www.nktcables.com
nkt cables GmbH
nkt 43.2d 1.0 · Printed in the Federal Republic of Germany · Technische Änderungen vorbehalten · 1.250.3.06.2006 · bb-media-team
Schanzenstraße 6-20
D-51063 Köln
(Germany)
Phone +49 221 676 3839
Phone - 3460
Fax +49 221 676 2422
infoservice@nktcables.com
We deliver traction power
to the
Railway. . .
Completing the picture
Completing the picture
Products for Overhead Catenary Systems (OCS) – more than just a contact wire
With this brochure you get a complete survey of our
manufacturing scope of products for Overhead Catenary
Systems (OCS).
This survey includes all basic data that are important for your
technology and informs you about all standard types of our
products.
As leading manufacturer of products for OCS we are of
course able to adapt to your special requirements at short
notice.
To realise your demands we can rely on our long practical
experience and fundamental knowledge of the metallurgy of
the used materials. Our products comply with demands that
considerably exceed the requirements in normal standards for
“Bare Conducting Material”.
Nevertheless, only an additional meeting with our experts can
clarify all your questions and give to you the information you
need.
2
Content
Contact Wires (Trolley Wires)
Drums for contact wire
4
11
Copper and copper-magnesium
cable conductors
12
Flexible cable conductors made of copper
16
Flexible cable conductors made
of copper-magnesium
17
Cable conductors made of cooper-clad steel
19
Cable conductors made of AL1/AL3
21
Drums and delivery lengths
for cable conductors
25
QA/Certificates
26
List of references
27
3
Contact wire made of pure copper (Cu-ETP),
CuAg, CuMg and CUSn according to EN 50149
Areas of Application:
Contact wire for all ranges of speed on main and
side lines, for all electrical systems AC or DC as
well as for Metros, Trolley buses and Mining.
Packing:
Different Drums according
to the specific application
4
Survey of contact wires according to EN 50149
Construction and weight
nominal
wire-Ø weight
mm
Cu-ETP; Ag 0.1;
construction
Mg 0.2; Mg 0.5
AC
BC
BF
kg/km
mm2
cross section
CuSn 0.2
kg/km
80
10.60
–
–
712
–
100
12.00
12.00
11.04
889
892
107
12.30
12.24
11.35
952
955
120
13.20
12.85
12.27
1067
1071
150
14.80
14.50
13.60
1334
1338
Other constructions:
e.g international standards or customer specification can be manufactured according to customers request
Contact wire for every speed and application
Survey of materials
material
max. speed km/h
Cu-ETP
160
56.3
330
38.4
CuAg0.1
250
56.3
360
41.9
CuSn0.2
350
41.75
420
48.9
CuMg0.2
350
44.0
430
50.1
CuMg0.5
400
36.0
490
57.0
conductivity
m/*mm2
tensile strength
min. breaking load
N/mm2
kN
Values are based on a cross section of 120 mm² according to EN 50149
Identification marks according to EN 50149
48°
Contact wires made of
pure copper (Cu-ETP)
do not have identification grooves. Speciality in
UK: Contact wires made
of copper-cadmium alloy
are not allowed to have
identification grooves.
Contact wires made of
copper-cadmium
alloy
have one single identification groove on the top
of the wire. Speciality in
UK: Contact wires made
of pure copper have one
identification groove on
the top of the wire.
Contact wires made of
copper-silver alloy have
two identical identification
grooves on the top of the
wire.
24°
Contact wires made of
copper-tin alloy have one
identification groove on
the top of the wire at an
angle of 24° from the vertical.
48°
Contact wires made of
copper-magnesium alloy
have three identification
grooves on the top of the
wire.
