© Siemens AG 2008
When reliability counts:
Reactors and filters for all industries and applications
SIDAC
Answers for industry.
WS_SIDAC_engl.indd 1
07.11.2008 11:47:40 Uhr
© Siemens AG 2008
When everything must run smoothly and safely:
SIDAC reactors and filters
There is a large variety of electrical drive engineering that exists in every industry and manufacturing sector. Due to the complexity and level of automation, many modern electronic systems are extremely susceptible to interference, such as radio interference voltages or line voltage deviations from sine-wave
shape. This may cause reduced system availability, but it doesn‘t have to. Whenever reliable components,
like our SIDAC reactors and filters, are used with optimal equipment design and rating, nothing will prevent a smooth operation.
Global reliability
Whether current smoothing or the suppression of
interference signals is required, SIDAC reactors
and filters can be used in almost every industry
around the world. With a robust and innovative
design, SIDAC meets virtually every international
standard. Using SIDAC components, AC and DC
drives can be equipped with the appropriate system components that match all rating classes
and every industrial application industry.
In addition, we offer filter reactors for choking
reactive-power compensation systems.
Our wide range of equipment is not restricted to
standard applications but can be customized as
necessary.
Type-tested safety for all applications
As rough as the industrial environment can be –
SIDAC reactors and filters always work with a
high degree of reliability. This is because all our
product components have been tested under the
most critical conditions – that exceed the test
requirements of IEC 61558-2-20:
Climatic tests
IEC 60721-3-1/2/3 according to class:
3K3/1K4/2K3/3C3/1C2/2C2/3S2/1S2/2S2
Vibration and impact tests
IEC 60721-3-1/2/3 according to class:
1M2/2M2/3M4/1M2/2M2
Whether used for system or assembly components – SIDAC reactors and filters provide the
most economical individual solutions.
2
WS_SIDAC_engl.indd 2
07.11.2008 11:47:59 Uhr
© Siemens AG 2008
Advantages at a glance
Wide power range
Reactor power: 0.1–2,000 kVA, currents: max. 1,640 A,
filter power: for drives with a power output of max. 900 kW
Voltage ranges
1 x 200...400 V AC, 3 x 380...750 V AC, customer-specific up to max. 3.6 kV
Operating safety
Rated voltage higher than operating/supply voltage
Models and sizes
Comprehensive supply range matching standard applications
Device allocation
Components can be easily integrated into systems
Service
Short delivery times for equipment and spare parts thanks to worldwide logistic network
Approvals
Worldwide use of components possible due to UL approval
Maintenance
Very long service life at minimum maintenance expense
Installation
Fast commissioning, short set-up times, easy installation
Mounting
Simple screw fastenings
Connections
Screw or plug-on screw terminals, flat-type terminals
Operating safety
Long-term, worldwide availability of spare parts
Environment
Environmentally compatible manufacture and materials, low power losses
Product overview
SIDAC reactors
SIDAC filters
• Commutation reactors for power converters
• Radio interference (RFI) suppression filters
• Line reactors for frequency converters
• Dv/dt filters for frequency converters
• Output reactors for frequency converters
• Sine-wave filters for frequency converters
• Smoothing reactors for DC drives
• Filter reactors for reactive-power compensation systems
4EM
1 AC commutation
reactor
4EP/4EU
3 AC line reactor
4EF151
3 AC RFI suppression
filter
4EF11
3 AC sine-wave
filter
3
WS_SIDAC_engl.indd 3
07.11.2008 11:48:24 Uhr
© Siemens AG 2008
Smooth operation from network to motor:
SIDAC reactors and filters for AC drives
In every industry or application where frequency converters are used, such as: electrical and
mechanical engineering, process industry fans, conveyor belts or hoisting gear, SIDAC reactors
and filters are essential components. They reduce line harmonics as well as the effects of the
converter supply to the motor. They protect and take care of the converter, thus ensuring the
trouble-free operation of your machinery and systems. Suitable devices and typical applications
are outlined in the following description.
Voltage
1
Without reactor/
filter
Line reactor
.
.
.
3
.
With output reactor
.
.
.
.
Converter
.
4
RFI suppression filter
.
.
With dv/dt filter
.
.
