided or textile layers
In case of doubt, we recommend that you have samples made with your wire before making a purchase.
TE APPLICATION TOOLING /// WIRE PREPARATION EQUIPMENT
PAGE 5
WIRE PREPARATION EQUIPMENT
WIRE STRIPPING MACHINES
Cosmic 927R and Cosmic 927RX
Rotary Wire Stripping Machines
Ultramodern technology has been developed into a
precision micro-cable stripping machine
The demand for a precision cable stripper that can
handle various wire insulation materials such as wires
for small and compact electronic devices and communication equipment has been met. The Cosmic 927R
machine was designed and developed to reliably strip
various insulation materials and micro-cable.
From conductor diameter AWG 36 to 10 (0.11 mm to
3.5 mm), the stripping diameter display can be set to
within 0.1 mm increments.
The Cosmic 927RX shares the features of the Cosmic
927R but is recommended for hard to strip insulations.
Product Features
• For most wire types, optimized to maximize
stripping quality
• Can be selected to twist with clockwise/counter-
clockwise or non-twist
• Power supply: 100 – 240 V AC
• Digital display for wire diameter
• Can be set to a wide variety of functions
• Compact, lightweight, benchtop
TE APPLICATION TOOLING /// WIRE PREPARATION EQUIPMENT
PAGE 6
Technical Data
Application
Cross. section area
Max. insulation
diameter
Stripping length
Pull off length
Form and
Number of
blades
Minimal insert length L
(Multi-wire cables with outside diameter <
7,5 mm/0,3 in.
Weight
Machine
Dimensions
LxWxH
8.4 kg
(18.5 pounds)
131 x 218 x 400 mm
(5.16 x 8.6 x 15.75 in)
8.4 kg
(18.5 pounds)
131 x 218 x 400 mm
(5.16 x 8.6 x 15.75 in)
Cosmic 927R
Discrete wires
Jacket of multicore wires
0.013 – 6
(AWG 36 – 10)
0.25 – 5.3 mm
(0.01 – 02 in)
1 – 25 mm
(0.04 – 1 in)
2 – 25
(0.8 – 1 in)
2 carbide
rotating blades
L + stripping length
L depends on gripper type: Standard: x =
12 mm/0.5 in
Thin: x = 10 mm/0.4 in.
Thin and flat: x = 7 mm/0.28 in
0.013 – 6
(AWG 36 – 10)
0.25 – 5.3 mm
(0.01 – 02 in.)
1.5 – 25 mm
(0.06 – 1 in)
2 – 25
(0.8 – 1 in)
4 tool steel
rotating blades,
optional carbide
blades
L + stripping length
L depends on gripper type: Standard: x =
12 mm/0.5 in
Thin: x = 10 mm/0.4 in.
Thin and flat: x = 7 mm/0.28 in
Cosmic 927RX
For thin and hard-tostrip wires,
can apply a higher
stripping force
In case of doubt, we recommend that you have samples made with your wire before making a purchase.
TE APPLICATION TOOLING /// WIRE PREPARATION EQUIPMENT
PAGE 7
WIRE PREPARATION EQUIPMENT
WIRE STRIPPING MACHINES
Cosmic 48R and Cosmic 48RX
Coaxial Wire Stripping Machines
The Cosmic 48R is designed for quick cycle times
whether stripping coaxial or standard wires. With
these extremely versatile features, this will be the
perfect machine for your production.
Function
The Cosmic 48R is an all-electric bench top machine
designed for quick cycle times whether stripping
coaxial or standard wires and can store up to 1.000
different sets of data. This unit uses a triple stepping
motor system to process cable up to nine stages, and
has a 10-phase programmable adjustment for gripping
pressure. The results are highly precise and repeatable. All the parameters required for coax stripping:
stripping length, incision diameter, wayback, pull-back
speed, etc. are displayed on a large LCD screen for
speedier setups.
