Outline 1 Electrical Drive Systems 324 Induction Machines Dr. P.J Randewijk Stellenbosch University Dep. of Electrical & Electronic Engineering Stephan J. Chapman Chapter 6 (5th Edition) Chapman, Chapter 6 6.1 – Induction Motor Construction 6.2 – Basic Induction Machine Concepts 6.3 – The Equivalent Circuit of an Induction Motor 6.4 – Power and Torque in Induction Motors 6.5 – Induction Motor Torque–Speed Characteristics 6.6 – Variations in Induction Motor Torque–Speed Characteristics 6.8 – Starting Induction Motors 6.9 – Speed Control of Induction Motors 6.10 – Solid-State Induction Motor Drives (or VSDs) 6.11 – Determining (of the Equivalent) Circuit Model Parameters 6.12 – The Induction Generator 6.13 – Induction Motor Ratings 1 / 53 6.1 Induction Machine Construction 2 / 53 6.2 Basic Induction Machine Concepts The stator of an induction (sometimes also called an asynchronous) machine is exactly the same as that of a synchronous machine The only difference is in the rotor design Two types of rotor designs exist – must know the difference between the two designs: The Development of Induced Torque The magnetic field produced by the three-phase stator winding, when a three-phase current is supplied to them, BS , rotates at synchronous speed – see also eq. (3–34) nsync = 60fse · cage rotor wound rotor 2 poles (6–1’) At standstill, the rotating BS will induce a voltage in the stationary rotor windings/bars It is important to note that the rotor windings are all short-circuited! eind = (v × B) · l (1–45) Because the rotor windings/bars are short-circuited, a current will start to flow in the rotor windings/bars The current, in the presence of BS will produce a force on the windings/bars in the rotor in the direction of the rotating BS 3 / 53 4 / 53 6.2 Basic Induction Machine Concepts (cont.) The induced force will start to accelerate the rotor in the direction of the rotating BS + Note: The rotor will never be able to rotate at synchronous speed, because then the induced voltage, and hence the current flowing in the rotor and hence the induced force acting on the rotor windings/bars will be zero. . . The Concept of Rotor Slip The term more often used is slip – sometimes expressed as a percentage – defined as s= s= nslip (×100 %) nsync nsync − nm (×100 %) nsync (6–3) (6–4) Slip can also be calculated form the speed in [rad/s] Because the rotor of an induction motor is rotating at a slower speed than that of the synchronous speed of the rototing BS We say that the rotor is slipping The slip speed is the difference in the synchronous speed and the rotor speed nslip = nsync − nm 6.2 Basic Induction Machine Concepts (cont.) (6–2) The Electrical Frequency on the Rotor An induction machine can be viewed as a rotating transformer At standstill, s = 1, and the frequency of the induced rotor voltage and current will be the same as that of the stator frequency 5 / 53 6.2 Basic Induction Machine Concepts (cont.) If the rotor were to rotate at synchronous speed, i.e. s = 0, the frequency of the induced rotor voltage will 0 Hz. . . The rotor frequency can be generalised as: fre = sfse poles nslip · 2 60 6.3 The Equivalent Circuit The Transformer Model of an Induction Machine (6–8) Or from eq. (6–1’) and (6–2) fre = 6 / 53 An induction machine is singly excited vs. the doubly excited synchronous and DC machines There will therefore be no internal generated voltage, EA , as for a synchronous machine The equivalent circuit looks exactly the same as that of a transformer – see Fig. 6–07 (6–9’) + Note: The rotating magnetic field produced by the rotor, BR , will always rotate at the same synchronous speed as the magnetic field of the stator, BS . 