GS-FLANGE SYSTEM PIPes & TUBEs Clamps Valves TEST EQUIPMENT Bite type fittings SAE J514 JIC Hoses & Couplings QUICK DISCONNECT SWIVELS Adaptors OTHER COMPONENTS GS-Hydro distributes the market leading Clamp solutions. Application of these clamps are almost unlimited, far beyond mere pipe support. Please ask us about noise, vibration, crevice corrosion, fire-safe and other challenges. Due to the wide product range, all areas of pipe, tube and hose installation are covered: • Industrial Hydraulics • Mobile Hydraulics • Marine Hydraulics • Offshore • General Industrial Pipe Construction • Mining Industry • Nuclear Reactor Construction • Instrumentation and Control Technology • Pneumatics Machines Product code breakdown......................................................206 Group designation overview.................................................207 Standard/Light Series components........................................208 Standard/Light Series measurements....................................210 Standard/Light Series – Complete clamp KITs......................213 Twin Series components........................................................214 Twin Series measurements.....................................................215 Twin Series – Complete clamp KITs......................................217 Heavy Series components......................................................218 Heavy Series measurements..................................................219 Heavy Series – Complete clamp KITs....................................222 Heavy Series with noise isolating..........................................223 Other clamps..........................................................................224 Special materials.....................................................................225 Installation and assembly......................................................226 GENERAL InfoRMATION Clamps 205 GS-HYDRO PRODUCT CATALOGUE CLAMPS DIN 3015 Product code breakdown Product code breakdown examples Series GSH Group Outside diameter [mm] 1A 6 Material and design of clamp body Standard/Light 106a PP 325 PP 325/25 PA 4026.9 PA 8115 PPH PP Twin 3 25 3 25/25 PA 4S 26.9 PA 8S 115 PPH Part No Heavy Material and design of clamp body LIGHT/ STANDARD TWIN HEAVY 206 PP Polypropylene Profiled Inside PPH Polypropylene Smooth Inside DIN Group GSH GROUP O.D. [mm] Pipe [SCH] Imp. Tube PPR Polypropylene for Rubber Insert 0 1 6–12 1/8” 1/4”–3/8” Standard / Light Series PA Polyamide Profiled Inside 1 1A 6–12 1/8” 1/4”–3/8” PAH Polyamide Smooth Inside 2 2 12.7–18 1/4”–3/8” 1/2”–5/8” PAR Polyamide for Rubber Insert 3 3 19–25 1/2” 3/4”–1” AL Aluminum Profiled Inside 4 4 26.9–30 3/4” SAH Santoprene Rubber Smooth Inside 5 5 32–42 1”–1 1/4” PP Polypropylene Profiled Inside PPH Polypropylene Smooth Inside DIN Group GSH GROUP O.D. [mm] Pipe [SCH] Imp. Tube PPR Polypropylene for Rubber Insert 1 1D 6–12 1/8” 1/4”–3/8” PA Polyamide Profiled Inside 1 1/4”–1 1/2” Twin Series 2 2D 12.7–18 1/4”–3/8” 1/2”–5/8” 3 3D 19–25 1/2” 3/4”–1” PP Polypropylene Profiled Inside 4 4D 26.9–30 3/4” PPH Polypropylene Smooth Inside 5 5D 32–42 1”–1 1/4” PPR Polypropylene for Rubber Insert 1 1/4”–1 1/2” PA Polyamide Profiled Inside PAH Polyamide Smooth Inside DIN Group GSH GROUP O.D. [mm] Pipe [SCH] Imp. Tube PAR Polyamide for