The Cosmic 48RX shares the features of the
Cosmic 48R but is optimized for semi-flexible cables
Product Features
• Versatile with all-around high precision
• Stripping up to 9 steps
• Graphical LCD display
• Programmable gripper pressure
• Lightweight and portable
• Excellent value for the money
Technical Data
Application
Cross. section area
Max. insulation
diameter
Min. diameter of inner
conductors
Pull off length
Form and Number of
blades
Max. stripping levels Weight
Machine Dimensions
LxWxH
0.013 – 13 mm2
(AWG36 – 6)
1.5 – 8 mm
(0.08 – 0.3 in)
0.15 mm
(0.006 in)
max. 40 mm
(1.6 in)
2 rotating blades with
centralizer
9
10 kg
(22 pounds)
136 x 260 x 580 mm
(5.35 x 10.2 x 22.8 in)
0.013 – 13 mm2
(AWG36 – 6)
1.5 – 8 mm
(0.08 – 0.3 in)
0.15 mm
(0.006 in)
max. 40 mm
(1.6 in)
2 rotating blades with
centralizer
9
10 kg
(22 pounds)
136 x 260 x 580 mm
(5.35 x 10.2 x 22.8 in)
Cosmic 48R
Coax, Triax and other
multilayer cables
Cosmic 48RX
Semi-flex cables
Optimized blade geometry
(angeled blades)
Optimized cutting parameters
(slower blade feed)
In case of doubt, we recommend that you have samples made with your wire before making a purchase.
TE APPLICATION TOOLING /// WIRE PREPARATION EQUIPMENT
PAGE 8
Cosmic 42R Coaxial Stripping Machine
The Cosmic 42R is a developed cable stripper for
ultra-micro coaxial cables. This precision machine is
made through state-of-the-art engineering and will
be the perfect fit in your operation.
Function
The Cosmic 42R bench top machine is equipped with
a waste vacuum cleaning system to achieve proper
removal of slugs. With its three blade rotating head
it performs a precise centered cutting and stripping
function. The centralizer pressure is adjustable to
avoid unwanted twist and/or deformation.
All parameters required for coax stripping: stripping
length, incision diameter, wayback, pull-back speed,
etc. are display on a large LCD screen for speedier
setups. The unit allows for up to 1.000 different data
sets to be stored which can be recalled quickly and
easily.
Product Features
• Repeatable high precision
• Equipped with waste vacuum system
• Stores up to 1.000 sets of data
• Stripping up to 9 steps
• Graphical LCD display
• Compact, easy-to-handle bench top model length
Cosmic 42 Technical Data
Application
Cross. section area
Max. insulation
diameter
Min. diameter of inner
conductors
Pull off length
Form and Number of
blades
Max. stripping levels
Weight
Machine Dimensions
LxWxH
Coax
Micro Coax
Micro Triax
0.005 – 1.5 mm2 (discrete
conductor)
0.5 – 2 mm
(0.012 – 0.08 in)
0.01 mm
(0.002 in)
max. 40 mm
(1.6 in)
Special head design with 3
blades and
3 centralizers for high
precision
9
9.2 kg
(20.3 pounds)
140 x 243 x 570 mm
(5.5 x 9.6 x 22.4 in)
In case of doubt, we recommend that you have samples made with your wire before making a purchase.
TE APPLICATION TOOLING /// WIRE PREPARATION EQUIPMENT
PAGE 9
WIRE PREPARATION EQUIPMENT
WIRE STRIPPING MACHINES
Cosmic 32M and Cosmic 32M CDD
with Integrated Quality Check Faster, more precise and more powerful.
The Cosmic 32M is a high-speed electric wire stripper.
Achieving higher precision, more power, and a wider
AWG range, all in quicker cycle time than its predecessor. It is equipped with digital stripping diameter
display and sensitive wire-tip touch sensor.
