CI/SfB | (31.4) | Xn6 | August 2015 The Specifiers Guide Sustainable Windows Doors Curtain Walling Roofline Cladding 2 SHEERFRAME LTD THE SPECIFIERS GUIDE This guide is designed to help specifiers choose the most appropriate high performance Sheerframe windows, door and curtain walling products. The following pages present technical details of individual Sheerframe window and door styles, to fully illustrate their properties, applications and cross sections of profiles. A model specification for design professionals seeking guidance on key performance factors in window selection is provided on Pages 6 and 7 of this publication. 3 SHEERFRAME LTD SYNSEAL GROUP BRANDS THE SPECIFIERS GUIDE Introduction Sheerframe Ltd is part of Synseal, the largest and most dynamic UK-owned systems supplier to the window and roofing industry serving an extensive network of fabricator business partners and professional installers nationwide. The Synseal group product portfolio includes Legend, Shield and SynerJy PVC-U window and door systems and associated Hardware, Global and K2 conservatory roof systems, SkySpace aluminium portal frame solutions for wide-span roof glazing projects, innovative WarmCore aluminium folding sliding doors, Evolve vertical sliding sash windows, Evolve Bi-fold and Evolve Patio doors, an extensive Orangery Collection featuring both hybrid and fully-structural designs, sealed insulated glass units manufactured by the company’s Global Glass division including exclusive Celsius performance glass for optimum thermal performance, Masterdor and Suredor composite doors and Sheerframe fenestration products. Sheerframe Ltd designs and manufactures Sheerframe systems – including the well known Sheerframe 6000, 7000 and 8000 profiles, hardware and ancillaries – using its unrivalled experience in thermoplastic extrusion built up over more than 60 years. The well-established Sheerframe brand name is a hallmark for proven design solutions that fully meet specification A combination of high performance and stylish design ensures that requirements for PVC-U window, door and curtain walling Sheerframe remains the number one choice for specifiers operating in product applications. both the public and private sectors. Contents 3 Introduction / Contents 20 Residential Doors For those requiring more 4 In-house Resources 22 Composite Doors including Fire Doors detailed advice, contact 5 Sustainability 24 French Doors Sheerframe’s Specifiers 6 Approvals / Model Specification 26 Bi-Fold Doors Support Department 7 Specification Checklist 28 Curtain Walling during office hours on 8 Casement 8000 30 Design Service 01773 852311 or 10 Casement 7000 31 Flood Door Solutions visit our website on 12 Casement 6000 32 Cellular Products – Roofline www.sheerframe.co.uk 14 Tilt & Turn 33 Cellular Products – Cladding 16 Top Reversible 34 Cellular Products – Windowboards & Trims 19 Ventilation 35 Colours & Finishes 4 SHEERFRAME LTD THE SPECIFIERS GUIDE In-house Resources Sheerframe Ltd is completely self-sufficient having in-house toolmaking, product design, research and development and testing facilities. Few, if any, UK-based extruders can boast such extensive resources. Many of the industry’s pioneering breakthroughs in the past 35 years have originated through development of the Sheerframe system, from widespread use of co-extruded weatherseals and gaskets, to our current leadership in sustainability technologies. Specifiers have access to everything from Window Energy Rating (WER) and Door Set Energy Rating (DSER) calculations to security testing and full elevation and cross-sectional drawing support to detail specific project designs. Pedigree Design Sheerframe systems are designed to offer specifiers the maximum choice in window styles. Three core systems provide an unsurpassed range of window options, all engineered to ensure ease of manufacture, efficiency in use, longevity and optimum weather performance. Development The Sheerframe brand has always been at the forefront of PVC-U window design technology. An ongoing programme of product development has included market leadership in the introduction of lead-free stabilisation and pioneering of Zero Carbon technologies. Production Sheerframe Ltd’s production facilities house state-of-the-art technology for the design and manufacture of window and door profile systems and curtain walling. ISO 9001 registered, Sheerframe not only designs its own systems but it also produces much of its own tooling, blends its own material and applies the most rigorous procedures in extrusion, to maintain total control over quality. Sheerframe Ltd holds substantial hardware and profile stocks and runs its own delivery fleet in order to ensure continuity of supply to its network of approved Sheerframe window and door fabricators. Support Sheerframe Ltd offers extensive technical support to architects and specifiers. A team of designers and structural engineers, based at Nether Heage, provides assistance in the choice of appropriate window styles, with line and general assembly drawings available on CAD disk if required. Structural engineering data on wind loading and load bearing capabilities of both window and curtain walling systems can be provided for individual applications, using computer programmes specially designed for the Sheerframe system. The Sheerframe Specifier Support Department is available to make site visits to offer advice on fenestration issues. The most experienced specification sales force in the industry is on hand to offer advice on choice of sections and installation detailing. 5 SHEERFRAME LTD THE SPECIFIERS GUIDE Sustainability Sheerframe is the first calcium organic stabilized PVC-U window and door profile system in the UK. Launched in 2005, it leads the industry in the use of lead free materials. Its innovative multi chamber co-extruded profile design – coupled with high performance hardware – creates attractive, durable, energy efficient windows which truly stand the test of time. That means they deliver optimal sustainability – at least 35 years of service with virtually zero maintenance. And at the end of their long life, Sheerframe windows are designed to recycle easily, with no heavy metals. One day, all windows will be made this way. Sustainable solutions The UK Government is legally committed to a 34% reduction in CO2 emissions by 2020 and 80% by 2050. Building Regulations changes will seek to assist in making this happen by calling for new homes to be built to Zero Carbon Standards. In addition, large-scale efforts are underway to deal with the poorly insulated housing stock especially the solid wall properties of which 8 million are estimated to require upgrading. In addition to grant aided schemes, ECO funding initiatives will seek to improve the housing stock over the next 25 years. Sheerframe windows and doors are proven to make cost effective performance benefits which are Golden Rule compliant and which achieve U-values down to 0.8W/m²K. Top energy ratings under WERs to A+ and DSERs for doors also contribute to savings and CO2 reductions. 