Catalog No. C13103 ® Air Cylinders Bore Sizes from 32 – 250 mm HP Series HP Series Air Cylinders Introduction Non-lube Operation ® Introduction DADCO’s HP Series Air Cylinders meet or exceed most worldwide standards. These products comply with the North American Automotive Metric Standards (NAAMS), the International Standards Organization (ISO 15552), and the German Automotive Standards (Verband Deutscher Maschinen - und Anlagenbau e.V. -- VDMA 24-562). DADCO’s air cylinders are quite versatile and, because of a wide array of options, can be supplied to conform to most individual metric cylinder customers’ requirements. The HP Series provides force from .27 kN to 49 kN (64 lb. to 9100 lb.). For more precise force information, see cylinder pages 4-23. DADCO HP Cylinders are manufactured to exacting standards and are prelubed at assembly with a high quality, non-dissipating, pneumatic cylinder lubricant to eliminate the need for further lubricants during operation. Special low friction materials are employed to reduce heat and wear. Each cylinder is fully tested to give long, troublefree operation. When properly applied, field tests have demonstrated that HP Series Air Cylinders often operate for years without requiring service. If the product ever fails to perform to expectation, contact your DADCO service representative for assistance. Non-Rotating Option DADCO’s HP.N Non-Rotating Air Cylinders have all the features of DADCO’s standard air cylinders, while the stainless steel square rod prevents rotation. DADCO offers the HP.N model in bore sizes from 32 mm to 100 mm with a variety of stroke lengths to meet customer requirements. HP.N.80.100.P.1.TO Two Post Lifters Mount Options DADCO HP Series Air Cylinders feature steel bolt-on mounts which fully conform to NAAMS, ISO, and VDMA standards, and are available for each bore size, ranging from 32 - 250 mm. Mounts can be easily attached or removed in the field to accommodate different needs, such as changing the mount style or rotating the port location, without altering other features of the cylinder. DADCO offers two post direct lifters utilizing the HP Series. These lifters deliver smooth, consistent, nonlube lifting. They are available in a variety of bore sizes and stroke lengths to accommodate different applications. For more information refer to Two Post Direct Lifter pages 30-31. Fittings DADCO now offers BSPP fittings. A variety of push-in fitting are available for 32 mm-125 mm bore cylinders. BSPP and NPT adapters are available for all bore sizes. For more detailed fitting information see page 26. Position Sensing Capability The HP Series Air Cylinders can be prepped to accommodate most popular types of sensors. A variety of switches can be installed upon customer specification, including magnetic reed switches and proximity switches, see page 29 for more information. 2 Delivery DADCO’s modern 13,150 m² main production facility as well as satellite facilities, provide worldwide support. Products are available both directly and through a network of distributors. CAD Templates On-line DADCO’s entire product line is available on-line in solid models and 2D CAD formats. For more information, visit our website, www.dadco.net, or contact DADCO. 734.207.1100 • 800.DADCO.USA • fax 734.207.2222 • www.dadco.net ® HP Series Air Cylinders Features Adjustable Cushioning Every HP Series Cylinder is equipped with adjustable cushion control at each end as standard. Corrosion Resistant Tube Non-corrosive, high strength, clear anodized aluminum tubing is supplied as standard on the DADCO HP Cylinder. Chrome plated steel tubing is optionally available. Precision Cast Heads DADCO’s HP Series Cylinder heads are precision die cast and contain several built-in features. Tie Rod Nuts DADCO’s long, multi-purpose tie rod nuts feature a full length internal thread below the allen key slot. One end secures the tie rods while the other end accepts bolts for attaching mounts to the cylinder. In addition, the large flange diameter of the tie rod nuts provides an excellent mounting surface. Multiple Port Capability The HP series has BSPP ports as standard, NPT ports are optional. The HP Series Air Cylinders can also be ordered with multiple ports. Rod Seal and Wiper Ring The HP Cylinder’s highly effective rod seal/wiper ring combination retains lubricant, seals air pressure, and wipes the rod free of contaminants. Piston Rod Construction All standard piston rods are produced from alloy steel with a smooth finish and hard chrome plating to resist wear and optionally available in stainless steel. Non-rotating piston rods are stainless steel. Long Life Piston Seals High quality block vee piston seals are used on all bore sizes for superior performance. Dampening and Tube Seal The inner face of each head is covered by a polyurethane bumper which counters impact wear, prevents spalling, and reduces noise from piston-tohead contact. The bumpers also act to retain the cushion seals and provide a positive tube-to-head seal, superior to o-rings, which can cut or pinch. Durable Piston DADCO’s three piece piston is constructed out of non-corrosive, high strength, anodized aluminum with plastic cushion spears. Built-in Lubrication System Rod bushing provides continual lubrication and minimizes bearing, seal and rod wear. Rolled Threads All piston rod end threads through M27 are rolled to ensure maximum durability. A female rod end model and special rod end stud (ISO 12.9) optionally can be provided. Cushion Seals A floating cushion seal engages each cushion spear as it enters the head, thereby completely sealing off the main exhaust orifice. The trapped air is metered past the cushion regulating screw, providing a highly repeatable deceleration effect. The cushion seal also operates in place of a cushion ball check so that, even at low pressure, it opens to allow full air flow through the main orifice to facilitate immediate, unrestricted piston movement. 734.207.1100 • 800.DADCO.USA • fax 734.207.2222 • www.dadco.net ® 3 HP Series Air Cylinders ø32 Air Cylinder 33 33 13 4 6 17 4 M6 5 1 ø12 Port ø30 4 ø30 M10 x 1.25 10 20 2 3 16 L 32.5 22 26 48 HP.Z = Standard Model Rod Options M8 x 1.25 M8 x 1.25 10 ø12 15 15 26 26 Stainless steel square rod with female thread prevents rotation. DADCO offers rod end studs to convert the female thread to the standard male rod end, See page 27. Piston rod with a female thread. DADCO offers rod end studs to convert the female thread to the standard male rod end, See page 27. 25 50 80 100 125 160 200 250 L (mm) 119 144 174 194 219 254 294 344 Contact DADCO for special stroke lengths. Ordering Example: HP.32 Force Chart Force Charts 0.50 0.45 0.40 0.35 0.30 PUSH PULL 0.25 0.20 3 3.5 4 4.5 5 5.5 6 120 110 100 90 80 70 60 50 40 PUSH PULL 40 PRESSURE (bar) PUSH Force: 0.80 PULL Force: 0.70 0.50 P(bar) = HP.40 F(kN) ÷ 0.080 F(kN) = P(bar) x 0.080 P(psi) = F(lb.) ÷ 1.25 F(lb.) = P(psi)180 x 1.25 P(bar) = F(kN) ÷ 0.069 F(kN) = P(bar) x 0.069 P(psi) = F(lb.) ÷ 1.07 F(lb.) = P(psi)160 x 1.07 PUSH PULL 4 4.5 5 5.5 80 90 NOTE: HP.40 Force Chart A cylinder’s theoretical force should be 50-100% greater than the force required. 120 100 Mount80Option (TO-T8) TO = Basic Mount. PUSH PULL 60 specified 6When not40 50 default 60 is TO.70Mount80ordered 90 with cylinder will be attached at the factory. Port Location (1-4) 300 = 1. Standard HP.50 Port Style1.10 G = 1/8 BSPP, P = 1/8 NPT1.00 HP.50 Force Chart When not 275 specified, default is 1. Refer to page 32 for information on proper orientation. 250 225 734.207.1100 • 0.90 800.DADCO.USA • fax 734.207.2222 • www.dadco.net 0.80 0.70 0.60 70 Mount Only Example: 32T1 When not specified, default is HP.Z Bore Stroke Length1.20 60 140 HP. Z. 32. 100. G. 1. TO 3.5 50 PRESSURE (psi) 0.60 Series0.40 Rod Option Z = Standard Model, N = Non-Rotating Model,0.30 3 W = Female Rod End Model 4 FORCE (lb.) HP._.32.25 HP._.32.50 HP._.32.80 HP._.32.100 HP._.32.125 HP._.32.160 HP._.32.200 HP._.32.250 Stroke FORCE (kN) Part No. 10 HP.N = Non-Rotating Model HP.W = Female Rod End Model ® 200 175 150 HP Series Air Cylinders ø32 Mounts Conforms to NAAMS, and meets or exceeds VDMA Requirements. T1 Foot Mount Part No. 32T1 NFPA Style MS1 T2 Rectangular Flange – Front Mounted Part No. 32T2 NFPA Style MF1 T12 / 32T12 10 144 + Stroke Part No. A T2 80 T12 115 32 16 B 64 100 ø7 2 ø30 A 5 ø7 T3 Rectangular Flange – Rear Mounted Part No. 32T2 NFPA Style MF2 T13 / 32T12 Part No. A T3 80 T13 115 4 B 64 100 32.5 45 T4 Adjustable Trunnion Part No. 32T4 NFPA Style MT4 16 32A4S Pivot Bracket 50 12 (sold separately) 5 2 B 3 5 124 + Stroke 32 ø7 1 32 32 32.5 46 8 24 142 + Stroke 32 50 A 1 3 ø12 60 B o 32.5 ø30 o 10 4 32.5 130 + Stroke 45 T5 Female Clevis Part No. 32T5 NFPA Style MP2 45 26 32A4T Trunnion Base 73 + Stroke / 2 See page 25 for information on adjoining Trunnion Base and Pivot Bracket. (sold separately) T6 Inverted Foot Mount Part No. 32T6 Style MSB 32A5C Clevis Pin 142 + Stroke (sold separately) 5 ø10 25.4 32 32.5 45 32 R 9.5 12 22 32A5B Pivot Bracket (sold separately) See page 24 for information on adjoining Rigid Bearing Pivot Bracket and Clevis Pin. T 7 Male Clevis Part No. 32T 7 NFPA Style MP4 8 ø7 68 + Stroke 107 + Stroke 18 5 86 T8 Clevis Bracket Part No. 32T8 NFPA Style GA 34 3 142 + Stroke 26 32.5 64 R 9.5 32A8P Clevis Pin (sold separately) 3.3 ø10 5 5 32 14 ø10 32.5 45 32.5 45 R 10 12 22 May be used with adjoining T5 Female Clevis. 