The Cosmic 32M CDD machine is equipped in addition
with a conductor damage detector that checks for
conductor damage. Product Features
• Operates anywhere in the world with
AC 100 V – 240 V compatibility
• Digitally displays stripping diameter
• Easily switches full / partial strip
• 0.3 s quick cycle time
• Wide strip range of AWG 12 – 32
• Compact, easy-to-handle benchtop model
TE APPLICATION TOOLING /// WIRE PREPARATION EQUIPMENT
PAGE 10
Cosmic 32M/Cosmic 32 M CDD Technical Data
Application
Cross. section area
Max. insulation
diameter
Stripping length
Pull off length
Form and
Number of blades
Min. free length of cable Jacket
Weight
Machine
Dimensions
LxWxH
Discrete wires
Stranded wires
Inner conductors of
multicore wires
0.03 – 3.3 mm2
(AWG 32 – 12)
0.6 – 4 mm
(0.02 – 0.16 in)
1 – 25 mm
(0.04 – 1 in)
2 – 25 mm
(0.08 – 1 in)
V-blades
L + stripping length
L depends on gripper type:
Standard: L = 14 mm (0.6 in)
Thin: L = 7 mm (0.3 in)
4.5 kg
(10 pounds)
77 x 175 x 348 mm
(25.5 x 29.5 x 16.7 in)
In case of doubt, we recommend that you have samples made with your wire before making a purchase.
TE APPLICATION TOOLING /// WIRE PREPARATION EQUIPMENT
PAGE 11
WIRE PREPARATION EQUIPMENT
WIRE CUTTING AND STRIPPING MACHINES
Kappa 331
Precise and flexible cutting and stripping
machine with rotary incision
The Kappa 331 is a modular cut and strip machine with
a rotating blade module. Round, multilayered cables
– with and without shielding – are precisely stripped in
multiple steps. The machine can be changed over
quickly, making it ideal for flexible use.
Use as universal model
The universal-machine with swivel guide offers a wide
range of uses. It allows you to easily program and
precisely process short and long stripping lengths and
individual wires, jacketed cables, coaxial cables and
other multilayered cables. An inkjet marks the cable
near the blade to minimize scrap. Numerous options
expand the processing range even more, e.g., the slit
unit or the feature for processing flat ribbon
up to 16 mm.
Use as universal/coax model
This model is optimized for the precise processing of
demanding coaxial and triaxial cables with stripping
lengths of up to 60 mm. The highly precise rotating
cutting unit, the independent length measurement
system and the symmetrical layout of drives and
blades combine with the split guides to create
optimum conditions for this task.
Product Features
• Broad range of uses
• Great flexibility thanks to the modular design
• Precise multi-layer stripping
• Your choice of belt or roller drive for optimum force transmission
• Allows even demanding cables to be stripped without blade changes
TE APPLICATION TOOLING /// WIRE PREPARATION EQUIPMENT
PAGE 12
Kappa 331 Technical Data
Use
Universal
Universal/Coax
Cross section area
0.22 mm2 – 35 mm2 (AWG23 – AWG2)*
0.22 mm2 – 35 mm2 (AWG23 – AWG2)*
Max. outside diamenter
16 mm (0.63 in)
16 mm (0.63 in)
Length range
1 mm – 800000 mm (0.039 in – 875 yd)
1 mm – 800000 mm (0.039 in – 875 yd)
Length accuracy
Repeat accuracy ± (0.2 % + 1 mm (0.04 in)
Repeat accuracy ± (0.2 % + 1 mm (0.04 in)
Full strip
Side 1: 180 mm (7.09 in)
Side 2: 50 mm (1.97 in)
Full strip
Side 1: 60 mm (2.36 in)
Side 2: 60 mm (2.36 in)
Semi/multiple strip-off
Side 1: 999.9 mm (39.37 in)
Side 2: 999.9 mm (39.37 in)
Semi/multiple strip-off
Side 1: 999.9 mm (39.37 in)
Side 2: 60 mm (2.36 in)
Max. wire transport speed
4.0 m/s (157.5 in/s)
4.0 m/s (157.5 in/s)
Quantity range
1 – 99999
1 – 99999
Drive system
Double-roller or belt drive
Double-roller or belt drive
Wire guide
Side 1: Swivel guide
Side 2: Fixed guide/optional split
Side 1: Split guide
Side 2: Split guide
Electrical connection
115/230 V AC ± 10 % 50/60 Hz 680 VA
115/230 V AC ± 10 % 50/60 Hz 680 VA
Compressed air connection
5 – 8 bar / 500 – 800 kPa (73 – 116 psi)
5 – 8 bar / 500 – 800 kPa (73 – 116 psi)
Air consumption
< 10 liter per minute
< 10 liter per minute
Dimensions (W x H x D)
870 x 380 x 670 mm (34 x 15 x 26 in)
870 x 380 x 670 mm (34 x 15 x 26 in)
Weight
Approx. 100 kg (220 lbs)
Approx. 100 kg (220 lbs)
Max. stripping lengths
*Applications specific up to 50 mm²
TE APPLICATION TOOLING /// WIRE PREPARATION EQUIPMENT
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WIRE PREPARATION EQUIPMENT
WIRE CUTTING AND STRIPPING MACHINES
Kappa 310
Cutting and Stripping Machine
The Kappa 310 cutting and stripping machine is an
ultracompact and reasonably priced high-speed
machine. It is designed for the reliable controlled
processing of the finest wire sizes from 0.02 mm2
to 6 mm2. All process parameters can be saved along
with applied pressure values.
