TM ® Tommy Gate Pickup Lift Series AMERICA MERICA’SS FIRST IRST NAME AME IN IN LIFTGATES IFTGATES Original Series ™ TM 1300 and 1500 lbs capacity Dual Cylinder Design Liftgate Streamlined uprights allow for a wide opening into the truck bed. A New Par t of the Family ■ Tommy Gate is proud to introduce the G2 dual drive™ - the next generation TOMMY LIFT®. These models continue the commitment to quality and durability that the company has maintained since 1965. The G2 is a heavy-duty dual cylinder design liftgate available to fit most full-size pickup truck applications. The G2 Series is also available for Service/Utility Body applications (see separate literature). The Power of The Main Frame Box contains the electrical and hydraulic systems. ✸ Full-size pump and motor unit ✸ A Pressure Relief Valve helps prevent overloading the platform. 2 ■ A benefit of the dual cylinder design is a robust and more powerful liftgate. The G2 Series uses direct power on both sides of the platform so lifting and lowering is smooth, stable and even. Single-cylinder direct liftgates lift with power from only one side; the platform on a single-cylinder system can torque or twist. Heavy Duty Standard Platforms ■ The heavy duty Tommy Gate G2™ Pickup Lift Series is available with lifting capacities of 1300 or 1500 lbs. The standard steel G2 platform features a Treadplate surface. Adding an oversized platform ( see page 5 ) will not derate (lower) the liftgate’s lifting capacity. Model G2-60-1340 TP27 Model G2-60-1340 TP42 Exactly What You Need ■ The G2 liftgate can be used to move everything from oil drums to vending machines. A variety of optional platform sizes and materials are available (see page 5) to accommodate many applications . Model G2-60-1340 TP38 PAGE 2 Warranty: Model G2-60-1340 EA38 Tommy Gate’s G2 dual drive liftgates have a warranty for two years from date of purchase. Liftgate brackets - specific for each truck make & model - ensure a quick and proper installation. License plate mount is recessed into the Main Frame Box. ✸ Cylinder-mounted Flow Control alves prevent rapid uncontrolled latform descent in the event of a ose failure. ✸ The cover can be removed with platform up or down. G2-60-1340 TP38 Curb-side Fixed Control: ✸ Toggle style switch ✸ Steel shield ✸ Timer deactivates 90 seconds after last operation (helps prevent unauthorized use). G2-60-1340 EA38 150 Amp circuit breaker with manual reset helps protect the electrical system. Each G2 series liftgate features a lockable platform latch (lock included). Hard chrome lift arm pins and composite bushings are maintenance-free. Model G2-60-1340 TP38 shown The full-length molded ground and power cable provides a direct connection from the liftgate to the truck battery, ensuring solid electrical connections. The platform can be ‘dropped’ for easier dock and forklift loading, depending on bed height Tommy Gate’s Pickup Lift Series liftgates are compatible with many frame-mounted receiver-style trailer hitches. Model G2-60-1340 TP38 The truck’s spare tire is accessible through the liftgate’s Main Frame Box. All 2-piece platforms (see page 7) have a Torsion Assist Bar to aid in platform closure. An optional Recessed G2 Light Kit is available when ordered with liftgate. Note: Tommy Gate Liftgates are painted with a black primer coat. A finish coat of paint is recommended. PAGE 3 O r i g i n a l S e r i e s Liftgates The industry leader since 1965, the Tommy Gate O r i g i n a l S e r i e s hydraulic liftgate was developed for the pickup truck and continues to be a leader in quality and value. Pickup Series liftgates are available for full-size, mid-size and compact pickup trucks. O r i g i n a l S e r i e s liftgates are available for many more styles of truck bodies (see back cover). 