7 / 53 8 / 53 6.3 The Equivalent Circuit (cont.) 6.3 The Equivalent Circuit (cont.) From the stator side, the only difference with that of a transformer model would be that the value of XM would be much smaller due to the airgap between the stator and rotor The B–H curve would also be much flatter than for a transformer, i.e. require more current to generate the same flux-density in the machine – see Fig. 6–8 This implies that the rotor circuit parameters can be expressed (see proof) in terms of the stator frequency (e.g. 50 Hz) values The Final Equivalent Circuit We can now refer the rotor circuit to the stator circuit, taking into account the (effective) turns ratio, The Rotor Circuit Model aeff = The induced voltage in the rotor, ER , will be s× the locked/blocked-rotor voltage, ER0 ER = sER0 so that we can write (6–10) Also from eq. (6–8), the reactance in the rotor circuit will vary with frequency, so that XR = sXR0 Ns Nr (6–11) E1 = E0R = aeff ER0 IR I2 = aeff R R 2 Z2 = aeff + jXR0 s (6–18) (6–19) (6–20) 9 / 53 6.3 The Equivalent Circuit (cont.) 6.4 Power and Torque And by making the following definitions R2 = X2 = 2 aeff RR 2 aeff XR0 10 / 53 Losses and the Power-Flow Diagram (6–21) (6–22) the per-phase equivalent circuit of the induction machine as referred to the stator Power and Torque in an Induction Machine The stator copper losses can be calculated as follows PSCL = 3I12 R1 11 / 53 (6–25) 12 / 53 6.4 Power and Torque (cont.) 6.4 Power and Torque (cont.) The core losses (if RC is given and the core losses is not lumped together with the friction-and-windage losses Pcore = 3E12 RC PAG = Pin − PSCL − Pcore PAG = R2 3I22 s PRCL = 3I22 R2 (6–26’) The power transferred from the stator over the air-gap to the rotor which is identical to the power transferred to With R2 the value of the rotor circuit resistance referred to the stator, the rotor copper losses will thus be equal to The power converted to mechanical power, the developed mechanical power will thus be Pconv = PAG − PRCL 1 − s Pconv = 3I22 R2 s (6–27) R2 s (6–28) Pconv ωm 13 / 53 Pout = Pconv − PF&W − Pmisc 14 / 53 Seperating PRCL and Pconv in the Equivalent Circuit (6–34) This implies that the output torque will be Pconv = (1 − s)PAG (6–33) And with ωm = (1 − s)ωsync , the induced torque can be expressed as a function of the air-gap power as PAG ωsync The resistor, Rs2 is sometimes “split” or separated into two separate resistors, R2 and Rconv This is done in order to illustrate the fact that the airgap power, PAG associated with Rs2 can also be separated into PRCL associated with R2 and Pconv associated with Rconv Pout ωm Furthermore, by noting that PRCL = sPAG , it follows that τind = (6–35) 6.4 Power and Torque (cont.) + Note: The output torque, say τout will be less than the developed torque due to the output power, τout = (6–31) The induced torque or developed torque can now be calculated as τind = 6.4 Power and Torque (cont.) (6–30) Thus with ∵ ∴ Pconv = PAG − PRCL R2 Rconv = − R2 s 1−s = R2 s (6–37) (6–36) 15 / 53 16 / 53 6.4 Power and Torque (cont.) 6.5 Torque–Speed Characteristics + N.B. The crib sheet for all induction machine calculations can thus be summarised by the following equivalent circuit diagram with the associated powers Induced Torque from a Physical Standpoint – read only The Derivation of the Induction Machine Induced-Torque Equation ⇔ Solving the Equivalent Circuit of the Induction Machine The core –, Pcore , the friction-and-windage –, PF&W and the miscellaneous or stray losses, Pstray , are usually lumped together and called the rotational losses, Prot This is done, due to the fact that is it very difficult to separate them during the determination of the equivalent parameters of the induction machine – see section 6.11 This implies that the equivalent circuit of the induction machine can be simplified to that shown in Fig. 6–17, with the equivalent core loss resistance, RC , ignored. . . 