2016 Building Regulations changes require new homes to be between 55 and 60% better on heat loss or CO2 emissions than the 2006 standard (no worse than 10 KG CO2/m2/year for detached houses) through fabric improvements such as windows and doors plus affordable housing solutions. 6 SHEERFRAME LTD THE SPECIFIERS GUIDE Approvals Specification for PVC-U win 1. Windows and doors shall comply with the provisions BS EN 1279 BS 7412 BS EN 12608 PAS 24 of BS 7412 2007 and shall be Kitemarked or have an equivalent Quality Management system to BS 7412. All products to be manufactured under an Environmental Management system to ENV BS EN 14001 14001. Where specified windows and doors are to be Kitemarked, or equivalent, to the security Other independent agencies approving Sheerframe window systems include: TELARC specification PAS 24. The appointed supplier shall produce, for the supervising officer’s approval, certificates from a UKAS laboratory confirming compliance. 2. The window or door manufacturer shall manufacture strictly in accordance with up to date versions of the manufacturing manual appropriate to the product type. A copy of the manufacturing manual can be supplied to the Contract Administrator after acceptance of the tender and can be retained for the duration of the contract. The sections referring to Good Manufacturing Practice, Correct Glazing Practice and Correct Reinforcement criteria are expected to be adhered to precisely. All Sheerframe products, including hardware, window systems, PVC-U cellular trims and general extrusions, are covered by the BS EN ISO 9001:2000 and the Environmental standards BS EN 14001. Window systems are approved to BS EN 12608, the current British Standard for PVC-U impact modified window systems, in the following categories: outward opening outwardly glazed, outward opening inwardly glazed, tilt & turn and for the following systems: Sheerframe 6000, Sheerframe 7000 and Sheerframe 8000. Casement, tilt & turn and top reversible styles are Kitemarked to PAS 24 improved security performance. Doors are Kitemarked to PAS 24. Vertically sliding sash windows are approved to BS 7412 and PAS 24. Top reversible windows are approved to BS 7412 and PAS 24. Sheerframe 6000 and Sheerframe 8000 window systems are covered by the BBA approvals body to MOAT 17. The product categories covered include: outward opening outwardly glazed, outward opening inwardly glazed, tilt & turn, fully reversible casement windows and cavity closers. 3. The system supplier shall be independently certified by BSI and Kitemarked to BS EN 12608 and ISO 9001:2000. Sash and frame to have co-extruded gasket and weatherseals and to be of a 4 chamber design minimum for improved thermal performance in line with Building Regulations, Part L 2013. Drawings Strict adherence should be paid to section assemblies as set out in any attached drawings. SHEERFRAME LTD THE SPECIFIERS GUIDE ndows and doors 4. Material reinforced in accordance with system where required by BS 6262. All glass All profiles shall be constructed of white suppliers guidelines. to be Kitemarked to BS EN 1279 and to high impact resistant PVCu extruded comply with Part L Building Regulations. multi-chamber hollow sections and Reinforcement to all profiles shall Door and window combinations are be lead and cadmium free. Material comprise of Thermlock SR thermally required to achieve a minimum DSER or requires to be approved to category S encapsulated, galvanized mild steel WER of Band B. Supporting data from for severe ageing under BS EN 12608 sections and Thermlock FP structural an accredited simulator is required to and Class 2 for Impact Resistance. foam. confirm the specification complies. See also section 5.1.2.1. Externally sourced recycled materials of unknown Reinforcement criteria must take provenance are not acceptable. account of design wind loading 12. Warranties requirements. Fixing of reinforcement All windows should be guaranteed for a Material Samples to profile shall be as recommended by minimum of 10 years from the date of Samples of materials and components the system supplier. installation. 8. Water Drainage Hardware Mechanical Corrosion shall be supplied to the client for approval. All water drainage from frames, Handles 5 years 10 years All samples shall be retained by the sashes and transoms shall be routed Espagnolettes 5 years 5 years client until completion of the contract in accordance with system suppliers Reversible Hinges 5 years 5 years or tested to destruction. recommended centres and dimensions. 5. Performance All windows and doors to be pressure Glass equalised. All sealed insulated glass units should All windows and doors shall be have a 10 year warranty. compliant with exposure categories 9. Ventilation as defined in Tables 1,2, and 3 of BS Windows shall comply with current 13. Sealant 6375-2009. Building Regulations Part F 2013. Vents All sealants used externally around should be fitted through the heads of windows/doors shall be low modulus a) Air Permeability all opening lights. Where this is not silicon sealant conforming to BS 5889 Air leakage on opening lights will possible over-frame vents to be used or Type A, same to be compatible with achieve a minimum of Class 2 and glazed in vents or through outerframes PVC-U and approved in accordance with successfully tested to 600 pascals. where space allows. manufacturers written instructions. Optimum point sealant widths to be in b) Water Tightness 10. Structural Fixings Components to be successfully tested to The nominated contractor will be 600 Pascals with no recorded leakage. required to satisfy themselves as to the 14. stability of all lintels, inner brick leafs Additional detailed specifications are c) Wind Resistance and cills for the purpose or all specified available to download from our website In accordance with the exposure fixings. www.sheerframe.co.uk. category determined by the design wind load but as a minimum 1200 11. Glazing Pascals for low rise and 1600 Pascals Unless otherwise stated all glazing for high rise. should be in accordance with BS 6262 and BS 8000 Part 7 1990. 6. Joints Workmanship on Building Sites Code of All joints at mainframes, mullions Practice for Glazing. and transoms to be a fully welded construction. 