32A8B Pivot Bracket (sold separately) 734.207.1100 • 800.DADCO.USA • fax 734.207.2222 • www.dadco.net ® 12 22 R 17 142 + Stroke See page 24 for information on adjoining Swivel Bearing Pivot Bracket and Clevis Pin. 5 HP Series Air Cylinders ø40 Air Cylinder 36 36 6.5 14.5 4 19 4 M6 6 1 ø16 Port ø35 4 ø35 M12 x 1.25 13 20 2 3 17 L 38 24 30 55 HP.Z = Standard Model Rod Options M10 x 1.25 M10 x 1.25 13 ø16 HP.32 Force Chart 0.50 0.45 18 0.40 30 0.35 HP.W = Female Rod End Model Piston rod with a female thread. DADCO 0.30 offers rod 0.25standard end studs to convert the female thread to the male rod end, See page 27. 0.20 3 25 50 80 100 125 160 200 250 L (mm) 130 155 185 205 230 265 305 355 Contact DADCO for special stroke lengths. Ordering Example: 4 4.5 Force Chart HP.40 160 0.70 0.60 0.50 PUSH PULL 0.40 0.30 3 3.5 4 4.5 5 5.5 PUSH Force: 1.20Force: PULL 1.10 120 100 1.00 0.90 0.80 0.70 Series0.60 Rod Option0.50 Non-Rotating Model,0.40 HP. Z. 40. 100. G. 1. 3 3.5 4 4.5 5 Bore Stroke Length 60 40 60 70 80 90 PRESSURE (psi) NOTE: HP.50 Force Chart theoretical force A cylinder’s should be 50-100% greater than the force required. 250 225 200 TO 175 150 Mount Option (TO-T8) PUSH PUSH 125 PULL Mount. PULL TO = Basic 100 specified default is TO. Mount ordered When not 40 50 60 70 80 90 5.5 6 Mount Only Example: 40T1 Port Location (1-4) Standard = 1. 450 HP.63 Port Style G = 1/4 BSPP, P = 1/4 NPT1.75 HP.63 Force Chart When not specified, default is 1. Refer to page 32 400 for information on proper orientation. 350 734.207.1100 • 1.55 800.DADCO.USA • fax 734.207.2222 • www.dadco.net 1.15 50 with cylinder will be attached at the factory. 1.95 1.35 PUSH PULL 80 P(bar) = F(kN) ÷ 0.126 F(kN) = P(bar) x 0.126 HP.50 P(psi) = F(lb.) ÷ 1.95 F(lb.) = P(psi) x 1.95 P(bar) = F(kN) ÷ 0.106 F(kN) = P(bar)300x 0.106 P(psi) = F(lb.) ÷ 1.64 F(lb.) = P(psi)275 x 1.64 When not specified, default is HP.Z 6 6 140 PRESSURE (bar) Z = Standard Model, N = W = Female Rod End Model HP.40 Force Chart 180 0.80 FORCE (lb.) HP._.40.25 HP._.40.50 HP._.40.80 HP._.40.100 HP._.40.125 HP._.40.160 HP._.40.200 HP._.40.250 Stroke FORCE (kN) Part No. 3.5 120 110 18 100 90 30 12 80 HP.N 70 = Non-Rotating Model Stainless steel square rotation. 60 rod with female thread preventsPUSH PUSH DADCO offers rod 50 end studs to convert the female thread to PULL PULL the standard male rod end, See page 27. 40 5 5.5 6 40 50 60 70 80 90 ® 300 250 HP Series Air Cylinders ø40 Mounts Conforms to NAAMS, and meets or exceeds VDMA Requirements. T1 Foot Mount Part No. 40T1 NFPA Style MS1 T2 Rectangular Flange – Front Mounted Part No. 40T2 NFPA Style MF1 T12 / 40T12 Part No. A B T2 90 72 T12 125 105 36 10 163 + Stroke 20 ø9 2 ø35 A 5 ø9 T3 Rectangular Flange – Rear Mounted Part No. 40T2 NFPA Style MF2 T13 / 40T12 Part No. A B T3 90 72 T13 125 105 139 + Stroke B 4 38 55 T4 Adjustable Trunnion Part No. 40T4 NFPA Style MT4 25 40A4S Pivot Bracket 63 16 (sold separately) 5 2 3 5 36 ø9 1 36 36 38 52 10 28 161 + Stroke 36 60 A 1 3 ø16 88 B o 38 ø35 o 10 4 38 145 + Stroke 55 T5 Female Clevis Part No. 40T5 NFPA Style MP2 52 28 82.5 + Stroke / 2 40A4TA Trunnion Base See page 25 for information on adjoining Trunnion Base and Pivot Bracket. (sold separately) T6 Inverted Foot Mount Part No. 40T6 Style MSB 40A5C Clevis Pin 160 + Stroke (sold separately) 5 ø12 32 36 38 55 36 R 13 15 25 40A5B Pivot Bracket (sold separately) See page 24 for information on adjoining Rigid Bearing Pivot Bracket and Clevis Pin. T 7 Male Clevis Part No. 40T 7 NFPA Style MP4 ø9 15 81 + Stroke 123 + Stroke 17 5 96 T8 Clevis Bracket Part No. 40T8 NFPA Style GA 40 4 160 + Stroke 28 38 72 R 13 40A8P Clevis Pin (sold separately) 4.3 ø12 4.5 5 36 16 ø12 38 55 38 55 R 13 15 25 May be used with adjoining T5 Female Clevis. 40A8B Pivot Bracket (sold separately) 734.207.1100 • 800.DADCO.USA • fax 734.207.2222 • www.dadco.net ® 15 25 R 20 160 + Stroke See page 24 for information on adjoining Swivel Bearing Pivot Bracket and Clevis Pin. 7 HP Series Air Cylinders ø50 Air Cylinder 36 36 14 4 8 24 4 M8 8 1 ø20 Port ø40 4 ø40 16 19 0.45 L HP.Z = Standard Model 0.35 M12 x 1.25 0.30 16 ø20 M12 x 1.25 PUSH 0.25 0.20 PULL 3 3.5 4 4.5 5 5.5 6 3 46.5 120 32 110 100 90 80 70 60 50 40 40 37 0.40 Rod Options M16 x 1.5 HP.32 Force Chart 29 0.50 2 67 PUSH PULL 50 60 HP.40 160 140 0.60 25 50 80 100 125 160 200 250 320 400 Contact DADCO for special stroke lengths. 4.5 Force Chart HP.50 1.20 1.10 1.00 0.90 0.80 0.70 0.60 0.50 0.40 FORCE (kN) HP._.50.25 HP._.50.50 HP._.50.80 HP._.50.100 HP._.50.125 HP._.50.160 HP._.50.200 HP._.50.250 HP._.50.320 HP._.50.400 4 PUSH PULL 3 3.5 4 4.5 5 5.5 1.35 1.15 Series Rod Option0.95 Z = Standard Model, N = Non-Rotating Model,0.75 3 W = Female Rod End Model P(bar) = F(kN) ÷ 0.196 F(kN) = P(bar) x 0.196 HP.63 P(psi) = F(lb.) ÷ 3.04 F(lb.) = P(psi) x 3.04 P(bar) = F(kN) ÷ 0.165 F(kN) = P(bar)450x 0.165 P(psi) = F(lb.) ÷ 2.56 F(lb.) = P(psi)400 x 2.56 G = 1/4 8 PUSH PULL 50 60 70 80 90 NOTE: HP.63 Force Chart theoretical force A cylinder’s should be 50-100% greater than the force required. 350 HP. Z. 50. 100. G. 1. TO PUSH PULL 3.5 4 4.5 5 5.5 300 250 Mount Option (TO-T8) 200 TO = Basic Mount. PUSH PULL 150 specified default is TO. Mount ordered 50 60 70 80 90 6When not40 with cylinder will be attached at the factory. Mount Only Example: 50T1 When not specified, default is HP.Z Bore Stroke Length HP.50 Force Chart PRESSURE (psi) 1.55 Ordering Example: 6 300 275 250 225 200 175 150 125 100 40 PRESSURE (bar) PUSH Force: 1.95Force: PULL 1.75 Model PUSHsteel square rod with female thread prevents PUSH Stainless rotation. 80 PULL offers rod end PULLto DADCO studs to convert the female thread 60 male rod end, See page 27. the 5 5.5 6 standard 40 50 60 70 80 90 FORCE (lb.) HP.W = Female Rod End Model L (mm) 131 156 186 206 231 266 306 356 426 506 16 HP.N 100 = Non-Rotating Piston rod with a female thread. DADCO 0.40 offers rod end studs to convert the female thread to the standard male rod end, See page 27. 0.30 3 3.5 Stroke 21 37120 0.50 Part No. 90 HP.40 Force Chart 0.70 37 80 180 0.80 21 70 HP.80 Port Location (1-4) Standard = 1. HP.80 Force Chart 750 specified, default is 1. Refer to page 32 When not Port Style3.25 3.00 for information on proper orientation. BSPP, P = 1/4 NPT 650 2.75 734.207.1100 • 800.DADCO.USA • fax 734.207.2222 • www.dadco.net 2.50 550 ® 2.25 450 2.00 HP Series Air Cylinders ø50 Mounts Conforms to NAAMS, and meets or exceeds VDMA Requirements. T1 Foot Mount Part No. 50T1 NFPA Style MS1 T2 Rectangular Flange – Front Mounted Part No. 50T2 NFPA Style MF1 T12 / 50T12 Part No. A B T2 110 90 T12 140 120 45 12 175 + Stroke 25 ø9 2 ø40 A 6.4 ø9 T3 Rectangular Flange – Rear Mounted Part No. 50T2 NFPA Style MF2 T13 / 50T12 Part No. A B T3 110 90 T13 140 120 4 46.5 70 T4 Adjustable Trunnion Part No. 50T4 NFPA Style MT4 19 40A4S Pivot Bracket 16 75 (sold separately) 6.5 2 B 3 6.5 147 + Stroke 45 ø9 1 45 45 46.5 65 12.5 32 170 + Stroke 45 68 A 1 3 ø16 88 B o 46.5 ø40 o 12 4 46.5 155 + Stroke 70 T5 Female Clevis Part No. 50T5 NFPA Style MP2 170 + Stroke (sold separately) 32 See page 25 for information on adjoining Trunnion Base and Pivot Bracket. (sold separately) T6 Inverted Foot Mount Part No. 50T6 Style MSB 50A5C Clevis Pin 60 90 + Stroke / 2 40A4TB Trunnion Base 6.5 ø12 32 45 46.5 70 45 R 13 15 50A5B Pivot Bracket 27 (sold separately) See page 24 for information on adjoining Rigid Bearing Pivot Bracket and Clevis Pin. T 7 Male Clevis Part No. 50T 7 NFPA Style MP4 11 ø9 74 + Stroke 127 + Stroke 21 5 115 T8 Clevis Bracket Part No. 50T8 NFPA Style GA 45 4 170 + Stroke 32 46.5 90 R 13 50A8P Clevis Pin (sold separately) 4.3 ø16 6.5 6.5 45 21 ø12 46.5 70 46.5 70 R 15 15 27 May be used with adjoining T5 Female Clevis. 50A8B Pivot Bracket (sold separately) 734.207.1100 • 800.DADCO.USA • fax 734.207.2222 • www.dadco.net ® 15 27 R 22 170 + Stroke See page 24 for information on adjoining Swivel Bearing Pivot Bracket and Clevis Pin. 9 HP Series Air Cylinders ø63 Air Cylinder 43 43 19 4 8 HP.32 Force Chart 24 4 0.50 0.45 0.40 0.35 Port ø45 0.30 PUSH PULL 0.25 0.20 3 3.5 4 4.5 5 5.5 Rod Options M12 x 1.25 ø20 0.30 4 4.5 5 81 5.5 PUSH PULL 80 60 6 40 50 60 HP.50 1.20 1.10 1.00 21 0.90 37 0.80 0.70 HP.W = Female Rod End Model 0.60 Piston rod with a female thread. DADCO offers rod 0.50standard end studs to convert the female thread to the male rod end, See page 27. 0.40 3 3.5 25 50 80 100 125 160 200 250 320 400 500 L (mm) 146 171 201 221 246 281 321 371 441 521 621 Contact DADCO for special stroke lengths. Ordering Example: 4.5 Force Chart HP.63 450 1.75 400 1.55 1.35 1.15 PUSH PULL 0.95 3 3.5 4 4.5 2.75 2.50 2.25 Series2.00 Rod Option1.75 Non-Rotating Model,1.50 1.25 Z = Standard Model, N = W = Female Rod End Model When not specified, default is HP.Z 5 5.5 P(bar) = F(kN) ÷ 0.312 P(psi) = F(lb.) ÷ 4.83 HP.80 P(bar) = F(kN) ÷ 0.280 P(psi) = F(lb.) ÷ 4.34 250 PUSH PULL 200 150 40 PUSH PULL 3.5 50 60 70 80 90 PRESSURE (psi) NOTE: A HP.80 cylinder’s Force Chart theoretical force should be 50-100% greater than the force required. 