500, 1000 and 1300 lbs capacity 60-1040 F11 TP shown with 38" loading depth ✚ Treadplate Steel platforms now standard ✚ Military aircraft-specified lift cables ✚ The Main Frame Box section of the liftgate contains the electrical and hydraulic systems. The Box cover protects the systems from the elements and is easily removable. Enclosed within the Box is the following standard equipment: ✚ A Pressure Relief Valve helps prevent overloading the platform. ✚ A Cylinder-mounted Flow Control Valve prevents a rapid, uncontrolled platform descent in the event of a hose failure. ✚ A full-size pump and motor unit powers the liftgate. ✚ Platforms are available in Treadplate Steel, Extruded Aluminum, Tommy Traction (steel grating), or Smooth Steel (see page 5). ✚ 40" standard maximum gate travel (see page 6) - highest standard in its class. ✚ Options are available for Pickup O r i g i n a l S e r i e s liftgates to tailor the standard liftgate to a specific application or job (see page 5). The truck’s spare tire is accessible through the liftgate Main Frame Box. (For older DODGE full-size trucks, a minor adjustment is made during installation to make the spare tire accessible through the wheel well.) 150 Amp circuit breaker with manual reset helps protect the electrical system. The full-length molded ground and power cable provides a direct connection from the liftgate to the truck battery, ensuring solid electrical connections. PAGE 4 Mounting brackets - specific for each truck make & model - ensure a quick and proper installation. Curb-side Fixed Control: ✚ Toggle style switch ✚ Steel shield ✚ Timer deactivates 90 seconds after last operation (helps prevent unauthorized use) Tommy Gate’s Pickup Lift Series liftgates are compatible with many frame-mounted receiver-style trailer hitches. The folding F11 extension adds 11 inches of loading depth (plus a 4-inch taper) to the platform. The F11 folding extension is standard with Extruded Aluminum platforms and optional with Treadplate or Smooth Steel platforms. A Torsion Assist Bar is built into each platform with an F11 to assist in closure. Warranty: Tommy Lift Original Series lifts have a one-year warranty from date of purchase. Pump and motor units have a two-year warranty. Note: Tommy Gate Liftgates are painted with a black primer coat. A finish coat of paint is recommended. Platform Materials For the G2 dual drive and Original Series models, there are several options available for platform materials. Liftgate platform materials include: ❖ Standard Treadplate Steel ❖ Extruded Aluminum ❖ Tommy Traction (steel grating) ❖ Smooth Steel ❖ Expanded Metal (O r i g i n a l S e r i e s only) Treadplate Steel Smooth Steel Tommy Traction Extruded Aluminum Platforms ❖ ❖ ❖ ❖ ❖ Platforms are comprised of interlocking extrusions of 6061-T6 aircraft-quality aluminum. Double-walled construction for strength. Tongue and groove connections - no skip welding used. Aluminum resists weather-related corrosion (rust-resistant) - No painting required on the platform. Each Extruded Aluminum platform is a 2-piece folding platform with taper. A Torsion Assist Bar is built into each Aluminum platform to aid in platform closure. ❖ Available for the Extrusions with tongue and groove connections. G2 Series in 38 and 48-inch depths; Original Series EA platforms (full-size) are available in 39-inch depths only. Aluminum Platforms are an ideal surface for placing company signage or advertising. ❖ Extruded Aluminum Shown with optional Platform Bumpers G2 dual drive Platform Sizes Treadplate Steel Platforms Extruded Aluminum Platforms The 1-piece 27-inch deep platform features a formed 4-inch taper with 27 inches of flat