17 / 53 6.5 Torque–Speed Characteristics (cont.) 18 / 53 6.5 Torque–Speed Characteristics (cont.) This implies that eq. (6-34) changes to Pout = Pconv − Prot (6–34’) + Note: See Example 6–3, The easiest way to solve I2 in order to calculate PAG , Pconv and τind is to firstly calculate the Thévenin equivalent between the “X’s” in Fig. 6–17 19 / 53 20 / 53 6.5 Torque–Speed Characteristics (cont.) 6.5 Torque–Speed Characteristics (cont.) then I2 by noting I2 = VTH RTH + jXTH + jX2 + R2 s (6–46’) This allow us to calculate PAG from eq. (6–30) Pconv from eq. (6–33) and τind from eq. (6–36) The maximum torque that the machine can develop is called the pullout torque or breakdown torque The starting torque is only slightly higher than the full-load torque, compared to the starting torque of a DC machine which can be extremely high. . . + See Fig. 6–19 (next slide) If the rotor is turning faster than the synchronous speed, the induction machine operates as a generator If the rotor is turning in the opposite direction as that of the rotating field on the stator, the motor will be braked – this is called plugging + See Fig. 6–20 (subsequent slide) + Note: Do not try and remember or use eq. (6–41b), (6–44), (6–45), (6–49) or (6–50) !!! Comments on the Induction Machine’s Torque-Speed Curve At synchronous speed the induced torque is zero The torque–speed curve is near linear between no-load and full-load 21 / 53 6.5 Torque–Speed Characteristics (cont.) 22 / 53 6.5 Torque–Speed Characteristics (cont.) 23 / 53 24 / 53 6.5 Torque–Speed Characteristics (cont.) 6.5 Torque–Speed Characteristics (cont.) Maximum (Pullout) Torque in an Induction Machine With τind ∝ PAG , it implies that the maximum induced torque will occur when the power consumed by R22 is a maximum The maximum power transfer theorem state that when the magnitude of the source impedance is equal to the magnitude of the load impedance Thus with Zsource = RTH + jXTH + jX2 (6–51) This implies that the slip at pullout torque will be R2 smax = q 2 + (X 2 RTH TH + X2 ) R2 s 25 / 53 6.5 Torque–Speed Characteristics (cont.) ωsync 3V 2 q TH 2 + (X 2 RTH + RTH TH + X2 ) 26 / 53 6.5 Torque–Speed Characteristics (cont.) It can be proved from (6–50) that the maximum τind or pullout torque can also be calculated with the following “formula” τind = (6–53) The maximum or pullout torque can now be calculated by substituting the value of smax into eq. (6–28) to calculate PAG And then substituting PAG into eq. (6–36) to calculate the maximum τind or pullout torque value and Zload = Maximum power transfer (and hence maximum torque) will occur when q R2 2 + (X 2 (6–52) = RTH TH + X2 ) s (6–54) + Note: Please do not try and remember eq. (6–54) However what is interesting to note from (6–54) is that the maximum torque is independent of R2 Thus in a wound rotor induction machine, the value of R2 can effectively be manipulated by adding external resistance via the slipring connections. From (6–53) we can see that this will effectively change the slip – and hence the speed – at which maximum torque occurs. 27 / 53 + See Fig. 6–22 to see how the characteristic curve of the machine can be varied by adding external resistance. . . + Also note that the characteristic curve of induction machine with (external) rotor resistance control will look identical to that of a DC machine with (external) armature resistance control – see Fig. 8–15 with the y– and x–axis’ reversed, i.e. τind vs. ωm , External rotor resistance control could thus also be used to perform speed control on wound induction machines. . . albeit not very efficient due to the additional losses in the external rotor resistors. . . 28 / 53 6.5 Torque–Speed Characteristics (cont.) 6.6 Variations in Motor Characteristics By varying the design of the cage rotor, different torque–speed characteristics can be obtained . . . read only – also section 6.7 . . . 