650 4 4.5 5 5.5 Bore Stroke Length 550 450 Mount Option (TO-T8) 350 TO = Basic Mount. PUSH PULL When 250 not specified default is TO. Mount ordered be attached at the 6with cylinder 40 will 50 60 70 factory. 80 90 Mount Only Example: 63T1 Port Location (1-4) Standard = 1. Port Style G = 3/8 BSPP, P = 3/8 NPT 10 6 HP.63 Force Chart 300 F(kN) = P(bar) x 0.312 F(lb.) = P(psi) x 4.83 F(kN) = P(bar) 750x 0.280 F(lb.) = P(psi) x 4.34 HP. Z. 63. 100. G. 1. TO 3 90 350 PRESSURE (bar) PUSH Force: PULL Force: 3.25 3.00 80 HP.50 Force Chart 1.95 0.75 70 300 275 250 21 225 37200 16 175 HP.N = Non-Rotating Model 150 rod with female thread preventsPUSH Stainless rotation. PUSHsteel square PULL to DADCO end studs to convert the female thread PULL offers rod 125 100 male rod end, See page 27. the standard 40 50 60 70 80 90 5 5.5 6 FORCE (lb.) HP._.63.25 HP._.63.50 HP._.63.80 HP._.63.100 HP._.63.125 HP._.63.160 HP._.63.200 HP._.63.250 HP._.63.320 HP._.63.400 HP._.63.500 Stroke FORCE (kN) Part No. 4 90 3 100 PULL 3.5 80 120 PUSH M12 x 1.25 3 70 56.5 140 0.40 16 60 32 HP.Z = Standard Model 0.50 50 160 37 0.60 40 PUSH 2 PULL 4 ø45 180 0.70 L 1 HP.40 Force Chart 29 0.80 M8 M16 x 1.5 16 HP.40 19 6 8120 110 ø20 100 90 80 70 60 50 40 When not specified, default is 1. Refer to page 32 for information on proper orientation. 734.207.1100 • 800.DADCO.USA • fax 734.207.2222 • www.dadco.net ® HP Series Air Cylinders ø63 Mounts Conforms to NAAMS, and meets or exceeds VDMA Requirements. T1 Foot Mount Part No. 63T1 NFPA Style MS1 T2 Rectangular Flange – Front Mounted Part No. 63T2 NFPA Style MF1 T12 / 63T12 Part No. A B T2 120 100 T12 155 135 50 12 190 + Stroke 25 ø9 2 ø45 A 6.4 ø9 T3 Rectangular Flange – Rear Mounted Part No. 63T2 NFPA Style MF2 T13 / 63T12 Part No. A B T3 120 100 T13 155 135 4 56.5 80 T4 Adjustable Trunnion Part No. 63T4 NFPA Style MT4 25.5 63A4S Pivot Bracket 90 20 (sold separately) 6.5 2 B 3 6.5 162 + Stroke 50 ø9 1 50 50 56.5 75 12.5 32 185 + Stroke 50 82 A 1 3 ø20 108 B o 56.5 ø45 o 12 4 56.5 170 + Stroke 80 T5 Female Clevis Part No. 63T5 NFPA Style MP2 See page 25 for information on adjoining Trunnion Base and Pivot Bracket. (sold separately) 190 + Stroke (sold separately) 40 97.5 + Stroke / 2 T6 Inverted Foot Mount Part No. 63T6 Style MSB 63A5C Clevis Pin 70 63A4TA Trunnion Base 6.5 ø16 32 50 56.5 80 50 R 16 20 63A5B Pivot Bracket 32 (sold separately) See page 24 for information on adjoining Rigid Bearing Pivot Bracket and Clevis Pin. 11 ø9 89 + Stroke 142 + Stroke 21 5 130 T8 Clevis Bracket Part No. 63T8 NFPA Style GA T 7 Male Clevis Part No. 63T 7 NFPA Style MP4 51 4 190 + Stroke 40 56.5 100 R 16 63A8P Clevis Pin (sold separately) 4.3 ø16 6.5 6.5 50 21 ø16 56.5 80 56.5 80 R 16 20 32 May be used with adjoining T5 Female Clevis. 63A8B Pivot Bracket (sold separately) 734.207.1100 • 800.DADCO.USA • fax 734.207.2222 • www.dadco.net ® 20 32 R 25 190 + Stroke See page 24 for information on adjoining Swivel Bearing Pivot Bracket and Clevis Pin. 11 0.30 0.25 HP Series Air Cylinders 0.20 16 4 3 3.5 4 4.5 5 ø80 Air Cylinder 42 70 60 50 40 PUSH PULL 6 4 ø25 3 3.5 4 4.5 5 5.5 HP.50 1.20 1.10 1.00 0.90 0.80 0.70 0.60 0.50 0.40 22 L Rod Options M16 x 1.5 21 ø32 4.5 5 5.5 ø45 40 50 300 275 40 250 225 200 175 150 125 100 40 HP.Z = Standard Model 4 PUSH PULL 4 60 M20 x 1.5 21 46 3.5 1.5 6 450 1.75 400 1.55 350 1.15 97 PUSH PULL 50 60 25 50 80 100 125 160 200 250 320 400 500 L (mm) 153 178 208 228 253 288 328 378 448 528 628 Contact DADCO for special stroke lengths. 4.5 HP.80 Force Chart 650 PUSH PULL 3 3.5 4 4.5 5 5.5 6 550 450 PUSH PULL 350 250 40 50 60 70 80 90 PRESSURE (psi) P(bar) = F(kN) ÷ 0.503 F(kN) = P(bar) x 0.503 P(psi) = F(lb.) ÷ 7.79 F(lb.) = P(psi) x 7.79 P(bar) = F(kN) ÷ 0.454 F(kN) = P(bar) x 0.454 P(psi) = F(lb.) ÷ 7.03 F(lb.) = P(psi) x 7.03 NOTE: A cylinder’s theoretical force should be 50-100% greater than the force required. HP. Z. 80. 100. G. 1. TO Mount Option (TO-T8) TO = Basic Mount. When not specified default is TO. Mount ordered with cylinder will be attached at the factory. Mount Only Example: 80T1 When not specified, default is HP.Z Bore Stroke Length Port Location (1-4) Standard = 1. Port Style G = 3/8 BSPP, P = 3/8 NPT 12 PUSH 750 PUSH Force: PULL Force: Series Rod Option Z = Standard Model, N = Non-Rotating Model, W = Female Rod End Model 20 Force Chart PRESSURE (bar) Ordering Example: 90 28 HP.N = Non-Rotating Model PUSH 4 80 200 rod with female thread prevents rotation. Stainless PULL steel square PULL DADCO offers rod150 end studs to convert the female thread to 40 50 60 70 80 90 5 5.5 6 the standard male rod end, See page 27. HP.80 3.25 3.00 2.75 2.50 2.25 2.00 1.75 1.50 1.25 70 250 FORCE (lb.) HP._.80.25 HP._.80.50 HP._.80.80 HP._.80.100 HP._.80.125 HP._.80.160 HP._.80.200 HP._.80.250 HP._.80.320 HP._.80.400 HP._.80.500 Stroke FORCE (kN) Part No. 3 300 HP.W = Female Rod End Model 2 90 72 46 Piston rod with a female thread. DADCO0.95 offers rod end studs to convert the female thread to the 0.75 standard 3 3.5 male rod end, See page 27. 80 HP.63 Force Chart 1.95 1.35 46 70 HP.50 Force Chart HP.63 28 90 120 60 6 PUSH PULL M16 x 80 1 140 80 35 3 M10 100 PUSH PULL 0.40 70 30 10160 0.50 0.30 60 180 0.60 ø45 50 HP.40 Force Chart 10 0.70 Port 40 HP.40 42 0.80 5.5 PUSH PULL When not specified, default is 1. Refer to page 32 for information on proper orientation. 734.207.1100 • 800.DADCO.USA • fax 734.207.2222 • www.dadco.net ® HP Series Air Cylinders ø80 Mounts Conforms to NAAMS, and meets or exceeds VDMA Requirements. T1 Foot Mount Part No. 80T1 NFPA Style MS1 T2 Rectangular Flange – Front Mounted Part No. 80T2 NFPA Style MF1 T12 / 80T12 Part No. A B T2 150 126 T12 180 155 63 16 215 + Stroke 30 ø12 2 ø45 A 6.4 ø12 T3 Rectangular Flange – Rear Mounted Part No. 80T2 NFPA Style MF2 T13 / 80T12 Part No. A B T3 150 126 T13 180 155 B 4 72 102 T4 Adjustable Trunnion Part No. 80T4 NFPA Style MT4 63A4S Pivot Bracket 20 (sold separately) 9 2 3 9 178 + Stroke 25 63 ø12 1 63 63 72 95 20 41 210 + Stroke 63 110 99 A 1 3 ø20 108 B o 72 ø45 o 16 4 72 190 + Stroke 102 T5 Female Clevis Part No. 80T5 NFPA Style MP2 90 110 + Stroke / 2 See page 25 for information on adjoining Trunnion Base and Pivot Bracket. (sold separately) T6 Inverted Foot Mount Part No. 80T6 Style MSB 80A5C Clevis Pin 210 + Stroke (sold separately) 50 63A4TB Trunnion Base 9.5 ø16 44.5 63 72 102 63 R 16 20 36 80A5B Pivot Bracket (sold separately) See page 24 for information on adjoining Rigid Bearing Pivot Bracket and Clevis Pin. T 7 Male Clevis Part No. 80T 7 NFPA Style MP4 ø12 16 84 + Stroke 152 + Stroke 6.4 165 T8 Clevis Bracket Part No. 80T8 NFPA Style GA 65 4 210 + Stroke 50 72 126 28.3 R 16 80A8P Clevis Pin (sold separately) 4.3 ø20 9.5 9.5 63 25 ø16 72 102 72 102 R 21 20 36 May be used with adjoining T5 Female Clevis. 80A8B Pivot Bracket (sold separately) 734.207.1100 • 800.DADCO.USA • fax 734.207.2222 • www.dadco.net ® 20 36 R 30 210 + Stroke See page 24 for information on adjoining Swivel Bearing Pivot Bracket and Clevis Pin. 13 HP Series Air Cylinders ø100 Air Cylinder 47 47 18 4 10 30 4 M10 10 1 ø32 Port ø55 ø55 114 HP.Z = Standard Model M20 x 1.5 M16 x 1.5 21 ø32 35 28 51 51 HP.N = Non-Rotating Model HP.W = Female Rod End Model Contact DADCO for special stroke lengths. Force Charts HP.100 5.00 1100 4.50 1000 4.00 900 3.50 3.00 PUSH PULL 2.50 2.00 3 3.5 4 4.5 5 5.5 PUSH Force: PULL Force: 8.00 Ordering Example: 80 90 P(bar) = F(kN) ÷ 0.785 P(psi) = F(lb.) ÷ 12.17 HP.125 P(bar) = F(kN) ÷ 0.705 P(psi) = F(lb.) ÷ 10.93 700 600 PUSH PULL 500 400 40 HP. Z. 100. 100. G. 1. TO When not specified, default is HP.Z Port Style 12.50 G = 1/2 BSPP, P = 1/2 NPT 9.50 70 80 90 NOTE: A cylinder’s theoretical force HP.125 Force Chart should be 50-100% greater than the force required. PUSH PULL 3.5 4 4.5 5 5.5 1400 1200 Mount1000 Option (TO-T8) TO = Basic Mount. 800 Mount Only Example: 100T1 Port Location (1-4) Standard = 1. HP.160 Force Chart HP.160 PUSH When not specified default is TO. Mount PULL ordered 600 6with cylinder 40 will be 50 attached 60 at the 70 factory. 80 90 When not specified, default is 1. Refer to page 32 for information on proper orientation. 