Product Features
• Broader processing range with a diversity of options and solutions
• Innovative sensors to aid in setup and to monitor processing
• Simple operator friendly touch-screen
• Simple integration of additional processing options
Kappa 320
Cutting and Stripping Machine
This machine features a number of options and a
powerful blade head. Wire sizes from 0.05 mm2 to
10 mm2 fall within its processing capacity. From this
machine type and higher, all fully automatic cutting
and stripping machines can be controlled and networked via TopWin software to allow inkjet marking.
Product Features
• Broader processing range with a diversity of options and solutions
• Innovative sensors to aid in setup and to monitor processing
• Simple operator friendly touch-screen
• Simple integration of additional processing options
• TopWin software for connecting inkjet, part list production and network solutions
TE APPLICATION TOOLING /// WIRE PREPARATION EQUIPMENT
PAGE 14
Kappa 322
Cutting and Stripping Machine
The real standout feature of the Kappa 322 cutting
and stripping machine is the patented swivel
technique utilized in the wire drive axes. Two different
processing positions can be approached with this
feature. The machine is designed for a wide variety of
special applications or the separation and processing
of inside wires in multi-pole cables.
Product Features
• Broader processing range with a diversity of options and solutions
• Innovative sensors to aid in setup of cables
• Simple operator friendly touch-screen
• Simple integration of additional processing options
• TopWin software for connecting inkjet, part list
production and network solutions
Kappa 330
Cutting and Stripping Machine
This model is designed for processing cables with a
cross section of up to 35 mm2, multi-core conductors
with an outside diameter of up to 16 mm or flat cables
with a width of up to 40 mm. The customer has his
choice of a belt drive or various double-roller drives
depending on his requirements.
Product Features
• High performance
• Simple operator friendly touch-screen
• Innovative sensors to aid in setup and to monitor processing
• Minimal wire loss on set up thanks to sensor
monitoring
• Simple integration of delivery and deposit
equipment
• TopWin interface
• Networking possibility to customers own network
TE APPLICATION TOOLING /// WIRE PREPARATION EQUIPMENT
PAGE 15
WIRE PREPARATION EQUIPMENT
WIRE CUTTING AND STRIPPING MACHINES
Kappa 350
Cutting and Stripping Machine
This powerhouse with its double-blade principle is
designed for processing round conductors with a cross
section of up to 120 mm2 and a maximum outside diameter of up to 35 mm. The powerful belt drive ensures
gentle processing across the entire cross section range.