loadable surface. The closed platform extends only 4 inches above* the truck box. The 2-piece folding 38-inch deep platform has a 4-inch taper with 38 total inches of flat loadable surface. The closed platform remains flush* with the truck box. The 2-piece folding 42-inch deep platform has a 7-inch taper with 42 total inches of flat loadable surface and extends only 4 inches above* the truck box when closed. The 2-piece folding 38-inch deep platform has a 4-inch taper with 38 total inches of flat loadable surface. The closed platform remains flush* with the truck box. The 2-piece folding 48-inch deep platform has a 4-inch taper with 48 total inches of flat loadable surface. The closed platform extends 10 inches* above the truck box. * - for most truck bodies Liftgate Accessories For G2 and Original Series liftgates. Not all accessories shown. Rubber Platform Bumpers Optional rubber platform bumpers provide a rubber cushion between the platform and the ground surface. Remote Pendant Control The Remote Pendant Control can be specified in addition to or in place of the standard Curb-side Fixed Control. Many more accessories are available. See your Tommy Gate Distributor or www.tommygate.com. PAGE 5 O r i g i n a l S e r i e s Specs Model Capacity Travel Platform Loadable Area (pounds) Platform Taper 500, 1000 and 1300 lbs capacity 2 Piece Folding Platform Application Code Platform Material (WxD) Gate Weight* (pounds) MINI-500 TP TUNDRA-500 TP DAKOTA-500 TP 54-0534 TP 60-0540 TP 60-0540 F11 TP 500 500 500 500 500 500 34 34 34 34 40 40 46 x 31 58 x 31 52 x 31 52 x 31 58 x 27 58 x 38 4 4 4 4 None 4 Yes Yes Yes Yes No Yes A TUNDRA1 DAKOTA BS CDEFGIJKLNOPT CDEFGIJKLNOPT Treadplate Treadplate Treadplate Treadplate Treadplate Treadplate 340 352 335 335 368 425 MINI TP MINI EA TUNDRA TP TUNDRA EA DAKOTA TP DAKOTA EA 54-1034 TP 54-1034 EA 1000 1000 1000 1000 1000 1000 1000 1000 34 34 34 34 34 34 34 34 46 x 31 43 x 33 58 x 31 55 x 33 52 x 31 49 x 33 52 x 31 49 x 33 4 4 4 4 4 4 4 4 Yes Yes Yes Yes Yes Yes Yes Yes A A TUNDRA1 TUNDRA1 DAKOTA DAKOTA BS BS Treadplate Ext Alum Treadplate Ext Alum Treadplate Ext Alum Treadplate Ext Alum 340 335 352 337 335 319 335 319 60-1040 TP 60-1040 F11 TP 60-1040 F11 EA 1000 1000 1000 40 40 40 58 x 27 58 x 38 55 x 39 None 4 4 No Yes Yes CDEFGIJKLNOPT CDEFGIJKLNOPT CDEFGIJKLNOPT Treadplate Treadplate Ext Alum 368 425 400 60-1340 TP 60-1340 F11 TP 60-1340 F11 EA 1300 1300 1300 40 40 40 58 x 27 58 x 38 55 x 39 None 4 4 No Yes Yes CDEFGIJKLNOPT CDEFGIJKLNOPT CDEFGIJKLNOPT Treadplate Treadplate Ext Alum 400 450 400 64-1040 TP 64-1040 F11 TP 64-1040 F11 EA 1000 1000 1000 40 40 40 63 x 27 63 x 38 60 x 39 None 4 4 No Yes Yes HMQR HMQR HMQR Treadplate Treadplate Ext Alum 375 430 415 64-1340 TP 64-1340 F11 TP 64-1340 F11 EA 1300 1300 1300 40 40 40 63 x 27 63 x 38 60 x 39 None 4 4 No Yes Yes HMQR HMQR HMQR Treadplate Treadplate Ext Alum 415 470 425 * - Add 15 lbs for TP model shipping weight. Add 65 lbs for EA model shipping weight. Application Codes & Required Bracket Manufacturer A. All Model Yr All Body (Style) Capacity Bracket Mini/Compact 500-1000 call Factory B. C. D. E. F. G. H. Chevy/GMC Chevy/GMC Chevy/GMC Chevy/GMC Chevy/GMC Chevy/GMC2 Chevy/GMC 2004 1999-2004 1999-2004 1999 1999-2000 1988-1998 1987 & prior Colorado/Canyon C/K 1500 C/K 2500/3500 C/K 1500 (old style) C/K 2500/3500 (old style) full-size models full-size models 500-1000 500-1300 500-1300 500-1300 500-1300 500-1300 500-1300 T51 T160 T160 T150 T150 T150 T100 I. J. K. L. M. Dodge Dodge Dodge Dodge3 Dodge 2003-2004 2002-2004 2002 1994-2001 1993 & prior 2500/3500 1500 2500/3500 1500/2500/3500 full-size models 500-1300 500-1300 500-1300 500-1300 500-1300 T320 T320 T300 T300 T150 N. O. P. Q. R. Ford4 