7. Reinforcement Glass to be as specified and up to All windows, doors and screens shall be 44mm overall and be of a safety type the range of 5mm to 20mm. 7 8 SHEERFRAME LTD THE SPECIFIERS GUIDE Casement 8000 Designed specifically to match traditional British windows, the outward opening casement window is available in two styles – Putty-line or Ovolo casement. Sheerframe casement windows are compatible with other Sheerframe window door and curtain walling systems. Thermal Efficiency 8000 system casements are part of the enhanced thermal performance range which includes five chamber design (see details opposite) and come with co-extruded weatherseals to maximise weather performance – 1000 Pascals for air and water can be obtained. U values down to 1.2W/m2K can be easily achieved to exceed Part L of the Building Regulations. Triple glazed low energy zero carbon windows down to 0.8W/m2K are also available. WER A+ ratings are achievable under the current BFRC energy rating scheme. Check with the Specifier Support Department for glazing options and energy ratings. Technical information Composition Sections extruded from calcium organic lead-free Sheerblend impact modified PVC-U complying with BS EN 12608. Appearance Smooth surface in white or various colours and woodgrains to match traditional casement styling. Stock colour options: Rosewood, Light Oak, Black, Anthracite Grey, Cream and White woodgrain. Other colours made to order. Size Windows are manufactured to customer specification. Maximum recommended size for individual top hung opening lights is 1100mmW x 1100mmH. For individual side hung opening lights the maximum recommended size for a single light is 700mm x 1300mm. For all queries regarding size, range, design and function contact Sheerframe’s Specifier Support Department. Fittings and Hardware Sheerframe casement windows can accommodate a full range of hinges and operating mechanisms, which have been designed specifically to achieve optimum weather, safety and security performance for each system. A range of high security and stainless steel fittings is available, including locking systems to PAS 24. Reinforcing Reinforcing is to be applied in accordance with the relevant Sheerframe manufacturing manual. Maintenance Any espagnolette and friction hinge mechanism should be kept free of debris and sprayed with a lubricant/protective coating at six-monthly intervals. Casement 8000 SCALE 1 : 2 SHEERFRAME LTD 70 70 98 116 52 28mm Inwardly Glazed Ovolo 5 Chamber Casement Slim Outer With 8 Chambers U Value = 1.2W/m2K (Argon gas fill) 70 106 106 116 116 60 60 36mm Triple Glazed Bevelled 5 Chamber Casement - Standard Outer And Thermlock Reinforcement U Value = 0.8W/m2K (Krypton gas fill) APPROVALS PAS 24 (KM35521) BS EN 12608 (KM12877) 44mm Triple Glazed Ovolo 5 Chamber Casement - Standard Outer And Thermlock Reinforcement U Value = 0.8W/m2K (Argon gas fill) 10 SHEERFRAME LTD THE SPECIFIERS GUIDE Casement 7000 Designed specifically to match traditional British windows, the outward opening casement window is available in two styles - Standard, and with Ovolo casement. Sheerframe casement windows are compatible with other Sheerframe window, door and curtain walling systems. Thermal Efficiency 7000 system casements are part of the enhanced thermal performance range which includes four chamber design (see details opposite) and come with co-extruded weatherseals to maximise weather performance - 1000 Pascals for air and water can be obtained. U values down to 1.2W/m2K can be easily achieved to exceed Part L of the Building Regulations. Specialist low energy windows down to 0.8W/m2K are also obtainable. WER ‘A’ ratings are achievable under the current energy rating scheme. Check with the Specifier Support Department for glazing options and energy ratings. Technical information Composition Sections extruded from calcium organic lead-free Sheerblend impact modified PVC-U complying with BS EN 12608 Class A. Appearance Smooth surface in White or various colours and woodgrains to match traditional casement styling. Stock colour options: Rosewood, Light Oak, Black, Anthracite Grey, Cream, White Woodgrain. Other colours made to order. Size Windows are manufactured to customer specification. Maximum recommended size for individual top hung opening lights is 1100mmW x 1100mmH. For individual side hung opening lights 700mm x 1300mm - single light. For all queries regarding size, range, design and function contact Sheerframe’s Specifier Support Department. Fittings & Hardware Sheerframe casement windows can accommodate a full range of hinges and operating mechanisms, which have been designed specifically to achieve optimum weather, safety and security performance for each system. A range of high security and stainless steel fittings is available including locking systems to PAS 24. Reinforcing Reinforcing is to be applied in accordance with the relevant Sheerframe manufacturing manual. Maintenance Any espagnolette and friction hinge mechanism should be kept free of debris and sprayed with a lubricant/protective coating at six-monthly intervals. Should adjustment be required, refer to separate ‘maintenance and adjustment’ guidance card. Casement 7000 SCALE 1 : 2 SHEERFRAME LTD 70 70 96 114 52 28mm Inwardly Glazed Ovolo 4 Chamber Casement - Slim Outer And Thermlock Reinforcement U Value = 1.2W/m2K (Argon gas fill) 70 103 103 114 114 59 59 28mm Outwardly Glazed Bevelled 4 Chamber Casement - Standard Outer And Thermlock Reinforcement U Value = 1.2W/m2K (Argon gas fill) APPROVALS PAS 24 (KM35521) BS EN 12608 (KM12877) 28mm Inwardly Glazed Bevelled 4 Chamber Casement - Ovolo Bead Standard Outer And Thermlock Reinforcement U Value = 1.2W/m2K (Argon gas fill) 12 SHEERFRAME LTD THE SPECIFIERS GUIDE Casement 6000 Designed specifically for the new housebuilding sector, this outward opening casement window has slim, fully Bevelled or Ovolo profiles incorporating co-extruded gaskets and weatherseals. This gasket and sealing system is hidden from the glazing sightline, eliminating the black edge usually found in PVC-U systems. These clean, clear sightlines give a most attractive overall aesthetic. Sheerframe 6000 is compatible with other Sheerframe window door and curtain walling systems and can be either internally or externally glazed. WER A+ ratings are achievable under the current energy rating scheme. Check with the Specifier Support Department for glazing options and energy ratings. Technical information Thermal Efficiency 6000 system casements are part of the enhanced thermal performance range which includes four chamber design and comes with co-extruded weatherseals to maximize weathertightness – 1000 Pascals for air and water can be obtained. U values down to 1.2W/m2K can be easily achieved to exceed Part L of the Building Regulations. Specialist low energy windows down to 0.9W/m2K are obtainable using 32mm triple glazing. Composition Sections extruded from calcium organic Sheerblend impact modified PVC-U complying with BS EN 12608. Appearance Smooth surface in white or various colours and woodgrains to match traditional casement styling. Stock colour options: Mahogany, Light Oak, Anthracite Grey and Cream. Other colours made to order. Size Windows are manufactured to customer specification. Maximum recommended size for individual top hung opening lights is 1100mmW x 1100mmH. For side hung individual opening lights 700mm x 1300mm. For all queries regarding size, range, design and function