® Tommy Gate Rail Gate Series MERICA’ SS F IRST IRST N AME AME IN IN L IFTGATES IFTGATES AMERICA ™ Standard Features Rail Gate Features A: Platform Power Open & Close (see below) B: Safety Trip Bar (see below) C: NEW - Standard recessed lights work with foreign and domestic light harnesses D: NEW -Recessed license plate holder E: Electrical and hydraulic systems are enclosed in the liftgate, protected form the elements. The Main Frame Box is accessible with platform raised or lowered. A full-length molded ground and power cable provides a direct connection from the liftgate to the truck battery. A 150-amp circuit breaker with manual reset is included. A Pressure Relief Valve helps prevent overloading the platform. F: Secure “drop-in” style platform latches G: Platform: Extruded Aluminum (shown - see pg 4) or Treadplate Steel(see pg 4), both with Extruded Aluminum sliders (see below) H: Curb-side fixed control with shield -Toggle style switch -Timer deactivates 90 seconds after last operation (helps prevent unauthorized use) Power Open and Close System Safety Trip Bar Tommy Gate Exclusive A B C Standard on all models of the Rail Gate Series (except GBR models), the cam arm system (photo A) powers the platform (photos B & C) open and close. (see note pg 4) Standard Recessed Light Kit The standard Safety Trip Bar, located below the Rail Gate’s enclosed hydraulic and electrical systems, will immediately stop the upward movement of the platform if any object becomes trapped between the platform and the liftgate frame. Tommy Gate’s Rail Gate Safety Trip Bar is standard safety equipment, exclusive to its class. Standard Aluminum Sliders ❖ Extruded Aluminum sliders are standard on all Rail Gate models, on all platforms. A new-design recessed light kit is standard on all Rail Gate models. The Main Frame Box cover also features a recessed license plate holder. ❖ Aluminum Sliders feature polyethylene wear pads and operate smoothly with only lightweight oil. Using grease - which can congeal or attract road grit - is not recommended. Platform Latch Lock Each Rail Gate model includes a lockable platform latch and pin system. Warranty: Tommy Lift Rail Gate Series liftgates have a oneyear warranty from date of purchase. Pump and motor units have a two-year warranty. Meets all TMC guidelines 1-800-LIFTGATE Rail Gate Specifications (min-max) Travel Gate Width Clear Opening Capacity (min = loaded, (outside (inside (pounds) max = unloaded) uprights) uprights) Model Measurements are in inches, unless noted. Platform Loadable Area Platform (WxD) Taper Gate Weight App Code (pounds) All Steel Lifts - Treadplate steel platfor m, steel liftgate frame 85-16 85-16 85-16 85-16 89-16 89-16 89-16 89-16 S S S AB S AB S S S AB S AB 1600 1600 1600 1600 1600 1600 1600 1600 32-54 32-54 32-54 32-54 32-54 32-54 32-54 32-54 90 90 90 90 94 94 94 94 83 83 81 81 87 87 85 85 85x37 85x42 85x37 85x42 89x37 89x42 89x37 89x42 6 6 6 6 6 6 6 6 B B B B A A A A 770 820 815 855 790 835 835 880 85-20 85-20 85-20 85-20 89-20 89-20 89-20 89-20 S S S AB S AB S S S AB S AB 2000 2000 2000 2000 2000 2000 2000 2000 32-54 32-54 32-54 32-54 32-54 32-54 32-54 32-54 90 90 90 90 94 94 94 94 83 83 81 81 87 87 85 85 85x37 85x42 85x37 85x42 89x37 89x42 89x37 89x42 6 6 6 6 6 6 6 6 B B B B A A A A 770 820 815 855 790 835 835 880 6 6 6 6 6 6 6 6 B B A A B B A A 680 700 710 740 680 700 710 740 Aluminum/Steel Lift - Extr uded Aluminum platfor m, steel liftgate frame 85-16 A 85-16 A AB 89-16 A 89-16 A AB 85-20 A 85-20 A AB 89-20 A 89-20 A AB 1600 1600 1600 1600 2000 2000 2000 2000 32-54 32-54 32-54 32-54 32-54 32-54 32-54 32-54 90 90 94 94 90 90 94 94 83 81 87 85 83 81 87 85 85x55a 85x55a 89x55a 89x55a 85x55a 85x55a 89x55a 89x55a Steel Gas Bottle Rack - Treadplate steel platform with folding Gas Bottle Rack fence and taper, steel frame 85-20 85-20 89-20 89-20 S GBR S AB GBR S GBR S AB GBR 2000 2000 2000 2000 32-54 32-54 32-54 32-54 90 90 94 94 83 81 87 85 85x30 85x30 89x30 89x30 12 12 12 12 B B A A 920 955 935 970 Application Code Body Style Body Size (width) A. Flatbed, Stake & Van 96" B. Flatbed, Stake & Van 90" All Aluminum Lift - Extruded Aluminum platfor m, aluminum liftgate frame A85-16 A A85-16 A AB A89-16 A A89-16 A AB A85-20 A A85-20 A AB A89-20 A A89-20 A AB 1600 1600 1600 1600 2000 2000 2000 2000 32-54 32-54 32-54 32-54 32-54 32-54 32-54 32-54 