Rubber Insert 1 3S 6–18 1/8”–3/8” 1/8”–3/8” SA Santoprene Rubber Profiled Inside 2 4S 19–30 1/2”–3/4” 1/2”–3/4” SAH Santoprene Rubber Smooth Inside 3 5S 30–42 1”–1 1/4” 1 1/4”–1 1/2” 4 6S 38–70 1 1/4”–2” 1 1/2”–2 1/2” 5 7S 70–90 2 1/2”–3” 2 7/8”–3 1/2” 6 8S 90–127 3 1/2”–4” 4”–5 1/4” 7 9S 127–168.3 5”–6” 5 1/4”–6 1/2” 7”–8 1/2” Heavy Series 8 10S 168.3–220 8” 9 11S 250–324 10”–12” 10 12S 356–406 14”–16” Group designation overview 1/8 16 1/4 17.2 14 2D 2 16 2 5/8 17.2 3/8 22 19 3/4 20 25 26.9 22 7/8 3 3 23 25 1 3/4 28 3D 4 GSH Group 150 7/8 2 4S 1 3/4 30 5 5D 190 32 33.7 1 3 38 5S 1 1/2 50 6 6 48.3 1 1/4 56 56 57.8 60.3 2 255 1 1/2 256 263 2 265 4 6S 267 270 273 2 63.5 63.5 298.5 2 1/2 310 66 66 315 70 70 318 72 65 320 7 7 73 70 324 76.1 72 356 80 73 76.1 88.9 90 8 8 3 80 97 2.5 102 88.9 3 10 290 65 65 12S 250 1 3/4 60 60 10 240 244.5 50 57.8 8 220 50.8 50.8 219 219 40 42 11S 216 35 1 1/4 193.7 1 1/4 44.5 1 1/2 Clamps 6 42 1 1/4 159 165 177.8 1 9 152 38 44.5 5 30 42 40 60.3 DIN Group 141 32 40 5 20 6 38 5 140 168 32 1 139 3/4 168 35 10S 133 21.3 26.9 8 133 3/8 28 4D 9S 130 5/8 25 4 7 115 23 1 3/4 8S 4 30 30 38 3 114 127 22 28 33.7 4 35 7/8 23 21.3 1/4 19 21.3 3S 18 3/4 20 18 1 14 16 3/8 19 1/2 15 5/8 18 15 48.3 13.5 2 6 102 108 12.7 1/4 14 1/2 1/8 12 1/2 15 12.7 100 Valves 13.5 3/8 TEST EQUIPMENT 1A 97 9.5 Bite type fittings 1 5/16 10 12.7 12 42 1/8 90 8 SAE J514 JIC 3/8 33.7 1D SWIVELS 9.5 26.9 1 12 5/16 88.9 6.4 Hoses & Couplings 3/8 O.D. [inch] QUICK DISCONNECT 9.5 SCH pipe 5 7S 406 Adaptors 6 17.2 5/16 10 8 13.5 6 8 Outside diameter O.D. [mm] OTHER COMPONENTS 1 O.D. [inch] 12 Machines 0 SCH pipe GENERAL InfoRMATION 1/8 Outside diameter O.D. [mm] GSH Group 5/16 12 10 O.D. [inch] 6 8 10 SCH pipe DIN Group 6 Outside diameter O.D. [mm] Heavy Series GSH Group O.D. [inch] DIN Group SCH pipe Twin Series GSH Group Outside diameter O.D. [mm] DIN Group Standard/Light Series PIPes & TUBEs GS-FLANGE SYSTEM CLAMPS DIN 3015 207 GS-HYDRO PRODUCT CATALOGUE CLAMPS DIN 3015 Standard/Light Series components SP single weld plate Part No: SP + GSH Group Add 316 for stainless steel IS socket head bolt Part No: IS + GSH Group Add 316 for stainless steel SIG safety locking plate Part No: SIG + GSH Group Add 316 for stainless steel RAP group weld plate Part No: RAP + GSH Group Add 316 for stainless steel 208 DP cover plate Part No: DP + GSH Group Add 316 for stainless steel LI slotted head bolt Part No: LI + GSH Group Add 316 for stainless steel SPV elongated weld plate Part No: SPV + GSH Group Add 316 for stainless steel WSP angled weld plate Part No: WSP + GSH Group Add 316 for stainless steel AS hexagon head bolt Part No: AS + GSH Group Add 316 for stainless steel AF stacking bolt Part No: AF + GSH Group Add 316 for stainless steel DSP twin weld plate Part No: DSP + GSH Group Add 316 for stainless steel Standard/Light Series components TS SM CRA rail nut channel rail adaptor Part No: TS = Untreated steel TSZN = Zinc plated steel TS316 = Stainless steel Part No: CRA Add 316 for stainless steel TEST EQUIPMENT Part No: SM Add 316 for stainless steel Valves Clamps mounting rail PIPes & TUBEs GS-FLANGE SYSTEM CLAMPS DIN 3015 CRA channel rail adaptor is suitable for the following channel rails: P3300VT P3301 HZM 41/41 HZM 41/22 P5001 P5500 P5500T P5501 HL 41/41 HL 41/B2 Ordering clamp