LN4053 10/4/05 8:09 AM Page 1 INSTALLATION INSTALLA TION AT A GLANCE Refer to Installation Guide Booklet before attempting to install. Phone: 800-847-6750 www.arm-a-dor.com NOTICE: Improper installation voids Warranty. One Security Drive, Nicholasville, KY. 40356 USA 630-605 REV. 09/05 10/4/05 8:09 AM Page 2 Arm•A•Dor after correct installation ARM AL AL FF O O M AR N LN4053 NOTE: For door jambs larger than 6 3/4” Low Profile Kit Required. LN4053 10/4/05 8:09 AM Page 3 1 Mark And Drill Door Mounting Holes From Template FIGURE 1 S T H R I I N K G E E S S I I D D E E CENTER LINE (HEIGHT FROM FLOOR) Center line between 30” to 44” from floor, mark and drill bolt holes with 1/4” drill bit. Enlarge holes inside skin of door using 3/8”drill and outside of door using 5/8”drill. HOLD TEMPLATE BY USING TWO MAGNETS PROVIDED. LN4053 10/4/05 8:09 AM Page 4 2 Mount Door Brackets FIGURE 2A NOTE: use spacers if required. bolt FIGURE 2B bolt washer washer sleeve star lock washer nut cap Install each carriage bolt through a bolt washer into a support tube, install through the drilled holes. Assemble carriage bolts, secure with flat washer, star lock washer and hex nut. Note: (Use spacers only if required.) LN4053 10/4/05 8:09 AM Page 5 3 Cut Off And Attach Extension Rod And Tailpiece FIGURE 3A threaded end FIGURE 3B bump rod extension rod tailpiece extension rod Door Width 36” 42” 48” Tailpiece Length 8” 14” AS SHIPPED Extension Rod Length Not used 6” AS SHIPPED Tailpiece Collar NO YES YES Tailpiece- measure and mark tailpiece to correct length using hacksaw to cut to correct length, deburr the cut end. Extension Rod- At threaded end, measure and mark for correct length, deburr the cut end. 10/4/05 8:09 AM Page 6 4 Mount Lock Assembly FIGURE 4A FIGURE 4B hex head bolt flat washer support sleeve flat washer split lock washer hex nut ARM AL AL FF O O M AR N LN4053 Note: Collar used Only on doors widths 40” or greater. Place support sleeve(s) inside the welded square bracket(s), insert a hex head bolt through a flat washer into door bracket and welded square bracket of assembly lock. Place flat washer, split lock washer and hex nut onto hex head bolt. Hand tighten leaving hardware loose enough to adjust lock position in the two bracket locations. LN4053 10/4/05 8:09 AM Page 7 5 Install Cylinder And Batteries (alarmed unit only) cylinder cylinder bracket cylinder retainer screw cylinder retainer Insert the cylinder so that the cam tailpiece engages the switch slide. microswitch 9 volt alkaline battery battery connector FIGURE 5B cylinder cover end cap assy. FIGURE 5A Remove the four end cap screws and end cap. Remove the cylinder retainer screw, cylinder cover and retainer. Insert emergency label and cylinder label (if required). Screw in the 1 1/8” mortise cylinder positioning the keyway towards the hinged side of door. Reassemble the cylinder retainer, cover and screw, secure end cap into push pad with four screws. To install two 9Volt alkaline batteries, remove the 4 screws and end cap at opposite end of cylinder hole. Insert terminal end first into battery holder making sure they snap into holders. LN4053 10/4/05 8:09 AM Page 8 6 Install Release Bracket And Strike FIGURE 6B FIGURE 6A strike plate D O O R release bracket D O O R NOTE: Release bracket required for automatic models only. Position strike plate on lock side of door, centering under roller bearing. Attach to door frame with two self drilling screws and star lock washers. Position release bracket on hinge side of door frame for fin to fit into slot of tailpiece. Attach the release bracket using two (2) self drilling/tapping screws and star lock washers. Ensure that extension rod contacts the release bracket and relocks unit when door is completely closed. Secure the release bracket with the third self-tapping screw and star lock washer into the center hole. FINAL ADJUSTMENTS: Close door and release lock so the AAD lock spans the width of the door frame. On strike side, the roller bearing should clear the door frame stop by no more than 1/8” as it opens. The door is now secure with less than 1/8” clearance between roller bearing and strike plate. If adjustments needed, loosen nuts on door brackets, adjust and retighten.