29 / 53 6.8 Starting Induction Motors 30 / 53 6.8 Starting Induction Motors (cont.) Induction motors – unlike synchronous motors – can be connected directly on line (DOL) or across-the-line to start them For cage rotor induction machines, the only way to reduce the starting current, is to reduce the supply voltage during start-up Although the starting current and torque is not a high as for DC motors, the starting current could be up to 5× the rated current of the motor Unfortunately this also leads to a reduced starting torque, as the starting torque decrease with the square of the applied voltage, as can be seen from (6–54) Ignore the “Nominal code letters” of Fig. 6–34 The different “reduced voltage starting methods” are: Wound rotor induction machines can be started by adding extra resistance in the rotor circuit during starting – this not only lowers the starting current, but also increases the starting torque so that the load can be quicker brought up to speed. . . 31 / 53 inserting a resistor in series with the supply during starting inserting an inductor in series with the supply during starting using a autotransformer to reduce the starting voltage using a soft starter – will be discussed under “Power Electronics” using a Y–∆ starting circuit – the starting voltage is thus √ 3 lower during starting. . . 32 / 53 6.8 Starting Induction Motors (cont.) 6.9 Speed Control of Induction Motors + DOL starting, plus the rest of this section will be discussed in more detail under “Industrial Automation” using IEC symbols instead of the ANSI sybols used by Chapman. Induction Motor Speed Control by Pole Changing – read only Speed Control by Changing the Line Frequency Induction motor usually operate with a small slip value, i.e. operate just below synchronous speed By varying the line frequency, the synchronous speed and hence operating speed can be varied nsync = 60 · fse · 2 poles (6–1) However by changing the frequency, the magnitude of the magnetising inductance, XM , also changes (X = 2πfL) When we want to operate the motor at lower speed, this would imply that the motor needs to be operated at a lower frequency. . . 33 / 53 6.9 Speed Control of Induction Motors (cont.) A lower frequency would result in a lower value for XM , and hence a higher magnetising current. . . A higher magnetising current would imply that the motor will saturate. . . To circumvent this, the supply voltage also needs to be lowered with (roughly) the same ratio as that of the frequency in order for the magnetising current to remain the same This is called – constant volts-per-hertz control. . . All of this is usually done automatically using a Variable Speed Drive or VSD By keeping the magnetising current constant whilst varying the frequency below its rated frequency, constant torque operation from standstill to rated speed can be achieved – similar to that of a DC machine, see Fig. 8–16 35 / 53 34 / 53 6.9 Speed Control of Induction Motors (cont.) + The general rule of thumb is that with the magnetising current constant, the induced torque, τind , will be the same if the slip speed, nsync −nm , is the same. . . At rated speed, the supply voltage will be equal to its rated value Thus when the frequency is increase above its rated frequency in order to operate the machine at above its rated speed, it is usually impossible to increase the supply voltage as well in order to keep the magnetising current constant. . . Hence the induced torque at speeds above rated speed decrease hyperbolically (τind = Pωconv ) whilst the m developed power, Pconv , remains constant – similar to that of a DC machine, see Fig. 8–16 + Constant Volts-per-Hertz control is shown graphically in Fig. 6–43 (a)–(c) 36 / 53 6.9 Speed Control of Induction Motors (cont.) 6.9 Speed Control of Induction Motors (cont.) The voltage drop across R1 at low frequencies leads to a lower voltage across XM – hence a lower magnetising current lower torque at low frequencies. . . To compensate for this, VSDs employ “boost voltage” control at lower frequencies – see Fig. 6–51 37 / 53 6.9 Speed Control of Induction Motors (cont.) 38 / 53 6.9 Speed Control of Induction Motors (cont.) Speed Control by Changing the Line Voltage The induced torque is proportion to the square of the supply voltage, so this is not a very linear control method – see Fig. 6–44 39 / 53 40 / 53 6.9 Speed Control of Induction Motors (cont.) Speed Control by Changing the Rotor Resistance Not very efficient and you require an expensive wound rotor machine – see Fig. 6–45 6.10 Solid-State Drives (or VSDs) This was discussed in the previous section and will be expanded during our discussion on Power Electronics later in the course. . . 