Ceiling panels radiant heating systems M.Sc.ing. Agris Ikaunieks,Riga Technical University,M.Sc.ing. Dmitrijs Ivancovs,Riga Technical University,M.Sc.ing Jelena Pshenichnaja, Riga Technical University, Abstract - Radiant panel heating systems are widely used for different kinds of building, both commercial and residential. The aim of the publication is to identify advantages and disadvantages of heating system technical design for industrial buildings, to evade design deficiencies in future projects for practical use. It was important to prove that heating systems with low temperature of heat carrier could compensate building heat losses and provide designed comfort temperature in transient season (before and after heating season), when sharp changes of outdoor temperature are typical. The topical issue of the system is based on energy savings potential and ability of low temperature heating systems usage with renewable energy sources, such as solar systems and heat pumps. Radiant heating ceiling panels with low temperature heat carrier were chosen as an object of theoretical evaluation and experimental tests. To understand system’s working outlines is important for us to show percentage ratio of radiant and convection heat flow in the heated area. Proposal of destratifacators usage for warm air of upper indoor air layers of the heated area to heat the area additionally was described. Keywords-Radiant panel heating systems, low temperature of heat carrier, destratifacators, transient season of the year. I. NOMENCLATURE Af - total floor area in the heated space, m2 A r - available panel surface area in the heated space, m2 A u - total indoor surface area of the heated space, m2 A 1 - area-weighted average temperature of the indoor surfaces at design conditions (excludes panel surfaces), °C droom position index, dimensionless D e - equivalent diameter of the heated indoor space, m haltitude of the location above sea level, m L f - perimeter of the heated space (measured at inside), m Q – practical heating load of the indoor space, W Q y - practical panel load, W rlinearization factor for the radiation heat transfer term, °C t’a - indoor design temperature of a panel conditioned space, °C outdoor design temperature, °C tbeffective panel surface temperature, °C tpzadjustment factor for A1; °C σStefan Boltzmann constant, 5.67 ·10 -8 W/m2 K4 II. ITRODUCTION While convection heat transfer between liquid and rigid body surface takes place, heat transfer with thermal conductivity occurs simultaneosly. Combined effect of thermal conductivity and heat transfer is called heat conduction exchange. Heat quantity transferred by convection, is contingent on liquid or gas context motion character, its density, temperature and viscosity, rigid body surface condition, value of temperature drop among liquid and rigid body. Heat output of a panel at a given surface temperature depends upon the indoor air temperature, temperatures of the uncontrolled indoor surfaces, air movement in the heated space and other characteristics like surface emission. The natural convective heat output depends also on the altitude, and the size of the space. If these factors can be adequately coordinated, the total heat output of the panel can be expressed in terms of the effective panel surface temperature. When the thermal relationship between the panel surface and the heated space is established the required mean water temperature in the hydraulic circuit may be calculated if the heat diffusion in the panel is solved. [ 1,2,5] It is assumed that the slab operates as a plate fin and loses heat from the upper surface. The total panel heat flux is the algebraic sum of the radiant and convective heat output fluxes qy=qr+qc (1) where qr= Ur · (tp – A1) qc = Uc· (tp - t’a) (2) (3) when there is outdoor exposure with large fenestration area, the air temperature of the indoor air sweeping a heated floor may approach A1. Here, Ur and Uc are the radiation and convection heat transfer coefficients on the panel surface, respectively: U r = r · Ft · σ (4) Linearization factor r for the radiation heat transfer may be further simplified in the practical temperature range for panel heating: r = [O.O105 ·( tp + A1)/2 + 0.7955] · 1O8 (15°C < (tP + A1)/2 < 30°C). (5) Fr is the simplified radiation interchange factor for (6) Ar/ Au ≤ 0.30 The convective term involves altitude (h) and room size (D,) corrections [1] Uc = (1 - 2.22·10-5 ·h) 2.67· (4.96/De)0.08·2.67·(tp- t’a)0.25 (7) The room size is characterized by De: De = 4 * Af/Lf The area-weighted average temperature of the unheated (uncontrolled) indoor surfaces, A1is rather difficult to predict. It primarily depends on the area ratio of outdoor to indoor exposure, thermal properties and dimensions of the partition and wall elements, as well as the outdoor conditions. An approximate expression was