5
Contact wire made of pure copper Cu-ETP according to EN 50149
Values for ETP copper
technical
data
Min. Tensile strengthRm3)
N/mm2
80
nominal cross section
100
107
120
150
355
355
350
330
310
Min. Breaking load Fm
kN
27.5
34.5
36.3
38.4
45.1
Percentage Elongation after fracture A200
%
3 -10
3 -10
3 -10
3 -10
3 -10
1)
Modulus of elasticityE
kN/mm2
120
120
120
120
120
0,2 % proof strengthRp0.2
N/mm >310
>310
>310
>310
>310
180
180
180
180
180
m/(Ohm*mm )
56.3
56.3
56.3
56.3
56.3
% IACS
97
97
97
97
97
10-8Ohm*m
1.777
1.777
1.777
1.777
1.777
Electrical resistance R
Ohm/km
0.229
0.183
0.171
0.153
0.122
Creepage elongation ‰
21.0
21.0
21.0
21.0
21.0
Temperature coefficient of electrical resistance
10-3/K
3.81
3.81
3.81
3.81
3.81
Linear coefficient of thermal expansion a
10-5/K
1.7
1.7
1.7
1.7
1.7
103 kg/m3
8.89
8.89
8.89
8.89
8.89
Half-hard point Electrical conductivity x at 20 °C
Electrical conductivity x
Specific electrical resistance  at 20°C
2)
Specific mass 
2
°C
2
1) calculation based on the minimum cross section
2) temperature 150°C; applied load 100 N/mm²; time 1000 h; depending on the purity of the material
3) d
ifferent tensile strengths on request
6
Contact wire made of CuAg0.1 according to EN 50149
Values for copper-silver alloy with high tensile strength
technical
80
nominal cross section
100
107
120
150
N/mm2
375
375
360
360
360
Min. Breaking load1) Fm
kN
29.1
36.4
37.4
41.9
52.2
Percentage Elongation after fracture A200
%
3-8
3-8
3-8
3-8
3-8
data
Min. Tensile strengthRm3)
Modulus of elasticity E
kN/mm2
120
120
120
120
120
0,2 % proof strengthRp0.2
N/mm >310
>310
>310
>310
>310
°C
345
345
345
345
345
m/(Ohm*mm2)
56.3
56.3
56.3
56.3
56.3
% IACS
97
97
97
97
97
10 Ohm*m
1.777
1.777
1.777
1.777
1.777
Electrical resistance R
Ohm/km
0.229
0.183
0.171
0.153
0.122
Creepage elongation2)
‰
0.3
0.3
0.3
0.3
0.3
Temperature coefficient
of electrical resistance
10-3/K
3.81
3.81
3.81
3.81
3.81
Linear coefficient of thermal expansion a
10-5/K
1.7
1.7
1.7
1.7
1.7
Specific mass 
g/cm3
8.89
8.89
8.89
8.89
8.89
2
Half-hard point
Electrical conductivity x at 20 °C
Electrical conductivity x
Specific electrical resistance  at 20°C
-8
1) calculation based on the minimum cross section
2) temperature 150°C; applied load 100 N/mm²; time 1000 h; depending on the purity of the material
3) different tensile strengths on request
7
Contact wire made of CuMg0.2 according to EN 50149
Values for CuMg0.2 alloy
technical
80
nominal cross section
100
107
120
150
N/mm2
460
450
440
430
420
Min. Breaking load Fm
kN
35.7
43.6
45.7
50.1
61.1
Percentage Elongation after fracture A200
%
3 -10
3 -10
3 -10
3 -10
3 -10
Modulus of elasticityE
kN/mm2
120
120
120
120
120
0,2 % proof strengthRp0.2
N/mm2
>370
>370
>370
>370
>370
385
385
385
385
385
m/(Ohm*mm )
44.6
44.6
44.6
44.6