components Example for 25 mm tube: 1. Choose Series, standard, twin or heavy Standard Series (page 206) 2. Find the right GSH Group 25 mm (page 207) 3. Select clamp version (clamp body) Polypropylene profiled inside (page 206) 4. Select components according to group (page 208-209) GSH Group 3 325 PP 1 x SP-3, 2 x AS-3, 1 x DP-3 SAE J514 JIC P5000T P3300V Hoses & Couplings P5000 HZA 41/22 QUICK DISCONNECT P3003T P4000T HM 41/41 SWIVELS P3003 P4000 P1001 Adaptors P2000T P1000VT OTHER COMPONENTS P2000 P1000V Machines P1000T Bite type fittings Halfen-rails P1000 GENERAL InfoRMATION Unistrut-rails 209 GS-HYDRO PRODUCT CATALOGUE CLAMPS DIN 3015 single weld plate cover plate hexagon head bolt Consists of two halves SP dp As inside surface Width smooth outside diameter tube/pipe [mm] Clamp body profiled GSH GROUP DIN GROUP Standard/Light Series measurements l1 0 1 6 12 28 9,5 27 0,4 min 26 30 31,5 10 30 3 6,5 12 28 9,5 30 3 7 M6x30 1 1A 6 12 37 20 27 0,4 min 26 30 36 20 30 3 6,5 12 34 20 30 3 7 M6x30 2 2 12,7 18 42 26 33 0,6 min 32 30 42 26 30 3 6,5 12 40,5 26 30 3 7 M6x35 3 3 19 25 50 33 36 0,6 min 35,5 30 50 33 30 3 6,5 12 48 33 30 3 7 M6x40 4 4 26,9 30 59 40 42 0,6 min 41,5 30 60 40 30 3 6,5 12 57 40 30 3 7 M6x45 5 5 32 42 71 52 58 0,8 min 56,5 30 71 52 30 3 6,5 12 70 52 30 3 7 M6x60 6 6 44,5 50,8 86 66 66 0,8 min 64,5 30 88 66 30 3 6,5 12 86 66 30 3 7 M6x70 7 7 56 76,1 121 94 93 0,8 min 92 30 122 94 30 5 6,5 12 118 94 30 5 7 M6x100 8 8 80 102 0,8 116 147 120 118 min 30 148 120 30 5 6,5 12 144 120 30 5 7 M6x125 From L1 L2 To h s h l2 B S H Ød l1 l2 b s Ød GXL Continue next page 210 GS-FLANGE SYSTEM CLAMPS DIN 3015 slotted head bolt STACKING BOLT SAFETY LOCKING PLATE ELONGATED WELD PLATE IS LI AF SIG SPV 4 M6x35 11 5 5 M6x50 11 6 6 M6x60 11 7 7 M6x90 11 8 8 M6x110 11 L1 L2 L3 B S H ØD1 ØD2 0,8 11 0,8 M6 34 20 12 min 11 16 32 11,2 1 58 25 44 30 3 6,5 12 6,5 0,8 11 0,8 M6 34 20 12 min 11 33 28 11,2 1 64 20 50 30 3 6,5 12 6,5 0,8 11 0,8 M6 40 25 12 min 11 39 28 11,2 1 70 26 56 30 3 6,5 12 6,5 0,8 11 0,8 M6 44 30 12 min 11 47 28 11,2 1 78 33 64 30 3 6,5 12 6,5 0,8 11 0,8 M6 49 35 12 min 11 56 28 11,2 1 87 40 73 30 3 6,5 12 6,5 0,8 11 0,8 M6 64 50 12 min 11 69 28 11,2 1 100 52 86 30 3 6,5 12 6,5 0,8 11 0,8 M6 74 60 12 min 11 85 28 11,2 1 115 66 100 30 3 6,5 12 6,5 0,8 – M6 99 85 12 min 11 117 28 11,2 1 150 94 136 30 3 6,5 12 6,5 0,8 – M6 110 110 12 min 11 143 27 11,2 1 178 120 162 30 3 6,5 12 6,5 Adaptors S Bite type fittings 4 B2 SAE J514 JIC M6x30 11 B1 Hoses & Couplings 3 L QUICK DISCONNECT 3 SW SWIVELS M6x25 11 L3 OTHER COMPONENTS 2 L2 Machines 2 L1 GENERAL InfoRMATION M6x20 11 G M6x30 1A S M6x30 1 D M6x35 M6x20 11 GXL M6x40 1 S M6x45 0 D M6x60 GSH GROUP GXL M6x60 DIN GROUP TEST EQUIPMENT Valves Clamps socket head bolt PIPes & TUBEs Standard/Light Series measurements Continue next page 211 GS-HYDRO PRODUCT CATALOGUE CLAMPS DIN 3015 Standard/Light Series measurements 212 L1 L2 L3 B S 0 1 58 25 44 30 50 H L1 L2 L3 B S 3 6,5 12 314 31 31 30 4 30 3 6,5 12 373 20 37 30 H L1 L2 B1 B2 S 6,5 12 30 14 30 30 3 6,5 12 6,5 4 6,5 12 36 20 30 30 3 6,5 12 6,5 30 30 3 6,5 12 6,5 30 3 6,5 12 6,5 40 30 30 3 6,5 12 6,5 28 70 52 30 30 3 6,5 12 6,5 1 1A 64 2 2 70 26 56 30 3 6,5 12 442 26 44 30 4 6,5 12 42 26 3 3 78 64 30 3 6,5 12 571 33 52 30 4 6,5 12 50 4 4 87 40 73 30 3 6,5 12 300 40 60 30 4 