The sensors are combined with a length measuring
encoder to provide optimum process monitoring and
accuracy. Zero-cuts are automatically minimized
Product Features
• High performance
• Simple operator friendly touch-screen
• Innovative sensors to aid in setup and to monitor processing
• Minimal wire loss thanks to sensor monitoring
• Simple integration of delivery and deposit
equipment
• TopWin interface
• Networking possibility to customers own network
TE APPLICATION TOOLING /// WIRE PREPARATION EQUIPMENT
PAGE 16
WIRE PREPARATION EQUIPMENT
KAPPA CUTTING AND STRIPPING MACHINES APPLICATION SAMPLES
Kappa 310
Kappa 320
Kappa 322
Kappa 330
Kappa 331
Kappa 350
Cutting
Full strip
Half strip
Multiple strip
Rotating incision technique
Intermediate strip
Intermediate slitting
Multi conductor cable
Inner conductor
processing
Double sheath /
Coaxial and
triaxial cables
Flat cable / Notching
Hot stamp marking
Ink-jet marking
TE APPLICATION TOOLING /// WIRE PREPARATION EQUIPMENT
PAGE 17
WIRE PREPARATION EQUIPMENT
KAPPA CUTTING AND STRIPPING MACHINES OVERVIEW
Kappa 310
Kappa 320
Kappa 322
Cable cross section, stranded wires*
0.02 mm – 6.0 mm
AWG 34 – AWG 10
0.05 mm – 10.0 mm
AWG 30 – AWG 7
0.05 mm2 – 16 mm2
AWG 30 – AWG 5
Inner conductor processing of
multi-pole cables
–
–
4 x 0.35 mm2 – 3 x 2.5 mm2
4 x AWG 22 – 3 x AWG 13
Maximum outside diameter
10.0 mm (0.4 in)
10.0 mm (0.4 in)
12 mm (0.47 in)
Length accuracy
± [0.2 % +1 mm (0.04 in.)]
Repeat accuracy
± [0.2 % +1 mm (0.04 in.)]
Repeat accuracy
± [0.2 % +1 mm (0.04 in)]
Repeat accuracy
Flat cable processing
Optional 8.0 mm (0.32 in)
Optional 12.0 mm (0.47 in)
Optional 12.0 mm (0.47 in)
Cable length range
1 mm – 800.000 mm
(0.039 in – 874.89 yd)
1 mm – 800.000 mm
(0.039 in – 874.89 yd)
1 mm – 800.000 mm
(0.039 in – 874.89 yd)
Maximum wire transport speed
4.0 m/s (157.5 in/s)
4.0 m/s (157.5 in/s)
4.0 m/s (157.5 in/s)
Length measuring system
–
Optional
Optional
Side 1: 100 mm (3.94 in)
Side 2: 40.0 mm (1.57 in)
Side 1: 100 mm (3.94 in)
Side 2: 40.0 mm (1.57 in)
Side 1: 100 mm (3.94 in)
Side 2: 90 mm (3.54 in)
Semi Strip
Side 1: 999.9 mm (39.37 in)
Side 2: 999.9 mm (39.37 in)
Side 1: 999.9 mm (39.37 in)
Side 2: 999.9 mm (39.37 in)
Side 1: 999.9 mm (39.37 in)
Side 2: 999.9 mm (39.37 in)
Multiple pull-off
Side 1: 999.9 mm (39.37 in)
Side 2: 999.9 mm (39.37 in)
Side 1: 999.9 mm (39.37 in)
Side 2: 999.9 mm (39.37 in)
Side 1: 999.9 mm (39.37 in)
Side 2: 999.9 mm (39.37 in)
Intermediate stripping
(quantity x max. length)
–
Optional (external) 999.9 mm (39.37 in) programmable
(no restrictions on quantitiy and length, depth manually
adjustable)
Optional (internal) 999.9 mm (39.37 in) programmable
(no restrictions on quantitiy and length, depth manually
adjustable)
Cable detector (cable detection, anti-slip monitoring, zero
cut optimization, outside diameter measuring)
Optional
Optional
Optional: Automatic cable diameter
detection (NA)
Optional: Wire-end detection sensor
Automatic conductor diameter sensor (conductor detector)