44.6
% IACS
77
77
77
77
77
10-8Ohm*m
2.240
2.240
2.240
2.240
2.240
Electrical resistance R
Ohm/km
0.289
0.231
0.216
0.192
0.154
Creepage elongation ‰
0.1
0.1
0.1
0.1
0.1
Temperature coefficient
of electrical resistance
10-3/K
1.85
1.85
1.85
1.85
1.85
Linear coefficient of thermal expansion a
10-5/K
1.7
1.7
1.7
1.7
1.7
8.89
8.89
8.89
8.89
8.89
data
Min. Tensile strengthRm3) 1)
Half-hard point Electrical conductivity x at 20 °C
Electrical conductivity x
Specific electrical resistance  at 20°C
°C
2
2)
Specific mass 
10 kg/m 3
3
1) calculation based on the minimum cross section
2) temperature 150°C; applied load 100 N/mm²; time 1000 h; depending on the purity of the material
3) different tensile strengths on request
8
Contact wire made of CuMg0.5 according to EN 50149
Values for CuMg0.5 alloy
technical
80
nominal cross section
100
107
120
150
N/mm2
520
510
500
490
470
Min. Breaking load Fm
kN
40.4
49.5
46.3
57.0
68.4
Percentage Elongation after fracture A200
%
3 -10
3 -10
3 -10
3 -10
3 -10
Modulus of elasticityE
kN/mm2
120
120
120
120
120
0,2 % proof strengthRp0.2
N/mm2
>430
>430
>430
>430
>430
385
385
385
385
385
m/(Ohm*mm )
36.0
36.0
36.0
36.0
36.0
% IACS
62
62
62
62
62
10-8Ohm*m
2.77
2.77
2.77
2.77
2.77
Electrical resistance R
Ohm/km
0.385
0.286
0.268
0.239
0.191
Creepage elongation ‰
0.1
0.1
0.1
0.1
0.1
Temperature coefficient
of electrical resistance
10-3/K
1.85
1.85
1.85
1.85
1.85
Linear coefficient of thermal expansion a
10-5/K
1.7
1.7
1.7
1.7
1.7
103 kg/m3
8.89
8.89
8.89
8.89
8.89
data
Min. Tensile strength Rm3)
1)
Half-hard point Electrical conductivity x at 20 °C
Electrical conductivity x
Specific electrical resistance  at 20°C
2)
Specific mass 
°C
2
1) calculation based on the minimum cross section
2) temperature 150°C; applied load 100 N/mm²; time 1000 h; depending on the purity of the material
3) d
ifferent tensile strengths on request
9
Contact wire made of CuSn0.2 according to EN 50149
Values for CuSn0.2 alloy
technical
80
nominal cross section
100
107
120
150
N/mm2
460
450
430
420
420
Min. Breaking load Fm
kN
35.7
43.6
44.6
48.9
61.1
Percentage Elongation after fracture A200
%
3 - 8
3 - 8
3 - 8
3 - 8
3-8
data
Min. Tensile strengthRm3)
1)
Modulus of elasticity E
kN/mm2
120
120
120
120
120
0,2 % proof strength Rp0.2
N/mm >370
>370
>370
>370
>370
°C
330
330
330
330
330
m/(Ohm*mm2)
44.6
44.6
44.6
44.6
44.6
% IACS
72
72
72
72
72
10 Ohm*m
2.239
2.239
2.239
2.239
2.239
Ohm/km
0.309
0.247
0.231
0.206
0.165
Temperature coefficient 10-3/K
of electrical resistance
3.65
3.65
3.65
3.65
3.65
Linear coefficient of thermal expansion a
10-5/K
1.7
1.7
1.7
1.7
1.7
103 kg/m3
8.92
8.92
8.92
8.92
8.92
2
Half-hard point Electrical conductivity x at 20 °C
Electrical conductivity x
Specific electrical resistance  at 20°C
Electrical resistance R
Specific mass 