6,5 12 60 5 5 100 52 86 30 3 6,5 12 378 52 75 30 4 6,5 12 6 6 115 66 100 30 3 6,5 12 450 66 90 30 4 6,5 12 7 7 - - - - - - - - - - - - - 8 8 - - - - - - - - - - - - - 20 33 33 30 H - - - - - - - - - - - - - - - - - - - - - - - - - - B1 B2 11 S 2 L B H1 H2 ØD CRA ØD2 CHANNEL RAIL ADAP. SM ØD1 HEXAGON RAIL NUT TS ØD MOUNT. RAIL WSP ØD ANGLED WELD PLATE RAP DIN GROUP GROUP WELD PLATE DSP GSH GROUP TWIN WELD PLATE G L B H1 H2 25,5 10,2 13,5 5,5 12 M6 40 16 13 20,5 Standard/Light Series – Complete clamp KITs 3 Clamps 1 2 Clamp consisting of: 1 x SP 1 x Clamp body (2 halves) 1 x DP 2 x AS Clamp consisting of: 1 x SP 1 x Clamp body (2 halves) 2 x IS Clamp consisting of: 1 x SP 1 x Clamp body (2 halves) 2 x LI SPV * ** xxx DP-AS SPV * ** xxx IS SPV * ** xxx LI 3 1 2 3 1 2 3 Clamp consisting of: 1 x SPV 1 x Clamp body (2 halves) 2 x IS Clamp consisting of: 1 x SPV 1 x Clamp body (2 halves) 2 x LI SM * ** xxx DP-AS SM * ** xxx IS SM * ** xxx LI Clamp consisting of: 1 x SM 1 x Clamp body (2 halves) 2 x IS Clamp consisting of: 1 x SM 1 x Clamp body (2 halves) 1 x DP 2 x AS * ** xxx SIG-AF 1 2 3 Clamp consisting of: 1 x Clamp body (2 halves) 1 x SIG 2 x AF 1 2 3 Clamp consisting of: 1 x SM 1 x Clamp body (2 halves) 2 x LI 1. GSH Group 2. Pipe O.D. 3. Material and design of clamp body Order Example: SP 216 PP-DP-AS consist of: 1 x SP-2 Single weld plate, Group 2 1 x 216 PP Clamp body, profiled inside, polypropylene, Group 2 for Ø16 mm pipe 1 x DP-2 Cover plate, Group 2 2 x AS-2 Hexagon bolt (M6x30), Group 2 Information In order to protect hexagon head bolts against unscrew caused by vibrations safety washers acc. to DIN 93 are recommended. Items are supplied non-assembled. QUICK DISCONNECT 3 SWIVELS 1 2 Adaptors 3 OTHER COMPONENTS 1 2 Hoses & Couplings Clamp consisting of: 1 x SPV 1 x Clamp body (2 halves) 1 x DP 2 x AS Machines 1 2 Valves 3 TEST EQUIPMENT 1 2 Bite type fittings 3 SP * ** xxx LI GENERAL InfoRMATION 1 2 SP * ** xxx IS SAE J514 JIC SP * ** xxx DP-AS PIPes & TUBEs GS-FLANGE SYSTEM CLAMPS DIN 3015 213 GS-HYDRO PRODUCT CATALOGUE CLAMPS DIN 3015 Twin Series components SP GD single weld plate AS cover plate Part No: SP + GSH Group Add 316 for stainless steel hexagon head bolt Part No: GD + GSH Group Add 316 for stainless steel AF Part No: AS + GSH Group Add 316 for stainless steel SI stacking bolt RAP safety locking plate Part No: AF + GSH Group Add 316 for stainless steel group weld plate Part No: SI + GSH Group Add 316 for stainless steel TS Part No: RAP + GSH Group Add 316 for stainless steel SM mounting rail CRA rail nut Part No: TS = Untreated steel TSZN = Zinc plated steel TS316 = Stainless steel channel rail adaptor Part No: SM Group 1D SMM08 Group 2D–5D Add 316 for stainless steel Part No: CRA + GSH Group Add 316 for stainless steel CRA channel rail adaptor is suitable for the following channel rails: Unistrut-rails 214 Halfen-rails P1000 P1000T P2000 P2000T P3003 P3003T P4000 P4000T P5000 P5000T P1000V P1000VT P1001 HM 41/41 P3300V P3300VT P3301 HZM 41/41 HZA 41/22 HZM 41/22 P5001 P5500 P5500T P5501 HL 41/41 HL 41/B2 GS-FLANGE SYSTEM CLAMPS DIN 3015 single weld plate cover plate hexagon head bolt STACKING BOLT Consists of two halves SP GD AS AF TEST EQUIPMENT Valves Clamps Clamp body PIPes & TUBEs Twin Series measurements Width smooth l1 6 12 36 20 27 0,6 min 