2900 2700 734.207.1100 •11.50 800.DADCO.USA • fax 734.207.2222 • www.dadco.net 10.50 60 PRESSURE (psi) F(kN) = P(bar) x 0.785 F(lb.) = P(psi) x 12.17 F(kN) = P(bar) x 0.705 F(lb.) = P(psi)1800 x 10.93 6.00 Series5.00 Rod Option4.00 Z = Standard Model, N = Non-Rotating Model, W = Female Rod End Model3.00 3 50 1600 Bore Stroke Length 14 6 800 PRESSURE (bar) 7.00 PUSH PULL FORCE (lb.) 25 50 80 100 125 160 200 250 320 400 500 L (mm) 163 188 218 238 263 298 338 388 458 538 638 FORCE (kN) HP._.100.25 HP._.100.50 HP._.100.80 HP._.100.100 HP._.100.125 HP._.100.160 HP._.100.200 90 HP._.100.250 HP._.100.320 HP._.100.400 HP._.100.500 Stroke 20 Stainless steel square rod with female thread prevents rotation. DADCO offers rod end studs to convert the female thread to the standard male rod end, See page 27. Piston rod with a female thread. DADCO offers rod end studs to convert the female thread to the standard male rod end, See page 27. Part No. 89 40 51 Rod Options 80 3 35 L PUSH PULL 2 M20 x 1.5 21 21 4 ® 2500 2300 2100 HP Series Air Cylinders ø100 Mounts Conforms to NAAMS, and meets or exceeds VDMA Requirements. T1 Foot Mount Part No. 100T1 NFPA Style MS1 T2 Rectangular Flange – Front Mounted Part No. 100T2 NFPA Style MF1 T12 / 100T12 Part No. A B T2 180 150 T12 210 185 75 16 230 + Stroke 35 ø14 2 ø55 A 6.4 ø14 T3 Rectangular Flange – Rear Mounted Part No. 100T2 NFPA Style MF2 T13 / 100T12 Part No. A B T3 180 150 T13 210 185 B 4 89 127 T4 Adjustable Trunnion Part No. 100T4 NFPA Style MT4 35 100A4S Pivot Bracket 25 (sold separately) 9 2 3 9 193 + Stroke 75 ø14 1 71 75 89 115 22.5 41 220 + Stroke 63 132 120 A 1 3 ø25 144 B o 89 ø55 o 16 4 89 205 + Stroke 127 T5 Female Clevis Part No. 100T5 NFPA Style MP2 See page 25 for information on adjoining Trunnion Base and Pivot Bracket. (sold separately) 230 + Stroke (sold separately) 60 120 + Stroke / 2 T6 Inverted Foot Mount Part No. 100T6 Style MSB 100A5C Clevis Pin 110 100A4TA Trunnion Base 9.5 ø20 51 71 89 114 71 R 21 25 100A5B Pivot Bracket 41 (sold separately) See page 24 for information on adjoining Rigid Bearing Pivot Bracket and Clevis Pin. T 7 Male Clevis Part No. 100T 7 NFPA Style MP4 ø14 22.5 94 + Stroke 167 + Stroke 6.4 187 T8 Clevis Bracket Part No. 100T8 NFPA Style GA 75 4 230 + Stroke 60 89 150 28.3 R 21 100A8P Clevis Pin (sold separately) 6.3 ø20 9.5 9.5 71 25 ø20 89 114 89 114 R 21 25 41 May be used with adjoining T5 Female Clevis. 100A8B Pivot Bracket (sold separately) 734.207.1100 • 800.DADCO.USA • fax 734.207.2222 • www.dadco.net ® 25 41 R 32 230 + Stroke See page 24 for information on adjoining Swivel Bearing Pivot Bracket and Clevis Pin. 15 HP Series Air Cylinders 28 6 ø125 Air Cylinder 55 55 14 6 41 M12 13.5 1 ø40 Port ø60 ø60 2 M27 x 2 27 25.5 4 3 45 L 110 54 65 140 HP.Z = Standard Model Rod Options M20 x 1.5 27 ø40 HP.100 5.00 1100 4.50 1000 4.00 900 45 3.50 800 65 3.00 700 HP.W = Female Rod End Model PUSH PUSH PULL 80 90 Part No. Stroke HP._.125.25 HP._.125.50 HP._.125.80 HP._.125.100 HP._.125.125 HP._.125.160 HP._.125.200 HP._.125.250 HP._.125.320 HP._.125.400 HP._.125.500 25 50 80 100 125 160 200 250 320 400 500 L (mm) 185 210 240 260 285 320 360 410 480 560 660 Contact DADCO for special stroke lengths. Ordering Example: PUSH PULL 80 8.00 1800 7.00 1600 6.00 5.00 PUSH PULL 4.00 3.00 3 3.5 4 4.5 11.50 5 5.5 8.50 Series 7.50 Rod Option 6.50 90 Z = Standard Model, W = Female Rod End Model 3.5 4 4.5 5 90 HP.125 Force Chart 1200 1000 PUSH PULL 800 600 40 50 60 70 80 90 PRESSURE (psi) Port Location (1-4) HP.200 Force Chart Standard 4500 = 1. HP.200 19.00 Port Style 17.00 G = 1/2 BSPP, P = 1/2 NPT When not specified, default is 1. Refer to page 32 4000 for information on proper orientation. 3500 734.207.1100 •15.00 800.DADCO.USA • fax 734.207.2222 • www.dadco.net 13.00 80 Mount Only Example: 125T1 Bore Stroke Length 70 2700 2500 2300 2100 1. TO 1900 Mount Option (TO-T8) 1700 PUSH PUSH TO = 1500 Basic Mount. PULL When 1300 not specified default is TO. MountPULL ordered 1100 5.5 40 will be 50 attached 60 at the 70 factory. 80 90 6 with cylinder HP. Z. 125. 100. G. When not specified, default is HP.Z5.50 3 16 6 60 NOTE: P(bar) = F(kN) ÷ 1.227 F(kN) = P(bar) x 1.227 HP.160 Force Chart A cylinder’s theoretical force P(psi) =HP.160 F(lb.) ÷ 19.02 F(lb.) = P(psi) x 19.02 should be 50-100% greater P(bar) = F(kN) ÷ 1.102 F(kN) = P(bar) x 1.102 2900 than the force required. P(psi) = F(lb.) ÷ 17.07 F(lb.) = P(psi) x 17.07 10.50 9.50 50 1400 PRESSURE (bar) PUSH Force: PULL Force: 12.50 PUSH PULL Force Chart HP.125 FORCE (lb.) 90 FORCE (kN) 80 600 2.50rod with a female thread. DADCO 500 PULL Piston offers rod end studs 2.00 to convert the female thread to the standard 400 40 3 male 3.5 rod 4end, See 4.5 page 5 27. 5.5 6 PUSH PULL ® 3000 2500 HP Series Air Cylinders ø125 Mounts Conforms to NAAMS, and meets or exceeds VDMA Requirements. T1 Foot Mount Part No. 125T1 NFPA Style MS1 T2 Rectangular Flange – Front Mounted Part No. 125T2 NFPA Style MF1 T12 / 125T12 20 270 + Stroke Part No. A B C T2 210 180 ø16 T12 235 210 ø14 90 45 C 2 ø60 A 8 ø16 250 + Stroke 90 110 140 18.5 45 T3 Rectangular Flange – Rear Mounted Part No. 125T2 NFPA Style MF2 T13 / 125T12 Part No. A B C T3 210 180 ø16 T13 235 210 ø14 10.5 231 + Stroke 4 B 110 T4 Adjustable Trunnion Part No. 125T4 NFPA Style MT4 35 100A4S Pivot Bracket 25 (sold separately) 10.5 2 3 140 90 C 1 89 90 160 148 A 1 3 ø25 144 B o 110 ø60 o 20 4 110 245 + Stroke 140 T5 Female Clevis Part No. 125T5 NFPA Style MP2 130 70 100A4TB Trunnion Base 145 + Stroke / 2 See page 25 for information on adjoining Trunnion Base and Pivot Bracket. (sold separately) T6 Inverted Foot Mount Part No. 125T6 Style MSB 125A5C Clevis Pin 275 + Stroke (sold separately) 10 ø25 63.5 90 110 140 90 R 25 30 125A5B Pivot Bracket 50 (sold separately) See page 24 for information on adjoining Rigid Bearing Pivot Bracket and Clevis Pin. T 7 Male Clevis Part No. 125T 7 NFPA Style MP4 18 ø16 110 + Stroke 200 + Stroke 33 8 224 T8 Clevis Bracket Part No. 125T8 NFPA Style GA 97 6 275 + Stroke 69 110 180 R 25 125A8P Clevis Pin (sold separately) 6.3 ø30 10 10 90 37 ø25 110 140 110 140 R 29 30 50 May be used with adjoining T5 Female Clevis. 125A8B Pivot Bracket (sold separately) 734.207.1100 • 800.DADCO.USA • fax 734.207.2222 • www.dadco.net ® 30 50 R 42 275 + Stroke See page 24 for information on adjoining Swivel Bearing Pivot Bracket and Clevis Pin. 17 HP Series Air Cylinders 33 6 ø160 Air Cylinders 63 63 16 55 6 M16 18 1 ø40 Port ø65 ø65 4 2 HP.100 5.00 24 PUSH PULL 80 600 ø40 4 4.5 365 PUSH PULL 500 PULL 3.5 180 700 HP.Z = Standard ModelPUSH M27 x2.00 2 3 90 72 800 80 2.50 Rod Options 3 140 900 3.50 3.00 x2 1000 55 4.00 L 1100 M36 36 4.50 5.5 400 6 40 50 60 1800 7.00 1600 PUSH PULL 80 HP._.160.25 HP._.160.50 HP._.160.80 HP._.160.100 HP._.160.125 90 HP._.160.160 HP._.160.200 HP._.160.250 HP._.160.320 HP._.160.400 HP._.160.500 Stroke 25 50 80 100 125 160 200 250 320 400 500 L (mm) 205 230 260 280 305 340 380 430 500 580 680 80 Ordering Example: Force Chart HP.160 12.50 11.50 10.50 9.50 8.50 7.50 PUSH PULL 6.50 5.50 3 3.5 4 4.5 5 5.5 PUSH Force: 19.00 PULL 17.00Force: 15.00 P(bar) = F(kN) ÷ 2.011 P(psi) = F(lb.) ÷ 31.16 P(bar) = F(kN) ÷ 1.885 P(psi) = F(lb.) ÷ 29.22 F(kN) = P(bar) x 2.011 4500 F(lb.) = P(psi) x 31.16 4000 F(kN) = P(bar) x 1.885 F(lb.) = P(psi)3500 x 29.22 HP. Z. 160. 100. G. 1. PUSH TO PULL 3.5 4 4.5 5 5.5 When not specified, default is HP.Z Stroke Length30.00 PUSH 70 80 90 HP.160 Force Chart PUSH PULL 50 60 70 80 90 HP.200 Force Chart NOTE: A cylinder’s theoretical force should be 50-100% greater than the force required. 2500 PUSH PULL 2000 Mount Option (TO-T8) 1500 40 Mount. 50 60 6 TO = Basic 70 80 90 When not specified default is TO. Mount ordered with cylinder will be attached at the factory. Mount Only Example: 160T1 HP.250 Port Location (1-4) 7000 = 1. Standard HP.250 Force Chart 6500 28.00 Port Style 26.00 G = 3/4 BSPP, P = 3/4 NPT 24.00 22.00 20.00 18.00 60 3000 11.00 Bore 50 PRESSURE (psi) 13.00 Series 9.00 Rod Option 90 3 Z = Standard Model, W = Female Rod End Model 18 6 2900 2700 2500 2300 2100 1900 1700 1500 1300 1100 40 PRESSURE (bar) HP.200 PUSH PULL 800 FORCE (lb.) 90 Contact DADCO for special stroke lengths. PUSH PULL 1000 Piston rod with a female thread. DADCOPULL offers rod 3.00 to convert the female thread to the standard 600 end studs 3 3.5 4 4.5 5 5.5 6 40 male rod end, See page 27. Part No. PUSH PULL 1200 80 HP.W = Female Rod End Model PUSH 4.00 FORCE (kN) 80 90 1400 45 5.00 80 HP.125 Force Chart HP.125 8.00 6.00 70 When 6000 not specified, default is 1. Refer to page 32 for information on proper orientation. 5500 5000 734.207.1100 • 800.DADCO.USA • fax 734.207.2222 • www.dadco.net ® PUSH 4500 4000 3500 PUSH HP Series Air Cylinders ø160 Mounts Conforms to NAAMS, and meets or exceeds VDMA Requirements. T1 Foot Mount Part No. 160T1 NFPA Style MS1 T2 Rectangular Flange – Front Mounted Part No. 160T2 NFPA Style MF1 T12 / 160T12 20 320 + Stroke Part No. A B T2 270 230 T12 280 250 115 60 ø18 2 ø65 A 10 ø18 300 + Stroke 115 140 171.5 16 60 T3 Rectangular Flange – Rear Mounted Part No. 160T2 NFPA Style MF2 T13 / 160T12 Part No. A B T3 270 230 T13 280 250 B 4 140 178 T4 Adjustable Trunnion Part No. 160T4 NFPA Style MT4 44 160A4S Pivot Bracket 32 200 (sold separately) 9.5 2 3 9.5 266 + Stroke 115 ø18 1 89 115 203 A 1 3 ø32 188 B o 140 ø65 o 4 140 20 280 + Stroke 178 T5 Female Clevis Part No. 160T5 NFPA Style MP2 170 90 160A4TA Trunnion Base 170 + Stroke / 2 See page 25 for information on adjoining Trunnion Base and Pivot Bracket. (sold separately) T6 Inverted Foot Mount Part No. 160T6 Style MSB 160A5C Clevis Pin 315 + Stroke (sold separately) 8.5 ø30 89 115 140 178 115 R 29 35 160A5B Pivot Bracket 55 (sold separately) See page 24 for information on adjoining Rigid Bearing Pivot Bracket and Clevis Pin. T 7 Male Clevis Part No. 160T 7 NFPA Style MP4 24.5 ø18 118 + Stroke 229 + Stroke 39 8 280 T8 Clevis Bracket Part No. 160T8 NFPA Style GA 121 6 315 + Stroke 89 140 230 R 29 160A8P Clevis Pin (sold separately) 6.3 ø35 10 8.5 115 43 ø30 140 178 140 178 R 35 35 55 May be used with adjoining T5 Female Clevis. 