-8
Special national conditions for France:
Specific electrical resistance at 20°C
Electrical resistance R 1) different tensile strengths on request
2) calculation based on the minimum cross section
10
designation in France: CuSn0.4
10-8Ohm*m
2.155
2.155
2.155
2.155
2.155
Ohm/km
0.278
0.222
0.208
0.185
0.148
Wooden drums similar to DIN 46139 for Contact Wire
Survey2)
survey2)
identification
number
flange-Ø
d1
mm
core-Ø
width
d2
mm
mm
winding
width
mm
drum
weight
kg
load
capacity
kg
F14
1400
1000
700
560
180
2000
F16
1600
1000
700
560
270
3000
F18
1800
1500
700
560
320
3000
F201)
2000
1500
700
560
390
3000
1) no standard drum/designation
2) different drum specification on request
700
50
560
d2
d1
400
Ø 50
25°
80
Load capacity for wooden drums
according to DIN 46139 for Contact Wire
Lengths in m for drums with identification number
cross section of
contact wire
mm2
F14
F16
F18
F20
65
3400
5100
3400
5100
80
2770
4160
2770
4160
100
2200
3320
2200
3320
107
2060
3100
2060
3100
120
1840
2760
1840
2760
150
1470
2210
1470
2210
- 50 mm distance to edge of flange according to VDE0276
11
Cable Conductors made of pure Copper Cu- ETP
and Bz II (CuMg) according to DIN 48201 part 1 and 2
Applications/versions:
Catenary wire (Messenger wire)
Design:
Jumpers
Bare Cable conductors
bare, hard drawn, thermally treated,
tinned, insulated
Cross span Cable conductors
Packing:
Anchoring cables
in coils, on drums or
spools of wood and steel
Stitch wire
Lightning protection cables (earthing wire)
Insulated Copper cable conductors – bare and tinned
Insulated Bronze Cable Conductors – bare and tinned
12
Cable Conductors made of pure Copper Cu- ETP
according to DIN 48201 part 1
Survey
nominal
cross
section
mm2
calculated
cross
section
mm2
number diameter continuous
of
weight calculated currentwires
wire
conductor breaking loadcarrying capacity
mm
mm
kg/km
kN
A
10
10.02
7
1.35
4.1
90
4.02
90
16
15.89
7
1.70
5.1
143
6.37
125
25
24.25
7
2.10
6.3
218
9.72
160
35
34.36
7
2.50
7.5
310
13.77
200
50
49.48
7
3.00
9.0
446
19.84
250
50
48.35
19
1.80
9.0
437
19.38
250
70
65.81
19
2.10 10.5
596
26.38
310
95
93.27
19
2.50 12.5
845
37.39
380
120
116.99
19
2.80 14.0
1060
48.90
440
150
147.11
37
2.25 15.8
1337
58.98
510
185
181.62
37
2.50 17.5
1649
72.81
585
240
242.54
61
2.25 20.3
2209
97.23
700
300
299.43
61
2.50 22.5
2725
120.04
800
400
400.14
61
2.89 26.0
3640
160.42
960
500
499.83
61
3.23 29.1
4545
200.38
1110
Remark: The outer layer has to be right handed (Z- rotation)
Reference values for continuous current- carrying capacity are valid up to 60 Hz at the given wind velocity of 0,6 m/s and sun impact (for Germany) for a starting ambient temperature of 35°C and a final temperature of the conductor of 70° C. For special cases (calm) the values have
to be reduced by about 30%.