26,5 30 37 30 3 6,5 12 34 30 7 3 7 M6x35 M6 34 20 12 min 11 12,7 18 53 29 27 0,7 min 26,5 30 55 30 5 6 14 52 30 7 3 9 M8x35 M8 33 20 12 min 12 19 25 67 36 37 0,7 min 36,5 30 70 30 5 6 14 65 30 7 3 9 M8x45 M8 44 29 12 min 12 26,9 30 80 45 40 0,7 min 38 30 85 30 5 6 14 79 30 7 3 9 M8x50 M8 49 34 12 min 12 32 42 106 56 53 0,7 min 52 30 110 30 5 6 14 102 30 7 3 9 M8x60 M8 61 46 12 min 12 L2 To s S H Ød l1 B H s Ød GXL G L1 L2 L3 SW h GENERAL InfoRMATION Machines OTHER COMPONENTS Adaptors SWIVELS QUICK DISCONNECT Hoses & Couplings h B SAE J514 JIC From L1 Bite type fittings inside surface profiled outside diameter tube/pipe [mm] Continue next page 215 GS-HYDRO PRODUCT CATALOGUE CLAMPS DIN 3015 Twin Series measurements SAFETY LOCKING PLATE GROUP WELD PLATE MOUNTING RAIL HEXAGON RAIL NUT CHANNEL RAIL ADAPTOR SI RAP TS SM CRA L1 B1 B2 S L1 L2 L3 B S H ØD G 27 22 11 0,5 196 40 18 30 3 7 12 M6 27 22 12 0,5 288 58 28 30 5 6 14 M8 27 22 12 0,5 358 72 35 30 5 6 14 M8 B1 28 B2 11 S L B H1 H2 ØD G G L B H1 H2 26 10 14 6 12 M6 M6 40 16 13 20,5 M8 38 53 18,5 27,5 M8 38 80 18,5 27,5 2 26 27 27 216 22 22 12 12 0,5 0,5 445 558 90 112 42 55 30 30 5 5 6 6 14 14 10 13 5 14 M8 M8 M8 Order Example: SP 106/06 PP-GD-AS consist of: 1 x SP-1 D Single weld plate, Group 1D 1 x 106/06 PP Twin clamp body, profiled inside, polypropylene, Group 1D for Ø6 mm pipe 1 x GD-1 D Cover plate, Group 1D 1 x AS-1 D Hexagon bolt (M6x35), Group 1D Information In order to protect hexagon head bolts against unscrew caused by vibrations safety washers acc. to DIN 93 are recommended. Items are supplied non-assembled. Clamp consisting of: 1 x Clamp body (2 halves) 1 x SI 1 x AF Clamps Valves 3 TEST EQUIPMENT 1. GSH Group 2. Pipe O.D./Pipe O.D. 3. Material and design of clamp body 2 Bite type fittings Clamp consisting of: 1 x SM 1 x Clamp body (2 halves) 1 x GD 1 x AS 1 SAE J514 JIC 3 Hoses & Couplings 2 QUICK DISCONNECT Clamp consisting of: 1 x SP 1 x Clamp body (2 halves) 1 x GD 1 x AS 1 SWIVELS 3 Adaptors 2 * **/** xx SI-AF OTHER COMPONENTS 1 SM * **/** xx GD-AS Machines SP * **/** xx GD-AS GENERAL InfoRMATION Twin Series – Complete clamp KITs PIPes & TUBEs GS-FLANGE SYSTEM CLAMPS DIN 3015 217 GS-HYDRO PRODUCT CATALOGUE CLAMPS DIN 3015 Heavy Series components SPAL DPAL single weld plate Part No: SPAL + GSH Group Add 316 for stainless steel IS AF channel rail adaptor STSV GMV mounting rail nut Part No: GMV10 Group 3S–5S GMV12 Group 6S Add 316 for stainless steel Part No: STSV Group 3S–6S Add 316 for stainless steel CRA channel rail adaptor is suitable for the following channel rails: Unistrut-rails P1000 P1000T P2000 P2000T P3003 P3003T P4000 P4000T P5000 P5000T HM 41/41 HZA 41/22 218 Part No: SIP + GSH Group Group 1–8 Add 316 for stainless steel mounting rail Halfen-rails Part No: CRA + GSH Group Add 316 for stainless steel SIP safety locking plate Part No: AF + GSH Group Group 3S–10S Add 316 for stainless steel SPAL/DUB CRA Part No: AS + GSH Group Add 316 for stainless steel stacking bolt elongated weld plate Part No: SPAL/DUB + GSH Group Add 316 for stainless steel hexagon head bolt Part No: DPAL + GSH Group Add 316 for stainless steel socket head bolt Part No: IS + GSH Group Group 3S–6S Add 316 for stainless steel AS cover plate HZM 41/41 HZM 41/22 HL 41/41 HL 41/B2 P1000V P1000VT P1001 P3300V P3300VT P3301 P5001 