contact Sheerframe’s Specifier Support Department. Fittings & Hardware Sheerframe casement windows can accommodate a full range of hinges and operating mechanisms which have been designed specifically to achieve optimum weather, safety and security performance for each system including locking systems to PAS 24. A range of high security and stainless steel fittings are available. Reinforcing Reinforcing is to be applied in accordance with the relevant Sheerframe manufacturing manual. Maintenance Any espagnolette and friction hinge mechanism should be kept free of debris and sprayed with a lubricant/ protective coating at six-monthly intervals. Casement 6000 SCALE 1 : 2 SHEERFRAME LTD 60 60 60 95 105 95 109 109 109 60 50 24mm Outwardly Glazed Ovolo Bead Standard Outerframe With Thermlock Reinforcement U Value = 1.2W/m2K (Argon gas fill) 50 28mm Inwardly Glazed Ovolo Bead Medium Outerframe With Thermlock Reinforcement U Value = 1.2W/m2K (Argon gas fill) APPROVALS macdata PAS 24 (KM35521) BS EN 12608 (KM12877) 32mm Inwardly Glazed Bevelled Bead Standard Outerframe - Triple Glazed With Thermlock Reinforcement U Value = 0.9W/m2K (Krypton gas fill) 14 SHEERFRAME LTD THE SPECIFIERS GUIDE Tilt & Turn The Sheerframe range of tilt and turn windows offers a wide choice of sashes, system styles and bead finishes to provide optimum appearance, weather performance and ease of operation. European in its styling, the tilt and turn window has gained popularity in both the commercial and domestic sectors, particularly where cleaning from the inside is a requirement. Sheerframe tilt and turn windows are compatible with other Sheerframe windows, door and curtain walling systems. WER A+ ratings are achievable under the current energy rating scheme. Technical information Composition Sections extruded from Sheerblend calcium organic impact modified PVC-U complying with BS EN 12608. Appearance Smooth surface in white or various colours and woodgrains. Stock colour options: Rosewood, Light Oak, Anthracite Grey, Black, Cream and White. Other colours are made to order. Size The windows are manufactured to customer specification. Maximum recommended size for individual opening lights is 1550mmW x 1550mmH, although larger sizes are possible. For all queries regarding size, range design and function contact Sheerframe’s Specifier Support Department. Thermal Efficiency U values down to 1.2W/m2K can be easily achieved to exceed Part L of the Building Regulations. Triple glazed low energy zero carbon windows to 0.8W/ m2K are also available. Fittings & Hardware The Sheerframe tilt & turn window incorporates tilt and turn gear which has a large number of safety/security options available including locking systems to PAS 24. A tilt first function is available, as is a concealed gear option, in which the top and bottom hinges are hidden between the sash and the main frame. For further details on some of the options please refer to the Sheerframe Fittings & Hardware Manual, Section 2 – or contact Sheerframe’s Hardware Division. Reinforcing Reinforcing is to be applied in accordance with the relevant Sheerframe manufacturing manual. Maintenance The tilt & turn mechanism should be kept free of debris and sprayed with a lubricant/protective coating at six-monthly intervals. Tilt & Turn SCALE 1 : 2 SHEERFRAME LTD 70 70 121 121 70 111 111 111 111 28mm Double Glazed Sheerframe 8000 Ovolo Larger Mainframe U Value = 1.2W/m2K (Argon gas fill) 36mm Triple Glazed Sheerframe 8000 Bevelled With Thermlock Reinforcement U Value = 0.8W/m2K (Krypton gas fill) APPROVALS TELARC PAS 24 (KM35521) BS EN 12608 (KM12877) 44mm Triple Glazed Sheerframe 8000 Ovolo With Thermlock Reinforcement U value = 0.8 W/m2K (Argon gas fill) 16 SHEERFRAME LTD THE SPECIFIERS GUIDE Top Reversible The Sheerframe top reversible window system offers Specifiers the widest range combining fixed and opening lights. Top reversible windows fully reverse for ease of cleaning in safety from inside the building. A range of transoms and mullions provide additional configurations to complement this specialist window design whose opening style, featuring the purpose designed Sheerturn hinge, is ideal for domestic applications including escape windows as well as medium and high rise dwellings and office or hotel accommodation. Thermal Efficiency 8000 system reversibles are part of the enhanced thermal performance range which includes the use of Thermlock and five separate insulating chambers. They also come with twin co-extruded weatherseals to maximize weather performance. WER A+ ratings are possible under the current WER rating scheme. For more details of the glazing specifications possible contact the Specifier Support Department. Technical information Thermal Efficiency Top reversible windows are part of the enhanced thermal performance range. Appearance A smooth surface finish in White or various woodgrains. Sheerframe top and side reversible windows are compatible with other 70mm Sheerframe window, door and curtain walling systems and come with twin co-extruded weatherseals to maximize weathertightness. Up to 1000 Pascals for air and water can be obtained. Stock colour options: Rosewood, Light Oak, Anthracite Grey, Black, Cream and White. Other colours made to order. Double glazed U values down to 1.2W/m2K can be achieved to exceed Part L of the Building Regulations. Triple glazed low energy Zero Carbon windows with U values down to 0.8W/m2K are also available. Composition Sections extruded from calcium organic lead-free Sheerblend impact modified PVC-U complying with BS EN 12608. Size Windows are manufactured to customer specification. The maximum recommended size for individual opening lights is 1250mmW x 1500mmH. For all queries regarding size, range, design and function contact Sheerframe’s Specifier Support Department. Fittings & Hardware The top reversible is fitted with the reversing Sheerturn hinge allowing the window to open out traditionally, retaining the advantages of a casement but reversing for safer cleaning from inside the property. The window is balanced at all angles and has a locking restrictor on both the initial opening position and also on the fully reversed position. The hardware for a side reversible is similar in operation but allows the windows to be opened on a horizontal axis. This gives over a 90 per cent open area and is often used to achieve compliance with fire regulations. Reinforcing Reinforcing is to be applied in accordance with the relevant Sheerframe manufacturing manual. Maintenance The sliding friction block within the hinge channel should not be oiled. Any espagnolette mechanism should be kept free of debris and sprayed with a lubricant/protective coating at six-monthly intervals. Fully Reversible SCALE 1 : 2 SHEERFRAME LTD 70 70 70 118 118 118 118 118 118 28mm Inward Glazed 5 Chamber Flush Finish Top Reversible With Thermlock Reinforcement U Value = 1.2W/m2K (Argon gas fill) 36mm Triple