(automatic detection of cut depth)
Optional
Optional
Optional
Straightening unit
Optional (internal)
Optional (external)
Optional (internal if no LMS** System)
Optional (external)
IOCS interfaces (expandable)
2 (4)
2 (4)
2 (4)
USB
Standard
Standard
Standard
Noise level
< 70 dBA
< 70 dBA
< 70 dBA
Drive system
Single roller
Single roller
Double rollers or belt drive
Production table
Optional
Optional
Optional
Electrical connection
110/230 V AC ±10 %
50/60 Hz 300 VA
110/230 V AC 10 %
50/60 Hz 520 VA
110/230 V AC ±10 %
50/60 Hz 300 VA
Pneumatic connection
Optional for blade cleaning
Optional for blade cleaning
5 – 8 bar / 500 – 800 kPa
(73 – 116 psi)
Dimensions (W × H × D)
465 x 385 x 460 mm
(18.3 x 15.2 x 18.1 in)
510 x 380 x 470 mm
(20 x 15 x 18.5 in)
650 × 380 × 470 mm
(25.6 × 15 × 18.5 in)
Weight
25 kg (55.0 lbs)
34 kg (75.0 lbs)
48 kg (105.8 lbs)
Full Strip
Maximum
stripping
length
2
2
2
2
* Machines of the Kappa 3xx generation can process many conductors outside the indicated cross section range. Certain extremely hard, tough wires may not be able to be processed even if they are within the indicated cross section range. In
case of doubt, we are happy to produce samples of your wires.
** Längenmesssystem
TE APPLICATION TOOLING /// WIRE PREPARATION EQUIPMENT
PAGE 18
Kappa 330
Kappa 331 Universal
Kappa 331 Universal/coax
Kappa 350
0.22 mm – 35.0 mm
AWG 24 – AWG 2
0.22 mm – 35.0 mm
AWG23 – AWG2
0.22 mm – 35.0 mm
AWG23 – AWG2
2.5 mm2 – 120.0 mm2
AWG 14 – AWG 5/0
–
–
–
–
16.0 mm (0.63 in)
16.0 mm (0.63 in)
16.0 mm (0.63 in)
35.0 mm (1.38 in)
± [0.2 % +1 mm (0.04 in)]
Repeat accuracy
± [0.2 % +1 mm (0.04 in)]
Repeat accuracy
± [0.2 % +1 mm (0.04 in)]
Repeat accuracy
± [0.2 % +1 mm (0.04 in)]
Repeat accuracy
Optional 40.0 mm (1.6 in)
Optional 16 mm (0.63 in)
Optional 16 mm (0.63 in)
–
1 mm – 800.000 mm
(0.039 in – 874.89 yd)
1 mm – 800.000 mm
(0.039 in – 874.89 yd)
1 mm – 800.000 mm
(0.039 in – 874.89 yd)
1 mm – 800.000 mm
(0.039 in – 874.89 yd)
4.0 m/s (157.5 in/s)
4.0 m/s (157.5 in/s)
4.0 m/s (157.5 in/s)
4.8 m/s (189 in/s)
Optional
Optional
Optional
Standard
Side 1: 180 mm (7.09 in)
Side 2: 50 mm (1.97 in)
Side 1: 180 mm (7.09 in)
Side 2: 50 mm (1.97 in)
Side 1: 60 mm (2.36 in)
Side 2: 60 mm (2.36 in)
Side 1: 290 mm (11.42 in)
Side 2: 150 mm (5.9 in)
Side 1: 999.9 mm (39.37 in)
Side 2: 999.9 mm (39.37 in)
Side 1: 999.9 mm (39.37 in)
Side 2: 999.9 mm (39.37 in)
Side 1: 999.9 mm (39.37 in)
Side 2: 60 mm (2.36 in)
Side 1: 999.9 mm (39.37 in)
Side 2: 999.9 mm (39.37 in)
Side 1: 999.9 mm (39.37 in)
Side 2: 999.9 mm (39.37 in)
Side 1: 999.9 mm (39.37 in)
Side 2: 999.9 mm (39.37 in)
Side 1: 999.9 mm (39.37 in)
Side 2: 60 mm (2.36 in)
Side 1: 999.9 mm (39.37 in)
Side 2: 999.9 mm (39.37 in)
Optional (internal) 999.9 mm (39.37 in) programmable (no
restrictions on quantitiy and length)
Optional (internal) 999.9 mm (39.37 in) programmable (no
restrictions on quantitiy and length)
Optional (internal) 999.9 mm (39.37 in) programmable (no