given for practical design purposes: [1] A1≈ t’a - d·z Here d is the room position index. d is 1/2 for a room without outdoor exposure; 1 is for a room with one outdoor exposed side with fenestration <5% of A u or 2 for a room with fenestration greater than 5% of A u and 3 is for a room with two or more outdoor exposed sides. Z is a function of outdoor design temperature, t,: Table 1. demonstrates theoretically evaluated data for case study. Units Value Building parameters Heating load of Q, W indoor space Perimeter of heated Lf (m) space Total floor area in A f (m2 ) heated space Total surface area in AU (m2 ) heated space Altitude of location h (m) above sea level Total heat flux De 70.588 [8] Uc (W/m2 K) 4.56 [7] Ur (W/m2K) 5.734 [4] qR (W/m2) 166 [2] qc (W/m2) 91 [3] qy (W/ m2) 257 [1] III. CASE STUDY z ≈15/(25 + tb) (tb> -20°C). (10) Name of position Area size characterized value Convection heat transfer coefficient on panel surface Radiation heat transfer coefficient on panel surface Radiant heat flux on panel surface ( heat flux Convective on panel surface Formula The experimental polygon is one of industrial buildings, where production of building construction prefabricated components modules are planned to be done, for production process heavy machinery transport is necessary. The building is meant for a warehouse and production areas. This plant is situated west part of Latvia territory, in Tukums. 500 000 340 6 000 8 720 40 Heating systems parameters Single panel surface Ap (m2) 108.00 Heating panel load Panel surface area in heated space Indoor design temperature of heated space Outdoor design temperature Effective panel surface temperature Qy 534.19 (W/m2) 2 AR (m ) t´a °C 15 tb (°C) -20 tp (°C) 35 d σ Emissitivy (W/m2K4) Evaluated values Function of outdoor z (°C) design temperature Average temperature AUST of unheated indoor (°C) surfaces Linearization factor for radiation heat r (°C3) transfer: Simplified radiation Fr interchange factor Room position index Fig.1 Experimental polygon 936.0 According to the technical design radiant heating panels were installed to compensate heat losses of the plant and heat amount required by ventilation system for afterheating of supply air. Heat carrier inlet temperature parameters were defined as 40-550C. This type of radiant panel is used for heating as there is topside insulation on the panel. Partial sensible load of a panel can be controlled by the supply water temperature. Panels are situated in different zones that could provide convenient regulation if indoor air temperature. Radiant ceiling panel surface exchange heat with room air by convection and other room surfaces through radiation. 3 0.0000000567 3.0 [10 ] 6.0 [9] 101 131 002 [5] 1.000 [6] Fig.2 Panels in the experimental polygon Radiant ceiling panels are made from 0.5 mm-thick sheet steel with clip profiling. Each one accommodates four precision steel tubes and the top-surface insulation. Folded side flanges and galvanised box-section crossbars stiffen the steel sheeting, and provide mounting for suspension. The outside surface is polyester coated and the inside surface is coated with a protecting lacquer to avoid corrosion. The system operates at heat carrier temperatures with input of 40-55°C and output of 30-40C°. The 32 mm diameter tubular heaters are furnished with a 1” externally threaded connection boss, blank cover and an oppositely located 1/2“ sleeve as vent/drain. [4;6] All the values of for theoretical evaluations such as heat losses of the building, heat carrier supply temperature and as also constructive parameters are shown in table 1. The characteristic values and correspondent coefficients of the experimental polygon are shown, based on formulas mentioned in the theoretical part of the case study the evaluation has been made and results are presented in the table below. Pictures shown on fig.3 allow getting inside surfaces temperature data of the building to estimate calculations.Gained results can serve as material that will assess availiable variety of heat energy consumption decrease in terms of heat carrier in transmission from heat channel to room where temperature is controlled. While estimating it was important to find values influenced on the radiant and convective heat flux the mostly. Difference between effective panel surface temperature and indoor design temperature of a heated space mostly effects on the convective heat flux. Percentage ratio of the convective heat flux is in range from 58.91% to 63.63% with heat carrier supply temperature range from 37 to 55 °C. The blue graph curve on the Fig.6 presents the range of percentage for convective heat flux part in the whole heat flow. Average temperature of the unheated indoor surfaces influence on linearization factor for the radiation heat transfer, which in combination with simplified radiation