Other designs: for example international standards or customer specifications - on request
13
Cable Conductors made of Bronze BzII (CuMg)
according to DIN 48201 part 2
Survey
nominal
cross
section
mm2
calculated
cross
section
mm2
number diameter calculated continuous
of
weight
breaking currentwires
wireconductor
loadcarrying capacity
mm
mm
kg/km
kN
A
10
10.02
7
1.35
4.1
90
5.88
75
16
15.89
7
1.70
5.1
143
9.33
100
25
24.25
7
2.10
6.3
218
14.24
130
35
34.36
7
2.50
7.5
310
20.17
160
50
49.48
7
3.00
9.0
446
28.58
200
50
48.35
19
1.80
9.0
437
28.39
200
70
65.81
19
2.10 10.5
596
38.64
245
95
93.27
19
2.50 12.5
845
54.76
305
120
116.99
19
2.80 14.0
1060
67.57
350
150
147.11
37
2.25 15.8
1337
86.37
410
185
181.62
37
2.50 17.5
1649 106.63
465
240
242.54
61
2.25 20.3
2209 142.40
560
300
299.43
61
2.50 22.5
2725 175.80
635
400
400.14
61
2.89 26.0
3640 231.12
765
500
499.83
61
3.23 29.1
4545 288.70
880
Remark: The outer layer has to be right handed (Z- rotation)
Reference values for continuous current- carrying capacity are valid up to 60 Hz at the given wind velocity of 0,6 m/s and sun impact (for Germany) for a starting ambient temperature of 35°C and a final temperature of the conductor of 70° C. For special environmental conditions (calm)
the values have to be reduced by about 30%.
Other designs: for example international standards or customer specifications - on request
14
Flexible Cable Conductors made of pure Copper Cu- ETP
and BzII (CuMg) according to DIN 43138
Applications/versions:
Bare conductors
Alloys:
flexible cables
flexible strands
Cu- ETP, Bz, CuAg and other copper
alloys according to customer request
Jumpers
Design:
bare, hard drawn, thermally treated,
insulated
Packing:
in coils, on drums or spools
of wood and steel
15
Flexible cable conductors made of pure copper
Cu- ETP according to DIN 43138
Survey
nominal
cross
section
mm2
calculated
cross
section
mm2
number diameter
weight
of
wires
wire cable
m
m
mm
kg/km
tensile
continuous currentstrength
carrying capacity
A
N/mm2
0,6m/s 1m/s
16
16.3
49
0.50
5.9
152
<300
135
155
25
26.1
133
0.60
7.5
246
<300
180
205
35
37.6
133
0.70
9.0
353
<300
225
255
50
51.2
133
0.70 10.5
482
<300
280
310
70
72.7
189
0.70 13.0
685
<300
340
370
95
99.7
259
0.70 14.7
935
<300
420
460
120
118.5
336
0.67 16.4
1120
<300
485
535
150
150.9
392
0.70 18.3
1420
<300
570
625
185
185.1
525
0.67 20.4
1745
<300
660
720
210
209.8
595
0.67 21.5
1980
<300
720
780
240
245.2
367
0.70 23.1
2320
<300
785
850
300
296.6
637
0.77 25.4
2800
<300
895
970
Remarks: The outer layer has to be right handed (Z- rotation)
1) reference values for continuous current load are valid up to 60 Hz at the given wind velocity and sun impact for a starting ambient temperature
of 40°C and a final temperature of the conductor of 80° C.
Other constructions: e.g. international standards and customer specifications on request
16
Flexible cable conductors made of Bronze II
(CuMg) according to DIN 43138
Survey
nominal
cross
section
mm2
10
9.6
49
0.50
4.5
89
 589
16
16.3
49
0.65
5.9
152
 589
16
16.3
84
0.50
6.2
152
 589
25
26.1
133
0.50
7.5
246
 589
35
37.6
133
0.60
9.0
353
 589
calculated
number diameter weight
tensile
cross
of
strength
section
wires
wire
cable
mm2
mm
mm
kg/km
N/mm2
Remarks: The outer layer has to be right handed (Z- rotation)
Other constructions: e.g. international standards or customer specifications on request
17
Thermally treated dropper wires made of BzII
(CuMg) according to nktc standard
Survey
The construction of high speed lines,
on extensive experience with the
ration of dropper wires shows subs-
as well as the general enhancing
treatment of copper and copper alloys
tantially improved values, especially
of existing lines to higher travelling
for the manufacturing of cable con-
as far as the vibration properties are
speeds by European railways requires ductors, nktc has developed a new
a new quality of dropper wires with
concerned.