160A8B Pivot Bracket (sold separately) 734.207.1100 • 800.DADCO.USA • fax 734.207.2222 • www.dadco.net ® 35 55 R 46 315 + Stroke See page 24 for information on adjoining Swivel Bearing Pivot Bracket and Clevis Pin. 19 HP Series Air Cylinders 33 6 ø200 Air Cylinder 63 HP.100 63 5.00 16 4.50 181000 M16 4.00 ø40 3.50 PUSH PULL 80 90 24 3 80 4 4.5 5.5 500 400 6 3.00 3.5 4 4.5 5.5 1200 600 6 40 Part No. PUSH PULL 80 Stroke HP._.200.25 HP._.200.50 HP._.200.80 HP._.200.100 HP._.200.125 HP._.200.160 90 HP._.200.200 HP._.200.250 HP._.200.320 HP._.200.400 HP._.200.500 25 50 80 100 125 160 200 250 320 400 500 L (mm) 205 230 260 280 305 340 380 430 500 580 680 Contact DADCO for special stroke lengths. 4500 17.00 4000 15.00 13.00 80 90 Z = Standard 3 3.5 PUSH Force: PULL Force: 30.00 4 4.5 5 PRESSURE (bar) 90 200. 100. G. 4 4.5 50 60 5.5 6 70 80 90 HP.200 Force Chart 3000 2500 PUSH PULL 2000 1500 40 50 60 70 80 90 PRESSURE (psi) NOTE: A cylinder’s HP.250 Force Charttheoretical force should be 50-100% greater than the force required. 6000 5500 5000 1. TO 4500 Mount4000 Option (TO-T8) PUSH PUSH 3500 TO = Basic Mount. PULL PULL 3000 When not specified default is TO. Mount ordered 2500 40 will be 50 attached 60 at the 70 factory. 80 90 5.5 6 with cylinder 5 Mount Only Example: 200T1 Bore Port Location (1-4) Standard = 1. Stroke Length Port Style G = 3/4 BSPP, P = 3/4 NPT 20 80 3500 P(bar) = F(kN) ÷ 3.142 F(kN) = P(bar) x 3.142 P(psi) = HP.250 F(lb.) ÷ 48.69 F(lb.) = P(psi) x 48.69 P(bar) = F(kN) ÷ 3.016 F(kN) = P(bar) x 3.016 7000 P(psi) = F(lb.) ÷ 46.75 F(lb.) = P(psi)6500 x 46.75 28.00 26.00 24.00 22.00HP. Z. Series20.00 Rod Option18.00 Model, W = Female Rod End Model16.00 When not specified, default is HP.Z14.00 3 3.5 Ordering Example: PUSH PULL PUSH PULL 11.00 9.00 70 PUSH PULL Force Chart HP.200 19.00 FORCE (lb.) 90 60 HP.160 Force Chart 2900 2700 2500 10.50 95 2300 9.50 2100 HP.W = Female Rod End Model 1900 8.50 Piston rod with a female thread. DADCO offers rod 1700 7.50 end studs to convert the female thread toPUSH the standard 1500 6.50 male rod end, See page 27.PULL 1300 1100 5.50 3.5 4.5 5 5.5 40 4 6 3 FORCE (kN) 80 50 45 11.50 PUSH PULL PUSH PULL 800 HP.160 12.50 90 220 1400 PUSH PULL 5 80 175 1000 36 ø40 70 HP.125 Force Chart3 72 HP.Z = Standard Model 3 60 1600 5.00 90 50 M36 x 2 36 95 M27 x4.00 2 ø75 40 PUSH PULL 2 4 1800 7.00 Rod Options 5 HP.125 65 6.00 PUSH PULL 3.5 8.00 L 800 600 PUSH PULL 2.50 2.00 1 900 700 3.00 Port ø75 55 1100 6 When not specified, default is 1. Refer to page 32 for information on proper orientation. 734.207.1100 • 800.DADCO.USA • fax 734.207.2222 • www.dadco.net ® HP Series Air Cylinders ø200 Mounts Conforms to NAAMS, and meets or exceeds VDMA Requirements. T1 Foot Mount Part No. 200T1 NFPA Style MS1 T2 Rectangular Flange – Front Mounted Part No. 200T2 NFPA Style MF1 T12 / 200T12 Part No. A B T2 310 270 T12 335 300 135 70 25 345 + Stroke ø22 2 ø75 A 13 ø22 320 + Stroke 135 175 210 32 70 T3 Rectangular Flange – Rear Mounted Part No. 200T2 NFPA Style MF2 T13 / 200T12 Part No. A B T3 310 270 T13 335 300 12.5 281 + Stroke 4 B 175 T4 Adjustable Trunnion Part No. 200T4 NFPA Style MT4 44 160A4S Pivot Bracket 32 250 (sold separately) 12.5 2 3 229 135 ø22 1 102 135 260 A 1 3 ø32 188 B o 175 ø75 o 25 4 175 300 + Stroke 229 T5 Female Clevis Part No. 200T5 NFPA Style MP2 170 90 160A4TB Trunnion Base 185 + Stroke / 2 See page 25 for information on adjoining Trunnion Base and Pivot Bracket. (sold separately) T6 Inverted Foot Mount Part No. 200T6 Style MSB 160A5C Clevis Pin 335 + Stroke (sold separately) 11 ø30 89 135 175 229 135 R 29 35 200A5B Pivot Bracket 60 (sold separately) See page 24 for information on adjoining Rigid Bearing Pivot Bracket and Clevis Pin. T 7 Male Clevis Part No. 200T 7 NFPA Style MP4 ø22 28 83 + Stroke 227 + Stroke 61 13 350 T8 Clevis Bracket Part No. 200T8 NFPA Style GA 122 6 335 + Stroke 90 175 290 R 29 160A8P Clevis Pin (sold separately) 6.3 ø35 14 11 135 43 ø30 175 229 175 229 R 29 35 60 May be used with adjoining T5 Female Clevis. 200A8B Pivot Bracket (sold separately) 734.207.1100 • 800.DADCO.USA • fax 734.207.2222 • www.dadco.net ® 35 60 R 49 335 + Stroke See page 24 for information on adjoining Swivel Bearing Pivot Bracket and Clevis Pin. 21 3.00 PUSH PULL 80 HP Series Air Cylinders 90 33 10 2.00 600 PUSH PULL 2.50 3 3.5 4 4.5 5 5.5 63 10 1600 ø50 80 3.00 3 3.5 24 80 4.5 5.5 600 6 5.50 46 ø50 6.50 3 3.5 4.5 4 5.5 40 50 2900 84 2700 2500 2300 2100 1900 1700 1500 1300 1100 40 PUSH PULL 5 4 6 60 PUSH PULL 80 HP._.250.25 HP._.250.50 HP._.250.80 HP._.250.100 HP._.250.125 HP._.250.160 HP._.250.200 90 HP._.250.250 HP._.250.320 HP._.250.400 HP._.250.500 Stroke 25 50 80 100 125 160 200 250 320 400 500 L (mm) 225 250 280 300 325 360 400 450 520 600 700 50 60 Contact DADCO for special stroke lengths. Series Rod Option Z = Standard Model, W = Female Rod End Model 3 3.5 4 4.5 5 PRESSURE (bar) 5.5 6 7000 6500 6000 5500 5000 4500 4000 3500 3000 2500 40 P(bar) = F(kN) ÷ 4.909 F(kN) = P(bar) x 4.909 P(psi) = F(lb.) ÷ 76.09 F(lb.) = P(psi) x 76.09 P(bar) = F(kN) ÷ 4.712 F(kN) = P(bar) x 4.712 P(psi) = F(lb.) ÷ 73.04 F(lb.) = P(psi) x 73.04 70 80 90 PUSH PULL 50 60 70 80 90 HP.250 Force Chart PUSH PULL 50 60 70 PRESSURE (psi) 80 90 NOTE: A cylinder’s theoretical force should be 50-100% greater than the force required. HP. Z. 250. 100. G. 1. TO Mount Option (TO-T8) TO = Basic Mount. When not specified default is TO. Mount ordered with cylinder will be attached at the factory. When not specified, default is HP.Z Mount Only Example: 250T1 Bore Port Location (1-4) Standard = 1. Stroke Length Port Style G = 1.0 BSPP, P = 1.0 NPT 22 275 2500 PUSH PULL PUSH Force: PULL Force: Ordering Example: 3000 Force Chart HP.250 30.00 28.00 26.00 24.00 22.00 20.00 18.00 16.00 14.00 220 3500 105 FORCE (lb.) Part No. 3 4000 58 Piston rod with a female thread. DADCOPUSH offers rod 11.00 2000 end studs to convert the female thread to PULL the standard 1500 9.00 male rod end, See page 27. 40 3 3.5 4 4.5 5 5.5 6 90 90 HP.200 Force Chart 13.00 HP.W = Female Rod End Model FORCE (kN) 80 80 4500 17.00 15.00 70 PUSH PULL HP.200 19.00 PUSH PULL 65 PUSH 2 PULL HP.160 Force Chart 8.50 M36 x 7.50 2 ø90 M42 x 2 46 HP.Z = Standard Model 9.50 90 90 1400 800 105 11.50 Rod Options 5 HP.160 12.50 10.50 PUSH PULL 4 75 L 80 1 1000 PUSH PULL 4.00 90 70 1200 5.00 Port 60 M20 21 7.00 ø90 50 HP.125 Force Chart 1800 6.00 PUSH PULL 40 20 HP.125 8.00 400 6 ø250 Air Cylinders 63 PUSH PULL 500 When not specified, default is 1. Refer to page 32 for information on proper orientation. 734.207.1100 • 800.DADCO.USA • fax 734.207.2222 • www.dadco.net ® HP Series Air Cylinders ø250 Mounts Conforms to NAAMS, and meets or exceeds VDMA Requirements. T1 Foot Mount Part No. 250T1 NFPA Style MS1 T2 Rectangular Flange – Front Mounted Part No. 250T2 NFPA Style MF1 T12 / 250 T12 Part No. A B T2 380 330 T12 395 355 165 25 380 + Stroke 80 ø26 2 ø90 A 19 ø26 350 + Stroke 165 220 255 27 75 T3 Rectangular Flange – Rear Mounted Part No. 250T2 NFPA Style MF2 T13 / 250T12 Part No. A B T3 380 330 T13 395 355 10.5 315 + Stroke 4 220 T4 Adjustable Trunnion Part No. 250T4 NFPA Style MT4 44 250A4S Pivot Bracket 40 (sold separately) 10.5 2 B 3 280 165 ø26 1 153 165 320 290 A 1 3 ø40 233 B o 220 ø90 o 25 4 220 330 + Stroke 280 T5 Female Clevis Part No. 250T5 NFPA Style MP2 200 110 250A4T Trunnion Base 205 + Stroke / 2 See page 25 for information on adjoining Trunnion Base and Pivot Bracket. (sold separately) T6 Inverted Foot Mount Part No. 250T6 Style MSB 250A5C Clevis Pin 375 + Stroke (sold separately) 11 ø40 152.5 165 220 279 165 R 40 45 250A5B Pivot Bracket 70 (sold separately) See page 24 for information on adjoining Rigid Bearing Pivot Bracket and Clevis Pin. T 7 Male Clevis Part No. 250T 7 NFPA Style MP4 ø26 58 150 + Stroke 280 + Stroke 44 19 420 T8 Clevis Bracket Part No. 250T8 NFPA Style GA 125 8 375 + Stroke 110 220 350 R 40 250A8P Clevis Pin (sold separately) 8.3 ø40 11 11 165 49 ø40 220 279 220 279 R 40 45 70 May be used with adjoining T5 Female Clevis. 