.
.
.
2
.
.
.
.
.
5
.
With sine-wave filter
.
.
.
.
.
.
.
4
WS_SIDAC_engl.indd 4
07.11.2008 11:48:45 Uhr
© Siemens AG 2008
1 Harmonic currents: SIDAC line reactors
The right choice for every network and
application: SIDAC line reactors. For all
standard applications, we offer reactors
with a uk 2%-related voltage drop.
For networks with very low line impedances, we can provide reactors featuring
uk 4%. The inductance of SIDAC line reactors is characterized by a high linearity,
which prevents troublesome DC link fluctuations as a result of load changes.
Rated voltages of the line reactors are at
least 40% higher than the operating
voltage.
3
Masters in minimizing charging current
peaks: SIDAC output reactors
SIDAC output reactors reduce the charging current peaks generated by a clock
signal and the line capacitance. With unshielded lines, motor cable lengths are up
to 300 m and with shielded lines, the
max. cable length is 200 m. Owing to a
rated voltage of 500 V + 5%, SIDAC output
reactors can be used with almost any
common power network in Europe and
North America.
4
Safe motor protection:
SIDAC dv/dt filters
SIDAC dv/dt filters are often used with
frequency converters in the chemical industry. They maintain voltage rise ratios
of < 500 V/µs and provide reliable motor
protection by cutting voltage peaks to a
defined value. Their rated voltage of 500 V
+ 10% and permissible clock frequency of
4 kHz make them suitable for the greatest
variety of applications. With unshielded
lines, the max. permissible motor cable
length is 300 m, with shielded lines, it is
200 m.
5
Shaping voltages in sine waves:
SIDAC sine-wave filters
If a motor is to be supplied with an almost sinusoidal-like voltage, as is typical
for the chemical industry or some household applications, SIDAC sine-wave filters
should be used. They maintain voltage
rise ratios of < 500 V/µs. They are excellent in noise-sensitive areas of application, since they reduce magnetic motor
noise. With a rated voltage of 500 V +
10% and a permissible clock frequency of
8 kHz, they are suitable for many applications. Long motor cables can, of course,
be used here, too: the maximum lengths
are 300 m for unshielded cables and
200 m for shielded cables.
Current
Line reactor uk 4%
Line reactor uk 2%
No line reactor
Motor
2 Frequency converter screening:
SIDAC RFI suppression filters
When interference from individual frequency converters needs to be reduced,
SIDAC RFI suppression filters are indispensable. They can be easily assigned to
frequency converter classes. They reduce
radio interference voltages to the
required values, thus ensuring that equipment in the vicinity is not affected by radio waves. In conjunction with SIDAC line
reactors, they provide an optimum
screening of frequency converters.
Typical interference spectrum
without RFI suppression filter
Lower interference spectrum
with RFI suppression filter
.
5
WS_SIDAC_engl.indd 5
07.11.2008 11:49:06 Uhr
© Siemens AG 2008
Proven technology for an increased availability:
SIDAC reactors and filters for DC drives
Depending on the field of application, DC drives can provide a cost-effective alternative to AC drives using
frequency converters. In these cases, SIDAC reactors and filters make a remarkable contribution by significantly increasing the operating safety and availability of power converter systems.
Reliable reduction of current ripples:
SIDAC smoothing reactors
DC drives are typically used as main drives for
printing machines, rolling mill or coiling drives as
well as traction and hoisting gear drives in the
crane and elevator industry. SIDAC smoothing reactors reliably reduce current ripples in the motor
circuit. Reactor models are available from the kW
to the MW range. Upon request, we will rate and
determine the required component parameters
for you. You would certainly benefit from our
long-term experience about sizing and rating
drive components.
Smoothing reactors for decoupling on a
printing machine: SIDAC in use
In the application example on the left, a 12-pulse
DC main drive of a printing machine, smoothing
reactors are used as decoupling reactors. The reactors reduce the current ripples of the converter
units and thus the harmonic stress of the DC motor. This is a clear advantage in terms of motor
service life. Using reactors for decoupling the
two power converters enables two 6-pulse rectifier sets to be operated in parallel, creating a
12-pulse phase effect at the primary side of the
system transformer. In short: SIDAC reactors
make a remarkable contribution to reducing system harmonics and improving system conditions.
