Gauges Class1 is a leading manufacturer of gauges that exceed the rigorous demands of fire service professionals. We offer standard liquid filled, Backlit and Duplex gauges in a wide variety of sizes and pressure ranges. ORDERING INFORMATION Liquid Filled Gauge Ordering Information Our goal is to assist you in ordering the correct gauge the first time and every time. By following the guidelines below we can quickly and easily find the part number required. 1. Determine the size requirement according to the diagrams below. 2. Determine the pressure range and unit of measure required. 3. Determine the dial color — standard white (some gauges optional black). 4. Do you need a liquid filled or liquid filled illuminated gauge? If you have additional questions, call Customer Service at 800-533-3569. 2.5” Gauge OD 3.2” Dial 2.5” 4.5” Gauge OD 5.25” Dial 4.5” 3.5” Gauge OD 4.125” Dial 3.5” 2 FIRE SERVICE GAUGES 2.5” - 3.5” - 4.5” - 6” Class1 Interlube filled pressure gauges with our patented Sub-Z II freeze-proof isolator are a must for all fire apparatus. Because the stem and bourdon tube are filled and sealed with a low temperature liquid, water cannot enter the tube. This prevents freezing and subsequent damage to the gauge. The fill fluid in the case dampens pulsations and vibration while eliminating the need for snubber valves. In addition, Interlube fill eliminates fogged lenses, rust and corrosion. The demands of fire fighting professionals for accurate and reliable instrument readings have been met by thousands of Class1 freeze proof pressure gauges that are now in service and meet or exceed NFPA and ANSI standards. Case • 2.5”, 3.5”, and 4.5” gauge - Zytel nylon • 6” gauge - aluminum Dial • White with black markings as standard • Black dial with white markings also available Bezel • Standard chrome plated or optional colors (2.5” only) Temperature Compensation • Internal breathing diaphragm Socket • Brass, equipped with Sub-Z freeze proof protection Accuracy • 2.5” gauge +/- 2% mid-scale; +/-3% balance, ANSI B40.1, Grade B • 3.5”, 4.5” and 6” gauge +/-1% of full scale, ANSI B40.1, Grade 1A Bourdon Tube • Phosphor bronze, filled with low temperature liquid Mounting • Panel mount with adhesive gasket and spin-on ring • Three front screws for 6” gauges Connections • 1/4” NPT brass male connection Pressure Ranges Available • Dual scale with KP or Bar available in limited ranges • (See gauge list for standard pressure ranges.) Lens • High impact resistant acrylic Case Fill Fluid • Interlube DOT fitting can be installed at Class1. 3 PRESSURE GAUGES Lighted Pressure Gauges Class1’s series of liquid filled backlit pressure gauges use LEDs to light the liquid-filled gauges. The gauge case has been upgraded to isolate the LED light from the gauge. LED lights are independent of the gauge allowing for interchangeability color selection and easy field replacement. Features • Brightly lit by LED’s for heightened visibility • Available in red, green, blue, yellow and white for 2.5”, 3.5”, 4.5” and 6” gauges • Vivid illumination increases visibility under extreme fire incident conditions • Available in both 12 and 24 Volt • Single and dual LED assemblies available and sold separately Contact Customer Service at 800-533-3569 for part numbers. LED Wire Assembly Part # Description LED Color Power Wire Color -001 12V Red Red Red -002 12V Green Green Green -003 12V Yellow Yellow Yellow -004 12V Blue Blue Blue -005 12V White White White -021 24V Red Red Red -022 24V Green Green Green -023 24V Yellow Yellow Yellow -024 24V Blue Blue Blue -025 24V White White White NOTES 1. Connect power (12V or 24V) to colored wire 2. Connect ground to black wire Single LED Lighted Gauge 122185-XXX 4 Dual LED Lighted Gauge 122186-XXX 3. For 2-1/2”, 3-1/2” and 4-1/2” gauges, insert either (2) of PN 122185-XXX or (1) of PN 122186-XXX. For 6” gauge, insert either (4) of PN 122185-XXX or (2) of PN 122186-XXX. 4. Insert assembly into lens at least past the last ribbed section. DUPLEX GAUGES & BEZELS 4.5” Duplex Gauges Duplex gauges should be used when two different pressures need to be monitored on a single gauge such as balanced pressure foam systems or Class “A” foam systems with both air and water pressures. Specifications • Case Material: Zytel Nylon • Bezel material: Chrome • Dual Sockets: Bronze equipped with Sub-Z II freeze protection • Bourdon Tubes: Filled with low temperature material • Connections: (2) 1/4” male NPT - lower back, side-by-side • Lens: Acrylic • Case Fill Fluid: Interlube • Dial: White with black markings • Accuracy: + 2% of scale • Pointers: 1 red and 1 black • Temperature Compensation: Internal breathing diaphragm • Pressure Ranges Available: 0-400, 0-600 2.5” Colored Bezels Class1 colored bezels are made of stainless steel with DuPont AlestaTM powder coating. This coating provides superior durability and corrosion protection. Colored bezels are available in 12 colors on our premium 2.5” gauges. Not installed, ordered separately. Available colors: • Black (BLK) •Gray (GRY) • Orange (ORG) • Silver (SIL) • Blue (BLU) •Green (GRN) • Purple (PUR) • White (WHT) • Brown (BRN) •Lime (LIM) • Red (RED) • Yellow (YLW) 115820-XXX Chrome Plated Bezels Class1 color coded chrome bezels are available for the 2.5” and 3.5” Premium Liquid Filled Gauges, Lighted Gauges and Digital Displays. 2.5” - 105548 3.5” - 105546 Contact Customer Service at 800-533-3569 for corner tag colors and part numbers. 5 QC TEST KIT QC Test Kit Check your panel gauge accuracy with our handy QC Test Kit. The kit comes complete with everything you need to easily perform the test right in the station or during your annual pump test. The kit includes Class1 pressure and vacuum gauges, flexible high pressure hoses with fittings and a carrying case. To certify accuracy, the gauges are shipped with a certificate of calibration at 1%, 300# gauge with 2# increments (recommended for NFPA pump tests). Specifications • Gauges: One 0-30” vacuum and one 0-300 PSI gauge (in 2 PSI increments) 0-400 gauge also available • Dial: 3.5” white with black markings • Accuracy: +/- 1% of full scale, ANSI B40.1, Grade 1A • Case Fill Fluid: Interlube • Mounting Plate: Black anodized aluminum 0.125” thick • Hoses: Two - 36” each • Hose connections: 1/4” NPT male • Carrying Case: ABS plastic, 15.5” x 11” x 4.5” PART NUMBER DESCRIPTION 91476195 QC Test Kit - 300 PSI 92471673 QC Test Kit - 400 PSI 92471674 QC Test Kit - 600PSI Gauge Body Design Class1’s innovative body design for fire service gauges will make installation a simple operation. This case utilizes a unique spin-on ring to clamp the gauge into the pump panel. Our body design will also work if you need to replace an existing Class1 gauge. The hole cut outs are the standard Class1 sizes. 6” Pressure Gauge 6 Mechanical Pressure Gauges 2.5” GAUGE 3.5” GAUGE 4.5” GAUGE A 3.14” (79.8 mm) 4.14” (105.2 mm) 5.19” (131.8 mm) B 2.63” (66.8 mm) 3.65” (92.7 mm) 4.71” (119.6 mm) C 2.69” (68.3 mm) 3.71” (94.2 mm) 4.77” (121.2 mm) D 3.07” (78.0 mm) 4.32” (109.7 mm) 5.55” (1410 mm) E 1.75” (44.5 mm) 3.00 (79.2 mm) 4.00 (101.6 mm) Class1 Liquid Filled Standard Gauges SIZE 60MM RANGE 0-400-PSI DIAL WHITE GAUGE 91220001 WITH FITTING WITH LIGHT WITH FITTING & LIGHT “-F” “-L” “-F-L” X N/A N/A 2.5" 0-300-PSI WHITE 91525875 X X X 2.5" 0-400-PSI WHITE 91523971 X X X 2.5" 0-400-PSI-WOB BLACK 91523970 X N/A N/A 2.5" 30-0-400-PSI WHITE 91523932 X X X 2.5" 30-0-400-PSI-WOB BLACK 91523936 X N/A N/A 2.5" 0-600-PSI WHITE 91523934 X X X 2.5" 0-600-PSI-WOB BLACK 91523938 X N/A N/A 2.5" 30-0-600-PSI WHITE 91523933 X X X 2.5" 30-0-600-PSI-WOB BLACK 91523937 X N/A N/A 2.5" 0-400-PSI/KPA WHITE 91525862 X X X 2.5" 30-0-400-PSI/KPA WHITE 91529546 X X X 2.5" 0-600-PSI/KPA WHITE 91525931 X X X 2.5" 30-0-600-PSI/KPA WHITE 91525974 X X X Continuted on next page. 7 Class1 Liquid Filled Standard Gauges (cont.) SIZE RANGE DIAL GAUGE 3.5" 0-300-PSI WHITE 91556688 WITH FITTING WITH LIGHT WITH FITTING & LIGHT “-F” “-L” “-F-L” X X X 3.5" 0-400-PSI WHITE 91553951 X X X 3.5" 0-400-PSI-WOB BLACK 91553947 X N/A N/A 3.5" 30-0-400-PSI WHITE 91553940 X X X 3.5" 30-0-400-PSI-WOB BLACK 91553948 X N/A N/A 3.5" 0-600-PSI WHITE 91553943 X X X 3.5" 0-600-PSI-WOB BLACK 91553950 X N/A N/A 3.5" 30-0-600-PSI WHITE 91553941 X X X 3.5" 30-0-600-PSI-WOB BLACK 91553945 X N/A N/A 3.5" 0-400-PSI/KPA WHITE 91555863 X X X 3.5" 30-0-400-PSI/KPA WHITE 92550727 X X X 3.5" 0-600-PSI/KPA WHITE 93550149 X X X 3.5" 30-0-600-PSI/KPA WHITE 91555978 X X X 4.5" 0-400-PSI WHITE 91583962 X X X 4.5" 0-400-PSI-WOB BLACK 91583959 X N/A N/A 4.5" 30-0-400-PSI WHITE 91583952 X X X 4.5" 30-0-400-PSI-WOB BLACK 91583960 X N/A N/A 4.5" 0-600-PSI WHITE 91583954 X X X 4.5" 0-600-PSI-WOB BLACK 91583961 X N/A N/A 4.5" 30-0-600-PSI WHITE 91583953 X X X 4.5" 30-0-600-PSI-WOB BLACK 91583956 X N/A N/A 4.5" 0-400-PSI/KPA WHITE 91582326 X X X 4.5" 30-0-400-PSI/KPA WHITE 91586215 X X X 4.5" 30-0-600-PSI/KPA WHITE 91585860 X X X 6.0" 30-0-400-PSI WHITE 91664721 X X X 6.0" 30-0-400-PSI-WOB BLACK 93660049 X N/A N/A 6.0" 30-0-600-PSI WHITE 91663964 X X X 6.0" 30-0-600-PSI-WOB BLACK 91663966 X N/A N/A DPX 0-400-PSI WHITE 32751484 X X X DPX 0-400-PSI/KPA WHITE 32751487 X X X DPX 0-600-PSI WHITE 32751485 X X X DPX 0-600-PSI/KPA WHITE 32751422 X X X Hale Products, Inc. 607 NW 27th Ave, Ocala, FL 34475 Tel: 800.533.3569 Fax: 800.520.3473