Motorcraft OE Glow Plug Components and Features The primary purpose of the glow plug system is to warm up the engine cylinders to improve cold engine starting. How to Identify Bad or Worn Glow Plugs Heating rod with folds and dents Connecting Bolt Relays electrical current from the battery to the control spiral. Premium Insulation Retains all electrical current entering plug body while also making the plug waterproof. Heating rod melted, melted through, or broken Glow Pipe Equal wall thickness throughout the body of the glow plug. This helps protect the plug from uneven heating which can cause the plug to fail. Control Spiral First spiral of two-spiral technology. Attached to the connection bolt, it relays and controls the electrical current sent to the heating spiral. Controls the temperatures throughout the 3 phases of burn. 1. Before the start 2. During the start 3. During engine operation (3 min) Insulation Filling Filled with high quality ceramic magnesite powder. Packed so tightly the thin wires of the heating and control spiral can withstand oscillation without crossing, which could create a short circuit. Tip of heating rod damaged DEALER STAMP HERE Heating Spiral Second spiral of two-spiral technology. Made of highly temperature-resistant material and positioned centered between the glow pipe walls providing an equal glow. Heats to full glow potential in 2 to 5 seconds. DSLGLOWPLUGBRO 08-08 10M © 2008 Ford Motor Company Original Equipment Glow Plugs 5-fold security for top quality: 1 2 How to Recognize Low Quality Glow Plugs OE Approved 3 1. Motorcraft Glow Plugs are the only glow plugs approved by the engine manufacturer and Ford Motor Company. 4 5 High Quality Standards 2. All glow plugs are built to exact specifications to ensure the best possible fit and finish. Long Lasting 3. Motorcraft Glow Plugs undergo a series of environmental tests against corrosiveness and materials to help ensure long life. 6 Summary Motorcraft’s result is the only glow plug designed specifically for your Ford Power Stoke Diesel Engine. The competition can only attempt to recreate our rigorous testing and patented designs. 7 8 9 Warranty 11 13 5. Motorcraft glow plugs are covered by a 12 month/12, 000 mile (20, 000 km) warranty. All warranties are backed by Ford Motor Company and supported by more than 4, 000 Ford and Lincoln Mercury Dealerships nationwide, or at originating place of service. See dealer for limited-warranty details. Potential Issues 1 Inferior insulation Not waterproof 2 Threaded sheath is only inserted, not sealed Interruption of current flow 3 Filled with low-quality magnesium powder Poor insulation, expansion of the glow pipe 4 Surface without surface protection Rusting in the drill hole 5 2-spiral technology required, but only one spiral is installed Characteristic profile does not conform to OE manufacturer’s instructions 6 Cone does not fit cylinder head Installation problems, damaged cylinder head 7 Wall thickness is not even Glow rod blow out 8 The spiral is slanted in the glow pipe Short circuit 9 Glow rod is not centered. The glow plug is slanted in the pre- or turbulence chamber Glow rod blow out 10 Special Motorcraft Testing 4. Motorcraft Glow Plugs are subjected to special tests that are designed to replicate the practical demands of daily running and garage repair. Motorcraft expects a minimum of 10,000 ignition cycles from every glow plug produced. Characteristics 12 15 spiral not designed 10 Glow correctly Shortened glow plug relay life rod with hairline 11 Heating cracks Blow out of glow rod bent, 12 Tip heating rod too thin Shorter service life Heating rod tip filled with 14 13 low quality magnesium Defective, shorter service life drilled, not 14 Point properly welded Blow out does not meet 15 Protrusion OE manufacturer’s specs Starting problems powder