92 92 96 96 92 92 96 96 83 81 87 85 83 81 87 85 85x55a 85x55a 89x55a 89x55a 85x55a 85x55a 89x55a 89x55a 6 6 6 6 6 6 6 6 see see see see see see see see below below below below below below below below 575 590 605 625 575 590 605 625 All Aluminum Rail Gate Models The All Aluminum models can be bolted onto the truck body. The Gate Width measurements include the side flanges (one each side) on the frame where the bolt holes are located. Model Model Model Model 89 85 79 73 Gate Width (outside flanges) 96" 92" 86" 80" Distance between bolt-hole centers 95 3/8" 91 3/8" 85 3/8" 79 3/8" Max Travel 54" 54" 52" 50" Rail Gate Models Rail Gate Specification Notes Steel Platform/Steel Frame Treadplate ❖ Treadplate Steel loading surface Steel ❖ Reinforced taper - 6" (37" and 42" platform Platform loading depths) or 11" (37" platforms only) ❖ Both sides of the platform and taper are completely sealed along the full length of the platform. Optional Model Widths Steel/Steel or Aluminum/Steel Models ❖ Model 95 (Gate Width 100", Platform Width 95", Max Travel 54") for 102" wide truck bodies (most ift configurations) ❖ Model 79 (Gate Width 84", Platform Width 79", Max Travel 52") for 85" wide truck bodies (most ift configurations) Extruded Aluminum Platform Steel Frame or Aluminum Frame Extruded Aluminum Platform ❖ The Extruded Aluminum Platform is made of 6061-T6 aircraft-quality aluminum extrusions locked together with tongue and groove connections - no skip welding used. ❖ Double-walled construction ❖ Aluminum Platforms can be ordered with larger loading depths. (see Specification Notes at left) ❖ The optional Split Cart Stop is built into the platform ❖ Model 73 (Gate Width (see next page) 78", Platform Width 73", Max Travel 50") for 80" wide truck bodies (most ift configurations) ❖ Extruded Aluminum Tapers in 6" and 12" lengths (see next page) ❖ Extruded Aluminum resists weather-related corrosion (no rust). Optional Platform Depth Extruded Aluminum Platforms Only a - Since the Aluminum platorm is composed of 5" xtrusions, the standard 55" at loading depth can be xtended in 5" increments to maximum of 70" (plus 12" aper) or shortened in 5" ncrements to 35". Please Note The Power Open & Close ystem is not available on Rail Gates with 1600 lbs apacity and 65 or 70 inch at loading depths. For hese models, a Torsion Bar is required. All 2000 lbs capacity Extruded Aluminum platorm models are available with Power Open & Close. All Treadplate Steel platorm models (except GBR) are available with Power Open and Close. Tongue and groove connections between extrusions Extruded Aluminum Platform surface Steel Gas Bottle Rack (GBR) Model Steel Platform/Steel Frame ❖ The 12" steel hinged folding ramp aids in loading and unloading. ❖ The redesigned 29.25" tall rack can be folded down for unobtrusive loading. The platform can be vertically dropped below bed height (depending on truck bed height) for easy access to the truck bed. GBR ready to load or unload. Treadplate Steel ❖ The Steel Gas Bottle Rack folds Platform for easy storage while still remaining intact, ready for use. ❖ Capacity: 2000 lbs only. ❖ Torsion Bar (closure-assist) only; Power Open & Close cam arm system not available The fence can be collapsed for easier dock loading and access to the truck bed. Gate secured for travel and storage. Aluminum Platform/Aluminum Frame The All-Aluminum Rail Gate models are available in most model configurations (see Specifications at left) Extruded Aluminum Platform Options Split Cart Stop Extruded Available for the Extruded Aluminum Platform, the optional Aluminum Split Cart Stop is integrated into the platform and is springPlatform activated with a lever (photo A). The Cart Stop is split in two sections across the width of the platform. Each side of the Cart Stop can be activated or locked down together or independently of the other. (photos B and C) To aid in loading wheeled cargo, add the optional 12" taper (see below). Note: With the stop open, the platform loses 5 inches of flat, loadable surface where the cart stop’s extrusion is located. A B C Platform Tapers Extruded Aluminum Platform Treadplate Steel Platform An 11" taper is available on 37" deep Treadplate Steel platforms. Tapers facilitate loading and unloading wheeled materials. 