interchange factor influence on the radiant heat flux. Percentage ratio of the radiant heat flux is in range from 36.37 to 41.09% with heat carrier supply temperature range from 37 to 55 °C. The higher the difference is the higher the percentage is. The green graph curve on the Fig.4 presents the range of percentage for radiant heat flux part in the whole heat flow. Fig.4 Range of percentage for radiant and convective heat flux Fig. 3 Experimental polygon photo and thermo camera pictures In practice radiant and convective heat fluxes have not been measured in details, but smoke tests have been performed by smoke generator. It was important to visualize air movement scheme in the experimental polygon. On the base of theoretical evaluation it was determined that percentage of convective heat is in the range from 58.91% to 63.63%. As it can be seen on Fig.5 warm air mass, formed by convective heat has been raised and concentrated under the roof construction in the upper part of the area. Lightened roofing farms allow air to spread across all the building, not concentrating in one separate section of roofing. Cooler air transfers to the lower part of the building influenced by cold surfaces of the buildings, natural air movement takes place. But the “warm air pillow” effect still negatively influences on heat balance of the building. If there is a necessity to use warm air concentrated under the roof construction for work zone destratificators are proposed to be used. completely. As mentioned period of the year is about 30% of all heating season, economical effect could be impressive. CONCLUSIONS: Fig. 5 Experimental polygon photo and thermo camera pictures To improve the situation destratificators are proposed to be used. These devices are designated for destratification of the air for industrial areas with high ceiling height to lower useless consumption of heat. Blasting grid is design allow to change air deflation angle in dependence on installation height and required comfort level. Destratificator design is aimed achieving maximal effectively of the system, by aspirating air from areas under the roof and direct it to the work zone. Measurement instrument was installed in the industrial plant for period of a week. Black ball thermometer measured radiant temperature, while the installed thermometer was put to measure indoor air temperatures (channel one and two) and relative air humidity. Fig. 6 demonstrates values that give common view on the heating balance (relative humidity – right Y ax, temperature values – left Y ax) of the building and outdoor air temperature changes during one day. In conclusion it must be mentioned that having experimental data, we managed to estimate theoretically radiant and convective percentage ratio. The temperature difference between the heating panel surface temperature and the temperature of the building envelope is the main value influencing on the range of percentage for radiant heat flux. Percentage ratio of the radiant heat flux is in range from 36.37 to 41.09% with heat carrier supply temperature range from 37 to 55 °C. The temperature difference between the building envelope and indoor air temperature is the main value influencing on the range of percentage for convective heat flux. Similarly to the above mentioned the more the difference is the more the percentage is. Percentage ratio of the convective heat flux is in range from 58.91% to 63.63% with heat carrier supply temperature range from 37 to 55 °C. Smoke tests showed “warm air pillow” effect spreading across all the building due to lightened roofing farms, destratificators are proposed to be used to improve the situation. Having analyzing heating system’s operation in weather conditions with sharp changes of outdoor air, assess effectiveness must be mentioned. Taking into the account that sharp changes of outdoor temperature are typical of transient season, economical effect of low temperature heating system’s usage could be impressive. The positive effect is possibility of using natural resources as an energy source, as for example ground heat pump could provide required temperature for heat carrier inlet without additional heat up. REFERENCES: Fig.6 Measured values for one day The graph indicates that during only one day the outdoor air temperature ranged from -13°C to 0°C and heating system with heat carrier temperature 45°C successfully managed to provide indoor air designed temperature. These conditions allow using heating source economically, which provides a positive effect. Temperature 2. curve on the fig. 8 increases during period of time from 9:00 to 11:00, which is explained by sunshine activity, fenestration location facilitated to this effect. Fig. 6 curve demonstrates outdoor air changes during this period of time, sharp changes of outdoor temperature are typical of transient season. In