P5500 P5500T P5501 GS-FLANGE SYSTEM CLAMPS DIN 3015 single weld plate cover plate SPAL DPAL 33 32 0,6 min 30,5 30,5 74 33 30 8 8 M10 18 55 33 30 8 11 2 4S 19 30 70 70 45 45 0,6 min 46,5 30,5 86 45 30 8 8 M10 18 70 45 30 8 11 3 5S 30 42 85 85 60 60 0,6 min 58 30,5 100 60 30 8 8 M10 18 85 60 30 8 11 4 6S 38 70 115 120 90 89 2 min 87 45 140 90 45 10 8 M12 20 115 90 45 10 14 5 7S 65 88,9 154 152 122 120 2 min - 60 180 122 60 10 12 M16 24 152 122 60 10 19 6 8S 88,9 133 206 208 168 168 2 min - 80 226 168 80 15 18 M20 30 206 168 80 15 22 7 9S 133 168 251 255 205 200 3 min - 91 270 205 90 15 21 M24 35 251 205 90 15 26 8 10S 168 219 336 326 265 270 3 min - 120 340 265 120 25 21 M30 45 320 265 120 25 35 9 11S 219 324 470 470 395 410 8 min - 162 520 395 160 30 38 M30 50 470 395 160 30 35 10 12S 356 406 630 630 534 530 20 min - 182 680 534 180 30 38 M30 50 630 534 180 30 35 Ød l1 l2 b s Ød SAE J514 JIC 56 G Hoses & Couplings 55 h H QUICK DISCONNECT 18 s S SWIVELS 6 h B Adaptors 3S To l2 OTHER COMPONENTS 1 From AL Machines Width smooth l1 L2 PP/ PA GENERAL InfoRMATION L1 Bite type fittings inside surface outside diameter tube/pipe [mm] profiled GSH GROUP DIN GROUP TEST EQUIPMENT Valves Clamps Clamp body Consists of two halves PIPes & TUBEs Heavy Series measurements Continue next page 219 GS-HYDRO PRODUCT CATALOGUE CLAMPS DIN 3015 Heavy Series measurements STACKING BOLT SAFETY LOCKING PLATE IS aF SIP GxL G L1 L2 L3 SW l1 l2 b1 B2 S GSH GROUP SOCKET HEAD BOLT AS DIN GROUP HEXAGON HEAD BOLT GxL 1 3S M10X45 M10X30 M10 49 25 15 min 15 57 13 30 15,2 8 2 4S M10X60 M10X40 M10 65 40 15 min 15 70 26 30 15,2 8 3 5S M10X70 M10X50 M10 77 51 15 min 15 85 40 30 15,2 8 4 6S M12X100 M12X80 M12 110 82 18 min 17 116 68 45 17,2 10 5 7S M16X130 - M16 144 110 24 min 21 153 96 60 22 10 6 8S M20X190 - M20 200 150 30 min 27 206 130 80 28 15 7 9S M24X220 - M24 240 180 50 min 30 251 166 90 31 15 8 10S M30X300 - M30 331 256 62 min 46 317 205 120 49 25 9 11S M30X450 - - - - - - - - - - - 10 12S M30X560 - - - - - - - - - - - Continue next page 220 GS-FLANGE SYSTEM CLAMPS DIN 3015 MOUNTING RAIL mounting RAIL NUT CHANNEL RAIL ADAPTOR SPAL/DUB STSV GMV CRA 8 M10 18 13 40 13 22 5 17,8 24 21 7,6 7,4 M10 M10 38 22 18,5 27,5 2 4S 125 45 97 30 8 8 M10 18 13 40 13 22 5 17,8 24 21 7,6 7,4 M10 M10 38 22 18,5 27,5 3 5S 140 60 112 30 8 8 M10 18 13 40 13 22 5 17,8 24 21 7,6 7,4 M10 M10 38 22 18,5 27,5 4 6S 187 90 155 45 10 8 M12 20 16 40 13 22 5 19,8 24 23 8,8 8,2 M12 M12 45 25 17 27,5 5 7S 238 122 198 60 10 12 M16 24 21 - - - - - - - - - - - - - - - 6 8S 309 168 259 80 15 18 M20 30 26 - - - - - - - - - - - - - - - 7 9S 370 205 310 90 15 21 M24 35 31 - - - - - - - - - - - - - - - 8 10S 440 265 380 120 25 21 M30 50 31 - - - - - - - - - - - - - - - 9 11S 590 395 530 160 30 38 M30 50 31 - - - - - - - - - - - - - - - 10 12S 750 534 690 180 30 38 M30 50 31 - - - - - - - - - - - - - - - Ød2 B1 B2 H S ØD1 ØD2 H1 H2 H3 G G L B H1 H2 Bite type fittings 8 Ød1 SAE J514 JIC 30 g Hoses & Couplings 85 h QUICK DISCONNECT 33 s SWIVELS 113 b Adaptors 3S l3 OTHER COMPONENTS 1 l2 Machines GSH GROUP l1 GENERAL InfoRMATION DIN GROUP TEST EQUIPMENT Valves Clamps ELONGATED WELD PLATE PIPes & TUBEs Heavy Series measurements 221 GS-HYDRO PRODUCT CATALOGUE CLAMPS DIN 3015 Heavy Series – Complete clamp KITs SPAL * ** xxx DPAL-AS 1 2 SPAL/DUB * ** xxx DPAS-AS 3 1 2 Clamp consisting of: 1 x SPAL 1 x Clamp body (2 halves) 1 x DPAL 2 x AS GMV * ** xxx DPAL-AS 3 Clamp consisting of: 1 x SPAL/DUB 1 x Clamp body (2 halves) 1 x DPAL 2 x AS * ** xxx SIP-AF 1 2 3 Clamp consisting of: 1 x Clamp body (2 halves) 1 x SIP 2 x AF 1. GSH Group 2. Pipe O.D./Pipe O.D. 3. Material and design of clamp body Order Example: 1 2 3 Clamp consisting of: 2 x GMV 1 x Clamp body (2 halves) 1 x DPAL 2 x AS 222 SPAL 3006 PP-DPAL-AS consist of: 1 x SPAL-3 S Single weld plate, Group 3S 1 x 3006 PP Clamp body, profiled inside, polypropylene, Group 3S for Ø6 mm pipe 1 x DPAL-3 S Cover plate, Group 3S 2 x AS-3 S Hexagon bolt (M10x45), Group 3S Information In order to protect hexagon head bolts against unscrew caused by vibrations safety washers acc. to DIN 93 are recommended. Items are supplied non-assembled. GS-FLANGE SYSTEM CLAMPS H1 H7 Clamps Nut:M_ _DIN9858 Stud Bolt: SS Cover Plate: DPAL Noise Isolating Rubber: GP O. D. H2 H5 H9 H6 PIPes & TUBEs Heavy Series with noise isolating PP Noise Isolating Rubber: Welding Plate: Valves H4 H3 Clamp halves: GP AP 6 7 8 5042 PP 5042.2 PP 44.5 6044.5 PP 48.3 6048.3 PP 50 6050 PP 54 6054 PP 57 6057 PP 60 6060 PP 60.3 6060.3 PP 66 6066 PP 73.3 7073.3 PP 75 7075 PP 76.1 7076.1 PP 80 7080 PP 84 7084 PP 90 7090 PP 97 8097 PP 101 8101 PP 104 8104 PP 106 8106 PP 114.3 8114.3 PP 115 8115 PP 130 8130 PP 131 8131 PP 133 9133 PP 141.3 9141.3 PP 150 9150 PP 156 9156 PP 165 9165 PP 168.3 9168.3 PP 168.3 10168.3 PP 190 10190 PP 204 10204 PP 206 10206 PP 219.1 10219.1 PP 220 10220 PP H1 H2 H3 H4 H5 H6 H7 H8 H9 AP-S3 GP-S3 DPAL-5 S SS-S3 (M10x103) M10DIN9858 0.5 85 97 52 15 7 30 60 100 8 AP-S4 GP-S4 DPAL-6 S SS-S4 (M12x143) M12DIN9858 1.4 115 135 72 20 7 45 90 140 10 AP-S5 GP-S5 DPAL-7 S SS-S5 (M16x183) M16DIN9858 2.6 152 166 88 20 7 60 122 180 10 AP-S6 GP-S6 DPAL-8 S SS-S6 (M20x260) M20DIN9858 6.6 206 231 121 25 11 80 168 228 15 AP-S7 GP-S7 DPAL-9 S SS-S7 (M24x305) M24DIN9858 8.6 251 290 162 50 11 90 205 270 15 AP-S8 GP-S8 DPAL-10 S SS-S8 (M30x400) M30DIN9858 11.5 336 418 240 88 16 120 265 340 25 Bite type fittings 42 42.2 Total Weight [kg] SAE J514 JIC 5038 PP Nut DIN 9858 Part No Hoses & Couplings 5035 PP Bolts DIN 931 Part no. QUICK DISCONNECT 35 38 Cover Plate Part No* SWIVELS 5030 PP 5033.4 PP Noise Isol. Rubber Part No Adaptors 5 30 33.4 Welding Plate Part No NOTE: Hardness of noise isolating rubber 70 shore. *) Body and Cover Plate Part No’s according to the GSH Group. Order example: GSV-GSH Group + pipe O.D. GSV-6115 Clamp halves see page 219 Cover plates see page 219 OTHER COMPONENTS 4 Body Part No* Machines 3 Pipe O.D. GENERAL InfoRMATION DIN Group TEST EQUIPMENT H8 223 GS-HYDRO PRODUCT CATALOGUE CLAMPS Other clamps U-Bolt Piggyback Clamp The Piggyback Clamp is used to strap a smaller pipe to a bigger pipe dimension. Most often used for long pipelines. The design of the Saddle might be adjusted to fit Project Purpose. U-Bolt code breakdown Piggyback clamp materials Hot dip galvanized UBOLT + pipe O.D. Stainless steel UBOLT + pipe O.D. + 316 Material saddle EPDM or Santoprene Carbon steel Stainless steel Dimension data sheet upon request. Material strap Inconel Duplex Kevlar U-Bolt with plastic saddle U-Bolt code breakdown Untreated steel RBW1-RUL/PP + Pipe O.D. Zink plated steel RBW3-RUL/PP + Pipe O.D. Stainless steel AISI 316 RBW5-RUL/PP + Pipe O.D. Plastic coated steel RBW6-RUL/PP + Pipe O.D. Polypropylene Plastic Saddle is standard. Polyamide available on request. 