250A8B Pivot Bracket (sold separately) 734.207.1100 • 800.DADCO.USA • fax 734.207.2222 • www.dadco.net ® 45 70 R 55 375 + Stroke See page 24 for information on adjoining Swivel Bearing Pivot Bracket and Clevis Pin. 23 HP Series Air Cylinders Mount Accessories T9 Foot Mount øF øE D Part Bore A No. G 32T9 40T9 50T9 63T9 80T9 100T9 125T9 160T9 200T9 250T9 4 B + Stroke K H J 13 25 Q L M N P A + Stroke 32 40 50 63 80 100 125 160 200 250 D E F G H J K L M N P Q 133 148 156 171 187 202 238 273 288 318 16 20 20 30 40 50 70 80 80 140 9 9 11 11 11 11 11 13.5 13.5 13.5 6.6 9 9 9 11 13.5 13.5 17.5 22 26 32 36 45 50 63 75 90 115 135 165 42 46 55 60 73 81 100 125 145 175 40 40 50 50 70 70 80 90 100 120 32 36 45 50 63 71 90 115 135 165 24 28 32 32 41 41 45 60 70 75 32.5 38 46.5 56.5 72 89 110 140 175 220 46 52 65 75 95 115 140 171.5 210 255 8 10 10.5 12.5 22.5 22.5 18.5 29 32 36.5 5 6.4 6.4 6.4 9.5 9.5 13 16 16 19 A8B Pivot Bracket with Swivel Bearing (for use with the T8 Clevis Bracket) A5B Pivot Bracket with Rigid Bearing (for use with the T5 Female Clevis) EN EM I3 K1 I5 I5 øS5 CA ød2 H6 K2 øCN øCK øS5 CA G1 ER EU G1 R1 ød2 131 146 151 166 182 192 218 253 263 288 B K1 K2 G2 G3 G2 H7 G3 Note: Optional A5BF and A8BF versions available to comply with Ford Standards. Contact DADCO for more information. Bore CA d2 G1 G2 G3 K1 K2 I5 32 40 50 63 80 100 125 160 200 250 32 36 45 50 63 71 90 115 135 165 11 21 18 31 38 51 11 24 22 35 41 54 15 33 30 44 50 65 15 37 35 50 52 67 18 47 40 59 66 86 18 55 50 70 76 95 20 70 60 89 94 124 20 97 88 124 118 152 26 105 90 124 122 152 33 128 110 159 150 197 S5 Part No. CK EM H6 I3 1.5 6.6 1.5 6.6 1.5 9 1.5 9 2.5 11 2.5 11 2.5 14 3 14 3 18 4 22 32A5B 40A5B 50A5B 63A5B 80A5B 100A5B 125A5B 160A5B 200A5B 250A5B 10 12 12 16 16 20 25 30 30 40 26 28 32 40 50 60 70 90 90 110 8 10 12 12 14 15 20 25 30 35 8 11 14 14 16 16 25 25 25 32 R1 10 11 13 15 15 19 23 32 32 40 A8P Clevis Pin (for use with the T8 Clevis Bracket) A5C Clevis Pin (for use with the T5 Female Clevis & T 7 Male Clevis) ød4 øEK Part No. CN EN ER EU H7 32A8B 40A8B 50A8B 63A8B 80A8B 100A8B 125A8B 160A8B 200A8B 250A8B 10 12 16 16 20 20 30 35 35 40 14 16 21 21 25 25 37 43 43 49 14 9.5 10 16 11 10 21 14 12 22 14 12 27 16 14 27 16 15 38 25 20 43 25 25 44 25 30 51 32 35 A1M Mounting Screws ød2 S K L2 øEK L4 L2 24 Part No. Bore EK EL L2 32A5C 40A5C 50A5C 63A5C 80A5C 100A5C 125A5C 160A5C 250A5C 32 40 50 63 80 100 125 160/200 250 10 12 12 16 16 20 25 30 40 48 55 63 73 93 113 135 175 205 4.5 5 5 5 5 5 7 7 7 L L1 L3 L2 EL Part No. Bore 32A8P 32 40A8P 40 50A8P 50 63A8P 63 80A8P 80 100A8P 100 125A8P 125 160A8P 160/200 250A8P 250 d4 EK L1 L2 L3 L4 3 4 4 4 4 4 6 6 8 10 32.5 4.5 42 12 38 5 48 16 43 5 53 16 49 5 59 20 63 5 73 20 73 5 83 30 94 7 108 35 119 7 133 40 121 7 135 14 16 20 20 24 24 36 41 48 d Part No. Bore 32A1M 32/40 M6 50A1M 50/63 M8 80A1M 80/100 M10 125A1M 125 M12 160A1M 160/200 M16 250A1M 250 M20 734.207.1100 • 800.DADCO.USA • fax 734.207.2222 • www.dadco.net ® d d2 K L 10 13 16 18 24 30 4 5 6 7 9 11 S 18 4 20 5 20 7 25 8 30 12 30 14 HP Series Air Cylinders Trunnion Base & Brackets DADCO offers a prefabricated base and sideposts that accept standard pivot brackets used to secure a trunnion mounted cylinder. The A4T Trunnion Base will accept either the Single Height Pivot Bracket (A4S) or the Dual Height Pivot Bracket (A4D), both shown below. The Dual Height Pivot Bracket is reversible. When mounted in the “low” position, the pivot centerline coincides with the single height pivot bracket. When mounted in the “high” position, the pivot centerline is doubled. Trunnion Base A4T J R øM THD. D E Single Height Pivot Bracket (A4S) attached to Trunnion Base (A4T). øL G F C K B K A Part No. Bore A B E F G J K L M R 32A4T 32 90 91 20 20 25 12 4 50 71 9 M6 x 1 32 40A4TA 40 121 110 20 22 50 12 4 60 87 12 M8 x 1.25 36 4 60 87 40A4TB 50 110 121 20 22 50 12 12 M8 x 1.25 36 63A4TA 63 160 140 25 24 63 14 4.5 70 116 14 M10 x 1.5 42 63A4TB 80 140 160 25 24 63 14 4.5 70 116 14 M10 x 1.5 42 100A4TA 100 228 200 30 35 89 14 4.5 90 164 18 M12 x 1.75 50 100A4TB 125 200 228 30 35 89 14 4.5 90 164 18 M12 x 1.75 50 160A4TA 160 332 282 38 37 120 20 6 100 241 18 M16 x 2 60 160A4TB 200 282 332 38 37 120 20 6 100 241 18 M16 x 2 60 250A4TA 250 381 434 38 52 160 20 6 150 330 22 M20 x 2.5 90 Single Height Pivot Bracket A4S 2x F Screw Note: Mounting screws included with pivot bracket. ød H H K Bore A B F d H K Screw Size 32A4S 32 32 46 15 12 15 3 M6 x 35 40A4S 40/50 36 55 18 16 18 3 M8 x 40 63/80 3 63A4S 42 65 20 20 20 100/125 50 75 25 25 25 3.5 M12 x 55 A 160A4S 160/200 60 92 36 32 30 4 M16 x 70 B 250A4S 140 51 40 35 5 M20 x 80 2x Screw F Part No. 100A4S Dual Height Pivot Bracket A4D H A B 250 90 M10 x 45 Note: Mounting screws included with pivot bracket. ød Part No. Bore A B F d H K Screw Size 32A4D 32 32 46 15 12 15 3 M6 x 50 40A4D 40/50 36 55 18 16 18 3 M8 x 60 63/80 3 63A4D 2xH K C D (max) 42 65 20 20 20 100A4D 100/125 50 75 25 25 25 3.5 160A4D 160/200 60 92 36 32 30 4 M16 x 100 140 51 40 35 5 M20 x 120 250A4D 250 90 734.207.1100 • 800.DADCO.USA • fax 734.207.2222 • www.dadco.net ® M10 x 65 M12 x 80 25 HP Series Air Cylinders Fittings Run Tee Port Adapter Straight Port Adapter L A L A ØD ØD Part No. Bore FT.10.G02.T08 32 FT.10.G04.T10 40/50 FT.10.G06.T12 63/80 FT.10.G08.T14 100/125 K M A G 1/8 G 1/4 G 3/8 G 1/2 D 8 10 12 14 L 21.4 26.4 26.7 25.4 Part No. Bore FT.50.G02.T08 32 FT.50.G04.T10 40/50 FT.50.G06.T12 63/80 FT.50.G08.T14 100/125 A G 1/8 G 1/4 G 3/8 G 1/2 D 8 10 12 14 K 22 28 30 34 L M 46 24 58 30 63 33 72.5 38.5 Branch Tee Port Adapter Elbow Port Adapter A L K ØD ØD L Part No. Bore FT.20.G02.T08 32 FT.20.G04.T10 40/50 FT.20.G06.T12 63/80 FT.20.G08.T14 100/125 A G 1/8 G 1/4 G 3/8 G 1/2 D 8 10 12 14 K A K 22 28 30 34 L 24 30 33 38.5 BSPP NPT Port Adapter Part No. Bore FT.40.G02.T08 32 FT.40.G04.T10 40/50 FT.40.G06.T12 63/80 FT.40.G08.T14 100/125 D 8 10 12 14 K 24 30 33 38.5 Union Tee L A B A G 1/8 G 1/4 G 3/8 G 1/2 L ØD K Part No. Bore A FR.10.G02.N02 32 G 1/8 FR.10.G04.N04 40/50 G 1/4 FR.10.G06.N06 63/80 G 3/8 FR.10.G08.N08 100/125 G 1/2 FR.10.G12.N12 160/200 G 3/4 FR.10.G16.N16 250 G 1.0 26 B 1/8 NPT 1/4 NPT 3/8 NPT 1/2 NPT 3/4 NPT 1.0 NPT L 25 33 34 44 45 55 Part No. FT.40.T08 FT.40.T10 FT.40.T12 FT.40.T14 Bore 32 40/50 63/80 100/125 734.207.1100 • 800.DADCO.USA • fax 734.207.2222 • www.dadco.net ® D 8 10 12 14 K 22 28 30 34 L 44 56 60 68 L 44 56 60 68 HP Series Air Cylinders Rod End Studs & Accessories Rod End Studs U DADCO offers rod end studs (ISO 12.9) to convert the female thread back to a standard male rod end. See ordering example below. In addition to the standard rod ends, special metric and inch threads are available. Contact DADCO for more information. KK THD. Stud Bore Part No. 32RES 32 40RES 40 50RES 50/63 80RES 80 100RES 100* 125RES 125 160RES 160/200 250RES 250 HP.WY.50.100 P. 1. TO Mount Option Part Number Includes Series, Rod End Style, Bore and Stroke Length Port Location Rod End Stud Designation WY = Female Rod End (HP.W) model with ISO 12.9 Stud Installed. NY = Non-Rotating (HP.N) model with ISO 12.9 Stud Installed. B E Port Style B E KK U M10 x 1.25 M12 x 1.25 M16 x 1.5 M20 x 1.5 M20 x 1.5 M27 x 2 M36 x 2 M42 x 2 22 24 32 40 40 54 72 84 M8 x 1.25 M10 x 1.25 M12 x 1.25 M16 x 1.5 M20 x 1.5 M20 x 1.5 M27 x 2 M36 x 2 34 39 50 64 70 95 113 138 *For the HP.N.100 model order Stud Part No. 80RES. Jam Nuts A2J M Part No. Bore KK 32A2J 32 M10 x 1.25 40A2J 40 M12 x 1.25 50A2J 50/63 M16 x 1.5 80A2J 80/100 M20 x 1.5 125A2J 125 M27 x 2 160A2J 160/200 M36 x 2 250A2J 250 M42 x 2 N KK THD. Coupling Nut and Plate A2K ER J (TYP) M 17 19 24 30 41 55 65 N 5 6 8 10 13.5 18 21 C A TAP HN E J (TYP) F øCN G FN A EN D H A2P Set Plate Nut Part No. Part No. Part No. Bore A B C D ER E F G H GN B J A Tap øBN øDN A2N BN CN DN EN FN GN HN 32A2K 32A2P 32A2N 32 25 11 M10 38 14 50 80 30 15 11.5 M10 x 1.25 35 30 25 30 16 10 24 40A2K 32A2P 40A2N 40 25 11 M10 38 14 50 80 30 15 11.5 M12 x 1.25 35 30 25 30 16 10 24 50A2K 50A2P 50A2N 50/63 32 15 M12 50 20 55 100 35 20 12.5 M16 x 1.5 47 42 37 40 19 14 36 80A2K 50A2P 80A2N 80/100 32 15 M12 50 20 55 100 35 20 12.5 M20 x 1.5 47 42 37 40 19 14 36 125 40 20 M16 60 25 65 120 45 24 16 M27 x 2 57 52 47 50 24 19 46 160A2K 125A2P 160A2N 160/200 40 20 M16 60 25 65 120 45 24 16 M36 x 2 57 52 47 50 24 19 46 45 20 M20 80 33 100 150 64 19 18 M42 x 2 76 64 59 76 50 19 60 125A2K 125A2P 125A2N 250A2K 250A2P 250A2N 250 734.207.1100 • 800.DADCO.USA • fax 734.207.2222 • www.dadco.net ® 27 HP Series Air Cylinders Alternate Rod Ends & Accessories Clevis A2C KK THD. øCK N CM CL O CL A WR LE CE ER B NOTE: Photo above depicts the product as it was at the time this catalog was printed. Slight product changes may occur during the life of this catalog without prior notice, but products supplied will remain functionally interchangeable. B CE CK CL CM ER (max) Part No. Bore A 32A2C 32 20 52 40 10 20 40A2C 40 24 60 48 12 24 50A2C 50/63 32 80 64 16 32 16 19 M16 x 1.5 80A2C 80/100 40 100 80 20 40 20 25 M20 x 1.5 125 56 137 110 30 55 30 38 M27 x 2 54 13.5 160/200 72 180 144 35 70 35 44 M36 x 2 72 18 210 168 40 86 40 64 M42 x 2 84 21 109.5 65 125A2C 160A2C 250A2C 250 84 Swivel Rod Eye A2E KK THD. KK LE N O WR 10 12 M10 x 1 .25 20 5 26 17 12 14 6 31 19 32 8 39 24 40 10 53 30 74 41 90.5 55 M12 x 1.25 24 M øCN N Z˚ Z˚ A LE WR ER CE Part No. Bore NOTE: Photo above depicts the product as it was at the time this catalog was printed. Slight product changes may occur during the life of this catalog without prior notice, but products supplied will remain functionally interchangeable. Alignment Coupler A2L A O EN B B CE CN EN ER (max) KK LE N M O Z WR 32A2E 32 20 55 43 10 14 14 M10 x 1.25 15 5 17 40A2E 40 22 62 50 12 16 16 M12 x 1.25 17 6 19 12 13 19 50A2E 50/63 28 80 64 16 21 21 M16 x 1.5 22 8 22 15 15 24 80A2E 80/100 33 97 77 20 25 25 M20 x 1.5 26 10 32 18 15 30 125A2E 125 51 137 110 30 37 35 M27 x 2 36 13.5 41 25 15 41 160A2E 160/200 56 161 125 35 43 40 M36 x 2 41 18 50 28 16 55 250A2E 184 142 40 49 45 M42 x 2 46 21 55 33 16 65 250 60 KK THD. H1 EP F N H2 10.5 13 17 A THD. N 4˚ øJ 4˚ E2 WR B Part No. Bore NOTE: Photo above depicts the product as it was at the time this catalog was printed. Slight product changes may occur during the life of this catalog without prior notice, but products supplied will remain functionally interchangeable. 