restrictions on quantitiy and length)
Optional (internal) 999.9 mm (39.37 in) programmable (no
restrictions on quantitiy and length)
Optional
Optional
–
Standard
Optional
Optional
Optional
Standard
Optional (external)
Optional (external)
Optional (external)
Optional (external)
3 (6)
3 (6)
3 (6)
3 (6)
Standard
Standard
Standard
Standard
< 70 dBA
< 70 dBA
< 70 dBA
< 70 dBA
Double roller drive or belt drive
Double rollers or belt drive
Double rollers or belt drive
Double rollers or belt drive
Optional
Optional
Optional
Standard
110/230 V AC 10 %
50/60 Hz 520 VA
115/230 V AC ± 10 %
50/60 Hz 680 VA
115/230 V AC ± 10 %
50/60 Hz 680 VA
110/230 V AC 10 %
50/60 Hz 1.2 kVA
5 – 8 bar / 500 – 800 kPa
(73 – 116 psi)
5 – 8 bar / 500 – 800 kPa
(73 – 116 psi)
5 – 8 bar / 500 – 800 kPa
(73 – 116 psi)
5 – 8 bar / 500–800 kPa
(73 – 116 psi)
630 x 365 x 480 mm
(24.8 x 14.8 x 18.9 in)
870 x 380 x 670 mm
(34 x 15 x 26 in)
870 x 380 x 670 mm
(34 x 15 x 26 in)
1.090 x 1425 x 890 mm
(42.9 x 56.1 x 35.0 in)
approx. 55 kg (121.3 lbs)
approx. 100 kg (220 lbs)
approx. 100 kg (220 lbs)
approx. 270 kg (595.2 lbs)
2
2
2
2
TE APPLICATION TOOLING /// WIRE PREPARATION EQUIPMENT
2
2
PAGE 19
Let’s Connect
To learn more about the Wire Preparation Equipment, or to learn more about our comprehensive bundle of tooling solutions, please visit us at www.tooling.te.com.
TE Technical Support Center
USA: 1.800.522.6752
UK: Canada: 1.800.522.6752
France:+33.1.34.20.8686
Mexico: +52.55.11.06.0800
Netherlands:+31.73.624.6999
Latin/S. America+54.11.4733.2200
+44.0800.267666
China:+86.400.820.6015
Germany:+49.6151.607.1999
Stronger, Smarter, More
Reliable Applicator.
Waste Not. Want Not.
Whether its time or scrap, in
manufacturing everyone knows
that waste costs money. With
our on-site certification and
consultation services, we can
help you:
If you are looking to increase
production and improve crimp
consistency, consider adding an
OCEAN applicator to your wire
crimping process.
The OCEAN applicator’s flexible design is
quickly adaptable to a wide variety of terminal
configurations and features:
•
•
•
Tool-less fine adjustment capabilities for wire
& insulation crimps
3 feed options (mechanical, pneumatic,
and servo)
For additional information download catalog
#4-1773460-5 from www.tooling.te.com.
tooling.te.com
1654956 / 06 -15 © 2015 TE Connectivity Ltd. family of companies. All Rights Reserved.
TE Connectivity, TE Connectivity (logo) and Every Connection Counts are trademarks.
For more information call: 888-777-5917 or 717-810-2080
TE APPLICATION TOOLING /// WIRE PREPARATION EQUIPMENT
•
•
•
•
Reduce downtime
Reduce scrap
Maintain crimp quality
Improve manufacturing efficiency
Connect with us today to learn more.
•
•
•
E-mail: fieldservicesnorthamerica@te.com
Phone: 800-722-1111 or 717-986-3434
For additional information download catalog
#1-1307619-0 from www.tooling.te.com.
In the interest of continuous
improvement, TE reserves the
right to modify, discontinue or
replace any products.