224 Custom Design Clamps Special Clamps can be designed and delivered to solve special needs. Please contact us with your ideas. Special materials Reduction of crevice corrosion Enormous cost-saving potentials Extended maintenance and service intervals Hoses & Couplings SAE J514 JIC Bite type fittings TEST EQUIPMENT The anti corrosion clamp prevents crevice corrosion by emission of a special inhibitor to the crevice between clamp body and stainless steel tube. Valves • • • Clamps PIPes & TUBEs Anti corrosion clamps GS-FLANGE SYSTEM CLAMPS QUICK DISCONNECT Fire protection clamps Fire protection clamps Tested and approved according to DIN 5510, Part 2 PA-FF Combustibility classification: S4 Smoke development classification: SR2 Dripping classification: ST2 PPDA PP6853 Tested and approved according to Def Stan 07-247 Approved by the UK MoD Machines UL-94 classification: 94V-0 OTHER COMPONENTS Tested and approved according to UL94 and other standards. Tested and approved according to BS 6853 Assessment: category 1a Other Possibilities: Standard clamps with alternative colors Rubber Clamps with different hardness GENERAL InfoRMATION PA-VO Adaptors SWIVELS There is several clamp materials available for preventive fire protection. Please contact us for more information. 225 GS-HYDRO PRODUCT CATALOGUE CLAMPS Installation and assembly Tightening torques and maximum loads in Pipe Direction All tightening torques and max. loads in pipe direction refer to clamps with cover plates and hexagon head bolts acc. to DIN 931/933. The maximum load in pipe direction (acc. to DIN 3015, part 10) is an average value, determined by three tests at 23°C with a steel pipe acc. to DIN 2448, St 37 – rolled surface – taking static friction into consideration. Sliding starts when the shown values (F) are reached. NB: Load in pipe direction only for clamps profiled inside. Standard/Light Series Clamp Group Polypropylene Hexagon Head Bolt DIN 931/933 Polyamide Aluminum Tightening Torque [Nm] Max. load in pipe direction F [kN] Tightening Torque [Nm] Max. load in pipe direction F [kN] Tightening Torque [Nm] Max. load in pipe direction F [kN] 0 8 0.6 10 0.6 12 3.5 1 8 1.1 10 0.7 12 4.2 2 8 1.3 10 0.8 12 4.3 8 1.4 10 1.6 12 4.9 4 8 1.5 10 1.7 12 5.0 5 8 1.9 10 2.0 12 7.3 6 8 2.0 10 2.5 12 8.9 M6 3 Heavy Series Clamp Group Polypropylene Hexagon Head Bolt DIN 931/933 Aluminum Max. load in pipe direction F [kN] Tightening Torque [Nm] Max. load in pipe direction F [kN] Tightening Torque [Nm] Max. load in pipe direction F [kN] 12 1.6 20 4.2 30 12.1 12 2.9 20 4.5 30 15.1 15 3.3 25 5.1 35 15.5 3S 4S Polyamide Tightening Torque [Nm] M10 5S 6S M12 30 8.2 40 9.3 55 29.4 7S M16 45 11.0 55 25.8 120 34.9 8S M20 80 14.0 150 21.0 220 70.6 9S M24 110 28.0 200 32.0 250 50.0 180 40.0 350 48.0 500 84.5 200 119.0 370 125.0 500 181.5 270 168.0 450 180.0 600 244.5 10S 11S M30 12S Twin Series Clamp Group Hexagon Head Bolt DIN 931/933 1D M6 2D 3D 4D 5D 226 M8 Polypropylene Tightening Torque [Nm] Polyamide Max. load in pipe direction F [kN] Tightening Torque [Nm] Max. load in pipe direction F [kN] 5 0.9 5 0.9 12 2.1 12 2.2 12 1.9 12 2.0 12 2.7 12 2.9 8 1.7 8 2.5