generation of dropper wires. Using
enhanced vibration properties. Based an enhanced process, the new gene
nominal
cross
section
mm2
calculated
number diameter
weight
tensile
cross
of
strength
section
wire
wire
cable
mm2
mm
mm
kg/km
N/mm2
10
9.6
49
0.50
4.5
89
450
16
16.3
49
0.65
5.9
152
450
16
16.3
84
0.50
6.2
152
450
25
26.1
133
0.50
7.5
246
450
35
37.6
133
0.60
9.0
353
450
Remarks: The outer layer has to be right handed (Z- rotation)
Mechanical fatigue test
18
Cable conductors made of copper-clad steel
according to DIN 48201 part 7
Applications/variants:
Anchoring cables
Design:
Cable conductors (messenger wire)
Bare, insulated
Lightning protection cables
Packing:
Feeder cables
In coils, on drums made
of wood or steel
Rail and track connectors
Anchoring systems for street lighting
19
Cable conductors made of copper-clad steel (Staku)
according to DIN 48201 part 7
Dimensions, mechanical values for Staku I/30 (appr. 30% electrical conductivity)
Steel core
nominal
cross
section
mm2
calculated
cross
section
mm2
copper layer
number
diameter
calculated continuous
of
weight1)
breakingcurrent- carrying
wires
wire
cable
load capacity3) mm
mm
kg/km
kNA
6
6.81
3
1.70
3.7
56
4.32
40
10
10.39
3
2.10
4.5
85
6.58
56
16
15.89
7
1.70
5.1
131
10.07
75
25
24.25
7
2.10
6.3
200
15.37
95
35
34.36
7
2.50
7.5
284
21.12
119
49.48
7
3.00
9.0
409
29.05
48.49
14
2.10
9.3
404
30.73
48.35
19
1.80
9.0
400
30.64
70
65.81
19
2.10
10.5
545
41.70
180
95
93.27
19
2.50
12.5
774
57.33
227
120
116.99
19
2.80
14.0
971
70.91
260
502)
150
Remarks: The outer layer has to be right handed (Z- rotation)
1) The cable weights are calculated on a density of 8.15 kg/dm³ for Staku I and II with a conductivity of 30% of a wire made of soft annealed
copper; on a density of 8.20 kg/dm³ for Staku I and II with a conductivity of 40 % of a wire made of soft annealed copper and a medium regular
twist length of lay. The medium regular twist length of lay is defined by the arithmetic average of minimum and maximum values of the values for
the regular twist length of lay in the standards concerned.
2) For cables with a nominal cross section of 50 mm² the number of wires has to be specified in the order.
3) Reference values for continuous current- carrying capacity valid up to 60 Hz at a wind velocity of 0.6 m/s and sun intensity (for Germany) for
a starting ambient temperature of 35 °C and a final temperature of the conductor of 80 °C. For special environmental situations (calm) the values
have to be decreased by about 30%.
Other constructions: e.g. Staku II/30, Staku I/40, Staku II/40 or international standards and customer specifications on request.