12” Aluminum taper with 10-degree rise The 12" taper makes Tommy Gate’s Extruded Aluminum Platform easily accessible to carts, dollies, or wheeled machines. 11” steel taper with 14-degree rise Platform Bumpers Remote Pendant/Dual Control Platform bumpers provide a rubber cushion between the platform and the ground surface. (set of 4) The optional Remote Pendant Control (see right) can be specified in addition to or in place of the standard Curb-side mounted Fixed Control. Above Bed (AB) Model For applications involving trucks with low bed heights, consider the Rail Gate Above Bed model. The operator can raise the liftgate platform above the truck bed to reach a dock or similar area. The Above Bed model rises to a maximum height of 54" (see Specifications) above the ground. For example, if a truck bed is 40" off the ground, an Above Bed liftgate will raise 14" above the bed height. Actual height reached above bed will depend on truck bed height. Torsion Bar Option Bed Height Model Instead of the Rail Gate’s standard Power Open & Close cam arm system (see Standard Features), a closure-assist Torsion Bar can be substituted. The Bed Height model’s platform will lift up to the level of the truck bed (loading height), but no higher. (see GBR and optional platform depth notes for exceptions) This is the suggested model for standard loading and unloading. ❖A Torsion Bar is recommended for some trucks with bed heights lower than 32 inches. (Please contact the The Bed Height model has a minimum travel of 32 inches and a maximum of 54 inches (see Specifications). The actual travel is equal to the height of the truck bed off the ground. Manufacturing Plant with questions.) ❖For forklift or dock loading, choosing the Torsion Platform dropped below bed-height for loading 1-800-LIFTGATE Bar option allows the platform to be dropped vertically below the bed height (depending on platform size and bed height), allowing for easier truck bed access. Important questions for choosing a liftgate... ✶ What will the liftgate be lifting? (Dimensions for platform size; Weight - be sure to include any carts or jacks - for capacity.) ✶ On what style of truck will the gate be mounted? (Body width, bed height, pickup make and model - if applicable) ✶ Any special considerations such as dock or forklift loading, towing needs or weight limitations? Get literature on a specific liftgate series... Company Profile For Pickup Truck Bodies In 1965, Delbert “Bus” Brown designed and built the first Tommy Lift hydraulic liftgate in his machine shop in Woodbine, Iowa. Named after his son, the TOMMY LIFT® original hydraulic Original Series G2 dual drive Series liftgate was designed to help move heavy loads into and out of pickup trucks. For Service/Utility Bodies Still in Iowa after 35 years, Tommy Gate Company has a newly-expanded 150,000 square foot factory with a state-of-the-art production system Original Series G2 dual drive Series that manufactures today’s finest liftgates. If you have any questions about your application, Tommy Gate liftgate For Flatbed, Stake & Van Bodies features or options, please call our Customer Service department at the Woodbine Factory. They are available from 7 am to 5 pm CST Monday-Friday and can be reached at 1-800-LIFTGATE. Lift N Dump Applications for Original Series Platform and Box Dump Bodies PO Box 8, Bus Brown Dr, Woodbine, IA 51579 1-800-LIFTGATE (1-800-543-8428) In Iowa or Overseas - (712) 647-2050 Fax (712) 647-2417 Rail Gate Series info@tommygate.com Distributed By: Rail Gate Series For Cargo Van & Sprinter Bodies Original Series Model 650 (inside mount) Corporate Office: For the latest news and information, specifications and downloadable literature, visit www.tommygate.com Warning: 11010 N. Tatum Blvd. Suite 100, Phoenix, AZ 85028 (602) 955-2144 Fax: (602) 955-3902 4/2004 Tommy Lifts are industrial products for material handling only and are not to be used as a personnel or wheelchair lift. For safe handling and operating instructions, visit www.tommygate.com. Caution: Before installing this Lift Gate, please observe the Vehicle Loading Limitations. These loading limitations are outlined in the Vehicle’s Owner’s Manual and the Safety Compliance Certification Label located on the driver’s door pillar. Note: Tommy Gate Company reserves the right to make changes in manufacturing to comply with current or new engineering specification changes where applicable.