Latvia in March and October, as well as partly in April, September and November traditional heating system with high heat carrier inlet temperature mostly does not work on a full capacity, it is switched on and off periodically, which is not effective, as system is heated and cooled down [1] Kilkis I.B, Sager S.S, Uludag M, A simplified model for radiant heating and cooling panels, Elsevier Simulation Practice and Theory 2 (1994) p. 61-76 [2] ASHRAE Handbook, Fundamentals, Chapter 6: Panel Heating and Cooling Atlanta . [3] Missenard A.F, Radiant Heating (Le Chauffage et le rafraichissement par rayonnement, Editions Eyrolles 1959 Trans.1961.) P.130-145 [4] Sabiana Invironmental Comfort, HeatingDuck Strip Radiant PanelPLANNING AND CALCULATION MANUAL., 2005. p. 25-32 [5] Fokin K.F, Building heating physics of building construction elements (К. Ф. Фокин Строительная теплотехника ограждающих частей зданий /М.:АВОК-ПРЕСС,– 256 с (2006)) . С.103-109 [6] Borodinecs A., Gaujena B. Improving energy performance of buildings using the controlled buildings envelopes//Proceedings of 30th AIVEC Conference “Trends in High Performance Buildings and the role of Ventilation” and 4th International Symposium on Building and Ductwork Air tightness (BUILDAIR), Berlin, Germany, 1 – 2 October, 2009. – 1 – 6 p. Jeļena Pšeņičnaja, Dmitrijs Ivancovs, Agris Ikaunieks Starošanas apkures paneli ar zemas temperatūras situma nesēju var būt pielietoti ka komerciālo tā arī publiskā sektora ēkām. Raksta pamatdoma bija paradīt doto sistēmu priekšrocības un trūkumus, materiāla sagatavošanai praktiskai pielietošanai nākotnē. Eksperimentālā poligonā tika veikti ārējas un iekšējas temperatūras, kā arī relatīva mitruma mērījumi. Mērījumu rezultātā tika veikts teorētiskais aprēķins, kas nosāka konvektīva un starojumā situma procentuālo daļu kopā izstarotā siltumā. Starpība starp paneļa efektīvo temperatūru un telpas iekšēja gaisa temperatūru galvenokārt ietekmē uz konvektīvo plūsmu. Konvektīvas plūsmas procentuālais skaitlis atrodas robežas starp 58.91% un 63,63% pie siltuma nesēja temperatūras robežas no 37 līdz 55°C. Vidēja virsmu temperatūra ietekmē uz starošanas siltuma plūsmu. Starošanas plūsmas procentuālais skaitlis atrodas robežas starp 36.37% un 41,09% pie siltuma nesēja temperatūras robežas no 37 līdz 55°C. Konvektīvas plūsmas vizuāla kustība tika paradīta ar dūmu ģeneratora iekārtu. Lai paaugstinātu konvektīvas plūsmas lietderīgu izmantošanu ir piedāvāts izmantot destratifikatorus, kas ļauj izmantot siltumu, kas nelietderīgi krājas zem jumta konstrukcijas un bez pielietojuma. Destratifikatora iekārta ļauj virzīt siltu gaisu ar nepieciešamo spēku un virzienu, darba zonās, ja tur ir nepieciešams uzsildījums. Kā arī veikto mērījumu pamatā var secināt, ka neskatoties uz straujām ārēja gaisa izmaiņām (no 13°C līdz 0°C) siltuma nesējs ar turpgaitas temperatūru 45°C spēja nodrošināt projekta paredzēto iekšēja gaisa temperatūru. Tas liecina par darbības principa lietderību gādā parejas sezonās, pirms un pēc pilnas jaudas apkures sezona laikiem. Елена Пшеничная, Дмитрий Иванцов, Агрис Икауниекс Отопительные панели лучистого отопления с теплоносителем низкой температурой могут быть применены как для зданий коммерческого, так и для частного сектора. Основная цель публикации показать преимущества и недостатки системы, для практического применения в будущем. На эспериментальном полигоне были произведены замеры температуры наружного и внутреннего воздуха, а также измерения относительной влажности. На основании измерений был сделан теоретический расчёт, где процентуально были определены части теплового и конвекционного излучения. Разница между эффективной температурой панели и температурой внутренного воздуха помещения в большей степени влияет на конвективный поток. Процентное содержание конвективного тепла находится в пределах от 58.91% до 63,63% при температуре теплоносителя от 37 до 55°C. Средняя температуры поверхности влияет на долю лучистого тепла. Процентное содержание лучистого тепла находится в пределах от 36,37% до 41,09% при температуре теплоносителя от 37 до 55°C. Визуальное движение конвективного потока было показано при помощи дымогенератора. Для повышения полезного использования конвективных потоков, предложено использовать дестратификаторы, которые позволяют использовать тепло, скапливающееся под каркасом крыши. Дестратификатор позволяет направлять в рабочие зоны тёплый воздух в той силой и с тем направлением, с каким необходимо. На основании снятых измерений можно сделать вывод о том, что не смотря на резкие перепады температур наружного воздуха (от -13°C до 0°C) теплоноситель с температурой подачи 45°C смог обеспечить тепмературу внутреннего воздуха, предполагаемую в проекте. Это свидетельствует о полезности данного принципа работы системы для переходного времени года, перед и после отопительных сезонов полной мощности.