41 / 53 6.11 Model Parameters (for Prac only) 6.11 Model Parameters (for Prac only) (cont.) + N.B. The procedure discussed in this section is a very rough simplification The DC Test for Stator Resistance This is done to determine the stator resistance By doing this test at the rated current value, the heating effect on the resistance of the copper windings is taking into account For a Y–connected stator R1 = VDC 2IDC (6–61) For a ∆–connected stator (Why?) R1 = 42 / 53 The same result could also be obtained by measuring the stator resistance with a multimeter directly after the locked-rotor test (so that the windings are nicely heated up) and obviously again taking the connection of the stator into account. . . The Locked-Rotor Test With s = 1 when the rotor is locked, the following assumption (after years of experience) can be made XM |R2 + jX2 | RC |R2 + jX2 | so that RC and XM can be neglected and a simple series circuit remains 3 VDC · 2 IDC 43 / 53 44 / 53 6.11 Model Parameters (for Prac only) (cont.) 6.11 Model Parameters (for Prac only) (cont.) and XLR = Qin = (6–65) if the test was conducted at a lower test frequency that represents the normal operating condition of the rotor more accurately With Pin , VT and IL measured √ Sin = 3VT IL q Qin = Sin2 − Pin2 Pin = frated 0 X = X1 + X2 ftest LR For our Practical however, frated = ftest 3IL2 RLR 0 3IL2 XLR ∴ 0 XLR = XLR this results in RLR = R1 + R2 (6–65) 45 / 53 6.11 Model Parameters (for Prac only) (cont.) The values for X1 and X2 (after years of experience) are split as follows 46 / 53 6.11 Model Parameters (for Prac only) (cont.) The No-Load Test With s ≈ 1 when the machine is running at no-load, the following assumption can be made (after years of experience) RF&W XM RC XM so that RF&W and RC can be neglected and a simple series circuit remains 47 / 53 48 / 53 6.11 Model Parameters (for Prac only) (cont.) With Pin , VT = √ 3Vφ and IL = I1 measured √ Sin = 3VT IL q Qin = Sin2 − Pin2 Which implies that the machine’s rotational losses will be equal to Prot = Pin − PSCL = Pcore + PF&W + Pmisc = 3I12 XNL (6–58’) (6–59) For our Practical however, PF&W is overcome by the DC motor spinning the rotor. . . Also if we were to ignore Pmisc , we can say that This implies that XNL = X1 + XM Pcore = Pin − PSCL + N.B. This approach is slightly more accurate than eq. (6–60) used in Chapman. Furthermore, the Stator Copper Loss (SCL) can be calculated as follows PSCL = 3I12 R1 6.11 Model Parameters (for Prac only) (cont.) = (6–25) 3Vφ2 RC0 which can thus be modelled by an equivalent resistance, RC0 , in parallel with the supply. . . 49 / 53 6.12 The Induction Generator 50 / 53 6.12 The Induction Generator (cont.) As soon as the rotor spins faster than synchronous speed, power is absorbed from the mechanical side and the machine operates as a generator It is however important to note that the machine must be connected to a three-phase supply in order to generate a rotating MMF in the stator windings, for the machine to operate as a generator. Capacitors are sometimes used for stand alone / off-grid applications, but is very “unstable” 51 / 53 52 / 53 6.13 Induction Motor Ratings Usually only the following information is given on the nameplate Rated (output) power, usually in multiples of 750 W. . . Rated (line-to-line) voltage Rated current Rated frequency Stator connection, whether Y or ∆ Rated speed + From the latter, the number of pole can be worked out as the rated speed is usually just a little bit less than the synchronous speed. . . 53 / 53