Glazed 5 Chamber Flush Finish Top Reversible With Thermlock Reinforcement U value = 0.8 W/m2K (Krypton gas fill) 44mm Triple Glazed 5 Chamber Flush Finish Top Reversible With Thermlock Reinforcement U value = 0.8 W/m2K (Argon gas fill) APPROVALS macdata BS7412 PAS 24 (KM35521) 18 SHEERFRAME LTD THE SPECIFIERS GUIDE Top Reversible Zero Carbon The Sheerframe top reversible has the principal sections designed with five independent chambers, trapping air which acts as an insulator between the outside and inside temperature environments. Most other systems are either two or three-chambered and give inferior thermal performance. Five chambers help towards the energy requirements in the Code for Sustainable Homes plus, combined with Thermlock structural foam reinforcement AND a high performance glazing specification, can achieve U values down to 0.8Wm2K. The Sheerframe Top Reversible is part of the classified zero carbon window range. Weather Tightness Twin weather seals on the principal profiles are fused to the profile surface and welded together, making a continuous homogeneous weather-tight seal. ◆ Window energy ratings for fully reinforced frames can be as low as Category A (WER) depending on glazing specification - glass can be 28mm double glazed or triple glazed in 36mm or 44mm. Levels of up to 1000 pascals on air and 600 on water tightness make this reversible design far exceed any standard specification requirement, keeping dwellings both drier and warmer than previous generations of product have achieved. Tested in accordance with BS6375 Part 1, the Sheerframe top reversible routinely outperforms previous notions of air and water tightness. Reversible window opens out like a top-hung but looks like a vertical slider and reverses out for cleaning. ◆ Gives strength and security without compromising thermal efficiency ◆ 35% stronger than standard aluminium on deflection strength ◆ Torsional rigidity many times better than steel when compared to steel open box sections ◆ 25% greater security – screw pick up ridges make fixing easier. Thermlock® delivers 25% greater pull-out strength on handles, keeps, shootbolts and hinge fixings ◆ Customer friendly – warm and clean to the touch, Thermlock® is more pleasant and safer to work with than steel or aluminium Minimum frame width : Maximum frame width : Minimum frame height : Maximum frame height : 850mm 1250mm 875mm 1500mm 19 SHEERFRAME LTD THE SPECIFIERS GUIDE Ventilation A large range of ventilators are available to meet the current Building Regulations, Part L/A Energy Efficiency and Part F Ventilation. Vents can be fitted through the outerframe or casement, as well as overframe. Overframe ventilation is a popular solution for newbuild applications, and Sheerframe has an excellent range, incorporating good air and sound tightness when closed, as well as compliant ventilation when open. APPROVALS Regulations Technical information Composition Ventilation systems are to be constructed of PVC-U matched to that of the Sheerframe window system, or of proprietary products available in either aluminium or PVC-U. Appearance Due to the range of options available, appearance can be altered to suit specification requirements, by locating the ventilator either over or through the framing. Size/Capacity All Sheerframe ventilation systems are designed to comply with the Building Regulations requiring a minimum of 5000mm2 equivalent area per habitable room. Options Sheervent is a specifically designed ventilation system, to suit all styles of window. It allows up to twice the requirements of the Building Regulations, is visually unobtrusive being placed on top of the window. Built-in sound attenuation is also available. As there is no integral routing into the window system, this means that there is no possible weakening or exposure to the elements of the frame system. Standard Ventilators These are normally located either through the outerframe or through the casement frame, to facilitate ventilation. Various types are available from Sheerframe. For further designs and details, please contact the Hardware Division. Sound Attenuation Special sound reduction cartridges can be fitted to the aerated vent which help achieve a weighted normalised index of 38dB. Contact the Specifier Support Department for the details of Sound Attenuation Sheervent. Building Regulations Part L/A Energy Efficiency and Part F Ventilation, England and Wales, govern decisions on the performance of ventilators. Under Part L/A, ventilators need to be efficiently air-tight when closed because the maximum air permeability of new dwellings is 10m3/h/m2. When opened, the ventilator requires to meet Part F, which requires a minimum of 5000mm2 equivalent area in habitable rooms and 2500mm2 in bathrooms. Sheerframe can offer a full range of compliant ventilator solutions. 20 SHEERFRAME LTD THE SPECIFIERS GUIDE Residential Doors The Sheerframe residential door range can be produced in a wide range of styles and finishes. Doors can be outward or inward opening and come with a variety of thresholds and cill designs. U values down to 1.6W/m2k can be achieved to meet Part L of the Building Regulations. The thermally enhanced triple glazed range can deliver U values as low as 0.9 W/m2K. Sheerframe residential doors are compatible with other Sheerframe window and curtain walling systems. Technical information Thresholds A full range of low-level thresholds is available which comply with Part M of the Building Regulations. Composition Sections extruded from Sheerblend lead-free calcium organic impact modified PVC-U complying with BS EN 12608. Appearance A smooth surface in white or various colours and woodgrains with either an outward or inward opening facility. Doors can be either glazed with safety glass or thermally insulated panels. Low threshold options are also available, including wheelchair thresholds. Stock colour options: Rosewood, Light Oak, Anthracite Grey, Black, Cream and White. Other colours made to order. Size Doors are manufactured to customer specification. Maximum recommended size for individual doors is 1000mmW x 2300mmH. All queries regarding size, range, design and function contact Sheerframe’s Specifier Support Department. Fittings & Hardware A wide range of doorlocking mechanisms is available including dead bolts, locking tongues/bolts, anti jamming devices. Where doors are hinged externally, these must be protected by anti-lifting pins. A wide range of external door finishes and hardware is available. For further details please contact Sheerframe’s Hardware Division. Reinforcing Reinforcing is to be applied in accordance with the relevant Sheerframe manufacturing manual. Maintenance The mechanism should be kept free of debris and sprayed with a lubricant/ protective coating at six-monthly intervals. Should adjustment be required, refer to separate ‘maintenance and adjustment’ card. Security and Weathertightness Sheerframe 6000, 7000 