20
Cable conductors made of Al1/Al3 according to EN 50182
Applications/variants:
Conductors
Design:
Overhead lines
OCS cable conductors (feeder)
Bare, hard drawn, thermally treated,
insulated, with optical fibre
Earthing conductor
Packing:
Return conductor
In coils, on drums made
of wood or steel
21
Cable conductors made of AL 1 according to EN 50182
Survey
nominal
cross
s
ection
calculated number
diameter
cross
of
weight1)
section
wires
wire
cable
mm2mm2 mm
mm
kg/km
calculated continuous
breaking
current- carrying
load capacity3)
kN
A
16-AL1
15.9
7 1.70
5.1
43.4
3.02
110
24-AL1
24.2
7 2.10
6.3
66.3
4.36
145
34-AL1
34.4
7 2.50
7.5
93.9
6.01
180
49-AL1
49.5
7 3.00
9.0
135.2
8.41
225
48-AL1
48.3
19 1.80
9.0
132.9
8.94
225
66-AL1
65.8
19 2.10
10.5
180.9
11.85
270
93-AL1
93.3
19 2.50
12.5
256.3
16.32
340
117-AL1
117.0
19 2.80
14.0
321.5
19.89
390
147-AL1
147.1
37 2.25
15.8
405.7
26.48
455
182-AL1
181.6
37 2.50
17.5
500.9
31.78
520
243-AL1
242.5
61 2.25
20.3
674.1
43.66
625
299-AL1
299.4
61 2.50
22.5
828.5
52.40
710
400-AL1
400.1
61 2.89
26.0
1107.1
68.02
855
500-AL1
499.8
61 3.23
29.1
1382.9
82.47
990
626-AL1
626.2
91 2.96
32.6
1739.7
106.45
1140
802-AL1
802.1
91 3.35
36.9
2228.3
132.34
1340
1000-AL1
999.7
91 3.74
41.1
2777.3
159.95
1540
Remarks: The outer layer has to be right handed (Z- rotation)
Reference values for continuous current- carrying capacity valid up to 60 Hz at a wind velocity of 0.6 m/s and sun intensity (for Germany) for a
starting ambient temperature of 35° C and a final temperature of the conductor of 80° C. For special environmental situations (calm) the values
have to be decreased by about 30%.
Other constructions: e. g. international standards and customer specifications on request
22
Cable conductors made of AL 3 according to EN 50182
Survey
nominal
cross
section
mm2
calculated
cross
section
mm2
16-AL3
15.9
7
1.70
5.1
43.4
4.69
105
24-AL3
24.2
7
2.10
6.3
66.3
7.15
135
34-AL3
34.4
7
2.50
7.5
93.9
10.14
170
49-AL3
49.5
7
3.00
9.0
135.2
14.60
210
48-AL3
48.3
19
1.80
9.0
132.9
14.26
210
66-AL3
65.8
19
2.10
10.5
180.9
19.41
255
93-AL3
93.3
19
2.50
12.5
256.3
27.51
320
117-AL3
117.0
19
2.80
14.0
321.5
34.51
365
147-AL3
147.1
37
2.25
15.8
405.7
43.40
425
182-AL3
181.6
37
2.50
17.5
500.9
53.58
490
243-AL3
242.5
61
2.25
20.3
674.1
71.55
585
299-AL3
299.4
61
2.50
22.5
828.5
88.33
670
400-AL3
400.1
61
2.89
26.0
1107.1
118.04
810
500-AL3
499.8
61
3.23
29.1
1382.9
147.45
930
626-AL3
626.2
91
2.96
32.6
1739.7
184.73
1075
802-AL3
802.1
91
3.35
36.9
2228.3
236.62
1255
1000-AL3
999.7
91
3.74
41.1
2777.3
294.91
1450
number
diameter
of
weight1
wires
wire
cable
mm
mm
kg/km
caculated continuous
breaking current- carrying
load
capacity
kN
A
Remarks: The outer layer has to be right handed (Z- rotation)
Reference values for continuous current- carrying capacity valid up to 60 Hz at a wind velocity of 0.6 m/s and sun intensity (for Germany) for a
starting ambient temperature of 35° C and a final temperature of the conductor of 80° C. For special environmental situations the values have to
be decreased by about 30%.