Line/
commutation
reactor
RFI suppression
filter
Power
system
Power
converter
Smoothing reactor
Motor
Total current of
DC motor
(Id = 620 A)
DC current
System perturbations under control:
SIDAC line/commutating reactors and
SIDAC RFI suppression filters
Whether frequency converters or DC converter
drives are used, their system perturbations are
similar. This is why the same components are
used at the line side as for AC drives: line and
commutating reactors as well as RFI suppression
filters. With large DC drives in particular, a
sufficiently high inductance will be ensured –
a requirement that is easily met by SIDAC
reactors and filters with top-standard criteria
such as robust design and high availability.
With reactor
Without reactor
DC current of the two
power converter units
.
.
.
.
.
.
Time
One dual-value reactor per power converter unit to balance
different momentary voltage values
Power converter
transformer, e.g.
Dy5Dd0 or Yy0Yd11
Power converter Decoupling
units 1 and 2
reactor
DC motor
6
WS_SIDAC_engl.indd 6
07.11.2008 11:49:08 Uhr
© Siemens AG 2008
Safe and stable network conditions:
SIDAC filter reactors
In our networks, more and more consumers are using inductive loads. As a result, the harmonic
load and THD-V (Total Harmonic Distortion – Voltage) of the network are rising. This increases the
cost of electricity, maximizes transmission losses and adds to the stress of transmission and distribution systems. But there is a solution. The use of filter reactors prevents capacitors connected in
the network from resonating with the network inductances at an undefined level. The filter reactors are tuned to a defined series resonant frequency with the capacitors, in consideration of an
applied ripple control system.
High safety in extreme applications
Filter reactors in reactive-power compensation
systems are connected to the network in combination with capacitors. Depending on the level of
choking, capacitors and filters form a series resonant circuit with a defined resonant frequency:
p = 5,67 % with fres = 210 Hz/p = 7 % with fres =
189 Hz/p = 14 % with fres = 134 Hz
A high harmonic load has already been taken
into account for the rated current. In addition,
SIDAC filter reactors permit continuous overloading, which may be 5% above the harmonic level.
This ensures the safety for extreme applications.
An integrated temperature monitoring system reliably signals any overload. In addition, the high
linearity of the inductance provides precise tuning of the filter circuit even when short-time
surge loads are applied, during start-up.
Constant inductance under any condition
Filter reactors are interconnected with capacitors
to form filter banks with a defined reactive power
in kvar. SIDAC filter reactors are available in the
customary sizes of 5 to100 kvar. They are characterized by a high degree of overloading capability, which increases the operational safety of the
network in conditions of varying harmonic contents.
Depending on the level of choking, the linearity
of the inductance remains constant up to 1.8 times
the nominal current. This ensures that the filter circuit remains tuned to the resonant frequency even
when excessive currents are applied. Not even high
inrush currents can saturate SIDAC filter reactors.
The inductance remains constant and undefined
detuning of the filter circuit is prevented.
Power system
Medium voltage
Low voltage
Consumers
– power
converters
– drives
Choked reactive-power
compensation system
7
WS_SIDAC_engl.indd 7
07.11.2008 11:49:14 Uhr
© Siemens AG 2008
Perfect solutions from a single supplier:
Customer-specific designs
There are many fields of application for SIDAC reactors and filters. But the application-specific
requirements they are expected to meet are equally diverse. You often can’t do without adjustments. We can offer you tailored individual solutions with our standard products. Whether
you need a simple adaptation of standard products in terms of design and connection or a solution that has been specially developed and constructed to meet your requirements.
SIDAC reactors and filters in use
Rest assured that with the implementation of
your individual solution, you will benefit from
our comprehensive product and application experience in the design of standard products. Regardless of whether it is a matter of compliance
with specific product or industry standards or the
fulfillment of your special electrical or mechanical design wishes, we will scrutinize, qualify and
implement a solution according to your specifications. When developing customized SIDAC reactors and filters, we will take care of the design
and the adaptation to your individual requirements. This is a practical and convenient decision
as you will source everything from a single supplier.