and 8000 have full accreditation to the door performance standard PAS 24. Weatherseals and Gaskets Sheerframe 6000, 7000 and 8000 come with fully co-extruded weatherseals and gaskets which are welded at the corners to give exceptional weathertightness. Residential Doors SCALE 1 : 2 SHEERFRAME LTD 70 60 70 147 148 148 110 115 115 116 120 120 28mm Inward Opening Sheerframe 6000 Wheelchair Threshold U value = 1.3 W/m2K (Argon gas fill) 28mm 5 Chamber Inward Opening Sheerframe 8000 Wheelchair Threshold U value = 1.3 W/m2K (Argon gas fill) APPROVALS TELARC PAS 24 (KM57121) 44mm 5 Chamber Inward Opening Sheerframe 8000 Thermally Broken Wheelchair Threshold U value = 0.9 W/m2K (Argon gas fill) 22 SHEERFRAME LTD THE SPECIFIERS GUIDE Composite Doors Including Fire Doors Composite doors are defined as a combination of PVC-U door outerframe with a door leaf of standard 44mm thickness made out of a range of materials from wood to metal and GRP. This combination of materials can often give specifiers more choice in areas such as appearance, economy, strength or specialist performance such as disabled access or fire resistance. The Sheerframe door framing system is a speciality suite of profiles designed to work with all types of 44mm non-rebated door leaf. The outerframe profiles are thermally enhanced and can come with a superior triple sealing system, making them more weather-tight and durable than traditional doors made solely from metal and wood. The Sheerframe door system has been tested and approved for 30 and 60 minute fire resistance to BS 476 : Part 22 (Chiltern International Report FER/FO 7024 / International fire consultants report PAR/141173/01) 30 minute fire performance approval covers doors with sidelights and incudes glazed door-blades and glazed sidelights. This speciality fire performance is unique to the Sheerframe PVC-U outer frame system. Technical information Composition Outerframe sections extruded from Sheerblend calcium organic impact modified PVC-U complying with BS EN 12608. Appearance A smooth white surface or various woodgrains. Profiles have a Chamfered edge or shaped Ovolo. Stock finishes, Rosewood, Light Oak, Anthracite Grey. Other colours made to order. Size Door frames are manufactured to customer specification. Maximum recommended size for individual doors is 1000mmW x 2300mmH. For all queries regarding size, range, design and function – contact Sheerframe’s Specifier Support Department. Fittings and Hardware The frame system has been designed to incorporate both traditional locking systems and systems commonly associated with PVC-U doors. Hardware specifications are normally the concern of the door blade manufacturer, though details are available from Sheerframe if requested. Reinforcing Reinforcing is to be applied in accordance with the relevant Sheerframe manufacturing manual. For enhanced performance specify Themlock FP reinforcement. Maintenance Refer to door blade manufacturers’ recommendations. Composite door framing is 70mm deep and combines a variety of proprietory low thresholds or welded four sides with smaller or standard frames at the bottom. Composite Doors SCALE 1 : 2 SHEERFRAME LTD 70 70 70 70 70 70 44 44 52 25 3 Seal Ovolo 5 Chamber 28mm Glazed Fixed Light 44mm Door With wheelchair Threshold 3 Seal Bevelled 5 Chamber 28mm Glazed Fixed Light 44mm Door With Low Frame Base APPROVALS BS 476 Part 22 Report FER/FO 7024 PAS 24 FT139 24 SHEERFRAME LTD THE SPECIFIERS GUIDE French Doors Sheerframe French doors can be made either outward opening or inward opening. Requirements for restricted opening and safety doors can also be accommodated in the designs. Sheerframe French doors are compatible with other Sheerframe window and curtain walling systems and can come with standard or low thresholds. Low thresholds are not recommended in high-exposure locations. U values down to 0.9W/m²K can be achieved to exceed Part L of the Building Regulations. Technical information Composition Sections extruded from Sheerblend calcium organic impact modified PVC-U complying with BS EN 12608. Appearance A smooth surface in white or various woodgrains. Doors are split generally equally, though unequal splits are possible. Sightlines can be adjusted to suit existing fenestration, as a number of profiles can be used. Stock colour options: Rosewood, Light Oak, Anthracite Grey, Black, Cream and White. Other colours made to order. Size Doors are manufactured to customer specification. Maximum recommended size for individual doors is 1650mmW x 2300mmH. For all queries regarding size, range, design and function – contact Sheerframe’s Specifier Support Department. Fittings and Hardware Sheerframe French doors can be fitted with various types of locking device, dependent on the required specification. Restrictor stays and ventilator positions can also be incorporated. For all queries, please contact Sheerframe’s Hardware Department. Reinforcing Reinforcing is to be applied in accordance with the relevant Sheerframe manufacturing manual. Maintenance The mechanism should be kept free of debris and sprayed with a lubricant/ protective coating at six-monthly intervals. Weatherseals and Gaskets Sheerframe 6000, 7000 and 8000 come with fully co-extruded weatherseals and gaskets which are welded at the corners to give exceptional weathertightness. Security French doors can also be specified to comply with security specification PAS 24 (Chiltern Dynamics Report No O07178/03). French Doors SCALE 1 : 2 SHEERFRAME LTD 70 148 224 148 Bevelled 28mm Inward Opening 5 Chamber Sheerframe 8000 U value = 1.3 W/m2K (Argon gas fill) 70 60 147 148 217 224 148 147 Bevelled 28mm Outward Opening 4 Chamber Sheerframe 6000 U value = 1.4 W/m2K (Argon gas fill) APPROVALS PAS 24 Report PO7178/03 44mm Triple Glazed Outward Opening 5 Chamber Sheerframe 8000 Ovolo With Thermlock Reinforcement U value = 0.9 W/m2K (Argon gas fill) 26 SHEERFRAME LTD THE SPECIFIERS GUIDE Bi-Fold Doors The Sheerframe Bi-Fold door delivers a contemporary style along with high-performance and reliability. Available in a range of configurations and styles to create a striking visual and functional feature to a property whilst bringing flexibility to room design. Sheerframe Bi-Fold doors are the fashionable alternative to conventional sliding patio doors and French doors. The system is engineered using the highest quality ball bearing-raced roller mechanisms to give smooth and easy operation. Open-in and open-out doors can be bottom or top running. The frame sections feature slim sightlines with either Ovolo or Bevelled styling and incorporate a unique, 4 seal, specially designed frame interlock to optimise weather-performance. Technical information Composition Profiles extruded from calcium organic lead-free Sheerblend impact modified PVC-U complying with BS EN 12608. Fittings and Hardware Latest generation ball-raced roller and folding hinge combination provides smooth and easy operation. Appearance