Other constructions: e. g. international standards and customer specifications on request
23
Wooden drums according to DIN 46391, e.g. for cable conductors
Survey
identifi-
cation
number
flange-Ø
d1 in
mm
core-Ø
d2 in
mm
d4-Ø
in
mm
d5-Ø
in
mm
s1
in
mm
e
in mm
winding
width I2 in
mm
appr. drum
weight in kg
maximum
load capacity
in kg
081
800
400
80
40
66
200
450
31
400
101
1000
500
80
50
66
320
560
71
900
121
1250
630
80
50
70
320
630
144
1700
141
1400
710
80
50
70
320
750
175
2000
161
1600
900
80
60
80
600
900
280
3000
181
1800
1120
80
60
80
600
1120
380
4000
202
2000
1250
125
60
90
600
1120
550
5000
221
2240
1400
125
60
90
600
1120
710
6000
250
2500
1500
125
60
90
800
1120
900
7500
l2
d5
d6
e
d2
d1
s1
d4
24
Capacity of wooden drums according
to DIN 46391 for cable conductors
Length in m for drums according to size
cable-Ø
mm
081
101
121
141
161
181
202
221
250
3
11481
27181
4
6441
15077
5
4077
9746
6
2847
6753
13986
7
2050
4951
10406
8
1540
3737
7923
9
1223
2270
6191
10
2413
5008
6515
11
1976
4011
5326
9127
12
1608
3366
4321
7577
13
1402
2992
3663
6541
14
1219
2486
3270
5634
15
2205
2750
4830
5676
16
1954
2456
4360
5119
17
1728
2189
3712
4364
6098
18
1950
3343
3929
5471
19
1732
3008
3535
4907
20
2699
3172
4393
5991
21
2421
2846
3920
5401
22
2161
2542
3492
4856
23
2091
2455
3099
4353
24
1867
2194
2995
4204
25
1945
2648
3757
4518
26
1888
2566
3347
4372
27
1671
2261
3249
3928
28
1626
2188
2880
3805
29
1429
1916
2800
3406
30
1391
1864
2475
3314
25
006
2
.
3
21.0
e
n
g
o
Col
Certificates
ct
63
0
1
5
D20
1
M
e RI
r
i
W
l
eria .
mat
o
N
Drum
002
2
932 / EN 10
9/
MPa ²s
014
m
N/m
: 2
/s
: 30 0025 1
,
0
:
ction
²
mm
inpu
t
,2
119
,2
119
,2
119
,1
119
,6
118
,6
118
,5
118
,5
118
,4
119
,1
119
Mg
: Cu
:
yield
the
n
i
ed
Spe speed
t
Tes
e:
:
rang
/s
25 1 /s
0
0
,
0
8 1
0,00
At
m
%
R
Fm
MPa
--kN
--3,0
0
-49
3,5
57
511
4,0
9
8
7
,
0
0
5
6
3,9
8
4
0
,
1
0
5
6
4,4
4
7
3
,
49
60
3,4
5
507
58,7
3,5
1
4
,
0
0
5
6
3,4
2
7
5
,
0
9
5
5
4,2
9
8
6
,
49
59
3,8
2
8
2
,
51
58
4,1
9
0
8
,
9
1
4
6
4
59,3
:
s
phic
0
300
200
26
8
6
List of references
Ijtram
Botniabanan
Cologne-Rhein-Main
Veltins- Arena
Urban Transportation
Amsterdam/ NL 2005
Fafenspoorline, 2004
Kijfhoek, 2005 – Betuwe 2006
new double track line, 160 km
long goods traffic line between
Rotterdam and German border
biggest recent railway project
Very high speed line, Deutsche
Urban transportation line in
in Sweden, 2005 – 2007
Bahn AG, 2003
preparation of the World
Championship in Football.
Bogestra, Gelsenkirchen
Germany, 2006
Zimmerberg- Tunnel
SBB, Switzerland 2003
Loetschberg- Tunnel, BLS Alptransit
as part of the NEAT- project,
Switzerland, 2006
Madrid- Segovia
Toledo- Valladolid
Very high speed line
Spain, 2005 – 2006
Express Airport Link KLIA
Kuala Lumpur
Malaysia, 2001
Harbin- Dailian- Electrification
Hong Kong railway line extension
Quinghuandao- Shenyang- Electrification
Chongqing- Huaihua - Electrification
Six Main Lines Reconstruction
Zhouzhou- Hangzhou- Electrification
China, 2001 - 2006
27