Reactors for use in medical technology, e.g.
in X-ray equipment, computer tomographs or
magnetic resonance tomographs
Of course, we strictly observe all relevant standards concerning the product and application.
Another benefit: Our solutions have a proven
record of success in practice all over the world,
they are type-tested and matched to specific network and installation conditions. For the most diverse requirements and for almost every industry, we provide an optimized connection
technique that ensures trouble-free power transmission. And we can adapt the equipment design
to your environment. Choosing a solution by
Siemens ensures excellent quality and first-class
logistics.
Sine-wave filters based on sintered metal reactors
for uninterruptible power supply
HVDC valve reactor
(high-voltage direct current transmission)
8
WS_SIDAC_engl.indd 8
07.11.2008 11:49:16 Uhr
© Siemens AG 2008
SIDAC reactors
Whether simple or complex adaptations – individual solutions must fit the smallest detail in order to best achieve their technical and economical objectives. Practice has shown that it is often
the small modifications that turn a standard
product into a customized solution. Often special
cases are designed for a reactor and the connection technique must be adapted so that no interference radiation is emitted to the surroundings.
More expenditures are required when solutions
must be developed for large reactors with special
applications. In shipbuilding, for example, construction and design must comply with international marine classifications. Limited space and
high temperatures require solutions with forced
cooling. Inductances with tappings and specified
connection techniques may be necessary. Railway engineering and its special ambient conditions also require individual solutions, such as,
vibration strength.
Output reactor as base model with
cable propping bar, shielded connection
cable to converter
Smoothing reactor for ice breaker
8,000 A 1 mH, forced cooling,
total weight approx. 10.7 t
Shunt reactor for shaft-driven alternator in a container ship;
nominal current 4,000 A 65 µH at 3,800 A, 16,2 µH per half winding,
total weight approx. 2.5 t
Railway applications, e.g. balance coils for smoothing the DC link or chopper
reactors for limiting the current gradient of the clocked chopper current and
the short-circuit currents
SIDAC filters
The basis of a SIDAC combination filter is always
an RFI suppression filter with the desired RFI suppression level A or B. This filter can either be
combined with an output reactor or a line reactor
– both installed in one metallic case. This is designed as a complete base, so that the frequency
converter can be mounted on the filter, saving
space. If no input or output reactor is required,
the RFI suppression filter can also be placed in
the case on its own. Depending on the requirement, the filter connection cables are shielded or
unshielded and, from the point of view of EMC,
positioned in such a way that interference emitted to the surroundings is avoided as much as
possible. The advantage of this design concept is
that the system is very flexible – and can therefore be tailored to individual customer needs. Depending on the application, solutions with different technical features can be put into practice
with optimal results.
Combination filter, line reactor incl.
RFI suppression filter combined in one case
9
WS_SIDAC_engl.indd 9
07.11.2008 11:49:46 Uhr
© Siemens AG 2008
Catalog range
SIDAC reactors and filters:
Product
Line/commutation
reactors
4EM, 4EP, 4EU
Output reactors
4EP, 4EU
Smoothing reactors
4EM, 4ET
Function
Reduction of harmonics in the
power system and of current
rise speeds in the input circuit
of the converter.
Increase of motor service life.
Increase of system availability,
option of using longer motor
cables.
Reduction of harmonics and current rise speeds, permitting the
use of high-speed DC switches.
Operating voltage
1 x 230 V AC 50 Hz
1 x 400 V AC 50 Hz
3 x 480 V AC 60 Hz
3 x 500 V AC 50 Hz
3 x 690 V AC 50 Hz
3 x 750 V AC 50 Hz
3 x 500 V AC
4ET: 1,150 V DC
4EM: 750 V DC
Power range 1)
For drives of
0 to 1,500 kW
For drives of
1.5 to 75 kW
For drives up to 30 kW,
energy contents of
0.38 Ws to 6,300 Ws
Currents
1.5 to 1,640 A
4 to 150 A
1.75 to 40 A
Frequency
50 Hz (60 Hz)
Max. 200 Hz
Rated
temperature
ta 40 °C
ta 40 °C
ta 40 °C
Degree of protection
IP00
IP00
IP00
Connection
Terminal, flat connector
Terminal, flat connector
Terminal, flat connector
Approval
UL
UL
UL
Special
features
Voltage drop of 2% related to
model, and/or 4%.