Ford Ford Ford Ford 1997-2004 1999-2004 1997-1999 1997 1996 & prior F150 F250/F350 Superduty F250LD F250HD/F350 full-size models 500-1300 500-1300 500-1300 1000-1300 1000-1300 T250 T260 T250 T200 T200 S. Isuzu 1997 & prior pickup models 500-1000 T11 Titan 500-1300 T420 T. Nissan5 PAGE 6 2004 Spec Notes Platform Material Notes Treadplate - Standard Treadplate Steel (TP) Ext Alum - Extruded Aluminum (EA) Info pg 5 pg 5 Options Additional Platform Materials Info Tommy Traction (TT) (steel grating) (27" no taper) pg 5 Smooth Steel (SS) pg 5 Expanded Metal (EM) (27" no taper) pg 5 Liftgate Accessories (not all accessories listed) Folding Tire Rack (n/a with 2-piece platforms) Rubber Platform Bumpers Remote Pendant Control Info pg 5 pg 5 pg 5 Call 1-800-LIFTGATE for more information where indicated. 1 2 3 4 5 - Toyota Tundra Double Cab models require a special liftgate - please specify - 1988-1991 Chevy 4-door requires a Model 64 with T100 bracket - 1994 Dodge requires a special liftgate - please specify when ordering - 2001-2003 F150 Supercrew requires a special liftgate - please specify - 2004 Nissan requires a special liftgate - please specify when ordering 1300 and 1500 lbs capacity Model Capacity Travel (pounds) Platform Loadable Area G2 dual drive Series Specs TM Platform Taper 2 Piece Folding Platform Application Code Dual Cylinders Platform Material (WxD) Gate w/ Bracket Weight* (pounds) G2-60-1340 TP27 1300 40 55 x 27 4 No ACEGJLMNRSUZ Yes Treadplate 456 G2-60-1340 TP38 1300 40 55 x 38 4 Yes A C E G J L M N R S U Z Yes Treadplate 512 G2-60-1340 TP42 1300 40 55 x 42 7 Yes A C E G J L M N R S U Z Yes Treadplate 534 G2-60-1340 EA38 1300 40 55 x 38 4 Yes A C E G J L M N R S U Z Yes Ext Alum 470 G2-60-1340 EA48** 1300 40 55 x 48 4 Yes A C E G J L M N R S U Z Yes Ext Alum 498 G2-60-1540 TP27 1500 40 55 x 27 4 No BDFKOT Yes Treadplate 456 G2-60-1540 TP38 1500 40 55 x 38 4 Yes BDFKOT Yes Treadplate 512 G2-60-1540 TP42 1500 40 55 x 42 7 Yes BDFKOT Yes Treadplate 534 G2-60-1540 EA38 1500 40 55 x 38 4 Yes BDFKOT Yes Ext Alum 470 G2-60-1540 EA48** 1500 40 55 x 48 4 Yes BDFKOT Yes Ext Alum 498 G2-64-1340 TP27 1300 40 60 x 27 4 No HPVX Yes Treadplate 474 G2-64-1340 TP38 1300 40 60 x 38 4 Yes HPVX Yes Treadplate 534 G2-64-1340 TP42 1300 40 60 x 42 7 Yes HPVX Yes Treadplate 557 G2-64-1340 EA38 1300 40 60 x 38 4 Yes HPVX Yes Ext Alum 491 G2-64-1340 EA48** 1300 40 60 x 48 4 Yes HPVX Yes Ext Alum 520 G2-64-1540 TP27 40 60 x 27 4 No IQWY Yes Treadplate 474 1500 G2-64-1540 TP38 1500 40 60 x 38 4 Yes IQWY Yes Treadplate 534 G2-64-1540 TP42 1500 40 60 x 42 7 Yes IQWY Yes Treadplate 557 G2-64-1540 EA38 1500 40 60 x 38 4 Yes IQWY Yes Ext Alum 491 G2-64-1540 EA48** 1500 40 60 x 48 4 Yes IQWY Yes Ext Alum 520 Manufacturer A. B. C. D. E. F. G. H. I. J. K. L. M. N. O. P. Q. R. S. T. U. V. W. X. Y. Z. Chevy/GMC Chevy/GMC Chevy/GMC Chevy/GMC Chevy/GMC1 Chevy/GMC1 Chevy/GMC1 Chevy/GMC Chevy/GMC Dodge Dodge Dodge Dodge Dodge2 Dodge2 Dodge Dodge Ford3 Ford Ford Ford Ford Ford Ford Ford Nissan4 Model Yr 1999-2004 1999-2004 2001-2004 2001-2004 1988-2000 1988-2000 1988-1999 1987 & prior 1987 & prior 2003-2004 2003-2004 2002-2004 2002 1994-2001 1994-2002 1993 & prior 1993 & prior 1997-2004 1999-2004 1999-2004 1997-1999 1997 1997 1996 & prior 1996 & prior 2004 Body (Style) C/K 1500/2500 C/K 2500 C/K 3500 C/K 3500 C/K 2500/3500 (old style) C/K 2500/3500 (old style) C/K 1500 (old style) full-size models full-size models 2500/3500 2500/3500 1500 2500/3500 1500/2500/3500 2500/3500 full-size models full-size models F150 F250/F350 Superduty F250/F350 Superduty F250LD F250HD/F350 F250HD/F350 F150/F250/F350 F150/F250/F350 Titan Call 1-800-LIFTGATE for more information where indicated. Capacity Bracket 1300 1500 1300 