Smooth surface in White or various woodgrains and colours. Doors are also available finished with any standard RAL colour. Where appropriate the single-opening primary access door panel is fitted with a hooked-tongue locking system. Low Level Threshold A Low level threshold option is available where the door is used as a room divider. Size Available as a 3-panel door up to a 6-panel door. Maximum overall width is 6 metres. A range of configurations are possible. All queries regarding size, range, design and function, contact Sheerframe’s Specifier Support Department. Maintenance Keep all rebates, track and moving parts free from dirt and debris especially residues of cement and plaster. Thermal Efficiency Standard 28mm glazing can achieve U values down to 1.3W/m2K. Triple glazed 36mm or 44mm units can also be specified achieving U Values down to 0.9W/m2K. All doors are a 5 chamber design and 70mm deep for optimal thermal performance. Bi-Fold Doors SHEERFRAME LTD APPROVALS PAS 24 Report PO7178/03 28 SHEERFRAME LTD THE SPECIFIERS GUIDE Curtain Walling The Sheerframe curtain walling system facilitates construction of a wide range of styles and sizes of curtain walling. A wide range of window styles can be fitted into the system. The grid has its own drainage, thermal break, expansion/contraction elements constructed into the system. For specific details on styles, structural calculations and loading data please contact Sheerframe’s Specifier Support Department. APPROVALS Technical information Composition The curtain walling system is made up of a series of aluminium mullion and transom beams of different dimensions, designed to take bending and sheer loads. Into these grid combinations are fitted windows and doors which are extruded from calcium organic Sheerblend impact modified PVC-U, complying with BS EN 12608. Appearance Structural grids are available in White or woodgrain, into which can be fitted a range of window styles from all the Sheerframe systems. Size Curtain walling is manufactured to customer requirements, though all designs and combinations must be approved by Sheerframe. Approval is as required in BS6375 Part 1 and in combination with the existing building and specifier’s requirements and local exposure conditions. Fittings & Hardware For appropriate fittings and hardware refer to the individual window styles being used in the grid design e.g., reversibles. Additional remote opening devices can be used on casement and tilt and turn styles where opening lights may be high. Sheerframe products can be fitted with furniture and finishing appropriate to other build components, such as internal doors and fire doors. Grid Structure Curtain walling grids should be constructed with reference to the Sheerframe curtain walling manual and using the methods and components supplied by Sheerframe. Structural engineers should also be consulted on larger projects where they can advise on the correct interaction between building and grid. Assessment All structural components have been independently assessed by the Centre for Window and Cladding Technology at the University of Bath. Fixings A large range of fixing brackets is available to suit most building types and methods of fixing, e.g. fixing between floors, hanging from the face. RW1001 standard mullion cross section Sheerframe 8000 Curtain Walling SHEERFRAME LTD RW1002 standard transom / mullion cross section Sheerframe 8000 RW2002 intermediate transom / mullion cross section Sheerframe 8000 RW2101 intermediate mullion cross section Sheerframe 8000 RW2001 heavy duty mullion cross section Sheerframe 8000 APPROVALS 30 SHEERFRAME LTD THE SPECIFIERS GUIDE Design Service for curtain walling & structural items PVC-U clad curtain walling and structural grid systems offer architects, designers and specifiers a new range of high performance, stylish options. To assist specifiers in making the right choices, Sheerframe offers a specialist design service for specific projects. To take advantage of this service, specifiers complete a questionnaire, providing details of: u Location u Topography u Size of building - width, length, height u Proposed window/curtain walling design Questionnaires are available by phoning Sheerframe’s Specifier Support Department during office hours on 01773 852311 or a questionnaire can be requested via our website www.sheerframe.co.uk. 31 SHEERFRAME LTD THE SPECIFIERS GUIDE Flood Door Solutions Sheerframe flood doors are independently accredited and Kitemarked to the Publicly Available Specification (PAS) 1188-1. No other PVC-U door system is believed to exceed the performance achieved by the Sheerframe Flood Door at the respected test centre at HR Wallingford with ‘no leakage’ recorded at 0.6 metre submersion on an Inward Open Door under static test over 48 hours external submersion. The doors also remained watertight under dynamic tests simulating waves and rapidly moving water. French doors are also approved with 0.001 litres ingress after 48 hours compared to the standard pass rate of 1 l/m/hr. Grant Aid Funding can be obtained through DEFRA for properties in risk areas Sheerframe flood doors not only hold water out but unlike the with Local Authorities, the Environment Agency and the Water Authorities all alternative of flood boards: having a statutory duty of protection in areas of high risk. • They function easily and look like normal doors. Sheerframe flood doors are also available for use in commercial and rented • When locked they are fully primed to prevent water ingress. properties where flood damage can be excessive. Specifiers are advised to • They are high security products achieving PAS 24 levels of security. ensure complementary mitigation measures are used and to fit non-return • They are virtually airtight as well as watertight and can be glazed valves to individual domestic waste water systems. For added anti-flood to achieve exceptional U values down to 0.9 W/m²K using protection, additional measures, such as air brick covers or special flood air triple glazing. bricks (which self-seal when they sense water ingress), are recommended. Technical information Composition Sections extruded from calcium organic lead-free Sheerblend impact modified PVC-U complying with BS EN 12608. Appearance A smooth surface in White or various colours and woodgrains. Residential doors are inward opening. French doors are outward opening. Both door types can be double or triple glazed. Size Flood doors are manufactured to customer specification. Maximum recommended sizes are 1000mmW x 2300mmH for individual residential doors and 1650mmW x 2300mmH for individual French doors. Fittings and Hardware A specialist set of hardware is provided to meet the challenges of near impregnable watertightness which also makes it extremely secure to PAS 24 and achieving the highest standards of airtightness as well as watertightness. Maintenance The mechanism should be kept free of debris and sprayed with lubricant/ protective coating at six monthly intervals. Installation Particular attention should be paid to correct installation procedures. For details contact the Sheerframe Specifier Support Department. APPROVALS BS EN 12608 (KM12877) PAS 1188-1 (For single and double doors) 32 SHEERFRAME LTD THE SPECIFIERS GUIDE Cellular Products Hometrim - Roofline The versatile roofline systems compare in prime installed cost with traditional materials with the benefit of a reduced labour content. The self-finished maintenance-free surface ensures a high performance installation of lasting benefit to the property owner. 