Permissible voltage stressing:
4EM 690 V AC, 4EU/4EP 1,000
V AC, 4EP with terminals
690 V AC.
Applicable:
• Clock frequency
4 kHz to 8 kHz
• Motor cable
max. 300 m unshielded,
200 m shielded
Ripples of the overlaid AC current
≤ 30%. Permissible voltage
stressing: 4EM 690 V AC,
4ET with terminals 800 V AC,
4ET with flat connectors 1,000 V.
10
WS_SIDAC_engl.indd 10
07.11.2008 11:50:05 Uhr
© Siemens AG 2008
t
.
Filter reactors
4EP, 4EU
RFI suppression filter (A)
4EF151
RFI suppression filter
(B) 4EF151
Dv/dt filter
Sine-wave filter
4EF11
Choking of reactive-power
compensation systems.
They form a defined resonant
circuit with the power factor
correction capacitors.
Damping of line-related
radio interference voltages.
Avoiding mutual interference by high-frequency
interference voltages.
Damping of line-related
radio interference voltages. Avoiding mutual
interference by highfrequency interference
voltages.
Reduction of the voltage rise speed at the
motor terminals.
Motor supply with almost
sinusoidal-like current and
voltage. Increase of the
motor service life and system availability.
3 x 400 V AC
1 x 250 V AC
3 x 520 V AC
1 x 250 V AC
3 x 480 V AC
3 x 500 V AC
3 x 500 V AC
For filter bank rating of
5 to 100 kvar
For drives of
0.55 to 900 kW
For drives of
0.55 to 90 kW
Available upon request
For drives of
1.5 to 75 kW
8 to 175 A
10 to 1,600 A
8 to 200 A
50 Hz
60 Hz
60 Hz
Max. 200 Hz
Max. 100 Hz
ta 40 °C
ta 40 °C
ta 40 °C
ta 40 °C
ta 40 °C
IP00
≤ 220 A IP20, > 220 A IP00
IP20
IP00
IP00
Terminal, flat connector
Terminal, flat connector
Terminal
Terminal, flat connector
Terminal, flat connector
UL
UL partially
ENEC partially
UL partially
ENEC partially
Considered harmonic load:
Basic wave I1 (50 Hz) = 110 %
5th harmonic I5 (250 Hz) = 6 %
7th harmonic I7 (350 Hz) = 5%
11th harmonic I11 (550) = 3.5%
Permissible overload 5 %
Filter recommended for
interference suppression
in accordance with
EN 55011 Class A
Filter recommended for
interference suppression
in accordance with
EN 55011 Class B
4 to 150 A
UL
4 to 8 kHz
Applicable:
• Clock frequency
4 kHz to 8 kHz
• Motor cable
max. 300 m unshielded,
200 m shielded
1)
All models are also available with a higher power range.
Should you be interested or if you would like further advice,
please contact e-mail: MD_Inquiry.aud@siemens.com
11
WS_SIDAC_engl.indd 11
07.11.2008 11:50:18 Uhr
© Siemens AG 2008
Would you like more information?
Please contact:
MD_Inquiry.aud@siemens.com
Or send a fax to:
+49 421-5 12 53 33
Siemens AG
Industry Sector
Low-Voltage Controls and Distribution
P.O. Box 4848
90026 NÜRNBERG
DEUTSCHLAND
Subject to change without prior notice 11/08
Order No. E20001-A920-P302-V1-7600
DISPO 27601
2100/11473 SGSD.52.9.01 WS 11082.0
Printed in Germany
© Siemens AG 2008
www.siemens.com/lowvoltage/technical-assistance
www.siemens.com/sidac
WS_SIDAC_engl.indd 12
The information provided in this brochure contains merely
general descriptions or characteristics of performance which
in actual case of use do not always apply as described or
which may change as a result of further development of the
products. An obligation to provide the respective
characteristics shall only exist if expressly agreed in the
terms of contract.
All product designations may be trademarks or product
names of Siemens AG or supplier companies whose use by
third parties for their own purposes could violate the rights
of the owners.
07.11.2008 11:47:28 Uhr