28 A B C (max) D E1 C D E1 E2 EP F H1 H2 J KK N WR 32A2L 32 M10 x 1.25 38 70 31 20 23 30 30 19 12 - M10 x 1.25 5 17 40A2L 40 M12 x 1.25 37 67 31 23 23 30 30 19 12 - M12 x 1.25 6 19 50A2L 50/63 M16 x 1.5 53 112 45 40 32 41 41 30 19 - M16 x 1.5 8 24 80A2L 80/100 M20 x 1.5 66 123 56 39 42 41 41 30 19 - M20 x 1.5 10 30 125A2L 125 M27 x 2 73.5 145 60 48 48 55 55 32 24 - M27 x 2 13.5 41 160A2L 160/200 M36 x 2 128 250 110 65 50 75 - 50 32 80 M36 x 2 18 55 250A2L M42 x 2 141 271 120 82 88 80 - 60 36 90 M42 x 2 21 65 250 734.207.1100 • 800.DADCO.USA • fax 734.207.2222 • www.dadco.net ® HP Series Air Cylinders Optional Cylinder Styles Double Rod End Cylinder HP.D L + (2 x Stroke) Ordering Example: Bore L (mm) 32 40 50 63 80 100 125 160 200 250 146 165 180 195 220 240 290 340 370 410 HP. Z. D. 63. 100. G. 2. TO Series Rod Option Mount Option Port Location Z, N, NY, W, WY Double Rod End Designation Port Style Stroke Bore NOTE: Use the PULL work action value in the force chart on page 32. Sensors Magnetic Switches can be used with HP Cylinders to properly synchronize the timing of motion. Typically, the switch is affixed to the tie rod and rests tightly against the non-magnetic tube. The switch senses a magnetic piston as the piston passes the switch. To receive a magnetic ring mounted within the piston, specify an “M” in the HP ordering code. Ordering Example: HP. Z. M. 80. 125. G. 2. TO Series Rod Option Mount Option Port Location Z, N, NY, W, WY Magnetic Ring on Piston Port Style Stroke Bore NOTE: Since there is a wide array of switches available, it is best to contact DADCO for information on switch selection and cylinder preparation. Proximity Switches may also be used to synchronize the timing of motion. Some proximity switches are designed specifically for cylinder use, but most conventional switches can be adapted to pneumatic cylinders. The cylinder must be manufactured with a proximity port for a probe to be installed. The end of the probe must nearly contact the target it is sensing. The target (the cushion spear) must contain ferrous metal to interrupt the radial field of the switch; therefore, modified cushion spears are required. To receive an HP Cylinder prepped for proximity switches, specify an “E _ _ E” along with the desired proximity port location, and head selection (i.e. front, rear, or both) in the HP ordering code. The proximity switch manufacturer and model number is also required for proper cylinder preparation. Ordering Example: HP. Z. E11E. 63. 100. G. 2. TO Mount Option Series Rod Option Port Location Z, N, NY, W, WY Cannot be same as sensor designation Proximity Switch Designation Port Style E Prefix and Suffix = Proximity Switches E1 = Front Head Prep at location 1 1E = Rear Head Prep at location 1 (0 = No Prep) Stroke Bore NOTE: Since there is a wide array of switches available, it is best to contact DADCO for information on switch selection and cylinder preparation. 734.207.1100 • 800.DADCO.USA • fax 734.207.2222 • www.dadco.net ® 29 HP Series Air Cylinders TDL2C - Two Post Direct Lifter DADCO’s TDL2C delivers smooth, consistent lifting action and conforms with the Chrysler (080.90.07-08) and Ford (WDX 18-80) Die Standards. It is available in ø40 – ø100 mm bore sizes with a variety of stroke lengths to accommodate different applications. The TDL2C has M12 bolt holes in the upper plate to easily mount fixtures in place; no welding or extra machining is required. M12 x 1.75 (x4) 250 225 M12 x 1.75 (x8) 250 180 ø13 THRU (x4) 161 115 75 76 50 50 108 82 78 270 270 300 300 25 19 C C 19 25 ø25 D D ø25 ø63 – ø100 Model ø40/ø50 Model Bore Size ø40 ø50 ø63 ø80 ø100 C 56 56 90 90 95 D 165 + S 181 + S 215 + S 222 + S 237 + S Port Style G or P 1/4 1/4 3/8 3/8 1/2 Ordering Example: Series Rod Option Z = Standard Model Bore Size ø40 ø50 ø63 ø80 ø100 Stroke Availability 25 50 80 125 160 200 250 320 400 NOTE: Additional stroke lengths available upon request. HP. Z. 50. 100. G. 1. TDL2C Mount Option TDL2C = Two Post Direct Lift with Linear Bearings and Guide Shafts. TDL2C requires HP.Z configuration. Bore Stroke Length Port Location (1-4) Standard = 1. See chart above for stroke availability. When not specified, default is 1. Port Style G = BSPP, P = NPT 30 100 734.207.1100 • 800.DADCO.USA • fax 734.207.2222 • www.dadco.net ® HP Series Air Cylinders TDL4 - Two Post Direct Lifter DADCO’s TDL4 is available in a ø40 mm bore size and boasts the same high quality construction as the TDL2C. The TDL4’s compact upper and mounting plates, make it ideal for placement in tighter spaces. TDL2C and TDL4 Upper Plate Modification DADCO’s HP Two Post Direct Lifters feature an upper plate with a convenient bolt pattern. If necessary, the plate can be removed and machined to accommodate various applications. DADCO offers Spanner Tools to aid in the removal of the plate. Refer to bulletin #B01126 for step by step instruction on how to use the tools. 151 M16 (x2) 120 93 M12 x 1.75 (x4) 60 125 67 85 96 60 M16 SHCS (x4) 126 175 25 62 Spanner Tools HP.325 (for use with ø40, ø50, ø80 and ø100) 25 171 + S Use with a 5/8 (16 mm) Socket Wrench (not included) ø25 SW-55 (for use with ø63) ø40 Model Ordering Example: Series Rod Option Z = Standard Model HP. Z. 40. 100. G. 1. TDL4 Mount Option TDL4 = Two Post Direct Lift with Linear Bearings and Guide Shafts. TDL4 requires HP.Z configuration. Port Location (1-4) Standard = 1. Bore Stroke Lengths 25, 50, 80, 100, 125, 160, 200 and 250 When not specified, default is 1. Port Style G = 1/4 BSPP, P = 1/4 NPT 734.207.1100 • 800.DADCO.USA • fax 734.207.2222 • www.dadco.net ® 31 HP Series Air Cylinders Technical Data Operating Specifications Charging Medium: Air -20˚C – 80˚C (-4˚F – 176˚F) Temperature: Max. Working Pressure: 10 bar (140 psi) [1 MPa] Max. Speed (HP.Z / HP.W): Max. Speed (HP.N): 1 m/sec. (3.28 ft/sec.) 0.2 m/sec. (0.66 ft/sec.) NOTE: Refer to cylinder pages for PUSH and PULL Forces. Force Chart Model HP._.32 (page 4) HP._.40 (page 6) HP._.50 (page 8) HP._.63 (page 10) HP._.80 (page 12) Work Action PUSH PULL PUSH PULL PUSH PULL PUSH PULL PUSH PULL Force (lb.) 60 psi 80 psi 75 100 64 86 117 156 98 131 183 243 153 204 290 387 261 348 467 623 422 562 Force (kN) 4 bar 6 bar .322 .483 .276 .415 .503 .754 .422 .633 .785 1.18 .660 .990 1.25 1.87 1.12 1.68 2.01 3.02 1.81 2.72 Work Action Model HP._.100 (page 14) HP._.125 (page 16) HP._.160 (page 18) HP._.200 (page 20) HP._.250 (page 22) PUSH PULL PUSH PULL PUSH PULL PUSH PULL PUSH PULL Force (lb.) 60 psi 80 psi 730 974 656 874 1141 1522 1024 1366 1870 2493 1753 2337 2922 3896 2805 3740 4565 6087 4383 5843 Force (kN) 4 bar 6 bar 3.14 4.71 2.82 4.23 4.91 7.36 4.41 6.61 8.04 12.06 7.54 11.31 12.57 18.85 12.06 18.10 19.64 29.45 18.85 28.27 NOTE: A cylinder’s theoretical force should be 50–100% greater than the force required. General Do not use an air cylinder as a single acting spring. DADCO offers a full line of nitrogen gas springs and special single acting air cylinders which are specifically designed to provide concentrated spring forces. DADCO air cylinders are prelubed at assembly and require only filtered air when operated at under 1 meter/sec. Lubricated air may be required when operating at speeds exceeding 1 meter/sec. Only provide lubed, compressed air when necessary because the cylinder must be operated with only that type after it is introduced. Port Orientation Recommendations HP.N cylinder with rod end attachment Open NPT Port X D When the NPT Port option is chosen, the BSPP Port will be plugged, see dimensions below. HP.__.P.1 P = NPT Port Plug (BSPP) Open BSPP Port When providing key support for the T1 mount use the back of the front mount. Adjustable Cushions Plug ø32 ø40 ø50 ø63 ø80 ø100 ø125 ø160 ø200 ø250 G1/8 G1/4 G1/4 G3/8 G3/8 G1/2 G1/2 G3/4 G3/4 G1.0 X D mm mm 7.5 7.5 7.5 6.5 6.5 7.0 7.0 8.5 8.5 7.5 16 20 20 22 22 26 26 32 32 40 Always use a wrench to hold the Plug (NPT) rod when attaching items to the rod end. Do not torque against the When the BSPP Port option is HP.__.G.1 bearing. Never use channel locks, G = BSPP chosen, the NPT Port will be plugged and is flush to the head. and be careful not to scratch the rod surface during attachment. NOTE: Customers may receive a head with just their individual chosen port option. Every HP Series Cylinder is equipped with adjustable Adjustable Cushion Screw cushion control at each end as standard. The regulating screw in the front head controls cushioning on the extension stroke. The regulating screw in the rear head controls cushioning on the retracting stroke. A clockwise rotation closes the cushioning valve to produce more cushion effect; a counter clockwise rotation opens the cushioning valve to minimize cushion effect. The fully open position will provide no cushion effect. The cushion control can be disabled permanently by removing the cushion seals inside the heads. DADCO provides two cushion lengths; for shorter stroke air cylinders a short cushion is installed, for longer strokes a long cushion is installed, refer to chart for cushion length and availability. Bore ø32 ø40 ø50 ø63 ø80 ø100 ø125 ø160 ø200 ø250 NOTE: When using proximity sensors the cylinder will need to use long cushion spears regardless of stroke size. 32 Bore 734.207.1100 • 800.DADCO.USA • fax 734.207.2222 • www.dadco.net ® Effective Short Cushion Length Effective Long Cushion Length Short Cushion Used Through mm mm Stroke (mm) 7 7 7 7 7 17 17 17 17 17 18 18 22 22 26 30 30 30 43 50 63 63 63 63 63 80 80 100 100 100 HP Series Air Cylinders Technical Data Maximum Rod Thrust for Long Strokes HP Series Cylinders have different load ratings for long strokes based on the mounting style and stroke length. Refer to the table below to determine the maximum thrust by cylinder model, bore size, mounting style and stroke length. 