1. Fascia and soffit boards in 25mm. incremental widths are used to construct level or inclined soffits with ventilators. 2. Level fascia and soffit assembly 3. Trims simplify 4. Trims are used with prepared boards with ventilator. on-site installation and guarantee quality of detail for eaves boxed ends. to construct eaves boxed ends to suit all applications. Technical information Composition Fascias and soffits comprise a core of cellular PVC with an integral co-extruded skin of solid PVC-U manufactured to BS7619 Class 1. The soffit and fascia ventilator systems give the equivalent of 10mm or 25mm of clear airspace per metre. Trims are extruded or moulded from calcium organic stabilised PVC-U. Fittings are supplied with the extrusions and mouldings to facilitate installation and maximise economy of use. Appearance Smooth semi-gloss surface in white or various woodgrains. All major profiles are film protected during transport and installation. Range and Size Two styles of fascia/bargeboard in widths ranging from 150mm to 450mm in 25mm increments. Flat soffit board in widths from 100mm to 400mm. (Cladding systems may also be used for wide soffits.) Decorative roofline range All extrusions are 5.0m long. Fixings Plastic headed stainless steel nails and screws (BS6105 A.4. grade marine use below the waterline) are used at prescribed centres. Coloured Finishes Roofline products are available in Rosewood, Light Oak and Mahogany as well as White. Other specialist finishes can be obtained. APPROVALS Hometrim Heritage roofline ranges add traditional character to modern buildings. 33 SHEERFRAME LTD THE SPECIFIERS GUIDE Cellular Products Cladding The cladding, which can be used horizontally or vertically, has a common interlocking joint incorporating barriers to capillary attraction. Maintenance-free cladding elevations come at prime costs comparable with traditional materials they improve the integrity and insulation of both refurbishment and new build projects. APPROVALS Technical information Composition Cladding boards comprise a core of cellular PVC with an integral co-extruded skin of PVC-U manufactured to BS7619 and fire approved to BS476 Part 7. Woodgrain cladding boards are also available. Trims are extruded or moulded from calcium organic stabilised PVC-U. Appearance Smooth semi-gloss surface in White or various woodgrains. All major profiles are film protected during transport and installation. Range and Size Cladding planks are extruded in two styles in 5.0m lengths. Shiplap profile covers 150mm, open V joint profile is available in both 125mm cover width and 200mm cover width. The latter gives the visual appearance of two 100mm planks. Fittings and trims are supplied to facilitate installation and maximise economy of use. Fixings Specially designed nails made from stainless steel (BS6105 A4 grade marine use below the waterline) are used at prescribed centres to fix the cladding to a rigid timber substrate. 1. A comprehensive range of 2. Continuous runs of horizontal 3. Return starter strip and top edge 4. Vertical sides of window and door perimeter trims complements the cladding are butt jointed between trim are used for the bottom and top openings and abutments are finished cladding profiles for ease and quality fixing points with profiled joint trims. of horizontally clad elevations. with single or two part edge trims. of installation. 34 SHEERFRAME LTD THE SPECIFIERS GUIDE Cellular Products Windowboard & Trims A range of wide boards and reveal trims has been designed to provide a fast maintenance-free, dry fix solution in window replacement applications. a. c. a. OGA 45 b. OGA 60 c. TRS 100 b. 1. Window boards in 25mm incremental widths together with other wide boards. 2. Specialist decorative trims. Technical information Composition Wide boards and major trims comprise a core of cellular PVC with an integral co-extruded skin of PVC-U. All profiles are manufactured to BS7619. Ancillary trims and mouldings are made from calcium organic stabilised PVC-U. Appearance Smooth semi gloss finish in White or woodgrained foil in Light Oak, Rosewood or Mahogany. from 15mm to 105mm. Specialist variable and right angle profiles are also in the range. Fixings May be made with plastic headed nails, pins and screws as well as proprietary adhesives, foams and sealants. Decorative Skirtings and Architraves The Hometrim range has a large number of decorative edging profiles ideal for dado rails, skirtings and finishing off around windows. Range and Size Wide boards for window board, reveal liner and general utility use are available in 25mm incremental widths from 100mm to 450mm. Cloaking profiles, skirting architraves, quadrants, squares and rectangles range in size APPROVALS 35 SHEERFRAME LTD THE SPECIFIERS GUIDE Colours & Finishes White Light oak Rosewood Anthracite Grey Technical information Most Sheerframe window, door and curtain walling systems are available in White or various colours and woodgrain finishes. Through-Frame Pigments White finishes are achieved by adding stable pigments to the polymer, resulting in an even distribution of colour and a smooth surface appearance. Sheerblend materials are colour stable and are compounded by Sheerframe Ltd. They comply with BS EN 12608 for all aspects of long term performance. The pigment systems used have been developed following extensive natural weathering trials and artificial ageing studies over a 50 year period. Woodgrain Foil Finishes Several different timber effect finishes including Rosewood and Mahogany are applied to the surface of the PVC-U. Specialist Colours Various colour finishes are also possible, using the same foil application system. These are generally used on larger commercial projects where the impact of external colour is sought. For more details contact the Specifier Support Department. Rosewood on White (dual colour) White PVC-U Light Oak on White (dual colour) White Woodgrain Anthracite Grey Woodgrain Rosewood Cream Woodgrain Light Oak Black Woodgrain These foil finishes meet all the requirements of the British Standard for surface coated PVC-U profiles BS7722. THE SPECIFIERS GUIDE Sheerframe Ltd Firs Works, Nether Heage Derby, DE56 2JJ Fax: 01773 857080 www.sheerframe.co.uk E: info@sheerframe.co.uk HAND ON TO A COLLEAGUE ZMSF/TECHNICALv1 Tel: 01773 852311