1500 1300 1500 1300 1300 1500 1300 1500 1300 1300 1300 1500 1300 1500 1300 1300 1500 1300 1300 1500 1300 1500 1300 T160 T160 T160 T160 T150 T150 T150 T100 T100 T320 call Factory T320 T300 T300 T300 T150 T150 T250 T260 T260 T250 T200 T200 T200 T200 T420 All measurements in inches, unless noted WxD - Width x Depth * - Add 15 lbs for TP model shipping weight. Add 65 lbs for EA model shipping weight. Spec Notes ** - The EA48 platform extends 10" above most truck boxes when closed. Platform Material Notes Info Treadplate - Standard Treadplate Steel (TP) pg 5 Ext Alum - Extruded Aluminum (EA) pg 5 Options 1 2 3 4 - Additional Platform Materials Tommy Traction (TT) (steel grating) (27") Smooth Steel (SS) (27”, 38” and 42”) Info Liftgate Accessories (not all accessories listed) Folding Tire Rack (n/a with 2-piece platforms) Rubber Platform Bumpers Remote Pendant Control Info pg 5 pg 5 pg 5 pg 5 pg 5 1988-1991 Chevy 4-door requires a Model 64 with T100 bracket 1994 Dodge requires a special liftgate - please specify when ordering. 2001-2003 F150 Supercrew requires a special liftgate - please specify. Nissan Titan requires a special liftgate - please specify when ordering. PAGE 7 Important questions for choosing a liftgate... ✶ What will the liftgate be lifting? (Dimensions for platform size; Weight - be sure to include any carts or jacks - for capacity.) ✶ On what style of truck will the gate be mounted? (Body width, bed height, pickup make and model - if applicable) ✶ Any special considerations such as dock or forklift loading, towing needs or weight limitations? Get literature on a specific liftgate series... Company Profile For Pickup Truck Bodies In 1965, Delbert “Bus” Brown designed and built the first Tommy Lift hydraulic liftgate in his machine shop in Woodbine, Iowa. Named after his son, the TOMMY LIFT® original hydraulic liftgate was designed to help move heavy loads Original Series G2 dual drive Series into and out of pickup trucks. Still in Iowa after 35 For Service/Utility Bodies years, Tommy Gate Company has a newly-expanded 150,000 square foot factory with a state-of-the-art production system that manufactures today’s finest Original Series G2 dual drive Series liftgates. If you have any questions about your application, Tommy Gate liftgate features or options, please call our Customer Service department at For Flatbed, Stake & Van Bodies the Woodbine Factory. They are available from 7 am to 5 pm CST Monday-Friday and can be reached at 1-800-LIFTGATE. Lift N Dump Applications for Original Series Platform and Box Dump Bodies PO Box 8, Bus Brown Dr, Woodbine, IA 51579 1-800-LIFTGATE (1-800-543-8428) In Iowa or Overseas - (712) 647-2050 Fax (712) 647-2417 info@tommygate.com Rail Gate Series Distributed By: Rail Gate Series For Cargo Van & Sprinter Bodies Original Series Model 650 (inside mount) For the latest news and information, specifications and downloadable literature, visit www.tommygate.com Warning: Corporate Office: 11010 N. Tatum Blvd. Suite 100, Phoenix, AZ 85028 (602) 955-2144 Fax: (602) 955-3902 5/2004 Tommy Lifts are industrial products for material handling only and are not to be used as a personnel or wheelchair lift. For safe handling and operating instructions, visit www.tommygate.com. Caution: Before installing this Lift Gate, please observe the Vehicle Loading Limitations. These loading limitations are outlined in the Vehicle’s Owner’s Manual and the Safety Compliance Certification Label located on the driver’s door pillar. Note: Tommy Gate Company reserves the right to make changes in manufacturing to comply with current or new engineering specification changes where applicable. Warranty: For warranty information, please see specific liftgate literature.