0.4 86 OK OK 1500 59.1 2000 78.7 0.3 78 0.2 44 1.1 246 0.6 138 2.7 601 1.5 338 OK 500 19.7 1000 39.4 500 10 19.7 1000 39.4 0.4 86 0.1 21 0.4 86 0.1 21 OK OK OK 0.3 68 0.7 166 1.8 404 OK OK OK 0.3 68 0.7 166 1.8 404 1000 2 T1, T2, T6 with A2C or A2E Load (lb-mass) 3 T1, T2, T6 4 T4, T5, T7, T8 with A2C or A2E Stroke - mm (inch) Mounting Style T1, T2, T6 2000 78.7 100 Dynamic Load Capacity per Cylinder 1 40 0 For moving larger masses consider kinetic energy and provide external stops, bumpers or shock absorbers where internal cushioning is insufficient or cushioning cannot be used. 5 10 15 20 If external stops or cushions cannot be used, reduce the load capacity per cylinder. To avoid damage to the cylinder reference the graphs for the recommended load Dynamic Load Stopping capacity based on the velocity ofkgoperation. 10000 32 40 50/ 63 80 100 125/ 160/ 200 250 1000 Mass (kg) 32 40 50/ 63 80 100 125/ 160/ 200 250 100 35 40 30 2.0 460 5.0 1124 0.3 64 0.2 36 0.6 132 0.3 74 1.9 418 1.0 235 4.5 1020 2.6 574 0.3 70 0.1 18 0.3 70 0.1 18 0.6 146 0.2 36 0.6 146 0.2 36 2.0 460 0.5 115 2.0 460 0.5 115 5.0 1124 1.3 281 5.0 1124 1.3 281 35 40 Dyna 32 40 50/ 63 80 100 125/ 160/ 200 250 1000 100 0 0.25 0.5 Velocity (m/s) 0.75 1 0 1 1000 100 1 5 10 15 20 25 Velocity (in/s) 734.207.1100 • 800.DADCO.USA • fax 734.207.2222 • www.dadco.net ® 10000 10 10 1 30 25 0.6 146 10000 10 25 (in/s) OK 0.3 70 Dynamic Load Stopping lb-mass Mass (lb-m) g OK Mass (kg) 1 HP.N ø50/ ø32 ø40 ø80 ø63 10 12 16 20 Max. PUSH Thrust Load - kN (lb.) Load (lb-mass) Dynamic Load Stopping HP.Zlb-mass / HP.W ø50/ ø80/ Bore ø32 ø40 ø63 ø100 10000 Rod ø12 ø16 ø20 ø25 Max. PUSH Thrust Load - kN (lb.) Model 30 35 40 0 33 0.2 HP Series Air Cylinders Technical Data HP.N Load Capacity for Maximum Reliability To maximize the reliability of the HP.N cylinders, avoid side loading. Good design practice should minimize the length and locate the force on the centerline of the cylinder. Increased wear on the bearing will occur if torque resulting from axial or bending loads exceeds the values referenced below. Bending Torque Axial Torque HP.N Bore Square mm mm Maximum Bending at .25 m/sec (10 in/sec) lb-in Nm 32 10 42 40 12 100 4.7 11 50/60 16 197 22 80/100 20 376 43 HP.N Bore Square mm mm Maximum Axial at .25 m/sec (10 in/sec) lb-in Nm 32 10 28 40 12 40 3.1 4.5 50/60 16 71 8.0 80/100 20 110 12 Two Post Direct Lifter Loading Capacity for Maximum Reliability To maximize the reliability of the lifter, locate FCG as close to FA as possible. Good design practice should minimize L. As L increases, the likelihood of increased bearing wear and vibration increases. If a large offset is required, reduce the attachment load being lifted or add additional lifters. To determine Maximum Moment at a given velocity, refer to the graphs below. Y FA L FCG X FA FCG L X Y = = = = = Compression force to depress the lifter on the lifter centerline Load caused at the center of gravity of the attachment Distance from FA to FCG Reference axis, use My-y loading for forces on this axis Reference axis, use Mx-x loading for forces on this axis Mx-x Maximum Moment = FCG x L 1000 35 0.2 0.3 0.4 0.5 0.6 0.7 Velocity (m/s) 34 HP Dynamic Load Capacity, Imperial Units For Lifters Without External Stops Velocity (m/s) 0.8 0.9 1.0 Mx-x My-y Mx-x My-y Max. Moment (N-m) Maximum Moment (lb-in) 100 10 0.1 40 Max. Moment (lb-in) Max. Moment (N-m) Maximum Moment (N-m) Mx-x My-y 1000 10000 Mx-x My-y 1000 100 5 10 15 20 25 30 35 40 100 10 0.1 My-y 0.2 0.3 0.4 0.5 0.6 Velocity (in/s) Velocity (in/s) 734.207.1100 • 800.DADCO.USA • fax 734.207.2222 • www.dadco.net ® HP Dynamic Load Capacity, Imperial Units For Lifters Without External Stops Velocity (m/s) 0.7 0.8 0.9 1.0 HP Series Air Cylinders Parts List B M L N Q *E M L N F *I *E J S T X V K Y S T R A *G *D H Parts List HP.W Model HP.Z Model R Quantity Required HP.N Model NOTE: For bore diameters ø160-ø250, please contact DADCO. U C W Part Number ø32 ø40 ø50 ø63 ø80 ø100 ø125 A Cushion Seal 2 IP470949 B Rear Head 1 IP600460 IQ600461 IR600462 IS600463 IT600214 IU600215 IV600216 C Tube 1 IP05Z___ IQ05Z___ IR05Z___ IS05Z___ IT05Z___ IU05Z___ IV05Z___ F Guide Tape 1 IP417725 IQ417726 IR417727 IS417728 IT417521 IU417467 IV41V360 H Piston Seal 2 IP480969 IQ480970 IR480971 IS480972 IT480973 IU480974 IV47V359 J Tie Rod 4 IP75M___ IQ75M___ IR75M___ IS75M___ IT75M___ IU75M___ IV75M___ K Tie Rod Nut 8 IP852201 IP852201 IR852203 IR852203 IT852205 IT852205 IV850313 L Regulating Screw 2 IP502240 IQ502241 IR502242 IS502243 IT502244 IU502245 IV502246 M Retaining Ring 2 IP857278 IP857278 IR857279 IS857280 IS857280 IU857281 IV857282 N Adj. Screw O-Ring 2 IP450979 IP450979 IR450981 IS450982 IT450983 IU450984 IV450985 Q Dampening Washer 2 IP450860 IQ450861 IR450862 IS450863 IT450864 IU450865 IV450866 R Front Head 1 IP600450 IQ600451 IR600452 IS600453 IT600204 IU600205 IV600206 S Rod Bearing 2 IP400939*** 90.240.00300 90.240.00500 90.240.00500 90.240.00750 90.240.01500 90.240.U.2600 T Rod Seal/Wiper/Ring 1 IP47V229 IQ47V230 IR47V231 IR47V231 IT47V232 IU47V233 IV47V234 **U Piston Rod Assembly 1 IP00Z___ IQ00Z___ IR00Z___ IS00Z___ IT00Z___ IU00Z___ IV00Z___ IP00W___ IQ00W___ IR00W___ IS00W___ IT00W___ IU00W___ IV00W___ ****W Front Head Assembly 1 IP307646 IQ307647 IR307648 IS307648 IT307649 IU307657 --- X Rod Seal/Wiper/Ring IP477646 IQ477647 IR477648 IR477648 IT477649 IT477649 --- IQ470950 IR470951 IR470951 IT470953 IU470954 IV470955 HP.Z Model HP.W Model **V Piston Rod Assembly 1 HP.N Model 1 IU00N___ --**Y Piston Rod Assembly 1 IP00N___ IQ00N___ IR00N___ IS00N___ IT00N___ * Not sold separately: Piston (D), Piston O-Ring (I), Piston Nut (G) and Cushion Spears (E). ** Includes D, I, G and E. When ordering, please note the stroke length in addition to the part number. *** The ø32 mm bore cylinder uses only one rod bearing. **** Includes Front Head with Rod Bearing, Rod Seal/Wiper/Ring, Regulating Screw, Retaining Ring, Adj. Screw O-Ring, Dampening Washer, and Cushion Seal. Every effort has been made to have all illustrations and drawings accurately represent the product as it was at the time this catalog was printed. However, so that we effectively may continue to meet the requirements of DADCO customers, some product changes may occur during the life of this catalog without prior notice. 734.207.1100 • 800.DADCO.USA • fax 734.207.2222 • www.dadco.net ® 35 Ordering Review and Repair Information Foot Mount (T1) Front Flange (T2) Rear Flange (T3) Female Clevis (T5) Adjustable Trunnion (T4) Ordering Information HP. Z. . . 50. 100. G. 1. TO Series Mount Type TO = Basic Model T_ = Attached Mount Code Rod Option Z = Standard Model N = Non-Rotating Model NY = ISO 12.9 Stud Installed W = Female Rod End Model WY = ISO 12.9 Stud Installed When not specified, default is TO. Mount Only Example: 32T1 Inverted Foot Mount (T6) Port Location 1 = Standard When not specified, default is HP.Z. When not specified, default is 1. Cylinder Options Port Style D = Double Rod End Cylinder F = Chrome Plated Steel Tube R = Stainless Steel Piston Rod Other tube materials are available, contact DADCO for more information. G = BSPP P = NPT When not specified, default is G. 1 Leave blank for no option selected. Male Clevis (T 7) Sensor Designation E_ _ E = Prep for Proximity Switches M = Magnetic Ring on Piston 4 Leave blank for no option selected. 2 Bore Stroke Length 3 Clevis Bracket (T8) HP.Z and HP.W Model Repair Kits Seal Kit Contains Piston Seals, Cushion Seals, Rod Seal/ Wiper/Ring and Maintenance Instructions. Repair Kit Contains Piston Seals, Cushion Seals, Rod Seal/Wiper/ Ring, Rod Bearings and Maintenance Instructions. Model (Z or W) Seal Kit Number HP._.32 IP009180 HP._.40 IQ009181 HP._.50 IR009182 HP._.63 IS009183 HP._.80 IT009184 HP._.100 IU009185 HP._.125 IV009186 Repair Kit Number IP009190 IQ009191 IR009192 IS009193 IT009194 IU009195 IV009196 NOTE: For bore diameters ø160-ø250, please contact DADCO. ® Printed in USA HP.N Model Repair Kits Seal Kit Contains Piston Seals, Cushion Seals, Rod Seal/ Wiper/Ring and Maintenance Instructions. Model Seal Kit Number HP.N.32 IP007646 HP.N.40 IQ007647 HP.N.50 IR007648 HP.N.63 IS007648 HP.N.80 IT007649 HP.N.100 IU007657 For more information on the repair of HP Series Air Cylinders, refer to bulletin #B04117B, bulletin #B04118B and bulletin #B05119A. 43850 Plymouth Oaks Blvd. • Plymouth, Michigan • 48170 • USA 734.207.1100 • 800.DADCO.USA • fax 734.207.2222 • www.dadco.net ©DADCO, Inc. 2013 All Rights Reserved